CN112161471A

CN112161471A - Copper bar processing is with useless copper melting device

Info

Publication number: CN112161471A
Application number: CN202011033947.4A
Authority: CN
Inventors: 苏光辉; 陈美云
Original assignee: Chaohu Haobo Copper Co ltd
Current assignee: Chaohu Haobo Copper Co ltd
Priority date: 2020-09-27
Filing date: 2020-09-27
Publication date: 2021-01-01

Abstract

The invention provides a waste copper melting device for processing copper bars, which comprises a base and shaft plates, wherein the front end and the rear end of one side of the top of the base are respectively provided with the shaft plates, a supporting seat is rotatably arranged between two groups of shaft plates, supporting wheels are respectively arranged at four corners of the top of the supporting seat, a smelting cylinder is rotatably arranged above the supporting wheels, limiting rings are respectively arranged at two sides of the side wall of the smelting cylinder and are matched with notches of the supporting wheels, supporting frames are respectively arranged at the front end and the rear end of the top of the supporting seat, and a top plate is arranged above the supporting frames; according to the invention, the smelting cylinder is used for loading the waste copper, the intermediate frequency power supply is matched with the induction coil to perform induction heating on the waste copper, the supporting wheel is driven to rotate by the driving motor in the smelting process, the rotation of the smelting cylinder can be driven by matching with the positioning of the clamping wheel and the limiting of the limiting ring, so that the internal waste copper moves and is uniformly heated, the rotating shaft and the stirring blade rotate to pull the waste copper in the smelting cylinder away, the smelting process is accelerated, and the smelting efficiency is improved.

Description

Copper bar processing is with useless copper melting device

Technical Field

The invention relates to the technical field of copper bar processing, in particular to a waste copper melting device for copper bar processing.

Background

The copper rod is one of non-ferrous metal processing bars, has better processing performance and high conductivity, is mainly divided into a brass rod (copper-zinc alloy, cheaper) and a red copper rod (higher copper content), the brass rod is a rod-shaped object made of copper and zinc alloy, is named after yellow, has 56-68% of copper content, has a melting point of 934-967 ℃, has good mechanical property and wear resistance, and can be used for manufacturing precision instruments, parts of ships, shells of guns and the like;

inherits the concept of energy conservation, environmental protection and sustainability, a large amount of waste copper can be recycled in the processing of copper bars, in the prior art, a gold melting furnace is usually adopted to melt the waste copper, the gold melting furnace is generally designed to be fixed, waste materials are fixedly heated in the gold melting furnace, the heating is uneven, some parts are already melted, some parts are also in a block shape, the processing efficiency is low, and a large amount of hot waste can be generated during melting to pollute the environment, so the invention provides a waste copper melting device for processing the copper bars to solve the problems in the prior art.

Disclosure of Invention

Aiming at the problems, the invention provides a waste copper melting device for processing a copper bar, which is characterized in that waste copper is filled in a melting cylinder, an intermediate frequency power supply is matched with an induction coil to perform induction heating on the waste copper, a supporting wheel is driven to rotate by a driving motor in the melting process, and the melting cylinder can be driven to rotate by matching with the positioning of a clamping wheel and the limiting of a limiting ring, so that the internal waste copper moves and is uniformly heated, the waste copper in the melting cylinder is pulled out by the rotation of a rotating shaft and a stirring blade, the melting process is accelerated, and the melting efficiency is improved.

In order to realize the purpose of the invention, the invention is realized by the following technical scheme: a copper bar processing waste copper melting device comprises a base and shaft plates, wherein the front end and the rear end of one side of the top of the base are respectively provided with the shaft plates, two groups of shaft plates are rotatably provided with a supporting seat, four corners of the top of the supporting seat are respectively provided with a supporting wheel, a melting barrel is rotatably arranged above the supporting wheels, two sides of the side wall of the melting barrel are respectively provided with a limiting ring, the limiting rings are matched with notches of the supporting wheels, the front end and the rear end of the top of the supporting seat are respectively provided with a supporting frame, a top plate is arranged above the supporting frames, four corners of the bottom of the top plate are respectively provided with a clamping wheel, the notch of each clamping wheel is matched with the limiting ring, one side of the top of the supporting seat is provided with a driving motor, the output end of the driving motor is connected with the supporting wheels on one side, one side of the top plate is provided with a medium-frequency power supply, an, smelt a one end through hole department fixed mounting of a section of thick bamboo and have a closing cap, and smelt another end through hole department movable mounting of a section of thick bamboo and open and close the lid, one side at supporting seat top is equipped with the motor cabinet, and the output of motor cabinet is equipped with the pivot, the pivot runs through the inside of closing cap to a section of thick bamboo of smelting, and is equipped with stirring vane on the lateral wall of pivot, one side at roof top is equipped with the purifying box, and the lower extreme of purifying box passes through the pipe and opens and close the lid intercommunication.

