CN211823801U - High-temperature melting device for aluminum product - Google Patents
High-temperature melting device for aluminum product Download PDFInfo
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- CN211823801U CN211823801U CN202020224035.4U CN202020224035U CN211823801U CN 211823801 U CN211823801 U CN 211823801U CN 202020224035 U CN202020224035 U CN 202020224035U CN 211823801 U CN211823801 U CN 211823801U
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- door body
- inner container
- outer shell
- aluminum
- motor
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Abstract
The technical scheme of the utility model is realized like this: a high-temperature melting device for aluminum materials comprises an outer shell, an inner container and a heating assembly for heating, wherein the inner container is arranged inside the outer shell and is oval, and the heating assembly is arranged at the upper end inside the inner container; a door body is arranged on one side of the outer shell, and a feed inlet is formed in the inner container towards the door body; the inner side of the door body is provided with a material placing layer for placing aluminum materials to be melted, the material placing layer is of a net-shaped structure, and adsorption nets are arranged below the material placing layer at intervals and are arranged on the inner side of the door body; a hydraulic cylinder is arranged between the outer shell and the inner container of the door body, and a top rod of the hydraulic cylinder is fixedly connected with the door body; the outer shell is provided with a controller, and the controller and the heating assembly are electrically connected with the hydraulic cylinder; the utility model discloses it is convenient to filter impurity, and the ejection of compact is simple and practical, washs simple no dead angle.
Description
Technical Field
The utility model belongs to the technical field of the aluminum product processing technique and specifically relates to a high temperature melting device for aluminum product.
Background
The melting process of the metal mainly comprises the steps of heating the metal until the temperature exceeds the melting point of the metal, so that the metal is melted into liquid; the high-temperature melting device of the aluminum material is mainly used for melting and heat preservation of aluminum ingots, and can well meet the requirement that the aluminum material inevitably contains impurities in the aluminum material due to the purity of the aluminum material, pollution, oxidation and the like in the conveying and storing processes, and the impurities also exist in the melted liquid aluminum; the existing device for high-temperature melting of aluminum materials is troublesome in filtering impurities generated in aluminum material melting when in use, inconvenient in discharging after the aluminum material melting, and poor in cleaning due to accumulation of aluminum liquid at the edge of an inner container for melting the aluminum material.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art exists, the utility model aims to provide an edulcoration and clearance convenient high temperature melting device for aluminum product.
The technical scheme of the utility model is realized like this: the utility model provides an aluminum product is with high temperature melting device which characterized in that: the heating device comprises an outer shell, an inner container and a heating component for heating, wherein the inner container is arranged inside the outer shell and is in an elliptical shape, and the heating component is arranged at the upper end inside the inner container; a door body capable of moving back and forth towards the inner container is arranged on one side of the outer shell, the door body is connected with the outer shell in a sliding manner, and a feeding hole for feeding the heated aluminum material into the inner container is formed in the inner container towards the door body; the inner side of the door body is provided with a material placing layer for placing aluminum materials to be melted, the material placing layer is of a net structure and can filter large-particle impurities, adsorption nets for adsorbing impurities in aluminum liquid are arranged below the material placing layer at intervals, the adsorption nets are arranged on the inner side of the door body, the sizes of the material placing layer and the adsorption nets are matched with the size of the cross section of the inner container at the same height, and the material placing layer and the adsorption nets are both contacted with the inner container; a hydraulic cylinder which is used for controlling the opening and closing of the door body is arranged between the outer shell and the inner container of the door body, and a top rod of the hydraulic cylinder is fixedly connected with the door body; the shell body is provided with a controller, and the controller and the heating assembly are electrically connected with the hydraulic cylinder.
Preferably: the shell body is installed on the base, and universal wheels are installed on the lower end face of the base.
Preferably: the base is hollow structure and installs the discharging pipe in this base, the discharge gate has been seted up to the lower extreme department of inner bag, the one end of discharging pipe is passed outer casing lateral wall and is communicated with the discharge gate, and the other end of this discharging pipe extends to outside the base, install the electric valve who is used for controlling the discharging pipe break-make near discharge gate department on the discharging pipe, electric valve is connected with the controller electricity.
Preferably: the stirring assembly is arranged in the outer shell and comprises a motor arranged between the outer shell and the inner container and a rotating shaft which is controlled by a motor to rotate and is provided with a stirring paddle; the motor is installed on the outer diapire of inner bag, the rotation axis is installed on the inner bag diapire, the motor shaft output of motor penetrates the inner bag and is connected with the rotation axis, the motor is connected with the controller electricity.
