CN112167704B - Short cigarette weight detection device - Google Patents
Short cigarette weight detection device Download PDFInfo
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- CN112167704B CN112167704B CN202011077889.5A CN202011077889A CN112167704B CN 112167704 B CN112167704 B CN 112167704B CN 202011077889 A CN202011077889 A CN 202011077889A CN 112167704 B CN112167704 B CN 112167704B
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- short
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/32—Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
- A24C5/34—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
- A24C5/3424—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes by weighing
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/32—Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
- A24C5/322—Transporting cigarettes during manufacturing
- A24C5/325—Transporting cigarettes during manufacturing from a hopper
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/32—Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
- A24C5/33—Catching or ordering devices
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04L—TRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
- H04L67/00—Network arrangements or protocols for supporting network services or applications
- H04L67/01—Protocols
- H04L67/02—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP]
- H04L67/025—Protocols based on web technology, e.g. hypertext transfer protocol [HTTP] for remote control or remote monitoring of applications
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- Engineering & Computer Science (AREA)
- Computer Networks & Wireless Communication (AREA)
- Signal Processing (AREA)
- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The invention discloses a short cigarette weight detection device, which relates to the technical field of cigarette production detection equipment, in particular to a short cigarette weight detection device, comprising: weighing unit and removal detection car, weighing unit are located the removal and detect the car, and the staff promotes to detect the car and detects the short cigarette that needs carry out weight detection, need not artifical transport weighing device, uses manpower sparingly. The device is also provided with a sampling funnel and a rotating funnel, after the short cigarettes fall off from the drum wheel, the sampling funnel and the rotating funnel adjust the postures of the short cigarettes to enter the weighing device, the labor intensity of workers is reduced, the factors of manual operation interference are reduced, and the condition that the weighing conclusion is inaccurate when the manually sampled cut tobaccos fall off is avoided. The device is also provided with a photoelectric switch, and when short cigarettes exist, the short cigarette detection, data display and discharge processes after detection are automatically executed, so that the operation of workers is not needed, the labor efficiency is improved, and the detection consistency is improved.
Description
Technical Field
The invention relates to the technical field of cigarette production detection equipment, in particular to a short cigarette weight detection device.
Background
The physical indexes (such as quality, hardness and draw resistance) of the cigarette product influence the sensory experience of consumers to a great extent. The weight is mainly reflected in the weight of the cut tobacco, and more or less cut tobacco can obviously influence the suction experience such as resistance. The microwave weight control system of the cigarette making machine determines the quantity and quantity of the cut tobacco, the control system is normal, and the weight of the cut tobacco can be ensured.
The weight control system verifies, named according to the object to be tested, also can be called as short cigarette weight verification, and can not leave the comprehensive cigarette test bench. Because it is responsible for the physical index detection of cigarettes, it is the basis for weight detection and the source of weight data.
Short cigarettes, cigarettes without filter tips, are cut into equal-length cut tobacco wrapped by coil paper. The flow of sampling and testing short cigarettes is 6 steps, wherein the testing phase takes longer time, even takes more than half of the total time of the verification work, the sampling verification work is usually carried out for a long time, more than several shifts, the production efficiency is seriously influenced, and a large amount of consumption is generated. Therefore, this time must be shortened to greatly improve the verification efficiency.
Disclosure of Invention
The invention provides a short cigarette weight detection device, which is used for solving the problems of multiple steps and long time consumption of short cigarette sampling and testing processes.
The invention adopts the following technical scheme:
a short cigarette weight detecting device comprising: weighing unit and removal detection car, weighing unit includes: the electronic scale is used for collecting weight information of short cigarettes, the controller is used for converting the weight information of the short cigarettes into digital weight information, the upper computer is used for displaying the digital weight information, the electronic scale is electrically connected with the controller, and the controller is in communication connection with the upper computer;
the mobile detection vehicle comprises: the weighing device comprises a vehicle body and wheels, wherein the vehicle body is a box body with an opening in the upper surface, the wheels are rotationally connected with the vehicle body, and a weighing unit is arranged on the upper surface of the vehicle body.
