CN112157576A - Stainless steel ball vibration grinding process - Google Patents
Stainless steel ball vibration grinding process Download PDFInfo
- Publication number
- CN112157576A CN112157576A CN202011030904.0A CN202011030904A CN112157576A CN 112157576 A CN112157576 A CN 112157576A CN 202011030904 A CN202011030904 A CN 202011030904A CN 112157576 A CN112157576 A CN 112157576A
- Authority
- CN
- China
- Prior art keywords
- grinding
- steel ball
- stainless steel
- cleaning agent
- product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910001220 stainless steel Inorganic materials 0.000 title claims abstract description 18
- 239000010935 stainless steel Substances 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 title claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 21
- 229910000831 Steel Inorganic materials 0.000 claims description 18
- 239000010959 steel Substances 0.000 claims description 18
- 239000012459 cleaning agent Substances 0.000 claims description 16
- 238000004140 cleaning Methods 0.000 claims description 9
- 238000005498 polishing Methods 0.000 claims description 4
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 239000011148 porous material Substances 0.000 claims description 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 abstract description 4
- 239000011701 zinc Substances 0.000 abstract description 4
- 229910052725 zinc Inorganic materials 0.000 abstract description 4
- 239000011248 coating agent Substances 0.000 abstract description 2
- 238000000576 coating method Methods 0.000 abstract description 2
- 239000002699 waste material Substances 0.000 abstract description 2
- 206010050392 Face injury Diseases 0.000 description 1
- 206010019196 Head injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/06—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving oscillating or vibrating containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
Abstract
The invention relates to the technical field of airbag grinding, in particular to a stainless steel ball vibration grinding process, which reduces the use of water added during grinding and reduces the waste after grinding by grinding three stainless steel balls of different types, thereby reducing the cost and being environment-friendly; the key is that the surface zinc coating of the product can not be damaged, and the safety performance is further greatly improved.
Description
Technical Field
The invention relates to the technical field of airbag grinding, in particular to a stainless steel ball vibration grinding process.
Background
An airbag system is a passive safety (see vehicle safety performance) protection system, and is used in cooperation with a seat belt to provide effective collision protection for passengers. When the automobile collides, the automobile safety air bag can reduce the head injury rate by 25 percent and the face injury rate by about 80 percent.
The safety air bag plays an important role as an important part for protecting safety; how to conveniently produce related parts of an air bag, improving the efficiency and reducing the cost are always hot points discussed in the industry, and the invention provides a stainless steel ball vibration grinding process which can solve the problems.
Disclosure of Invention
The invention aims to provide a stainless steel ball vibration grinding process for solving the technical problems in the background technology.
The technical scheme adopted by the invention for solving the technical problems is as follows:
a stainless steel ball vibration grinding process comprises the following steps:
1. selecting a stainless steel ball: selecting butterfly steel balls according to the specification proportion of the steel balls according to the size of pores on the product: small steel balls: the steel ball is 7:2: 1;
2. adding a cleaning agent: adding water and a cleaning agent according to the proportion of 12:1, and adding the following components before grinding: grinding and cleaning agent: 650-900 ml; clear water: 8000-11000 ml;
3. the method comprises the following specific steps:
1) placing 36pcs of product in a grinder;
2) setting the grinding time to be 8-12min and the vibration frequency to be 27-30Hz, and turning on a switch of the grinding machine to perform vibration grinding;
3) and after the cleaning is stopped, the product is taken out and immediately cleaned by clear water, and after the cleaning is finished, the product is taken out and is subjected to the water cutting agent, and then the cleaning operation flow is carried out.
Further, the diameter of the butterfly steel ball is
The diameter of the small steel ball is
The diameter of the large steel ball is
Further, in the cleaning agent addition step, the polishing cleaning agent: 800 ml; clear water: 9600 ml;
further, during normal polishing operation, 1 time of addition of 200ml of a cleaning agent per 2H was added, and 2400ml of water was added.