Preferably: the heat preservation cotton is filled between the outer shell and the inner container, and a heat insulation layer is wrapped outside the outer shell.
Compared with the prior art, the beneficial effects of the utility model are that: the utility model discloses an oval inner bag does not have the dead angle when wasing, washs conveniently and avoids the material extravagant, will put the form that the thing net directly adopted the filter screen and carry out the filtration to impurity, and open the door body and just can follow and put the thing net and take out impurity on the net, and it is convenient to filter impurity, is equipped with special discharge gate, and the ejection of compact is convenient.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a schematic structural diagram of a first embodiment of the present invention;
fig. 2 is a right side view of the first embodiment of the present invention;
fig. 3 is a schematic structural diagram of a second embodiment of the present invention;
the examples in the figure are: 1. the device comprises an outer shell, 2, an inner container, 3, a heating assembly, 4, a door body, 5, a feeding hole, 6, a material placing layer, 7, an adsorption net, 8, a hydraulic cylinder, 9, a controller, 10, a base, 11, universal wheels, 12, a discharging pipe, 13, an electric valve, 14, a motor, 15, a rotating shaft, 16, heat insulation cotton, 17 and a heat insulation layer.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
First embodiment
As shown in fig. 1-2, the utility model discloses a high-temperature melting device for aluminum product, in this embodiment, including shell body 1, inner bag 2 and heating element 3 for heating, inner bag 2 welds inside shell body 1, and inner bag 2 contacts with each inner wall of shell body 1, inner bag 2 is oval, heating element 3 is installed in inner bag 2 inside upper end, and the output of this heating element 3 is down, heating element 3 can be double thread silicon carbon rod heater; a door body 4 capable of moving back and forth towards the direction of the inner container 2 is arranged on the right side of the outer shell 1, the door body 4 is connected with the outer shell 1 in a left-right sliding mode through a sliding rail, and a feeding hole 5 used for allowing heated aluminum materials to enter the inner container 2 is formed in the direction of the inner container 2 towards the door body 4; an accommodating layer 6 for accommodating aluminum materials to be melted is arranged on the inner side of the door body 4, the accommodating layer 6 is of a net structure, the accommodating layer 6 is a filter screen capable of filtering large-particle impurities, adsorption nets 7 for adsorbing impurities in the aluminum liquid are arranged below the accommodating layer 6 at intervals, the adsorption nets 7 can be activated carbon adsorption nets 7, the adsorption nets 7 are arranged on the inner side of the door body 4, the sizes of the accommodating layer 6 and the adsorption nets 7 are matched with the size of the cross section of the inner container 2 at the same height, and the accommodating layer 6 and the adsorption nets 7 are both in contact with the inner container 2; a hydraulic cylinder 8 which is used for controlling the opening and closing of the door body 4 is arranged between the outer shell 1 and the inner container 2 of the door body 4, and a top rod of the hydraulic cylinder 8 is fixedly connected with the door body 4; the shell body 1 is provided with a controller 9, and the controller 9 and the heating component 3 are both electrically connected with a hydraulic cylinder 8.
In this embodiment, the outer casing 1 is installed on a base 10, four universal wheels 11 are installed on the lower end surface of the base 10, and wheel carriers of the universal wheels 11 are fixed on the base 10 through screws.
In this embodiment, the base 10 is a hollow structure, a discharge pipe 12 is installed in the base 10, a discharge port is opened at the lowest end of the inner container 2, one end of the discharge pipe 12 penetrates through the side wall of the outer shell 1 to be communicated with the discharge port, the other end of the discharge pipe 12 extends out of the base 10, an electric valve 13 for controlling the on-off of the discharge pipe 12 is installed on the discharge pipe 12 near the discharge port, and the electric valve 13 is electrically connected with the controller 9.
In this embodiment, the insulation cotton 16 is filled between the outer shell 1 and the inner container 2, the outer part of the outer shell 1 is wrapped with the thermal insulation layer 17, and the thermal insulation layer 17 may be a nano-microporous thermal insulation felt.
