CN112167412A - Novel processing technology and processing equipment for Dragon boat festival tea particles - Google Patents
Novel processing technology and processing equipment for Dragon boat festival tea particles Download PDFInfo
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- CN112167412A CN112167412A CN202011087467.6A CN202011087467A CN112167412A CN 112167412 A CN112167412 A CN 112167412A CN 202011087467 A CN202011087467 A CN 202011087467A CN 112167412 A CN112167412 A CN 112167412A
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Abstract
The invention discloses a novel processing technology and processing equipment for noon tea particles, which comprises the following steps: weighing raw materials, shuffling the raw materials, drying, crushing, extracting, purifying, adding auxiliary materials, granulating, drying, grading, detecting and packaging; according to the invention, the whole mixing performance of the device is improved by crushing and then extracting, and the effective ingredients of the medicine are efficiently extracted by matching with a negative pressure air extractor; grind through the machine and replace manual grinding, improve the overall stability and the rapidity of device, grind the mode of doing work of arranging mutually through once grinding and secondary for the abrasive powder is even, avoids artifical grinding to make to grind originally expose in the air simultaneously, increases raw materials pollution's risk, influences the problem of result precision.
Description
Technical Field
The invention relates to the technical field of processing of noon tea particles, in particular to a novel processing technology and processing equipment of noon tea particles.
Background
Morning, afternoon, or morning, afternoon. In addition to eating rice dumpling at noon, Shaoxing is the day. Also putting five yellows on the noon dining table, namely yellow croaker, finless eel, cucumber, yellow plum and realgar wine; the realgar wine is prepared by spraying realgar powder into Chinese liquor; according to the scientific analysis of modern medicine, the main component of the realgar is arsenic sulfide which has the functions of resisting bacteria and expelling schistosoma; however, the physical property is 'strong heat', so the realgar wine must be dry and hard to drink, and must be dissolved by drinking strong tea; in general, families with a large population always make a tea jar of concentrated tea for the family to drink; in the past, Shaoxing calls tin-half city, tin foil workers can reach tens of thousands; at noon, the foil house is mainly provided with five yellow rice wine for feast workers, and the workers take a rest routinely in the afternoon; tinfoil master mostly drinks wine, often the Ming tincture drunk by the realgar wine is drunk; the master can brew concentrated tea for relieving the intoxication of the master as usual, and the morning tea becomes indispensable 'seasonal tea' and continues to become a study; the Minnoon tea is a traditional health-care tea popular in ancient county and folk of Songyang, the source of the Minnoon tea is traced to the spring and autumn warring period, every noon festival, people go to the mountain to pick and select hundreds of herbs, and people naturally hide for later drinking throughout the year, so as to prevent diseases and build body, maintain beauty and keep young, prevent sunstroke and quench thirst, and avoid filth and eliminate evil, and for promoting the culture of folk traditional health-care tea, the manufacturing process is deeply researched, and the Minnoon tea is refined by combining the traditional process with the modern processing technology, so that the traditional flavor is maintained, and the health-care effect is strengthened.
Chinese patent application publication No. CN107047873A discloses an end noon tea and a preparation method thereof in 2017, 08 and 18 months, in particular to a health-care tea drink, in particular to an end noon tea and a preparation method thereof, wherein the end noon tea is mainly prepared from the following raw materials in parts by weight: 11-15 parts of astragalus membranaceus, 11-15 parts of hawthorn, 5-6 parts of Chinese yam, 5-6 parts of dried orange peel, 5-6 parts of fructus amomi, 5-6 parts of folium mori, 5-6 parts of rhizoma acori graminei, 5-6 parts of houttuynia cordata, 5-6 parts of purple perilla, 5-6 parts of ficus tikoua, 5-6 parts of chimonanthus salicifolius, 5-6 parts of liquorice, 5-6 parts of dandelion, 5-6 parts of raspberry and 5-6 parts of lophatherum gracile, wherein the third section of the claim discloses a preparation method of the tea, which is a tea prepared by the following steps: removing impurities and removing dirt from raw materials, uniformly mixing the raw materials according to a ratio, de-enzyming the obtained mixture for 10 to 15 minutes by a de-enzyming machine at the temperature of 220 to 240 ℃, drying the de-enzymed mixture for 8 to 15 minutes at the temperature of 100 to 160 ℃, carrying out microwave sterilization on the dried mixture for 2 to 4 minutes at the temperature of 70 to 105 ℃, and packaging the sterilized mixture to obtain the tencel tea, so that the raw materials of the tencel tea are Chinese herbal medicines, and the effective components of the tencel tea determine the effect of the tencel tea, therefore, the effective components of the tencel tea need to be detected after the tencel tea is manufactured, in the prior art, most of the detection of the traditional Chinese medicine components are detected by high performance liquid chromatography, the detection process is that after a certain gram of the Chinese herbal medicines are all ground into powder, the powder substances and the organic solution are mixed to form a mixed solvent, be the mobile phase with liquid, adopt high pressure infusion system, mobile phase pump into the chromatographic column that is equipped with the stationary phase such as the single solvent that will have different polarity or the mixed solvent of different proportions, buffer solution, each composition is separated after in the post, gets into the detector and detects to the realization is to the analysis of sample, but current end noon tea processing still has whole portability not enough, grinds for artifical the grinding in the testing process, has increased raw materials pollution's risk, has produced the influence to the accurate degree of result.