Further, the electronic scale includes: the device comprises a charging barrel, a rotary electromagnet, a release door and a weighing sensor;
the weighing sensor is used for acquiring weight information of the short cigarettes and is electrically connected with the controller;
the charging barrel is a barrel-shaped object with an opening in the upper surface and the lower surface, the rotary electromagnet body is fixedly connected with the charging barrel, the rotary electromagnet rotating shaft is fixedly connected with the release door, the rotary electromagnet is electrically connected with the controller, and the controller is also used for controlling the rotary motion of the rotary electromagnet.
Further, the device also comprises a sampling funnel and a rotating funnel;
the side surface of the sampling funnel is a parabolic container, the upper surface of the sampling funnel is provided with an opening, the lower surface of the sampling funnel is provided with an opening, the width of the opening on the lower surface of the sampling funnel is matched with the diameter of the short cigarette, and the length of the opening on the lower surface of the sampling funnel is matched with the length of the short cigarette;
the rotary hopper is used for adjusting short cigarettes in the horizontal direction into short cigarettes in the vertical direction, and is provided with a feeding hole and a discharging hole;
sample funnel sets up the top of rotary funnel, rotary funnel with the automobile body joint, sample funnel lower surface opening sets up the top of rotary funnel feed inlet, rotary funnel's discharge gate sets up the upper surface open-ended top of feed cylinder.
Further, the electronic scale further comprises a photoelectric switch, the photoelectric switch is used for collecting the information of the short cigarette in the material cylinder, the controller is used for controlling the rotary motion of the rotary electromagnet according to the information of the short cigarette in the material cylinder, and the photoelectric switch is electrically connected with the controller.
Furthermore, the upper computer is provided with a communication module, the communication module is used for receiving an external digital weight query command and sending the digital weight information externally, and the communication module is electrically connected with the upper computer.
Further, the rotary hopper is connected with the vehicle body in a sliding mode.
Further, still include the printer, the printer with upper position electromechanical connection, the printer is used for printing digital weight information.
The invention has the following positive effects:
a short cigarette weight detecting device comprising: weighing unit and removal detection car, weighing unit are located the removal and detect the car, and the staff promotes to detect the car and carries out the sample detection to the short cigarette production line that needs carry out weight detection, need not artifical transport weighing device, uses manpower sparingly, and a weighing unit can be applied many short cigarette production lines, has saved the cost of purchasing weighing device.
The weighing unit of the device is provided with the charging barrel, the rotary electromagnet, the release door and the weighing sensor, and the weighing device provided with the release door is used for discharging short cigarettes from the bottom after detection, so that no tobacco shred is left, the next detection result is not influenced, a worker does not need to manually operate an electronic scale to take the cigarettes, and the man-machine adaptability is high.
The device is also provided with the sampling funnel and the rotating funnel, a worker only needs to be simply attended by the short cigarette production line, after the short cigarette falls off from the drum wheel, the short cigarette enters the weighing device through posture adjustment of the sampling funnel and the rotating funnel, the labor intensity of the worker is reduced, the automation level is high, the factor of manual operation interference is reduced, and the condition that the weighing conclusion is inaccurate due to the fact that the cut tobacco falls off during manual sampling is avoided.
The device is also provided with a photoelectric switch, so that whether the short cigarette is received by the electronic scale charging barrel or not can be automatically identified, when the short cigarette exists, the short cigarette detection, data display and discharge processes after detection are automatically executed, the attendance of workers is not needed, the labor efficiency is improved, and the detection consistency is improved.
The device is also provided with a communication module for establishing communication connection between the intelligent terminal and the upper computer, wherein the intelligent terminal comprises a mobile phone, a tablet personal computer, a computer and a server which are networked. In this embodiment, intelligent terminal is the panel computer, and the staff passes through the panel computer online with the host computer, and remote monitoring detects data, reduces the staff and rushes to ripples on the production line, realizes alone the weight testing process that can many production lines of guard on duty.
The device detects the short cigarette on the inner side of the drum, and the rotary funnel is connected with the vehicle body in a sliding manner, so that the adjustment is quicker in the matching process of the sampling funnel and the drum.
The device is also provided with a printer, and the printer is connected with the upper computer and used for printing the detection data acquired by the upper computer, so that a report can be conveniently issued.
Drawings
FIG. 1 is a schematic diagram of a short cigarette weight detecting device according to an embodiment of the present invention;
FIG. 2 is a perspective view of a sampling funnel according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a control system according to an embodiment of the present invention.