Second embodiment
As shown in fig. 3, the utility model discloses a high-temperature melting device for aluminum material, in this embodiment, including outer casing 1, inner bag 2 and heating element 3 for heating, inner bag 2 welds inside outer casing 1, and inner bag 2 contacts with each inner wall of outer casing 1, inner bag 2 is oval, heating element 3 is installed in inner bag 2 inside upper end, and the output of this heating element 3 is down, heating element 3 can be a double thread silicon carbon rod heater; a door body 4 capable of moving back and forth towards the direction of the inner container 2 is arranged on the right side of the outer shell 1, the door body 4 is connected with the outer shell 1 in a left-right sliding mode through a sliding rail, and a feeding hole 5 used for allowing heated aluminum materials to enter the inner container 2 is formed in the direction of the inner container 2 towards the door body 4; an accommodating layer 6 for accommodating aluminum materials to be melted is arranged on the inner side of the door body 4, the accommodating layer 6 is of a net structure, the accommodating layer 6 is a filter screen capable of filtering large-particle impurities, adsorption nets 7 for adsorbing impurities in the aluminum liquid are arranged below the accommodating layer 6 at intervals, the adsorption nets 7 can be activated carbon adsorption nets 7, the adsorption nets 7 are arranged on the inner side of the door body 4, the sizes of the accommodating layer 6 and the adsorption nets 7 are matched with the size of the cross section of the inner container 2 at the same height, and the accommodating layer 6 and the adsorption nets 7 are both in contact with the inner container 2; a hydraulic cylinder 8 which is used for controlling the opening and closing of the door body 4 is arranged between the outer shell 1 and the inner container 2 of the door body 4, and a top rod of the hydraulic cylinder 8 is fixedly connected with the door body 4; the outer shell 1 is provided with a controller 9, and the controller 9 and the heating assembly 3 are electrically connected with a hydraulic cylinder 8; the outer shell 1 is arranged on a base 10, a universal wheel 11 is arranged on the lower end face of the base 10, and a wheel carrier of the universal wheel 11 is fixed on the base 10 through screws; the base 10 is of a hollow structure, a discharge pipe 12 is installed in the base 10, a discharge port is formed in the lowest end of the inner container 2, one end of the discharge pipe 12 penetrates through the side wall of the outer shell 1 and is communicated with the discharge port, the other end of the discharge pipe 12 extends out of the base 10, an electric valve 13 used for controlling the on-off of the discharge pipe 12 is installed on the discharge pipe 12 and close to the discharge port, and the electric valve 13 is electrically connected with the controller 9; the heat insulation cotton 16 is filled between the outer shell 1 and the inner container 2, the outer part of the outer shell 1 is wrapped with a heat insulation layer 17, and the heat insulation layer 17 can be a nano micropore heat insulation felt.
In the embodiment, a stirring assembly is further arranged in the outer shell, and the stirring assembly comprises two motors 14 arranged between the outer shell 1 and the inner container 2 and a rotating shaft 15 which is controlled by the motors 14 to rotate and is provided with a stirring paddle; two 14 symmetry settings of motor, motor 14 is installed on 2 outer diapire of inner bag, rotation axis 15 is installed on 2 inner bag diapire of inner bag, 14 output of motor 14 penetrate inner bag 2 and are connected with rotation axis 15, motor 14 is connected with controller 9 electricity, rotation axis 15 and stirring rake adopt graphite to make.
The working principle is as follows: when the aluminum smelting furnace starts to work, the electric valve 13 is closed through the controller 9, the hydraulic cylinder 8 is controlled to push the door body 4 to be opened, aluminum materials to be smelted are placed on the placing layer 6, then the hydraulic cylinder 8 is controlled through the controller 9 to control the door body 4 to be closed and the heating unit is opened, the heating unit conducts continuous heating in the inner container 2, when the temperature reaches the melting point, the aluminum materials are smelted, molten aluminum liquid flows downwards through the placing layer 6, large-volume impurities are left on the placing layer 6, the molten aluminum liquid continuously flows downwards to the adsorption net 7, the adsorption net 7 adsorbs the impurities, the impurities are left on the adsorption net 7, and the molten aluminum liquid continuously flows downwards to the bottom of the inner container 2; the motor 14 is turned on through the controller 9, the motor 14 controls the rotating shaft 15 to rotate, and the rotating shaft 15 drives the stirring paddle to rotate to stir molten aluminum; when the aluminum material is required to be used after the aluminum material is melted, the controller 9 closes the motor 14 and the heating unit and opens the electric valve 13, the aluminum liquid enters the discharge pipe 12 and is collected from the other end of the discharge pipe 12, the controller 9 controls the hydraulic cylinder 8 to open the door body 4 and close the electric valve 13, impurities on the object net and the adsorption net 7 are removed, a new aluminum material to be processed is put in, and the operation is repeated to work; when the inner container 2 needs to be cleaned, the heating unit is closed and the electric valve 13 is opened through the controller 9, the cleaning solution is sprayed into the inner container 2 for cleaning, and the cleaned sewage directly enters the discharge pipe 12 to be discharged.