Disclosure of Invention
The invention aims to provide a novel processing technology and processing equipment for noon tea particles, which improve the overall mixing performance of a device by crushing and then extracting, and efficiently extract the active ingredients of the medicine by matching with a negative pressure air extractor; the whole stability and the rapidity of the device are improved by replacing manual grinding through machine grinding, grinding particles are uniform through a working mode of matching primary grinding and secondary grinding, and the problems that the grinding is originally exposed in the air due to manual grinding, the risk of raw material pollution is increased, and the result accuracy is influenced are solved; the qualification rate of the finished product is up to 90 percent through HPLC detection, and the effects of clearing away heat and toxic materials, promoting digestion, promoting qi circulation and relieving pain can be achieved.
In order to achieve the purpose, the invention provides the following technical scheme: a novel processing technology of Dragon boat festival tea particles is characterized by comprising the following steps:
step one, weighing raw materials: weighing raw materials for preparing the novel morning tea granules according to required grams, wherein one part of the morning tea consists of 14-15 g of artemisia annua, 5-8g of dandelion, 5-6 g of subprostrate sophora, 5-10g of Chinese violet, 10-14 g of herba patriniae, 12-16 g of bighead atractylodes rhizome, 14-15 g of prepared rehmannia root and 20-24 g of ligusticum wallichii; the weighing total mass and the total mass of the raw materials required by one hundred of the morning tea particles are in a proportional functional relationship, and the relational expression of the proportional functional relationship is Y-KX, wherein Y is the weighing total mass, and X is the total mass of the raw materials required by one hundred of the morning tea particles;
step two, raw material shuffling: cleaning the raw material prepared in the step one; the cleaning steps are as follows:
wetting: putting the raw materials to be cleaned into a material barrel, adding water into the material barrel, stopping adding water when the water content is enough to submerge all the medicinal materials, standing for 1min, pulling out a sealing plug at the water outlet of the material barrel, and discharging the water in the material barrel to obtain wet raw materials;
wrapping powder: spraying starch on the raw material in the material barrel, and turning over the raw material to wrap the starch on the surface of the raw material to obtain the raw material stained with the starch;
washing: putting the raw material stained with the starch into an industrial cleaning basket, taking a medium-pressure water gun to wash the raw material in the cleaning basket, washing the current surface for 1min, turning over the raw material, then continuing to wash for 1min, repeating the washing step until the starch on the surface of the medicine is washed clean, wherein in the washing process, the dirt on the surface of the medicine is wrapped by the starch and falls off along with the falling of the starch along with the continuous medium-pressure washing, so that the clean raw material is obtained;
step three, drying: putting the clean raw materials obtained in the step two into a medicinal material dryer for drying to obtain dried raw materials; the dryer adopts a JK-ZT-HGJ03CH model traditional Chinese medicine dryer;
step four, crushing: crushing the raw materials obtained in the step three by a crusher to a crushing degree of 300 meshes; the pulverizer adopts an XD-12 Chinese medicinal material ultrafine pulverizer;
step five, extraction: and (3) extracting effective components of the crushed raw materials obtained in the step four by using a negative pressure air extraction method, wherein the extraction steps are as follows: putting the raw materials into negative pressure extraction equipment, dripping 5 times of ethanol as an extraction medium into the raw materials, introducing air negative pressure into the equipment, keeping the temperature of the device at 30-32 ℃, extracting for 1.5-2h to ensure that the interior of the device is in a vacuum state, and generating strong cavitation effect and mechanical vibration after the equipment starts to work by negative pressure air bubbles to cause the cell walls of sample particles to be rapidly broken, and gradually releasing and diffusing substances in cells to the medium (ethanol) and finally dissolving the substances in the medium (ethanol) to obtain an extracting solution and the extracted crushed raw materials;
step six, purification: purifying the extracting solution obtained in the fifth step, wherein the purification step is as follows:
sieving: the extracting solution and the crushed raw materials obtained in the fifth step are led out together, then the extracting solution and the crushed raw materials are poured into a screen together, the extracting solution is filtered, and the mesh number of the screen is 300 meshes, so that primary filtrate is obtained;
and (3) secondary sieving: introducing the extracting solution into a 500-mesh screen for secondary sieving to obtain a subsequent filtrate;
concentration: introducing the continuous filtrate into the bottom of a lifting-mode evaporator, introducing the continuous filtrate into a heating pipe in the device from the bottom of the device, heating the continuous filtrate in the pipe to boil feed liquid close to the pipe wall to generate bubbles, continuously heating the feed liquid, converging the small bubbles into large bubbles, forming a secondary steam column by the force of the bubbles, rapidly rising, drawing liquid in the pipe by rapidly rising gas, forming a liquid film on the pipe wall and rising along with the steam to form a climbing-film state, increasing more and more secondary steam generated during continuous heating, further increasing the speed of the rising gas flow, enabling the feed liquid on the pipe wall to leave the liquid film along with the steam to become spray flow, and flowing out from a concentrated liquid outlet to obtain concentrated liquid medicine;