The invention has the beneficial effects that: the invention provides a stainless steel ball vibration grinding process, which reduces the use of water added during grinding and reduces the waste after grinding by grinding three different types of stainless steel balls, thereby reducing the cost and being environment-friendly; the key is that the surface zinc coating of the product cannot be damaged, so that the safety performance is further greatly improved; in the prior art, the once water addition needs 100-150 liters, and the invention only needs clean water after improvement: 8000-; in the prior art, the thickness of a damaged zinc layer is 50% upward, and the thickness of the zinc layer can be within 10% after optimization.
Detailed Description
A stainless steel ball vibration grinding process comprises the following steps:
1. selecting a stainless steel ball: selecting a butterfly steel ball with the steel ball specification ratio according to the size of a pore on a product
Small steel ball
Big steel ball
2. Adding a cleaning agent: adding water and a cleaning agent according to the proportion of 12:1, and adding the following components before grinding: in the cleaning agent addition step, the polishing cleaning agent: 650-900 ml; clear water: 8000-11000 ml;
3. the method comprises the following specific steps:
1) placing 36pcs of product in a grinder;
2) setting the grinding time to be 8-12min and the vibration frequency to be 27-30Hz, and turning on a switch of the grinding machine to perform vibration grinding;
3) and after the cleaning is stopped, the product is taken out and immediately cleaned by clear water, and after the cleaning is finished, the product is taken out and is subjected to the water cutting agent, and then the cleaning operation flow is carried out.
In a preferred embodiment, during normal grinding operations, 1 detergent is added every 2H, 200ml, while 2400ml of water is added.
In light of the foregoing description of the preferred embodiment of the present invention, many modifications and variations will be apparent to those skilled in the art without departing from the spirit and scope of the invention. The technical scope of the present invention is not limited to the content of the specification, and must be determined according to the scope of the claims.
Claims (4)
1. A stainless steel ball vibration grinding process is characterized in that: the method comprises the following steps:
1. selecting a stainless steel ball: selecting the specification proportion of the steel balls according to the size of pores on the product
Butterfly steel ball: small steel balls: the steel ball is 7:2: 1;
2. adding a cleaning agent: adding water and a cleaning agent according to the proportion of 12:1,
adding the following components before grinding: grinding and cleaning agent: 650-900 ml; clear water: 8000-11000 ml;
3. the method comprises the following specific steps:
1) placing 36pcs of product in a grinder;
2) setting the grinding time to be 8-12min and the vibration frequency to be 27-30Hz, and turning on a switch of the grinding machine to perform vibration grinding;
3) and after the cleaning is stopped, the product is taken out and immediately cleaned by clear water, and after the cleaning is finished, the product is taken out and is subjected to the water cutting agent, and then the cleaning operation flow is carried out.
2. The vibratory grinding process of stainless steel balls according to claim 1, wherein: the diameter of the butterfly-shaped steel ball is
The diameter of the small steel ball is
The diameter of the large steel ball is
3. The vibratory grinding process of stainless steel balls according to claim 1, wherein: in the cleaning agent addition step, the polishing cleaning agent: 800 ml; clear water: 9600 ml.
4. The vibratory grinding process of stainless steel balls according to claim 1, wherein: during normal grinding operation, 1 time of cleaning agent addition was carried out every 2H, with an addition of 200ml and 2400ml of water.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011030904.0A CN112157576A (en) | 2020-09-27 | 2020-09-27 | Stainless steel ball vibration grinding process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011030904.0A CN112157576A (en) | 2020-09-27 | 2020-09-27 | Stainless steel ball vibration grinding process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112157576A true CN112157576A (en) | 2021-01-01 |
