CN112156919B - Electric power insulator surface spraying device - Google Patents
Electric power insulator surface spraying device Download PDFInfo
- Publication number
- CN112156919B CN112156919B CN202010857217.XA CN202010857217A CN112156919B CN 112156919 B CN112156919 B CN 112156919B CN 202010857217 A CN202010857217 A CN 202010857217A CN 112156919 B CN112156919 B CN 112156919B
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- Prior art keywords
- spraying
- pipe
- arranged above
- insulator
- placing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
- B05D3/0413—Heating with air
Abstract
The utility model relates to a surface spraying device for an electric insulator, which comprises a base and a spraying chamber, wherein an operation table is arranged above the base, a conveying platform is arranged above the operation table, a feed inlet is formed in the left side of the conveying platform, a feeder is arranged in the left side of the feed inlet, a discharge outlet is formed in the right side of the conveying platform, a discharger is arranged in the right side of the discharge outlet, a spraying chamber is arranged above the conveying platform, support frames are arranged below the left side and the right side of the spraying chamber respectively, a fan is arranged above each support frame, a sealing pipe is arranged inside each fan, a heater is arranged inside each sealing pipe, a connecting pipe is arranged above each heater, heat exchangers are arranged on the left side and the right side above the spraying chamber, a spraying mechanism is arranged in the middle part above the spraying chamber, and a material lifting mechanism is arranged right below the spraying mechanism; the utility model has the advantages of reasonable structure, high spraying efficiency, good spraying quality and uniform spraying.
Description
Technical Field
The utility model belongs to the technical field of insulators, and particularly relates to a surface spraying device for an electric insulator.
Background
The insulator is a device which is arranged between conductors with different electric potentials or between the conductors and a grounding component and can withstand the action of voltage and mechanical stress; the insulators are various in types and shapes, although the structures and the appearances of the insulators of different types are greatly different, the insulators are composed of an insulating part and a connecting hardware fitting, and the insulators are special insulating controls and can play an important role in overhead transmission lines; in order to improve the pollution flashover voltage of the power insulator, room temperature vulcanized silicone Rubber (RTV) paint is sprayed on the surface of the insulator to enhance the insulating property of the insulator; the RTV coating has good hydrophobicity and good insulating property in a dirty state, but the RTV coating coated on the surface of the insulator is generally manually sprayed or brushed on site after the insulator is installed at present, so that the phenomena of dripping, accumulation, bubbles and the like exist, the spraying effect is poor, and potential hazards are caused to the safe operation and the service life of a power grid; therefore, it is very necessary to provide a surface spraying device for the electric insulator, which has the advantages of reasonable structure, high spraying efficiency, good spraying quality and uniform spraying.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provides the electric insulator surface spraying device which is reasonable in structure, high in spraying efficiency, good in spraying quality and uniform in spraying.
The purpose of the utility model is realized as follows: a surface spraying device for an electric insulator comprises a base and a spraying chamber, wherein an operation table is arranged above the base, a control panel is arranged on the right side in front of the operation table, a conveying platform is arranged above the operation table, a feeding port is arranged on the left side of the conveying platform, a feeder is arranged on the left side of the feeding port, a discharging port is arranged on the right side of the conveying platform, a discharging device is arranged on the right side of the discharging port, the spraying chamber is arranged above the conveying platform, supporting frames are arranged below the left side and the right side of the spraying chamber, a fan is arranged above the supporting frames, sealing pipes are arranged on the inner sides of the fan, heaters are arranged on the inner sides of the sealing pipes, the fan is communicated with the heaters through the sealing pipes, connecting pipes are arranged above the heaters, and heat exchangers are arranged on the left side and the right side above the spraying chamber, the heater pass through connecting pipe and heat exchanger intercommunication, the heat exchanger of both sides between evenly be provided with two stock devices, the stock device of both sides between the top be provided with the feed pump, the inside top middle part of spray booth be provided with spraying mechanism, the spraying mechanism left and right sides all be provided with the horizontal pole, one side that each horizontal pole is close to the spray booth lateral wall be provided with the montant, montant below all be provided with the tuber pipe, tuber pipe medial extremity all be provided with the wind head, the tuber pipe outside all with corresponding heater intercommunication, spraying mechanism under be provided with and rise material mechanism.