step seven, adding auxiliary materials: adding 0.5 times of sugar powder into the liquid medicine obtained in the sixth step, and uniformly stirring to obtain paste liquid medicine; the adding steps are as follows: dividing 2 times of powdered sugar into 6 equal parts, adding 2 equal parts of powdered sugar into the medicinal liquid for the first time, and continuously stirring for 30s at a rotation speed of 200 r/min; continuously adding 2 equal parts of powdered sugar into the liquid medicine for the second time, and stirring for 30s at the rotating speed of 250 r/min; adding 1 equal part of sugar powder into the liquid medicine for the third time, and stirring for 1min at the rotation speed of 350 r/min; adding 1 equal part of sugar powder into the liquid medicine for the fourth time, and stirring for 2min at the rotation speed of 350 r/min;
step eight, granulation: introducing the paste liquid medicine obtained in the seventh step into a granulator for extrusion granulation, wherein the granulator adopts a FL11281 type spray granulator to prepare the tea particles for noon;
step nine, drying: placing the obtained tea particles in the step eight into a drying oven for baking, gradually raising the baking temperature from 0 ℃ to 65 ℃, and keeping the temperature at 65 ℃ for 1min to obtain dried tea particles at noon;
step ten, granule finishing: sieving the noon tea particles obtained in the step nine by a first sieve to remove large particles, and then sieving the noon tea particles by a fourth sieve to remove fine powder to obtain uniform noon tea particles;
step eleven, detection: 100g of the dragon boat festival tea granules are poured into processing equipment, ground and powdered, then the detection of important active ingredients is judged by an HLPC detection method, the result shows that the ingredient content of every 3g of the dragon boat festival tea granules is equal to 5g of raw medicinal materials, and the dragon boat festival tea granules are judged to be qualified; if the amount of the active ingredient per 3g is less than 5g of the raw material, the product is judged to be defective.
Step twelve, packaging: and (3) carrying out vacuum packaging on the qualified particles of the tea at noon, filling 100g of the particles of the tea at noon into each bag, and then carrying out hot-pressing sealing to obtain complete particles of the tea at noon.
A novel processing device for Dragon boat festival tea particles comprises a peripheral edge, wherein a secondary grinding cavity is screwed on the inner periphery of the peripheral edge, the upper end of the secondary grinding cavity is connected with a grinding cavity through a drug introducing pipe, the upper surface of the grinding cavity is screwed with a sealing cover, and the upper surface of the sealing cover is provided with a sealing plug; the bottom end of the secondary grinding cavity is screwed with a filter cavity, the bottom end of the filter cavity is screwed with a nozzle, and the bottom surface of the nozzle is provided with a nozzle in a penetrating way; a connecting column is arranged in the grinding cavity, a first motor is arranged in the connecting column, and a shaft end of the first motor is provided with a guide pillar through a bearing; the front end of the guide pillar is provided with a connecting plate through a screw, and the bottom end of the connecting plate is screwed with a grinding rod; the bottom end of the grinding rod is fixed with a mounting pipe through a nut, and the surface of the mounting pipe is connected with a tablet pressing in a penetrating way; the pressing pieces are made of stainless steel with a circular structure, the number of the pressing pieces is more than 5, anti-skid threads are arranged at two ends of each pressing piece and positioned on the surface of the mounting pipe, and the pressing pieces can rotate on the surface of the mounting pipe; an annular aluminum alloy sheet is arranged on one side of the mounting pipe and around the periphery of the connecting column, and a plurality of scraping plates are welded around the periphery of the annular aluminum alloy sheet; the scraping plates are made of stainless steel with a rectangular structure, the front ends of the scraping plates are subjected to 30-degree fillet treatment, the front ends of the scraping plates are in contact with the inner wall of the grinding cavity, and the number of the scraping plates is more than four; a connecting column is screwed in the secondary grinding cavity, a plurality of second motors are arranged in the connecting column, the shaft end of each second motor is connected with a grinding column, and a plurality of grinding sheets are welded on the surface of one grinding column in a surrounding manner; the grinding sheets are diamond grinding sheets with circular structures, and two grinding sheets at adjacent positions in every two grinding sheets are staggered; a vibration motor is fixed on the upper surface of the secondary grinding cavity and the lower surface of the grinding cavity through screws; the filter comprises a filter cavity, a central column, at least one screen, a vibration motor and a vibration motor, wherein the central column is screwed in the filter cavity, the screen is screwed up and down in the filter cavity and positioned on the periphery of the central column, and the vibration motor is fixed on one end of the central column and positioned on the upper surface of the screen through screws.