The further improvement lies in that: the inside of purifying box is equipped with gas collecting cavity, cooling chamber and filter chamber by supreme down in proper order, pipe and gas collecting cavity intercommunication, the inside of cooling chamber is equipped with the siphunculus, and the siphunculus equidistance is equipped with the multiunit, the siphunculus lower extreme communicates with the gas collecting cavity, the siphunculus outside cooling intracavity portion is equipped with the coolant liquid.

The further improvement lies in that: the inside of filter chamber is equipped with the sack, and the sack equidistance is equipped with the multiunit, the sack with the siphunculus intercommunication, one side intercommunication of filter chamber has the outlet duct, and is equipped with the aspiration pump on the outlet duct.

The further improvement lies in that: the front end and the back end at base top all are equipped with first articulated seat, and two sets of all rotate on the first articulated seat and install first pneumatic cylinder, the front end and the back end all be equipped with the connecting rod on the support frame, and be equipped with the articulated seat of second on the connecting rod, it is two sets of the output of first pneumatic cylinder is respectively with two sets of the articulated seat of second is articulated.

The further improvement lies in that: one side at base top is equipped with the bumper shock absorber, and the bumper shock absorber is equipped with the multiunit, the one end that the axletree board was kept away from to the supporting seat erects on the bumper shock absorber.

The further improvement lies in that: and heat insulation rings are arranged on the smelting cylinders at the inner side positions of the two groups of limiting rings and are blocked at the inner side positions of the supporting wheels and the clamping wheels.

The further improvement lies in that: one side of roof bottom is equipped with the installation piece, and the one end of side all articulates around the installation piece has the support arm, and is two sets of the lower extreme of support arm with open and close the lid and connect, the side all articulates around the installation piece bottom other end has the second pneumatic cylinder, and is two sets of the output of second pneumatic cylinder is respectively with two sets of the support arm is articulated.

The further improvement lies in that: the inboard of opening and close the lid is equipped with the race ring, and the inboard of race ring is equipped with the sealing ring, the sealing ring with smelt a one end opening looks adaptation of section of thick bamboo.

The invention has the beneficial effects that: the invention loads waste copper through a smelting cylinder, induction heating is carried out on the waste copper through a medium-frequency power supply and an induction coil, in the smelting process, a supporting wheel is driven to rotate through a driving motor, the smelting cylinder can be driven to rotate by matching with the positioning of a clamping wheel and the limiting of a limiting ring, so that the internal waste copper moves and is uniformly heated, the waste copper in the smelting cylinder is pulled out by assisting the rotation of a rotating shaft and a stirring blade, the smelting process is accelerated, the smelting efficiency is improved, in addition, when the smelting cylinder rotates, an opening and closing cover does not rotate under the action of a bearing ring, waste gas generated in the smelting process enters a purification box from a guide pipe, the waste gas can be cooled by the action of cooling liquid, the cooled waste gas can be filtered by the action of a cloth bag, the polluted air is avoided to be discharged, meanwhile, after the processing, the opening and closing cover can be opened by pulling a support arm through a second pneumatic cylinder, thereby the cylinder is smelted to the slope, and automatic ejection of compact is more convenient.

Drawings

FIG. 1 is a front view of the present invention;

FIG. 2 is a schematic view of the melting barrel installation of the present invention;

FIG. 3 is a schematic view of a stirring blade of the present invention;

FIG. 4 is a schematic view of the interior of the purge bin of the present invention;

FIG. 5 is a schematic view of the inside of the opening/closing lid of the present invention.