The electric insulator surface spraying device also comprises a material storage device, wherein the material storage device comprises a fixing seat, a material supplementing pump, a liquid level detector, a communicating sleeve, a connecting box body, a communicating pipe, a sealing cover, a four-way valve and a material supplementing pipe, two fixing seats are uniformly arranged below the material storage device, the liquid level detector is arranged in the middle of the upper front part of the material storage device, the connecting sleeve is arranged on the inner side of the material storage device, the connecting box body is arranged in the middle of the connecting sleeve on the two sides, the material supplementing pump is arranged above the connecting box body, the four-way valve is arranged in the middle of the inside of the connecting box body, the material supplementing pipe is arranged above the four-way valve, the material supplementing pump is communicated with the four-way valve through the material supplementing pipe, the sealing covers are arranged on the left side and the right side of the four-way valve, the communicating pipe is arranged on the outer sides of the sealing covers, the communicating pipe is communicated with the material storage device.
The electric insulator surface spraying device further comprises a spraying mechanism, the spraying mechanism comprises a spraying pipe, a jacket, side plates, a mounting seat, positioning grooves, a reflux pump, a liquid suction pipe, a reflux pipe, a bottom plate, a spraying motor, a diversion valve, a diversion pipe, a spray amplitude adjusting valve, a spray gun, a nozzle and a spraying disc, the spraying pipe is arranged in the middle of the upper portion of the spraying mechanism and communicated with a four-way valve, the jacket is arranged below the spraying pipe, the side plates are arranged on the left side and the right side of the jacket, the mounting seat is arranged at the position, corresponding to the left side and the right side, of the upper portion of the spraying mechanism, the positioning grooves are arranged on the left side and the right side of the upper portion of the spraying mechanism, the reflux pump is arranged below the mounting seat, the liquid suction pipe is arranged on the right side of the lower portion of the reflux pump, the reflux pipe is arranged outside the reflux pump, reflux pump below all be provided with the bottom plate, bottom plate below all be provided with the spraying motor, spraying motor below all be provided with the honeycomb duct, the honeycomb duct correspond spraying motor department and all be provided with the spray width governing valve, the honeycomb duct middle part be provided with the diverter valve, spray tube and diverter valve intercommunication, spray width governing valve below all be provided with the spray gun, spray gun below be provided with the spraying dish, the spraying dish correspond spray gun department and all be provided with the spout.
The electric power insulator surface spraying device also comprises a material lifting mechanism, the material lifting mechanism comprises a base, a lifting rod, a horizontal rotating mechanism, a connecting rod, a rotating table, a stable bolt, an insulator placing seat, a vertical rotating mechanism, a placing plate, a locking device and a placing hole, the base is arranged below the material lifting mechanism, the lifting rod is arranged above the base, the horizontal rotating mechanism is arranged above the lifting rod, the connecting rod is arranged above the horizontal rotating mechanism, the rotating table is arranged above the connecting rod, the stable bolt is arranged in the middle of the upper part of the rotating table, a plurality of insulator placing seats are uniformly arranged on the periphery of the rotating table, the vertical rotating mechanism is arranged on the left side of the insulator placing seat, the placing plate is arranged on the right side of the vertical rotating mechanism, the locking device is arranged above the right side of the placing plate, the inner periphery of the locking device is provided with a placing hole.
The liquid level detector is an UZK-A type liquid level detector.
The honeycomb duct be the arc structure, honeycomb duct and spray gun all use the centre of a circle of spraying dish as array point array setting.
The insulator placing seat is arranged by taking the circle center of the rotating platform as an array point array.
Honeycomb duct, spray gun and insulator place the seat and all be provided with six, and be the one-to-one setting from top to bottom.
The utility model has the beneficial effects that: the storage device is adopted, the storage device monitors the residual amount of the coating in the storage device at any time through the arranged liquid level detector, relevant monitoring data are displayed in a digital mode, if the residual amount is less than a preset value, the material replenishing pump is started to replenish the coating in the storage device, the coating in the storage device enters the spraying pipe from the four-way valve and then enters the spraying mechanism to spray the surface of an insulator when the storage device is normally used, and the left side and the right side of the four-way valve are provided with the sealing covers, so that the sealing performance in the flowing process of the coating can be guaranteed, and the coating is prevented from leaking and causing loss; according to the utility model, the material lifting mechanism is adopted, the material lifting mechanism is provided with the insulator placing seat and is used for placing the insulator needing surface spraying, the steel feet of the insulator are placed in the placing hole and then are fixed by the locking device, the rotating platform is lifted to a proper height by the lifting rod, the horizontal rotating mechanism drives the rotating platform to slowly rotate at a uniform speed in the horizontal direction, and in the process, the vertical rotating mechanism on the insulator placing seat drives the placing plate and the insulator to slowly rotate at a uniform speed in the vertical direction, so that the spraying mechanism can carry out uniform and comprehensive surface spraying treatment on the insulator, the spraying quality is ensured, and the spraying efficiency is improved; the spraying mechanism is adopted, the spraying mechanism is communicated with the material storage device through the spraying pipe, the coating enters the spraying mechanism through the spraying pipe and then flows into each guide pipe and each spray gun through the diversion valve, the spraying amplitude regulating valve regulates the spraying amplitude of the spray gun, so that the spraying is more uniform and better in effect, if the spraying pipe leaks in the spraying mechanism due to some factors, the backflow pump absorbs the leaked liquid through the liquid suction pipe, and then the leaked liquid enters the spray gun through the backflow pipe for spraying again; according to the utility model, the fan, the heater and the heat exchanger are adopted, the fan is communicated with the interior of the spraying chamber through the air pipe and the air head, after spraying is finished, the surface of the insulator can be quickly dried, the waiting time of natural drying is reduced, the working efficiency is improved, the heat exchanger can timely discharge the heat in the spraying chamber outwards, the drying efficiency can be improved, and the damage to the insulator in the spraying chamber can be avoided; the utility model has the advantages of reasonable structure, high spraying efficiency, good spraying quality and uniform spraying.