The connecting pipe adopts the stainless steel of cylinder structure, the both ends of connecting pipe are provided with the screw thread respectively, the connecting pipe is fixed through connecing soon, the quantity of connecting pipe is more than 6.
The grinding cavity is made of stainless steel with a circular structure, a circular cavity is formed in the inner wall of the grinding cavity, and threaded holes consistent with the total number of the connecting pipes are formed in the bottom end surface of the grinding cavity.
The secondary grinding cavity is made of stainless steel with a circular structure, a circular cavity is formed in the secondary grinding cavity, and threaded holes with the same number as the connecting pipes are formed in the upper end surface of the secondary grinding cavity.
And anti-bonding coatings are coated on the inner walls of the grinding cavity and the secondary grinding cavity.
The bottommost end of the tablet contacts the upper surface of the inner wall of the grinding cavity.
Compared with the prior art, the invention has the following beneficial effects:
1. the novel processing technology of the dragon boat festival tea granules improves the overall mixing performance of the device by crushing and then extracting, and is matched with a negative pressure air extractor to efficiently extract the active ingredients of the medicine.
2. According to the novel processing equipment for the tea particles at noon, manual grinding is replaced by machine grinding, the overall stability and rapidity of the device are improved, grinding particles are uniform through a working mode of matching primary grinding and secondary grinding, and meanwhile, the problems that the grinding is originally exposed in the air due to manual grinding, the risk of raw material pollution is increased, and the result accuracy is influenced are solved.
Drawings
FIG. 1 is a schematic view of the construction of an apparatus for processing noon tea particles according to the present invention;
FIG. 2 is a schematic diagram of the internal structure of the grinding chamber of FIG. 1 according to the present invention;
FIG. 3 is a schematic view of the internal structure of the secondary grinding chamber of FIG. 1 in accordance with the present invention;
FIG. 4 is a schematic diagram of the internal structure of the filter chamber of FIG. 1 according to the present invention;
FIG. 5 is a schematic view of the spout configuration of the present invention;
FIG. 6 is a schematic view of a vibration motor mounting structure in the present invention;
FIG. 7 is a schematic view of the grinding rod of FIG. 1 according to the present invention.
In the figure:
1-grinding cavity, 2-sealing cover, 3-sealing plug, 4-guiding drug tube, 5-secondary grinding cavity, 6-peripheral edge, 7-filtering cavity, 8-nozzle, 9-nozzle, 10-vibrating motor, 11-central column, 12-screen, 13-grinding sheet, 14-connecting column, 15-connecting column, 16-bearing, 17-conducting column, 18-connecting plate, 19-grinding rod, 191-mounting tube, 192-pressing sheet and 20-scraper.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
A novel processing technology and processing equipment for Dragon boat festival tea particles comprises the following steps: weighing raw materials for preparing the novel morning tea granules according to required grams, wherein one part of the morning tea consists of 14-15 g of artemisia annua, 5-8g of dandelion, 5-6 g of subprostrate sophora, 5-10g of Chinese violet, 10-14 g of herba patriniae, 12-16 g of bighead atractylodes rhizome, 14-15 g of prepared rehmannia root and 20-24 g of ligusticum wallichii; the weighing total mass and the total mass of the raw materials required by one hundred of the morning tea particles are in a proportional functional relationship, and the relational expression of the proportional functional relationship is Y-KX, wherein Y is the weighing total mass, and X is the total mass of the raw materials required by one hundred of the morning tea particles;
step two, raw material shuffling: cleaning the raw material prepared in the step one; the cleaning steps are as follows:
wetting: putting the raw materials to be cleaned into a material barrel, adding water into the material barrel, stopping adding water when the water content is enough to submerge all the medicinal materials, standing for 1min, pulling out a sealing plug at the water outlet of the material barrel, and discharging the water in the material barrel to obtain wet raw materials;
wrapping powder: spraying starch on the raw material in the material barrel, and turning over the raw material to wrap the starch on the surface of the raw material to obtain the raw material stained with the starch;
washing: putting the raw material stained with the starch into an industrial cleaning basket, taking a medium-pressure water gun to wash the raw material in the cleaning basket, washing the current surface for 1min, turning over the raw material, then continuing to wash for 1min, repeating the washing step until the starch on the surface of the medicine is washed clean, wherein in the washing process, the dirt on the surface of the medicine is wrapped by the starch and falls off along with the falling of the starch along with the continuous medium-pressure washing, so that the clean raw material is obtained;
