CN112156934B

CN112156934B - Oil immersion device and oil immersion method for motorcycle brake pad

Info

Publication number: CN112156934B
Application number: CN202011075979.0A
Authority: CN
Inventors: 屈代恒
Original assignee: Yuhuan Qiwei Machinery Co ltd
Current assignee: Yuhuan Qiwei Machinery Co.,Ltd.
Priority date: 2020-10-10
Filing date: 2020-10-10
Publication date: 2021-12-21
Anticipated expiration: 2040-10-10
Also published as: CN112156934A

Abstract

The invention discloses an oil immersion device and an oil immersion method for a motorcycle brake pad in the technical field of brake pad oil immersion, and the oil immersion device comprises a base, wherein a horizontal oil storage tank is arranged in the base, a driving wheel is arranged on the right side of the base and is connected with a driving motor through a belt, supporting plates are rotatably connected on the left side and the right side of the top end of the base, a top plate is arranged on the top end of the two groups of supporting plates, side plates are arranged on the left side and the right side of the top end of the top plate, a plurality of groups of fixed pulleys are uniformly arranged on the side plates, cotton threads are arranged between the left and the right groups of fixed pulleys, an oil immersion plate is arranged on the top plate, a motor is arranged on the rear side surface of the oil immersion plate and is connected with a horizontal rotating shaft, a rotating drum is sleeved on the outer wall of the rotating shaft, supporting rods are rotatably connected on the left side and the right side of the base, cross rods are respectively provided with a sliding block, the bottom end of the sliding block is connected with a connecting shaft through a connecting rod, the brake pad is sleeved on the outer wall of the connecting shaft, the brake pad can be uniformly oiled, can save oil mass and drying time.

Description

Oil immersion device and oil immersion method for motorcycle brake pad

Technical Field

The invention relates to the technical field of oil immersion of brake pads, in particular to an oil immersion device and an oil immersion method for a motorcycle brake pad.

Background

The brake pad of the motorcycle is a key part for braking the motorcycle, the brake pad needs to be soaked in oil before being installed, the surface of the soaked brake pad is coated with a layer of grease, and hydrophobic groups of the grease can prevent water molecules in air from attaching to the brake pad, so that the brake pad can be subjected to multiple functions of water prevention, rust prevention, lubrication and the like;

the existing oil immersion mode is usually with the brake block all in the oil, later take out and dry, the thickness of oil immersion is big like this, can consume a large amount of lubricating oil, the flooding in-process, oil drips from the in-process that the chamber of immersing the bubble shifted, the liquid drop can drip, cause the secondary loss, because the oil stain is difficult for volatilizing, drip, can occupy a large amount of time among the drying process, be unfavorable for quick production in batches, the in-process of drying behind the oil immersion, be located the brake block surface lubricating oil gathering of low, oil reservoir thickness is great, and the brake block surface oil layer thickness that is located the eminence is less, can lead to the oil reservoir coating inhomogeneous like this, and for this reason, we propose an oil immersion device and the oil immersion method of motorcycle brake block.

Disclosure of Invention

The invention aims to provide an oil immersion device and an oil immersion method for a motorcycle brake pad, which aim to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: an oil immersion device of a motorcycle brake pad comprises a base, wherein a horizontal oil storage tank is arranged in the base, a driving wheel is arranged on the right side of the base and is connected with a driving motor through a belt, supporting plates are rotatably connected on the left side and the right side of the top end of the base, top plates are arranged on the top ends of the two groups of supporting plates, side plates are arranged on the left side and the right side of the top end of the top plate, a plurality of groups of fixed pulleys are uniformly arranged on the side plates, cotton threads are arranged between the left group of fixed pulleys and the right group of fixed pulleys, the cotton threads bypass the driving wheel and penetrate through the oil storage tank to form a closed ring, an oil immersion plate is arranged on the top plate, a motor is arranged on the rear side surface of the oil immersion plate and is connected with a horizontal rotating shaft, a rotating drum is sleeved on the outer wall of the rotating shaft, supporting rods are rotatably connected on the left side and the right side of the base, transverse rods are provided with transverse rods, sliding blocks are sleeved on the transverse rods, the bottom of slider is connected with the connecting axle through first connecting rod, place around the connecting axle, the brake block is cup jointed to the outer wall of connecting axle, the brake block is located the rear side of cotton thread, the cotton thread is located immersion oil board rear side.