Wherein: 1. a base; 2. a shaft plate; 3. a supporting seat; 4. a support wheel; 5. a smelting cylinder; 6. a limiting ring; 7. a support frame; 8. a top plate; 9. a clamping wheel; 10. a drive motor; 11. a medium frequency power supply; 12. an induction coil; 13. sealing the cover; 14. opening and closing the cover; 15. a motor base; 16. a rotating shaft; 17. a stirring blade; 18. a purification box; 19. a conduit; 20. a gas collection cavity; 21. a cooling chamber; 22. a filter chamber; 23. pipe passing; 24. cooling liquid; 25. a cloth bag; 26. an air outlet pipe; 27. an air pump; 28. a first hinge mount; 29. a first pneumatic cylinder; 30. a connecting rod; 31. a second hinge mount; 32. a shock absorber; 33. a heat insulating ring; 34. mounting blocks; 35. a support arm; 36. a second pneumatic cylinder; 37. a bearing ring; 38. and (4) a sealing ring.

Detailed Description

In order to further understand the present invention, the following detailed description will be made with reference to the following examples, which are only used for explaining the present invention and are not to be construed as limiting the scope of the present invention.

According to the figures 1, 2, 3, 4 and 5, the embodiment provides a copper bar processing waste copper melting device, which comprises a base 1 and shaft plates 2, wherein the front end and the rear end of one side of the top of the base 1 are respectively provided with the shaft plates 2, two groups of shaft plates 2 are rotatably provided with a supporting seat 3, four corners of the top of the supporting seat 3 are respectively provided with a supporting wheel 4, a smelting cylinder 5 is rotatably arranged above the supporting wheels 4, two sides of the side wall of the smelting cylinder 5 are respectively provided with a limiting ring 6, the limiting rings 6 are matched with notches of the supporting wheels 4, the front end and the rear end of the top of the supporting seat 3 are respectively provided with a supporting frame 7, a top plate 8 is arranged above the supporting frame 7, four corners of the bottom of the top plate 8 are respectively provided with a clamping wheel 9, the notches of the clamping wheel 9 are matched with the limiting rings 6, one side of the top of the supporting seat 3 is provided with a driving motor 10, the, and driving motor 10's output and one side the supporting wheel 4 is connected, one side at 8 tops of roof is equipped with intermediate frequency power supply 11, and is connected with induction coil 12 under intermediate frequency power supply 11, induction coil 12 around establish in the 5 outsides of smelting a section of thick bamboo and with smelt a 5 non-contact each other, the one end lead to the department fixed mounting who smelts a 5 has closing cap 13, and the other end lead to the department movable mounting who smelts a 5 has and opens and close lid 14, one side at 3 tops of supporting seat is equipped with motor cabinet 15, and the output of motor cabinet 15 is equipped with pivot 16, pivot 16 runs through closing cap 13 to the inside of smelting a 5, and is equipped with stirring vane 17 on the lateral wall of pivot 16, one side at 8 tops of roof is equipped with purifying box 18, and purifying box 18's lower extreme passes through pipe 19 and. When in use, adorn copper scrap with smelting a section of thick bamboo 5, carry out induction heating to copper scrap through intermediate frequency power 11 cooperation induction coil 12, driving motor 10 drives the supporting wheel 4 rotatory, cooperation centre gripping wheel 9's location and spacing of spacing ring 6, the section of thick bamboo 5 is smelted in the drive, make inside copper scrap motion, motor cabinet 15 drives pivot 16 and stirring vane 17 rotatory will smelt the copper scrap in the section of thick bamboo 5 and dial away, smelt the in-process, it is not rotatory to open and close lid 14 effect through race ring 37, the waste gas of production gets into purifying box 18 from pipe 19.

The inside of purifying box 18 is equipped with gas collecting cavity 20, cooling chamber 21 and filter chamber 22 from lower supreme in proper order, pipe 19 and gas collecting cavity 20 intercommunication, the inside of cooling chamber 21 is equipped with siphunculus 23, and siphunculus 23 equidistance is equipped with the multiunit, siphunculus 23 lower extreme and gas collecting cavity 20 intercommunication, the siphunculus 23 outside cooling chamber 21 inside is equipped with coolant liquid 24.