step three, drying: putting the clean raw materials obtained in the step two into a medicinal material dryer for drying to obtain dried raw materials; the dryer adopts a JK-ZT-HGJ03CH model traditional Chinese medicine dryer;
step four, crushing: crushing the raw materials obtained in the step three by a crusher to a crushing degree of 300 meshes; the pulverizer adopts an XD-12 Chinese medicinal material ultrafine pulverizer;
step five, extraction: and (3) extracting effective components of the crushed raw materials obtained in the step four by using a negative pressure air extraction method, wherein the extraction steps are as follows: putting the raw materials into negative pressure extraction equipment, dripping 5 times of ethanol as an extraction medium into the raw materials, introducing air negative pressure into the equipment, keeping the temperature of the device at 30-32 ℃, extracting for 1.5-2h to ensure that the interior of the device is in a vacuum state, and generating strong cavitation effect and mechanical vibration after the equipment starts to work by negative pressure air bubbles to cause the cell walls of sample particles to be rapidly broken, and gradually releasing and diffusing substances in cells to the medium (ethanol) and finally dissolving the substances in the medium (ethanol) to obtain an extracting solution and the extracted crushed raw materials;
step six, purification: purifying the extracting solution obtained in the fifth step, wherein the purification step is as follows:
sieving: the extracting solution and the crushed raw materials obtained in the fifth step are led out together, then the extracting solution and the crushed raw materials are poured into a screen together, the extracting solution is filtered, and the mesh number of the screen is 300 meshes, so that primary filtrate is obtained;
and (3) secondary sieving: introducing the extracting solution into a 500-mesh screen for secondary sieving to obtain a subsequent filtrate;
concentration: introducing the continuous filtrate into the bottom of a lifting-mode evaporator, introducing the continuous filtrate into a heating pipe in the device from the bottom of the device, heating the continuous filtrate in the pipe to boil feed liquid close to the pipe wall to generate bubbles, continuously heating the feed liquid, converging the small bubbles into large bubbles, forming a secondary steam column by the force of the bubbles, rapidly rising, drawing liquid in the pipe by rapidly rising gas, forming a liquid film on the pipe wall and rising along with the steam to form a climbing-film state, increasing more and more secondary steam generated during continuous heating, further increasing the speed of the rising gas flow, enabling the feed liquid on the pipe wall to leave the liquid film along with the steam to become spray flow, and flowing out from a concentrated liquid outlet to obtain concentrated liquid medicine;
step seven, adding auxiliary materials: adding 0.5 times of sugar powder into the liquid medicine obtained in the sixth step, and uniformly stirring to obtain paste liquid medicine; the adding steps are as follows: dividing 2 times of powdered sugar into 6 equal parts, adding 2 equal parts of powdered sugar into the medicinal liquid for the first time, and continuously stirring for 30s at a rotation speed of 200 r/min; continuously adding 2 equal parts of powdered sugar into the liquid medicine for the second time, and stirring for 30s at the rotating speed of 250 r/min; adding 1 equal part of sugar powder into the liquid medicine for the third time, and stirring for 1min at the rotation speed of 350 r/min; adding 1 equal part of sugar powder into the liquid medicine for the fourth time, and stirring for 2min at the rotation speed of 350 r/min;
step eight, granulation: introducing the paste liquid medicine obtained in the seventh step into a granulator for extrusion granulation, wherein the granulator adopts a FL11281 type spray granulator to prepare the tea particles for noon;
step nine, drying: placing the obtained tea particles in the step eight into a drying oven for baking, gradually raising the baking temperature from 0 ℃ to 65 ℃, and keeping the temperature at 65 ℃ for 1min to obtain dried tea particles at noon;
step ten, granule finishing: sieving the noon tea particles obtained in the step nine by a first sieve to remove large particles, and then sieving the noon tea particles by a fourth sieve to remove fine powder to obtain uniform noon tea particles;
step eleven, detection: 100g of the particles of the morning tea are poured into processing equipment for grinding and powder taking,