Further, set up the immersion oil device on the lateral wall of immersion oil board, the immersion oil device includes perpendicular stock, slip on the stock cup joint two sets of upper and lower sliders, upper and lower slider all rotates with the connecting rod to be connected, the connecting rod all rotates with the connecting block to be connected, the connecting block all is connected with the brush, cup joint two sets of reset spring on the stock, reset spring is connected with upper and lower slider respectively, set up the batch oil tank on the lateral wall of immersion oil board, the batch oil tank is connected with the nozzle, and the nozzle is fixed on the connecting rod, and the nozzle is towards the connecting block, the connecting block is the ball piece, and the mutual adaptation of brake block through-hole on connecting block and the brake block, the position of brake block through-hole is different in the position of connecting axle.

Furthermore, both sides all set up the breather pipe about the connecting axle, the breather pipe all communicates with the aspirator tip, the breather pipe all communicates with the vacuum pump, all set up the sealing washer on the outer wall of aspirator tip, one side fixed connection locating lever that connecting axle and brake block are close to each other, the outer wall of locating lever cup joints the rubber sleeve pad, the locating lever and the mutual adaptation of brake block locating hole of brake block.

Furthermore, the rotary drum comprises a cylindrical block, a through groove is formed in the cylindrical block, the through groove is sleeved with a rotating shaft of the motor, wear-resistant blocks are uniformly arranged on the outer wall of the cylindrical block, an elastic cushion is arranged between the two adjacent wear-resistant blocks, and a scraper is arranged on the elastic cushion.

Furthermore, the thickness of the scraper is smaller than that of the wear-resistant block, the sum of the thicknesses of the scraper and the elastic pad is larger than that of the wear-resistant block, and anti-skid grains are uniformly formed on the outer wall of the wear-resistant block.

Furthermore, the outer side walls of the top plate and the support plate are provided with guide grooves, the guide grooves are communicated with the oil storage tank, and the guide grooves are just positioned under the cotton threads.

An oil immersion method of an oil immersion device of a motorcycle brake pad comprises the following steps:

s1: starting a driving motor, driving the driving wheel to rotate by the driving motor, driving the cotton threads to rotate by the driving wheel, and soaking the cotton threads in oil when the cotton threads pass through the oil storage tank;

s2: sleeving the brake pad on the connecting shaft, and sliding the sliding block to enable the brake pad to be mutually attached to cotton threads positioned above the top plate, wherein the cotton threads can soak the surface of the brake pad when moving;

s3: the motor is driven to rotate, the motor drives the rotary drum to rotate, the outer wall of the rotary drum is in contact with the side wall of the brake pad, the brake pad is driven to rotate through friction force, and oil is coated on the whole side face of the brake pad;

s4: brake block is when rotatory, and the connecting block constantly inserts, pops out in the brake block through-hole under reset spring's drive, and the brush constantly carries out the fat liquoring to the brake block through-hole.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the oil immersion device and the oil immersion method for the motorcycle brake pad, the surface of the brake pad can be immersed by the cotton threads, the brake pad is driven to rotate by the rotation of the rotary drum, lubricating oil on the cotton threads is continuously coated on the surface of the brake pad in the rotating process, through the oil immersion mode, an oil layer can be uniformly coated, the coating effect at each position is poor, the oil immersion quality is improved, through the gradual oil immersion of the cotton threads, the step of drying can be accelerated or even omitted, and the oil immersion speed is greatly improved;

2 guiding gutter on roof and the extension board can be with the oil storage tank of leading-in base again of drippage oil, make drippage oil drop rapid cycle use like this, the waste of oil drop has been reduced, through reset spring, the combined action of connecting block and brush, can also carry out quick immersion oil to irregular parts such as the small opening of brake block, through the locating lever, rubber sleeve pad can be so that the brake block keeps good fixed at the immersion oil in-process with the suction head, and when the vacuum pump was closed, the brake block is no longer fixed, can take out the upset fast and carry out the same operation to one side in addition, the device production efficiency is high, coating effect is good, can effective resources are saved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural view of an oil immersion device according to the present invention;

FIG. 3 is a schematic view of a connecting shaft according to the present invention;

FIG. 4 is a schematic view of the structure of the drum of the present invention.