Drawings
Fig. 1 is an overall structural front view of an electric insulator surface painting apparatus according to the present invention.
Fig. 2 is a schematic view of an internal structure of the electric insulator surface spraying device according to the present invention.
Fig. 3 is a schematic structural view of a material storage device of the electric insulator surface spraying device according to the present invention.
Fig. 4 is an enlarged view of a structure shown in fig. 3.
Fig. 5 is a schematic structural view of a spraying mechanism of the electric insulator surface spraying device of the present invention.
Fig. 6 is a bottom view of a spraying mechanism of the electric insulator surface spraying device of the present invention.
Fig. 7 is a schematic structural view of a material lifting mechanism of the electric insulator surface spraying device of the utility model.
Fig. 8 is a top view of a lifting mechanism of the electric insulator surface spraying device of the present invention.
Fig. 9 is a schematic view of a structure of an insulator holder of the electric insulator surface spraying apparatus according to the present invention.
In the figure: 1. the device comprises a base 2, an operation table 3, a control panel 4, a conveying platform 5, a feeder 6, a discharger 7, a feed inlet 8, a discharge outlet 9, a spraying chamber 10, a support frame 11, a fan 12, a sealing pipe 13, a heater 14, a connecting pipe 15, a heat exchanger 16, a material storage device 17, a fixed seat 18, a material supplementing pump 19, a spraying mechanism 20, a cross rod 21, a vertical rod 22, an air pipe 23, an air head 24, a material lifting mechanism 25, a liquid level detector 26, a connecting sleeve 27, a connecting box 28, a communicating pipe 29, a sealing cover 30, a four-way valve 31, a material supplementing pipe 32, a spraying pipe 33, a jacket 34, a side plate 35, a mounting seat 36, a positioning groove 37, a reflux pump 38, a liquid suction pipe 39, a reflux pipe 40, a bottom plate 41, a spraying motor 42, a diversion valve 43, a diversion pipe 44, The device comprises a spray width adjusting valve 45, a spray gun 46, a spray nozzle 47, a spray coating disc 48, a base 49, a lifting rod 50, a horizontal rotating mechanism 51, a connecting rod 52, a rotating platform 53, a stabilizing bolt 54, an insulator placing seat 55, a vertical rotating mechanism 56, a placing plate 57, a locking device 58 and a placing hole.
Detailed Description
The utility model is further described below with reference to the accompanying drawings.
Example 1
As shown in fig. 1-9, an electric insulator surface spraying device comprises a base 1 and a spraying chamber 9, wherein an operation table 2 is arranged above the base 1, a control panel 3 is arranged on the right side in front of the operation table 2, a conveying platform 4 is arranged above the operation table 2, a feeding port 7 is arranged on the left side of the conveying platform 4, a feeder 5 is arranged on the left side of the feeding port 7, a discharging port 8 is arranged on the right side of the conveying platform 4, a discharger 6 is arranged on the right side of the discharging port 8, the spraying chamber 9 is arranged above the conveying platform 4, supporting frames 10 are arranged below the left side and the right side of the spraying chamber 9, a fan 11 is arranged above the supporting frames 10, a sealing pipe 12 is arranged on the inner side of the fan 11, a heater 13 is arranged on the inner side of the sealing pipe 12, and the fan 11 is communicated with the heater 13 through the sealing pipe 12, heater 13 top all be provided with connecting pipe 14, spray booth 9 top left and right sides all be provided with heat exchanger 15, heater 13 pass through connecting pipe 14 and heat exchanger 15 intercommunication, heat exchanger 15 of both sides between evenly be provided with two stock devices 16, the stock device 16 of both sides between the top be provided with material replenishing pump 18, the inside top middle part of spray booth 9 be provided with spraying mechanism 19, the spraying mechanism 19 left and right sides all be provided with horizontal pole 20, one side that each horizontal pole 20 is close to spray booth 9 lateral wall be provided with montant 21, montant 21 below all be provided with tuber pipe 22, tuber pipe 22 medial extremity all be provided with wind head 23, tuber pipe 22 outside all communicate with corresponding heater 13, spraying mechanism 19 under be provided with and rise material mechanism 24.