the grinding process of the processing equipment comprises the following steps: fixing the peripheral edge 6 on the wall surface through a stud, pouring 100g of tea particles for noon tea into the grinding cavity 1 through an opening at a sealing plug 3, connecting the device with an external control power supply, starting to rotate a first motor in a connecting column 15 after the power supply is connected, welding an intelligent control box at one side of the grinding cavity 1, electrically installing a PLC in the intelligent control box, connecting the input end of the PLC with a button switch through a wire, connecting the button switch with a DS425 type button switch, connecting a power supply port voltage stabilizing module of the PLC with the external control power supply, connecting the voltage stabilizing module with an LM317 type voltage stabilizing module, connecting the output end of the PLC with the first motor through a first driving module, connecting the first motor with an YE3 type motor, connecting the first driving module with an L298N type driving module, and connecting the output end of the PLC with a second motor through a second driving module, the second motor is a motor of YE3 model, the second driving module is a driving module of L298N model, the number of the second driving modules is consistent with that of the second motor, the rotating directions of every two adjacent second motors are opposite, after the first motor starts to rotate, the first motor drives the transmission guide post 17 to rotate through the bearing 16, the grinding rod 19 at the bottom end of the transmission guide post 17 rotates, the pressing tablet 192 at the bottom end of the grinding rod 19 contacts with particles to grind the medicine grains (the pressing tablet 192 is positioned at the position of the opening of the medicine guiding tube 4 which is positioned on the surface of the grinding cavity 1 and is used for screwing and is provided with a 200-mesh stainless steel filter screen through screws), the pressing tablet 192 continuously grinds the medicine grains after rotating, meanwhile, the front end of the scraping plate 20 scrapes the inner wall of the grinding cavity 1 to avoid the medicine powder from being adhered to the inner wall of the grinding cavity 1, meanwhile, the vibrating motor 10 vibrates the grinding cavity 1, the grinded medicine powder can fall to the medicine guiding tube 4 through the filter screen when the filter, the medicine guiding pipe 4 can transfer the medicine powder to the secondary grinding cavity 5, the grinding sheet 13 in the secondary grinding cavity 5 is driven by the second motor to generate occlusion rotation to grind the medicine powder for the second time, the ground medicine powder falls into the filtering cavity 7 under the vibration conduction of the vibration motor 10, is filtered by the filter screen 12 and is transmitted to the nozzle 8, and finally is sprayed out through the nozzle 19.
Then, judging important effective components through an HLPC detection method, judging that the component content of every 3g of the Bingnoon tea particles is equal to 5g of raw medicinal materials according to the result, and judging that the product is qualified; if the amount of the active ingredient per 3g is less than 5g of the raw material, the product is judged to be defective.
Step twelve, packaging: and (3) carrying out vacuum packaging on the qualified particles of the tea at noon, filling 100g of the particles of the tea at noon into each bag, and then carrying out hot-pressing sealing to obtain complete particles of the tea at noon.
The invention relates to a novel processing technology and processing equipment of morning tea granules, which realizes stable production of bacterial plastics by combining silver antibacterial master batches with thermoplastic plastics; antibacterial plastics meeting the requirements of customers are produced for users by utilizing a linking process, so that the overall safety and the standard of the device are improved; the whole performance of the device is combined for debugging production, and stable and efficient production experience is brought to a user.
In summary, the following steps: according to the novel processing technology and the processing equipment of the dragon boat festival tea granules, the whole mixing performance of the device is improved by crushing and then extracting, and the effective components of the medicine are efficiently extracted by matching with a negative pressure air extractor; grind through the machine and replace manual grinding, improve the overall stability and the rapidity of device, grind the mode of doing work of arranging mutually through once grinding and secondary for the abrasive powder is even, avoids artifical grinding to make to grind originally expose in the air simultaneously, increases raw materials pollution's risk, influences the problem of result precision.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. A novel processing technology of the Dragon boat festival tea particles is characterized by comprising the following steps:
step one, weighing raw materials: weighing raw materials for preparing the novel morning tea granules according to required grams, wherein one part of the morning tea consists of 14-15 g of artemisia annua, 5-8g of dandelion, 5-6 g of subprostrate sophora, 5-10g of Chinese violet, 10-14 g of herba patriniae, 12-16 g of bighead atractylodes rhizome, 14-15 g of prepared rehmannia root, 20-24 g of ligusticum wallichii, 10-13g of mulberry leaf, 5-8g of lophatherum gracile, 8-12g of honeysuckle, 15-18g of ginger, 6-8g of Chimonanthus salicifolius and 5-10g of houttuynia cordata; the total weight of the weighed raw materials and the total weight of the raw materials needed by one hundred of the Dragon boat festival tea particles are in a proportional function relationship;
step two, raw material shuffling: cleaning the raw material prepared in the step one; the cleaning steps are as follows:
wetting: putting the raw materials to be cleaned into a material barrel, adding water into the material barrel, stopping adding water when the water content is enough to submerge all the medicinal materials, standing for 1min, pulling out a sealing plug at the water outlet of the material barrel, and discharging the water in the material barrel to obtain wet raw materials;
wrapping powder: spraying starch on the raw material in the material barrel, and turning over the raw material to wrap the starch on the surface of the raw material to obtain the raw material stained with the starch;
washing: putting the raw material stained with the starch into an industrial cleaning basket, taking a medium-pressure water gun to wash the raw material in the cleaning basket, washing the current surface for 1min, turning over the raw material, then continuing to wash for 1min, repeating the washing step until the starch on the surface of the medicine is washed clean, wherein in the washing process, the dirt on the surface of the medicine is wrapped by the starch and falls off along with the falling of the starch along with the continuous medium-pressure washing, so that the clean raw material is obtained;
step three, drying: putting the clean raw materials obtained in the step two into a medicinal material dryer for drying to obtain dried raw materials; the dryer adopts a JK-ZT-HGJ03CH model traditional Chinese medicine dryer;
step four, crushing: crushing the raw materials obtained in the step three by a crusher to a crushing degree of 300 meshes; the pulverizer adopts an XD-12 Chinese medicinal material ultrafine pulverizer;
step five, extraction: and (3) extracting effective components of the crushed raw materials obtained in the step four by using a negative pressure air extraction method, wherein the extraction steps are as follows: putting the raw materials into a negative pressure extraction device, and dripping 5 times of ethanol as an extraction medium into the raw materials to obtain an extracting solution and extracted crushed raw materials;
step six, purification: purifying the extracting solution obtained in the fifth step, wherein the purification step is as follows:
sieving: the extracting solution and the crushed raw materials obtained in the fifth step are led out together, then the extracting solution and the crushed raw materials are poured into a screen together, the extracting solution is filtered, and the mesh number of the screen is 300 meshes, so that primary filtrate is obtained;
and (3) secondary sieving: introducing the extracting solution into a 500-mesh screen for secondary sieving to obtain a subsequent filtrate;
concentration: introducing the secondary filtrate into the bottom of the rising-mode evaporator, and introducing the secondary filtrate into a heating pipe in the device from the bottom of the device to obtain concentrated liquid medicine;
step seven, adding auxiliary materials: adding 0.5 times of sugar powder into the liquid medicine obtained in the sixth step, and uniformly stirring to obtain paste liquid medicine; the adding steps are as follows: dividing 2 times of powdered sugar into 6 equal parts, adding 2 equal parts of powdered sugar into the medicinal liquid for the first time, and continuously stirring for 30s at a rotation speed of 200 r/min; continuously adding 2 equal parts of powdered sugar into the liquid medicine for the second time, and stirring for 30s at the rotating speed of 250 r/min; adding 1 equal part of sugar powder into the liquid medicine for the third time, and stirring for 1min at the rotation speed of 350 r/min; adding 1 equal part of sugar powder into the liquid medicine for the fourth time, and stirring for 2min at the rotation speed of 350 r/min;
step eight, granulation: introducing the paste liquid medicine obtained in the seventh step into a granulator for extrusion granulation, wherein the granulator adopts a FL11281 type spray granulator to prepare the tea particles for noon;
step nine, drying: placing the obtained tea particles in the step eight into a drying oven for baking, gradually raising the baking temperature from 0 ℃ to 65 ℃, and keeping the temperature at 65 ℃ for 1min to obtain dried tea particles at noon;
step ten, granule finishing: sieving the noon tea particles obtained in the step nine by a first sieve to remove large particles, and then sieving the noon tea particles by a fourth sieve to remove fine powder to obtain uniform noon tea particles;
step eleven, detection: 100g of the dragon boat festival tea granules are poured into processing equipment, ground and powdered, then the detection of important active ingredients is judged by an HLPC detection method, the result shows that the ingredient content of every 3g of the dragon boat festival tea granules is equal to 5g of raw medicinal materials, and the dragon boat festival tea granules are judged to be qualified; if the amount of the active ingredient per 3g is less than 5g of the raw material, the product is judged to be defective.
Step twelve, packaging: and (3) carrying out vacuum packaging on the qualified particles of the tea at noon, filling 100g of the particles of the tea at noon into each bag, and then carrying out hot-pressing sealing to obtain complete particles of the tea at noon.