In the figure: 1. a base; 2. an oil storage tank; 3. a driving wheel; 4. a drive motor; 5. a support plate; 6. a top plate; 7. an oil immersion plate; 8. a strut; 9. a cross bar; 10. a slider; 11. a connecting shaft; 12. a brake pad; 13. a side plate; 14. a fixed pulley; 15. cotton threads; 16. a motor; 17. a rotating drum; 18. an oil immersion device; 111. a breather pipe; 112. an air suction head; 113. a seal ring; 114. positioning a rod; 115. a rubber sleeve gasket; 121. a brake pad through hole; 122. a brake pad positioning hole; 171. a cylindrical block; 172. a through groove; 173. a wear-resistant block; 174. an elastic pad; 175. a squeegee; 181. a long rod; 182. an upper slide block and a lower slide block; 183. a connecting rod; 184. connecting blocks; 185. a brush; 186. a return spring; 187. an oil storage tank.

The drawings are for illustrative purposes only and are not to be construed as limiting the patent; for the purpose of better illustrating the embodiments, certain features of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product; it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-4, an oil immersion device for a motorcycle brake pad comprises a base 1, a horizontal oil storage tank 2 is arranged in the base 1, lubricating oil is stored in the oil storage tank 2, a driving wheel 3 is arranged on the right side of the base 1, the driving wheel 3 is connected with a driving motor 4 through a belt, supporting plates 5 are rotatably connected to the left side and the right side of the top end of the base 1, a top plate 6 is arranged at the top ends of the two groups of supporting plates 5, side plates 13 are arranged on the left side and the right side of the top end of the top plate 6, a plurality of groups of fixed pulleys 14 are uniformly arranged on the side plates 13, cotton threads 15 are arranged between the left group of adjacent fixed pulleys 14 and the right group of adjacent fixed pulleys, the cotton threads 15 are provided with four groups, the cotton threads 15 stained with the lubricating oil can uniformly coat the surface of the brake pad 12, the cotton threads 15 pass around the driving wheel 3 and pass through the oil storage tank 2 to form a closed ring, and rollers are arranged at the contact positions of the corners of the cotton threads 15 and the base 1;

as shown in fig. 1, set up immersion oil board 7 on roof 6, the trailing flank of immersion oil board 7 sets up motor 16, motor 16 is connected with horizontal rotating shaft, rotary drum 17 is cup jointed to the outer wall of horizontal rotating shaft, rotary drum 17 drives brake block 12 rotatory through the effect of frictional force, base 1's the left and right sides all rotates and connects branch 8, the top of two sets of branch 8 sets up horizontal pole 9, all slide on the horizontal pole 9 and cup joint slider 10, the bottom of slider 10 is connected with connecting axle 11 through first connecting rod, place around connecting axle 11, the outer wall of connecting axle 11 cup joints brake block 12, brake block 12 is located the rear side of cotton thread 15, cotton thread 15 is located immersion oil board 7 rear side, during the use, brake block 12 and cotton thread 15 contactless.

As shown in fig. 2, an oil immersion device 18 is disposed on the side wall of the oil immersion plate 7, the oil immersion device 18 includes a vertical long rod 181, two sets of up-and-down sliders 182 are slidably sleeved on the long rod 181, the up-and-down sliders 182 are rotatably connected with a connecting rod 183, the connecting rod 183 is rotatably connected with a connecting block 184, the connecting block 184 is connected with a brush 185, two sets of return springs 186 are sleeved on the long rod 181, the return springs 186 are respectively connected with the up-and-down sliders 182, an oil storage tank 187 is disposed on the side wall of the oil immersion plate 7, the oil storage tank 187 is connected with a nozzle, the nozzle is fixed on the connecting rod 183, and the nozzle sprays out lubricant toward the connecting block 184, the brush 185 may be lubricated to provide lubrication for the brake pad through-hole 121, the connecting block 184 is a ball block, the connecting block 184 is matched with the brake pad through hole 121 on the brake pad 12, so that the brush 185 can conveniently extend into the brake pad through hole 121, and the position of the brake pad through hole 121 is different from that of the connecting shaft 11;