By adopting the technical scheme:
(1) the utility model has the advantages that through the arrangement of the elliptical inner container, when the inner container is cleaned, dead angles which can not be cleaned can be avoided, the situation that aluminum liquid is accumulated at the dead angles can not occur, the cleaning is simple, the use is convenient, and the waste of materials is avoided; install on the door body and put the thing layer and will put the thing layer and set up to netted, will filter and put the thing and combine together, saved filterable space, impurity also comes out along with the door body when the door body is opened, and the clearance is convenient, and the setting of adsorption net has guaranteed to detach the completion of impurity in the aluminium liquid, has improved the quality of aluminium liquid.
(2) Due to the arrangement of the controller, the precision of the aluminum material melting is improved, the safety is improved, and manual operation scalding is avoided; the arrangement of the base and the universal wheels facilitates the movement and the use of the device, the carrying is convenient, and the flexibility is increased; the discharging pipe is arranged, so that the aluminum liquid can be discharged after the aluminum material is melted, the discharging is rapid and convenient, and the working efficiency is improved.
(3) The arrangement of the heat insulation cotton and the heat insulation layer slows down the dissipation of heat, saves energy consumption, ensures the stability of aluminum products when melting, avoids scalding when workers touch the outer shell body carelessly, and ensures the safety of the workers; the stirring assembly is arranged to continuously stir the molten aluminum, so that the stability of the molten aluminum is improved, the molten aluminum is stirred, and the quality of the molten aluminum is ensured.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. The utility model provides an aluminum product is with high temperature melting device which characterized in that: the heating device comprises an outer shell, an inner container and a heating component for heating, wherein the inner container is arranged inside the outer shell and is in an elliptical shape, and the heating component is arranged at the upper end inside the inner container; a door body is arranged on one side of the outer shell, and a feed inlet is formed in the inner container towards the door body; the inner side of the door body is provided with a material placing layer for placing aluminum materials to be melted, the material placing layer is of a net structure, adsorption nets are arranged at intervals below the material placing layer, the adsorption nets are arranged on the inner side of the door body, and the material placing layer and the adsorption nets are both contacted with the inner container; a hydraulic cylinder which is used for controlling the opening and closing of the door body is arranged between the outer shell and the inner container of the door body, and a top rod of the hydraulic cylinder is fixedly connected with the door body; the shell body is provided with a controller, and the controller and the heating assembly are electrically connected with the hydraulic cylinder.
2. A high-temperature melting apparatus for aluminum material as set forth in claim 1, wherein: the shell body is installed on the base, and universal wheels are installed on the lower end face of the base.
3. A high-temperature melting apparatus for aluminum material as set forth in claim 2, wherein: install the discharging pipe in the base, the discharge gate has been seted up to the inner bag lower extreme, the one end of discharging pipe passes outer casing lateral wall and discharge gate intercommunication, and outside the other end of this discharging pipe extended to the base, install electric valve near discharge gate department on the discharging pipe, electric valve is connected with the controller electricity.
4. A high-temperature melting apparatus for aluminum material as set forth in claim 1 or 3, wherein: the stirring assembly is arranged in the outer shell and comprises a motor arranged between the outer shell and the inner container and a rotating shaft which is controlled by a motor to rotate and is provided with a stirring paddle; the motor is installed on the outer diapire of inner bag, the rotation axis is installed on the inner bag diapire, the motor shaft output of motor penetrates the inner bag and is connected with the rotation axis, the motor is connected with the controller electricity.
5. A high-temperature melting apparatus for aluminum material as set forth in claim 1, wherein: the heat preservation cotton is filled between the outer shell and the inner container, and a heat insulation layer is wrapped outside the outer shell.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020224035.4U CN211823801U (en) | 2020-02-28 | 2020-02-28 | High-temperature melting device for aluminum product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020224035.4U CN211823801U (en) | 2020-02-28 | 2020-02-28 | High-temperature melting device for aluminum product |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211823801U true CN211823801U (en) | 2020-10-30 |
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ID=72996228
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020224035.4U Expired - Fee Related CN211823801U (en) | 2020-02-28 | 2020-02-28 | High-temperature melting device for aluminum product |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211823801U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113549770A (en) * | 2021-07-13 | 2021-10-26 | 王永宏 | Vacuum purification equipment for recycling non-ferrous metals of electronic wastes |
-
2020
- 2020-02-28 CN CN202020224035.4U patent/CN211823801U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113549770A (en) * | 2021-07-13 | 2021-10-26 | 王永宏 | Vacuum purification equipment for recycling non-ferrous metals of electronic wastes |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201030 |