As shown in fig. 3-4, the electric insulator surface spraying device further comprises a material storage device 16, the material storage device 16 comprises fixing seats 17, a material supplement pump 18, a liquid level detector 25, a communicating sleeve 26, a connecting box 27, a communicating pipe 28, a sealing cover 29, a four-way valve 30 and a material supplement pipe 31, two fixing seats 17 are uniformly arranged below the material storage device 16, the liquid level detector 25 is arranged in the middle of the upper front of the material storage device 16, the communicating sleeve 26 is arranged inside the material storage device 16, the connecting box 27 is arranged in the middle of the communicating sleeve 26 on two sides, the material supplement pump 18 is arranged above the connecting box 27, the four-way valve 30 is arranged in the middle of the connecting box 27, the material supplement pipe 31 is arranged above the four-way valve 30, the material supplement pump 18 is communicated with the four-way valve 30 through the material supplement pipe 31, the left side and the right side of the four-way valve 30 are respectively provided with a sealing cover 29, the outer sides of the sealing covers 29 are respectively provided with a communicating pipe 28, and the communicating pipes 28 are communicated with the material storage device 16.
As shown in fig. 5-6, the electric insulator surface spraying device further comprises a spraying mechanism 19, the spraying mechanism 19 comprises a spraying pipe 32, a jacket 33, side plates 34, a mounting seat 35, a positioning groove 36, a reflux pump 37, a liquid suction pipe 38, a reflux pipe 39, a bottom plate 40, a spraying motor 41, a diversion valve 42, a diversion pipe 43, a spraying width adjusting valve 44, a spray gun 45, a nozzle 46 and a spraying disc 47, the spraying pipe 32 is arranged in the middle of the upper part of the spraying mechanism 19, the spraying pipe 32 is communicated with a four-way valve 30, the jacket 33 is arranged below the spraying pipe 32, the side plates 34 are arranged on the left and right sides of the jacket 33, the mounting seats 35 are arranged at the positions corresponding to the side plates 34 on the left and right sides above the spraying mechanism 19, the positioning grooves 36 are arranged on the left and right sides above the spraying mechanism 19, the reflux pump 37 is arranged below the mounting seats 35, reflux pump 37 below right side all be provided with pipette 38, the reflux pump 37 outside all be provided with back flow 39, reflux pump 37 below all be provided with bottom plate 40, bottom plate 40 below all be provided with spraying motor 41, spraying motor 41 below all be provided with honeycomb duct 43, honeycomb duct 43 correspond spraying motor 41 department and all be provided with spray width governing valve 44, honeycomb duct 43 middle part be provided with diverter valve 42, spraying pipe 32 and diverter valve 42 intercommunication, spray width governing valve 44 below all be provided with spray gun 45, spray gun 45 below be provided with spraying dish 47, spraying dish 47 correspond spray gun 45 department and all be provided with spout 46.
As shown in fig. 7-9, the electric insulator surface spraying device further comprises a material lifting mechanism 24, wherein the material lifting mechanism 24 comprises a base 48, a lifting rod 49, a horizontal rotating mechanism 50, a connecting rod 51, a rotating platform 52, a fixing bolt 53, an insulator placing seat 54, a vertical rotating mechanism 55, a placing plate 56, a locking device 57 and a placing hole 58, the base 48 is arranged below the material lifting mechanism 24, the lifting rod 49 is arranged above the base 48, the horizontal rotating mechanism 50 is arranged above the lifting rod 49, the connecting rod 51 is arranged above the horizontal rotating mechanism 50, the rotating platform 52 is arranged above the connecting rod 51, the fixing bolt 53 is arranged in the middle of the upper part of the rotating platform 52, a plurality of insulator placing seats 54 are uniformly arranged on the periphery of the rotating platform 52, the vertical rotating mechanism 55 is arranged on the left side of the insulator placing seat 54, a placing plate 56 is arranged on the right side of the vertical rotating mechanism 55, a locking device 57 is arranged above the right side of the placing plate 56, and a placing hole 58 is arranged on the inner periphery of the locking device 57.