The inside of filter chamber 22 is equipped with sack 25, and sack 25 equidistance is equipped with the multiunit, sack 25 with siphunculus 23 intercommunication, one side of filter chamber 22 communicates there is outlet duct 26, and is equipped with aspiration pump 27 on the outlet duct 26. The suction pump 2 provides suction to draw waste gas, the waste gas enters the through pipe 23, is cooled by the cooling liquid 24, enters the cloth bag 25 to be filtered, and then is discharged from the air outlet pipe 26.

The front end and the back end at base 1 top all are equipped with first articulated seat 28, and two sets of all rotate on the first articulated seat 28 and install first pneumatic cylinder 29, the front end and the back end all be equipped with connecting rod 30 on the support frame 7, and be equipped with the articulated seat 31 of second on the connecting rod 30, two sets of the output of first pneumatic cylinder 29 is respectively with two sets of the articulated seat 31 of second is articulated. When the device is used, the first pneumatic cylinder 29 can jack up the connecting rod 30 and the supporting seat 3, so that the smelting cylinder 5 is inclined, and discharging is facilitated.

One side at base 1 top is equipped with bumper shock absorber 32, and bumper shock absorber 32 is equipped with the multiunit, the one end that the axletree board 2 was kept away from to supporting seat 3 erects on the bumper shock absorber 32. And (5) shock absorption.

And heat insulation rings 33 are arranged on the smelting cylinder 5 at the inner side positions of the two sets of limiting rings 6, and the heat insulation rings 33 are blocked at the inner side positions of the supporting wheels 4 and the clamping wheels 9. Protecting the support wheel 4 and the gripping wheel 9.

One side of 8 bottoms of roof is equipped with installation piece 34, and the one end of installing the piece 34 front and back side all articulates there is support arm 35, and is two sets of the lower extreme of support arm 35 with open and close lid 14 and connect, the front and back side of the installation piece 34 bottom other end all articulates there is second pneumatic cylinder 36, and is two sets of second pneumatic cylinder 36's output respectively with two sets of support arm 35 is articulated. The second pneumatic cylinder 36 pulls the support arm 35 to open the open-close cover 14, so that the material is convenient to discharge.

The inner side of the opening and closing cover 14 is provided with a bearing ring 37, the inner side of the bearing ring 37 is provided with a sealing ring 38, and the sealing ring 38 is matched with an end opening of the smelting cylinder 5. After the opening and closing cover 14 is closed, the sealing ring 38 is sealed with a through hole at one end of the smelting cylinder 5, and the opening and closing cover 14 does not rotate along with the smelting cylinder 5 under the action of the bearing ring 37.

The copper bar processing waste copper melting device loads waste copper through a smelting cylinder 5, induction heating is carried out on the waste copper through an intermediate frequency power supply 11 and an induction coil 12, in the smelting process, a supporting wheel 4 is driven to rotate through a driving motor 10, the smelting cylinder 5 can be driven to rotate by matching with the positioning of a clamping wheel 9 and the limiting of a limiting ring 6, so that the internal waste copper moves and is uniformly heated, the waste copper in the smelting cylinder 5 is pulled away by assisting the rotation of a rotating shaft 16 and a stirring blade 17, the smelting process is accelerated, the smelting efficiency is improved, when the smelting cylinder 5 rotates, an opening and closing cover 14 does not rotate through the action of a bearing ring 37, waste gas generated in the smelting process enters a purifying box 18 from a guide pipe 19, the waste gas can be cooled by the action of a cooling liquid 24, the cooled waste gas can be filtered by the action of a cloth bag 25, the pollution air is avoided being discharged, meanwhile, after processing, the opening and closing cover 14 can be opened by pulling a support arm 35 through a, can jack-up connecting rod 30 and supporting seat 3 through first pneumatic cylinder 29 to a slope smelting section of thick bamboo 5, the automatic ejection of compact is more convenient.