2. The utility model provides a novel Dragon boat festival tea granule processing equipment which characterized in that: the grinding machine comprises a peripheral edge (6), wherein a secondary grinding cavity (5) is screwed in the peripheral edge (6), the upper end of the secondary grinding cavity (5) is connected with a grinding cavity (1) through a medicine introducing pipe (4), the upper surface of the grinding cavity (1) is screwed with a sealing cover (2), and the upper surface of the sealing cover (2) is provided with a sealing plug (3); the bottom end of the secondary grinding cavity (5) is screwed with a filtering cavity (7), the bottom end of the filtering cavity (7) is screwed with a nozzle (8), and the bottom surface of the nozzle (8) is provided with a nozzle (9) in a penetrating way; a connecting column (15) is arranged in the grinding cavity (1), a first motor is arranged in the connecting column (15), and a shaft end of the first motor is provided with a guide post (17) through a bearing (16); a connecting plate (18) is mounted at the front end of the guide pillar (17) through a screw, and a grinding rod (19) is screwed at the bottom end of the connecting plate (18); a mounting tube (191) is fixed at the bottom end of the grinding rod (19) through a nut, and a tablet pressing sheet (192) is connected to the surface of the mounting tube (191) in a penetrating manner; the pressing tablets (192) are made of stainless steel with a circular structure, the number of the pressing tablets (192) is more than 5, anti-skid threads are arranged at two ends of each pressing tablet (192) and positioned on the surface of the mounting pipe (191), and the pressing tablets (192) can rotate on the surface of the mounting pipe (191); an annular aluminum alloy sheet is arranged on one side of the mounting tube (191) and around the connecting column (15), and a plurality of scrapers (20) are welded around the periphery of the annular aluminum alloy sheet; the scraping plates (20) are made of stainless steel with a rectangular structure, the front ends of the scraping plates (20) are subjected to 30-degree fillet treatment, the front ends of the scraping plates (20) are in contact with the inner wall of the grinding cavity (1), and the number of the scraping plates (20) is more than four; a connecting column (14) is screwed in the secondary grinding cavity (5), a plurality of second motors are arranged in the connecting column (14), the shaft end of each second motor is connected with a grinding column, and a plurality of grinding sheets (13) are welded on the surface of one grinding column in a surrounding manner; the grinding sheets (13) adopt diamond grinding sheets with circular structures, in every two grinding sheets, two grinding sheets (13) at adjacent positions are staggered, and two adjacent surfaces of every two staggered grinding sheets (13) are contacted; a vibration motor (10) is fixed on the upper surface of the secondary grinding cavity (5) and the lower surface of the grinding cavity (1) through screws; a central column (11) is screwed in the filtering cavity (7), and at least one screen (12) is screwed up and down in the filtering cavity (7) and positioned on the periphery of the central column (11); and a vibration motor is fixed on one end of the central column (11) and positioned on the upper surface of the screen (12) through a screw.
3. The novel processing equipment of noon tea particles as claimed in claim 2, wherein: the connecting pipe (4) is made of stainless steel with a cylindrical structure, threads are arranged at two ends of the connecting pipe (4) respectively, the connecting pipe (4) is fixed through screwing, and the number of the connecting pipes (4) is more than 6.
4. The novel processing equipment of noon tea particles as claimed in claim 2, wherein: the grinding cavity (1) is made of stainless steel with a circular structure, a circular cavity is formed in the inner wall of the grinding cavity (1), and threaded holes consistent with the total number of the connecting pipes (4) are formed in the bottom end surface of the grinding cavity (1).
5. The novel processing equipment of noon tea particles as claimed in claim 2, wherein: the secondary grinding cavity (5) is made of stainless steel with a circular structure, a circular cavity is formed in the secondary grinding cavity (5), and threaded holes with the same number as the connecting pipes (4) are formed in the upper end surface of the secondary grinding cavity (5).
6. The novel processing equipment of noon tea granules of claim 4 or 5, wherein: the inner walls of the grinding cavity (1) and the secondary grinding cavity (5) are coated with anti-bonding coating.
7. The novel processing equipment of noon tea particles as claimed in claim 2, wherein: the lowermost end of the tablet (192) contacts the upper surface of the inner wall of the grinding chamber (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011087467.6A CN112167412B (en) | 2020-10-13 | 2020-10-13 | Novel processing technology and processing equipment for noon tea particles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011087467.6A CN112167412B (en) | 2020-10-13 | 2020-10-13 | Novel processing technology and processing equipment for noon tea particles |
Publications (2)
| Publication Number | Publication Date |
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| CN112167412A true CN112167412A (en) | 2021-01-05 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112956575A (en) * | 2021-04-15 | 2021-06-15 | 贵州杜兰特茶业有限公司 | Preparation method of broadleaf holly leaf tea |
| CN113951507A (en) * | 2021-11-05 | 2022-01-21 | 华中药业股份有限公司 | Gamma-aminobutyric acid particles and preparation method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN211160072U (en) * | 2019-11-21 | 2020-08-04 | 仲崇强 | Pharmacy is with high-efficient grinder |
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| CN211160072U (en) * | 2019-11-21 | 2020-08-04 | 仲崇强 | Pharmacy is with high-efficient grinder |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112956575A (en) * | 2021-04-15 | 2021-06-15 | 贵州杜兰特茶业有限公司 | Preparation method of broadleaf holly leaf tea |
| CN113951507A (en) * | 2021-11-05 | 2022-01-21 | 华中药业股份有限公司 | Gamma-aminobutyric acid particles and preparation method thereof |
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