as shown in fig. 3, vent pipes 111 are arranged on both upper and lower sides of the connecting shaft 11, the vent pipes 111 are communicated with a suction head 112, the vent pipes 111 are communicated with a vacuum pump, sealing rings 113 are arranged on the outer wall of the suction head 112, a positioning rod 114 is fixedly connected to one side of the connecting shaft 11, which is close to the brake pad 12, the outer wall of the positioning rod 114 is sleeved with a rubber sleeve gasket 115, the positioning rod 114 is mutually matched with a brake pad positioning hole 122 of the brake pad 12, and the brake pad 12 can be extruded and collided with a connecting block 184 and a brush 185 when rotating, so that the brake pad 12 needs to be fixed by the suction head 112 when in use, and the brake pad 12 is prevented from being displaced;

as shown in fig. 4, the rotating drum 17 includes a cylindrical block 171, a through groove 172 is formed in the cylindrical block 171, the through groove 172 is sleeved with a rotating shaft of the motor 16, wear-resistant blocks 173 are uniformly arranged on an outer wall of the cylindrical block 171, the wear-resistant blocks 173 are rubber blocks, the wear-resistant blocks 173 are in frictional contact with the brake pad 12, an elastic pad 174 is arranged between two adjacent sets of wear-resistant blocks 173, a scraper 175 is arranged on the elastic pad 174, and the scraper 175 is used for dispersing lubricating oil;

as shown in fig. 4, the thickness of the scraper 175 is smaller than that of the wear-resistant block 173, the thickness of the scraper 175 and the elastic pad 174 is greater than that of the wear-resistant block 173, the outer wall of the wear-resistant block 173 is uniformly provided with anti-slip patterns, and the thickness of the scraper 175 can be smaller than that of the wear-resistant block 173 through the elastic pad 174, so that the wear-resistant block 173 can contact with the brake pad 12 to drive the brake pad 12 to rotate;

as shown in fig. 1, the outer side walls of the top plate 6 and the support plate 5 are both provided with a diversion trench, the diversion trench is communicated with the oil storage tank 2, the diversion trench is just positioned under the cotton thread 15, and the diversion trench facilitates the oil leakage on the top plate 6 to slide into the oil storage tank 2 again.

s1: starting the driving motor 4, driving the driving wheel 3 to rotate by the driving motor 4, driving the cotton threads 15 to rotate by the driving wheel 3, and soaking the cotton threads 15 in oil when the cotton threads 15 pass through the oil storage tank 2;

s2: sleeving the brake pad 12 on the connecting shaft 11, and sliding the sliding block 10 to enable the brake pad 12 and the cotton threads 15 positioned above the top plate 6 to be mutually attached, wherein when the cotton threads 15 move, oil immersion is carried out on the surface of the brake pad 12;

s3: the motor 16 is driven to rotate, the motor 16 drives the rotary drum 17 to rotate, the outer wall of the rotary drum 17 is in contact with the side wall of the brake pad 12, the brake pad 12 is driven to rotate through friction force, and oil is uniformly coated on the side face of the whole brake pad 12;

s4: when the brake block 12 rotates, the connecting block 184 is driven by the return spring 186 to be inserted into and ejected out of the brake block through hole 121, and the brush is used for coating the brake block through hole 121 continuously.

In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.

The standard parts used in the invention can be purchased from the market, the special-shaped parts can be customized according to the description of the specification and the accompanying drawings, the specific connection mode of each part adopts conventional means such as bolts, rivets, welding and the like mature in the prior art, the machines, the parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, so that the detailed description is omitted.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a motorcycle brake block's immersion oil device, includes base (1), its characterized in that: a horizontal oil storage tank (2) is arranged in the base (1), the right side of the base (1) is provided with an driving wheel (3), the driving wheel (3) is connected with a driving motor (4) through a belt, the left side and the right side of the top of the base (1) are respectively rotatably connected with a supporting plate (5), the top ends of the two groups of supporting plates (5) are provided with a top plate (6), the left side and the right side of the top end of the top plate (6) are respectively provided with a side plate (13), the side plates (13) are uniformly provided with a plurality of groups of fixed pulleys (14), a cotton thread (15) is arranged between the left group of fixed pulleys (14) and the right group of fixed pulleys, the cotton thread (15) bypasses the driving wheel (3) and passes through the oil storage tank (2) to form a closed ring, the top plate (6) is provided with an oil immersion plate (7), the rear side surface of the oil immersion plate (7) is provided with a motor (16), and the motor (16) is connected with a horizontal rotating shaft, the outer wall of the rotating shaft is sleeved with a rotating drum (17), the left side and the right side of the base (1) are rotatably connected with supporting rods (8), the top ends of the two groups of supporting rods (8) are provided with transverse rods (9), the transverse rods (9) are sleeved with sliding blocks (10) in a sliding mode, the bottom ends of the sliding blocks (10) are connected with a connecting shaft (11) through first connecting rods, the connecting shaft (11) is placed in the front and back mode, the outer wall of the connecting shaft (11) is sleeved with a brake pad (12), the brake pad (12) is located on the rear side of a cotton thread (15), and the cotton thread (15) is located on the rear side of the oil immersion plate (7);