In the figure:
1, a charging barrel;
2, rotating the electromagnet;
3 releasing the door;
4, sampling a funnel;
5, rotating the funnel;
6, a photoelectric switch;
7 short cigarette;
8 drums.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the detailed description and specific examples, while indicating the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
As shown in fig. 1-3, a short cigarette weight detecting device includes: weighing unit and removal detection car, weighing unit includes: the electronic scale is used for collecting weight information of short cigarettes 7, the controller is used for converting the weight information of the short cigarettes 7 into digital weight information, the upper computer is used for displaying the digital weight information, the electronic scale is electrically connected with the controller, and the controller is in communication connection with the upper computer;
the mobile detection vehicle comprises: the weighing device comprises a vehicle body and wheels, wherein the vehicle body is a box body with an opening in the upper surface, the wheels are rotationally connected with the vehicle body, and a weighing unit is arranged on the upper surface of the vehicle body.
More specifically, the weighing unit is an electronic scale, the electronic scale has high precision, the short cigarette 7 taken out from the drum 8 is placed into the electronic scale for weighing, the controller converts a weighing signal acquired by the electronic scale into digital weight information of the short cigarette 7, and the upper computer displays the information when receiving the information. The weighing unit is located the removal and detects the car, and the staff promotes to detect the car and carries out the sampling detection to the short cigarette 7 production line that needs carry out weight detection, need not artifical transport weighing device, uses manpower sparingly, and a weighing unit can apply many short cigarette 7 production lines, has saved the cost of purchasing weighing device.
Further, the electronic scale includes: the device comprises a charging barrel 1, a rotary electromagnet 2, a release door 3 and a weighing sensor;
the weighing sensor is used for acquiring the weight information of the short cigarette 7 and is electrically connected with the controller;
the charging barrel 1 is a barrel-shaped object with an opening in the upper surface and the lower surface, the body of the rotary electromagnet 2 is fixedly connected with the charging barrel 1, the rotating shaft of the rotary electromagnet 2 is fixedly connected with the release door 3, the rotary electromagnet 2 is electrically connected with the controller, and the controller is also used for controlling the rotary motion of the rotary electromagnet 2.
More specifically, the electronic scale is equipped with feed cylinder 1, is equipped with controllable release door 3 below feed cylinder 1, and feed cylinder 1 is equipped with rotary electromagnet 2, release door 3 and rotary electromagnet 2's pivot, fixed connection, and when rotary electromagnet 2 pivot rotated, release door 3 realized opening or closed feed cylinder 1 below open-ended function. The staff will wait to examine short cigarette 7 and put into feed cylinder 1 and weigh, after the data acquisition, send the order to the controller through the operation of host computer, 2 actions of controller control rotary electromagnet, release door 3 is opened, short cigarette 7 in the electronic scale is discharged the electronic scale, fall into the carriage that the removal detected the car, be equipped with the electronic scale of release door 3, discharge from the bottom after short cigarette 7 detects, the pipe tobacco does not remain, do not influence the testing result next time, the staff need not the manual operation electronic scale and gets the cigarette process, the man-machine degree of cooperation is high.
Further, the device also comprises a sampling funnel 4 and a rotating funnel 5;
the side surface of the sampling funnel 4 is a parabolic container, the upper surface of the sampling funnel 4 is provided with an opening, the lower surface of the sampling funnel 4 is provided with an opening, the width of the opening on the lower surface of the sampling funnel 4 is matched with the diameter of the short cigarette 7, and the length of the opening on the lower surface of the sampling funnel 4 is matched with the length of the short cigarette 7;
the rotary funnel 5 is used for adjusting the short cigarettes 7 in the horizontal direction into the short cigarettes 7 in the vertical direction, and the rotary funnel 5 is provided with a feeding hole and a discharging hole;
More specifically, the short cigarette 7 is transferred on the production line through a drum 8, the drum 8 absorbs the short cigarette 7 by means of negative pressure, when sampling is needed, the short cigarette 7 corresponding to the drum 8 is blown off by air flow, and the short cigarette 7 blown off falls into an electronic scale in different postures, so the device is provided with a sampling funnel 4, the side surface of the sampling funnel 4 is parabolic, an opening is arranged below the sampling funnel 4, the opening is matched with the shape of the short cigarette 7, the short cigarette 7 falling from the opening of the sampling funnel 4 falls in a horizontal posture through posture adjustment of the sampling funnel 4, the short cigarette 7 falling in the horizontal posture is adjusted into the short cigarette 7 in a vertical posture by a rotating funnel 5, the short cigarette 7 falls into a charging barrel 1 in the vertical posture, a worker identifies that the short cigarette 7 enters the charging barrel 1, performs detection operation, after the detection operation is completed, the detected short cigarette 7 is released through a release door 3, the short smoke 7 is discharged into the compartment of the mobile inspection vehicle.