Family
ID=73863266
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011030904.0A Pending CN112157576A (en) | 2020-09-27 | 2020-09-27 | Stainless steel ball vibration grinding process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112157576A (en) |
Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1392196A (en) * | 1963-04-22 | 1965-03-12 | Walther Technik Carl Kurt Walt | Method and device for working surfaces of workpieces and their various applications |
| TW200744126A (en) * | 2006-05-19 | 2007-12-01 | Youth Tech Co Ltd | Semiconductor wafer regenerating system and method |
| JP2011148023A (en) * | 2010-01-20 | 2011-08-04 | Sintokogio Ltd | Method for smoothly polishing hard metallic material |
| CN102211310A (en) * | 2011-05-31 | 2011-10-12 | 苏州利达铸造有限公司 | Surface treatment method of cleaning air inlet |
| CN103624636A (en) * | 2013-11-27 | 2014-03-12 | 天广消防股份有限公司 | Surface processing process of aluminum and aluminum alloy workpieces |
| CN104385109A (en) * | 2014-09-25 | 2015-03-04 | 湖北大禹汉光真空电器有限公司 | Acid-free surface treatment technology of electrical pure iron and stainless steel parts for electrical vacuum device |
| CN105538051A (en) * | 2016-02-01 | 2016-05-04 | 浙江鹤群机械股份有限公司 | Aluminum alloy hub polishing process |
| CN107502003A (en) * | 2016-06-14 | 2017-12-22 | 中国科学院理化技术研究所 | A kind of preparation method of hydrophobic inorganic powder body material |
| CN108161586A (en) * | 2018-01-25 | 2018-06-15 | 苏州汇川联合动力系统有限公司 | A kind of workpiece surface treatment process |
| CN209579171U (en) * | 2019-01-28 | 2019-11-05 | 深圳市鑫多邦五金制品有限公司 | A kind of vibro-grinding burnishing device |
| CN210139282U (en) * | 2019-05-15 | 2020-03-13 | 慕贝尔汽车部件（太仓）有限公司 | Spring grinding and drying machine connecting system |
| CN111230716A (en) * | 2020-03-14 | 2020-06-05 | 江门市翔之辉金属制品有限公司 | Stainless steel piece seismic lighting equipment and process thereof |
| CN111546226A (en) * | 2020-04-30 | 2020-08-18 | 中国航发哈尔滨东安发动机有限公司 | Casing cavity/oil path vibration polishing device |
-
2020
- 2020-09-27 CN CN202011030904.0A patent/CN112157576A/en active Pending
Patent Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1392196A (en) * | 1963-04-22 | 1965-03-12 | Walther Technik Carl Kurt Walt | Method and device for working surfaces of workpieces and their various applications |
| TW200744126A (en) * | 2006-05-19 | 2007-12-01 | Youth Tech Co Ltd | Semiconductor wafer regenerating system and method |
| JP2011148023A (en) * | 2010-01-20 | 2011-08-04 | Sintokogio Ltd | Method for smoothly polishing hard metallic material |
| CN102211310A (en) * | 2011-05-31 | 2011-10-12 | 苏州利达铸造有限公司 | Surface treatment method of cleaning air inlet |
| CN105382674A (en) * | 2013-11-27 | 2016-03-09 | 天广消防股份有限公司 | Surface treatment process of aluminum product workpiece |
| CN103624636A (en) * | 2013-11-27 | 2014-03-12 | 天广消防股份有限公司 | Surface processing process of aluminum and aluminum alloy workpieces |
| CN104385109A (en) * | 2014-09-25 | 2015-03-04 | 湖北大禹汉光真空电器有限公司 | Acid-free surface treatment technology of electrical pure iron and stainless steel parts for electrical vacuum device |
| CN105538051A (en) * | 2016-02-01 | 2016-05-04 | 浙江鹤群机械股份有限公司 | Aluminum alloy hub polishing process |
| CN107502003A (en) * | 2016-06-14 | 2017-12-22 | 中国科学院理化技术研究所 | A kind of preparation method of hydrophobic inorganic powder body material |
| CN108161586A (en) * | 2018-01-25 | 2018-06-15 | 苏州汇川联合动力系统有限公司 | A kind of workpiece surface treatment process |
| CN209579171U (en) * | 2019-01-28 | 2019-11-05 | 深圳市鑫多邦五金制品有限公司 | A kind of vibro-grinding burnishing device |
| CN210139282U (en) * | 2019-05-15 | 2020-03-13 | 慕贝尔汽车部件（太仓）有限公司 | Spring grinding and drying machine connecting system |
| CN111230716A (en) * | 2020-03-14 | 2020-06-05 | 江门市翔之辉金属制品有限公司 | Stainless steel piece seismic lighting equipment and process thereof |
| CN111546226A (en) * | 2020-04-30 | 2020-08-18 | 中国航发哈尔滨东安发动机有限公司 | Casing cavity/oil path vibration polishing device |
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