set up immersion oil device (18) on the lateral wall of immersion oil board (7), immersion oil device (18) includes perpendicular stock (181), sliding sleeve connects slider (182) about two sets of on stock (181), slider (182) all rotate with connecting rod (183) and be connected from top to bottom, connecting rod (183) all rotate with connecting block (184) and be connected, connecting block (184) all are connected with brush (185), cup joint two sets of reset spring (186) on stock (181), reset spring (186) are connected with slider (182) from top to bottom respectively, set up batch oil tank (187) on the lateral wall of immersion oil board (7), batch oil tank (187) are connected with the nozzle, and the nozzle is fixed on connecting rod (183), and the nozzle is towards connecting block (184), connecting block (184) are the ball piece, and connecting block (184) and brake block through-hole (121) on brake block (12) are the adaptation each other, the position of the brake pad through hole (121) is different from that of the connecting shaft (11);

both sides all set up breather pipe (111) about connecting axle (11), breather pipe (111) all communicate with aspirator tip (112), breather pipe (111) all communicate with the vacuum pump, all set up sealing washer (113) on the outer wall of aspirator tip (112), one side fixed connection locating lever (114) that connecting axle (11) and brake block (12) are close to each other, rubber sleeve pad (115) is cup jointed to the outer wall of locating lever (114), locating lever (114) and brake block locating hole (122) mutual adaptation of brake block (12).

2. The oil immersion device for motorcycle brake pads according to claim 1, characterized in that: the rotary drum (17) comprises a cylindrical block (171), a through groove (172) is formed in the cylindrical block (171), the through groove (172) is sleeved with a rotating shaft of the motor (16), wear-resistant blocks (173) are uniformly arranged on the outer wall of the cylindrical block (171), an elastic pad (174) is arranged between every two adjacent wear-resistant blocks (173), and a scraper (175) is arranged on the elastic pad (174).

3. The oil immersion device for motorcycle brake pads according to claim 2, characterized in that: the thickness of the scraper (175) is smaller than that of the wear-resistant block (173), the sum of the thicknesses of the scraper (175) and the elastic pad (174) is larger than that of the wear-resistant block (173), and anti-skid grains are uniformly formed on the outer wall of the wear-resistant block (173).

4. The oil immersion device for motorcycle brake pads according to claim 1, characterized in that: the guide grooves are formed in the outer side walls of the top plate (6) and the support plate (5), communicated with the oil storage tank (2) and located right below the cotton threads (15).

5. The method of any one of claims 1 to 4, wherein the oil immersion device comprises: the method comprises the following steps:

s1: starting a driving motor (4), driving the driving wheel (3) to rotate by the driving motor (4), driving the cotton threads (15) to rotate by the driving wheel (3), and soaking the cotton threads (15) in oil when the cotton threads pass through the oil storage tank (2);

s2: sleeving the brake block (12) on the connecting shaft (11) and sliding the sliding block (10) to enable the brake block (12) and cotton threads (15) located above the top plate (6) to be mutually attached, wherein oil immersion is carried out on the surface of the brake block (12) when the cotton threads (15) move;

s3: the driving motor (16) rotates, the motor (16) drives the rotary drum (17) to rotate, the outer wall of the rotary drum (17) is in contact with the side wall of the brake pad (12), and the brake pad (12) is driven to rotate through friction force, so that oil is coated on the side face of the whole brake pad (12);

s4: when the brake block (12) rotates, the connecting block (184) is driven by the return spring (186) to be continuously inserted into and popped out of the brake block through hole (121), and the brush continuously coats the brake block through hole (121) with oil.