The device provided with the sampling funnel 4 and the rotating funnel 5 has the advantages that a worker only needs to be simply attended by a short cigarette 7 production line, after the short cigarette 7 falls off from the drum wheel 8, the sampling funnel 4 and the rotating funnel 5 adjust the posture and enter the weighing device, the labor intensity of the worker is reduced, the automation level is high, the factor of manual operation interference is reduced, and the condition that the weighing conclusion is inaccurate due to the fact that cut tobaccos fall off in manual sampling is avoided.
Further, the electronic scale further comprises a photoelectric switch 6, the photoelectric switch 6 is used for collecting the information of the existence of the short cigarette in the material cylinder 1, the controller is also used for controlling the rotary electromagnet 2 to rotate according to the information of the existence of the short cigarette in the material cylinder 1, and the photoelectric switch 6 is electrically connected with the controller.
More specifically, what the electronic scale was equipped with photoelectric switch 6, photoelectric switch 6 is used for detecting whether there is short cigarette 7 in the feed cylinder 1 of electronic scale, when there is short cigarette 7, the controller begins to carry out the detection flow, the host computer detects data and shows short cigarette 7 weight, after the detection flow is accomplished, the action of controller control rotary electromagnet 2, will be located in the carriage of detection car is discharged to short cigarette 7 in the feed cylinder 1, when the controller detects through photoelectric switch 6 that there is not short cigarette 7 in the feed cylinder 1, control rotary electromagnet 2, close feed cylinder 1 lower part opening.
The device provided with the photoelectric switch 6 can automatically identify whether the electronic scale charging barrel 1 receives the short cigarette 7 or not, automatically execute the processes of detection, data display and discharge of the detected short cigarette 7 when the short cigarette 7 exists, does not need to be attended by workers, improves the labor efficiency and improves the detection consistency.
Further, the upper computer is provided with a communication module, the communication module is used for receiving an external query command, and the communication module is also used for sending the digital weight information to external equipment.
More specifically, the communication module is used for establishing communication connection between the intelligent terminal and the upper computer, and the intelligent terminal comprises a mobile phone, a tablet computer, a computer and a server which are networked. In this embodiment, intelligent terminal is the panel computer, and the staff passes through the panel computer online with the host computer, and remote monitoring detects data, reduces the staff and hurries up the ripples on the production line, realizes the weight testing process that one person can many production lines of on duty.
Further, the rotary hopper 5 is slidably connected to the vehicle body.
More specifically, in the embodiment, the drum 8 is a double-row drum 8, that is, the drum 8 adsorbs two rows of short cigarettes, after the weight of the short cigarette 7 outside the drum 8 is detected by the rotary hopper 5, the rotary hopper 5 is pushed into one side of the inner side of the drum 8, and the sampling hopper 4 starts to receive the short cigarette 7 inside the drum 8.
Further, still include the printer, the printer with upper position electromechanical connection, the printer is used for printing digital weight information.
More specifically, the printer is connected with the upper computer and used for printing out the acquired detection data of the upper computer, so that a report can be issued conveniently.
The embodiments described above are only preferred embodiments of the invention and are not exhaustive of the possible implementations of the invention. Any obvious modifications to the above would be obvious to those of ordinary skill in the art, but would not bring the invention so modified beyond the spirit and scope of the present invention.