The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a bar copper processing is with useless copper melting device which characterized in that: comprises a base (1) and shaft plates (2), wherein the front end and the rear end of one side of the top of the base (1) are respectively provided with the shaft plates (2), two groups of shaft plates (2) are rotatably provided with supporting seats (3), four corners of the top of each supporting seat (3) are respectively provided with a supporting wheel (4), a smelting cylinder (5) is rotatably arranged above each supporting wheel (4), two sides of the side wall of each smelting cylinder (5) are respectively provided with a limiting ring (6), the limiting rings (6) are matched with notches of the supporting wheels (4), the front end and the rear end of the top of each supporting seat (3) are respectively provided with a supporting frame (7), a top plate (8) is arranged above each supporting frame (7), four corners of the bottom of the top plate (8) are respectively provided with a clamping wheel (9), the notches of the clamping wheels (9) are matched with the limiting rings (6), one side of the top of each supporting seat (3), and the output end of the driving motor (10) is connected with the supporting wheel (4) on one side, one side of the top plate (8) is provided with an intermediate frequency power supply (11), the intermediate frequency power supply (11) is connected with an induction coil (12), the induction coil (12) is wound on the outer side of the smelting cylinder (5) and is not contacted with the smelting cylinder (5), a sealing cover (13) is fixedly arranged at a through hole of one end of the smelting cylinder (5), an opening and closing cover (14) is movably arranged at a through hole of the other end of the smelting cylinder (5), a motor base (15) is arranged on one side of the top of the supporting seat (3), a rotating shaft (16) is arranged at the output end of the motor base (15), the rotating shaft (16) penetrates through the sealing cover (13) to the inside of the smelting cylinder (5), stirring blades (17) are arranged on the side wall of the rotating shaft (16), a purifying box (18), and the lower end of the purifying box (18) is communicated with the open-close cover (14) through a conduit (19).

2. The scrap copper melting apparatus for copper bar processing according to claim 1, wherein: the inside of purifying box (18) is equipped with gas collecting cavity (20), cooling chamber (21) and filter chamber (22) by supreme down in proper order, pipe (19) and gas collecting cavity (20) intercommunication, the inside of cooling chamber (21) is equipped with siphunculus (23), and siphunculus (23) equidistance is equipped with the multiunit, siphunculus (23) lower extreme and gas collecting cavity (20) intercommunication, siphunculus (23) outside cooling chamber (21) inside is equipped with coolant liquid (24).

3. The scrap copper melting apparatus for copper bar processing according to claim 2, wherein: the novel filter is characterized in that cloth bags (25) are arranged inside the filter cavity (22), multiple groups of cloth bags (25) are arranged at equal intervals, the cloth bags (25) are communicated with the through pipe (23), one side of the filter cavity (22) is communicated with an air outlet pipe (26), and an air suction pump (27) is arranged on the air outlet pipe (26).

4. The scrap copper melting apparatus for copper bar processing according to claim 1, wherein: the front end and the back end at base (1) top all are equipped with first articulated seat (28), and two sets of all rotate on first articulated seat (28) and install first pneumatic cylinder (29), the front end and the back end all be equipped with connecting rod (30) on support frame (7), and be equipped with the articulated seat of second (31) on connecting rod (30), two sets of the output of first pneumatic cylinder (29) is respectively with two sets of the articulated seat of second (31) is articulated.

5. The scrap copper melting apparatus for copper bar processing according to claim 1, wherein: one side at base (1) top is equipped with bumper shock absorber (32), and bumper shock absorber (32) are equipped with the multiunit, the one end that axleboard (2) was kept away from in supporting seat (3) erects on bumper shock absorber (32).

6. The scrap copper melting apparatus for copper bar processing according to claim 1, wherein: the smelting cylinder (5) at the inner side positions of the two sets of limiting rings (6) is provided with heat insulation rings (33), and the heat insulation rings (33) are blocked at the inner side positions of the supporting wheels (4) and the clamping wheels (9).

7. The scrap copper melting apparatus for copper bar processing according to claim 1, wherein: one side of roof (8) bottom is equipped with installation piece (34), and the one end of side all articulates around installation piece (34) has support arm (35), and is two sets of the lower extreme of support arm (35) with open and close lid (14) and connect, the side all articulates around the installation piece (34) bottom other end has second pneumatic cylinder (36), and is two sets of the output of second pneumatic cylinder (36) is respectively with two sets of support arm (35) are articulated.

8. The scrap copper melting apparatus for copper bar processing according to claim 1, wherein: the inboard of opening and close lid (14) is equipped with race ring (37), and the inboard of race ring (37) is equipped with sealing ring (38), sealing ring (38) with the one end through opening looks adaptation of smelting a section of thick bamboo (5).