Claims (6)
1. A short cigarette weight detection device, comprising: weighing unit and removal detection car, weighing unit includes: the electronic scale is used for collecting weight information of short cigarettes (7), the controller is used for converting the weight information of the short cigarettes (7) into digital weight information, the upper computer is used for displaying the digital weight information, the electronic scale is electrically connected with the controller, and the controller is in communication connection with the upper computer;
the mobile detection vehicle comprises: the weighing device comprises a vehicle body and wheels, wherein the vehicle body is a box body with an opening in the upper surface, the wheels are rotationally connected with the vehicle body, and the weighing unit is arranged on the upper surface of the vehicle body; the electronic scale comprises a charging barrel (1), a rotary electromagnet (2), a release door (3) and a weighing sensor;
the weighing sensor is used for acquiring weight information of the short cigarettes (7), and is electrically connected with the controller;
the charging barrel (1) is a barrel-shaped object with an opening in the upper surface and the lower surface, the body of the rotary electromagnet (2) is fixedly connected with the charging barrel (1), the rotating shaft of the rotary electromagnet (2) is fixedly connected with the release door (3), the rotary electromagnet (2) is electrically connected with the controller, and the controller is also used for controlling the rotary motion of the rotary electromagnet (2).
2. The short cigarette weight detecting device according to claim 1, characterized by further comprising a sampling funnel (4) and a rotary funnel (5);
the side surface of the sampling funnel (4) is a parabolic container, the upper surface of the sampling funnel (4) is provided with an opening, the lower surface of the sampling funnel (4) is provided with an opening, the width of the opening on the lower surface of the sampling funnel (4) is matched with the diameter of the short cigarette (7), and the length of the opening on the lower surface of the sampling funnel (4) is matched with the length of the short cigarette (7);
the rotary hopper (5) is used for adjusting the short cigarettes (7) in the horizontal direction into the short cigarettes (7) in the vertical direction, and the rotary hopper (5) is provided with a feeding hole and a discharging hole;
sample funnel (4) set up the top of rotary funnel (5), rotary funnel (5) with the automobile body joint, sample funnel (4) lower surface opening sets up the top of rotary funnel (5) feed inlet, the discharge gate of rotary funnel (5) sets up the upper surface open-ended top of feed cylinder (1).
3. The short cigarette weight detecting device according to claim 1, wherein the electronic scale further comprises a photoelectric switch (6), the photoelectric switch (6) is used for collecting the information of the existence of the short cigarette in the material cylinder (1), the controller further controls the rotating electromagnet (2) to rotate according to the information of the existence of the short cigarette in the material cylinder (1), and the photoelectric switch (6) is electrically connected with the controller.
4. The short cigarette weight detection device of claim 1, wherein the upper computer is provided with a communication module, the communication module is used for receiving an external digital weight inquiry command and sending the digital weight information externally, and the communication module is electrically connected with the upper computer.
5. The short cigarette weight detecting device according to claim 2, characterized in that the rotary hopper (5) is slidably connected with the vehicle body.
6. The short cigarette weight detecting device of claim 1, further comprising a printer electrically connected to the upper computer, the printer configured to print the digitized weight information.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011077889.5A CN112167704B (en) | 2020-10-10 | 2020-10-10 | Short cigarette weight detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011077889.5A CN112167704B (en) | 2020-10-10 | 2020-10-10 | Short cigarette weight detection device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112167704A CN112167704A (en) | 2021-01-05 |
| CN112167704B true CN112167704B (en) | 2022-05-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011077889.5A Active CN112167704B (en) | 2020-10-10 | 2020-10-10 | Short cigarette weight detection device |
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| CN (1) | CN112167704B (en) |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201509592U (en) * | 2009-10-28 | 2010-06-23 | 河南省海田自动化系统有限公司 | Cigarette quality three-term online detecting device |
| JP2014139524A (en) * | 2013-01-21 | 2014-07-31 | Hitachi Kokusai Electric Inc | Passage detection device for movable body |
| CN105639720B (en) * | 2016-03-24 | 2018-02-13 | 龙岩烟草工业有限责任公司 | The loss of material measuring system and method for a kind of Pneumatic Feeding System |
| CN109043649A (en) * | 2018-10-24 | 2018-12-21 | 云南昆船电子设备有限公司 | A kind of static weighing equipment that freely can walk self-powered |
| CN209745380U (en) * | 2019-06-19 | 2019-12-06 | 常德烟草机械有限责任公司 | Sampling and weighing device |
| CN110361078B (en) * | 2019-08-28 | 2022-03-29 | 南京农业大学 | On-line measuring device for calibrating volumetric grain yield based on weighing |
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2020
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