According to the utility model, the storage device 16 is adopted, the storage device 16 monitors the residual amount of the coating in the storage device 16 at any time through the arranged liquid level detector 25, relevant monitoring data are displayed in a digital mode, if the residual amount is less than a preset value, the material replenishing pump 18 is started to replenish the coating in the storage device 16, when the storage device is normally used, the coating in the storage device 16 enters the spraying pipe 32 from the four-way valve 30 and then enters the spraying mechanism 19 to spray the surface of an insulator, and the sealing covers 29 are arranged on the left side and the right side of the four-way valve 30, so that the sealing performance in the coating flowing process can be ensured, and the coating is prevented from leaking and causing loss; according to the utility model, the material lifting mechanism 24 is adopted, the material lifting mechanism 24 is provided with the insulator placing seat 54 and is used for placing the insulator needing surface spraying, the steel feet of the insulator are placed in the placing hole 58 and then are fixed by the locking device 57, the rotating platform 52 is lifted to a proper height by the lifting rod 49, the horizontal rotating mechanism 50 drives the rotating platform 52 to slowly rotate at a uniform speed in the horizontal direction, in the process, the vertical rotating mechanism 55 on the insulator placing seat 54 drives the placing plate 56 and the insulator to slowly rotate at a uniform speed in the vertical direction, so that the spraying mechanism 19 can carry out uniform and comprehensive surface spraying treatment on the insulator, the spraying quality is ensured, and the spraying efficiency is improved; the utility model adopts the spraying mechanism 19, the spraying mechanism 19 is communicated with the material storage device 16 through the spraying pipe 32, the coating enters the spraying mechanism 19 through the spraying pipe 32, then flows into each flow guide pipe 43 and each spray gun 45 through the flow guide valve 42, the spraying amplitude regulating valve 44 regulates the spraying amplitude of the spray gun 45, so that the spraying is more uniform and better in effect, if the spraying pipe 32 leaks in the spraying mechanism 19 due to some factors, the backflow pump 37 absorbs the leaked liquid through the liquid suction pipe 38, and then enters the spray gun 45 through the backflow pipe 39 for spraying again; according to the utility model, the fan 11, the heater 13 and the heat exchanger 15 are adopted, the fan 11 is communicated with the interior of the spraying chamber 9 through the air pipe 22 and the air head 23, after spraying is finished, the surface of the insulator can be quickly dried, the waiting time of natural drying is reduced, the working efficiency is improved, the heat exchanger 15 can timely discharge the heat in the spraying chamber 9 outwards, the drying efficiency can be improved, and the damage to the insulator in the spraying chamber 9 can be avoided; the utility model has the advantages of reasonable structure, high spraying efficiency, good spraying quality and uniform spraying.
Example 2
As shown in fig. 1-9, an electric insulator surface spraying device comprises a base 1 and a spraying chamber 9, wherein an operation table 2 is arranged above the base 1, a control panel 3 is arranged on the right side in front of the operation table 2, a conveying platform 4 is arranged above the operation table 2, a feeding port 7 is arranged on the left side of the conveying platform 4, a feeder 5 is arranged on the left side of the feeding port 7, a discharging port 8 is arranged on the right side of the conveying platform 4, a discharger 6 is arranged on the right side of the discharging port 8, the spraying chamber 9 is arranged above the conveying platform 4, supporting frames 10 are arranged below the left side and the right side of the spraying chamber 9, a fan 11 is arranged above the supporting frames 10, a sealing pipe 12 is arranged on the inner side of the fan 11, a heater 13 is arranged on the inner side of the sealing pipe 12, and the fan 11 is communicated with the heater 13 through the sealing pipe 12, heater 13 top all be provided with connecting pipe 14, spray booth 9 top left and right sides all be provided with heat exchanger 15, heater 13 pass through connecting pipe 14 and heat exchanger 15 intercommunication, heat exchanger 15 of both sides between evenly be provided with two stock devices 16, the stock device 16 of both sides between the top be provided with material replenishing pump 18, the inside top middle part of spray booth 9 be provided with spraying mechanism 19, the spraying mechanism 19 left and right sides all be provided with horizontal pole 20, one side that each horizontal pole 20 is close to spray booth 9 lateral wall be provided with montant 21, montant 21 below all be provided with tuber pipe 22, tuber pipe 22 medial extremity all be provided with wind head 23, tuber pipe 22 outside all communicate with corresponding heater 13, spraying mechanism 19 under be provided with and rise material mechanism 24.
As shown in fig. 3-4, the electric insulator surface spraying device further comprises a material storage device 16, the material storage device 16 comprises fixing seats 17, a material supplement pump 18, a liquid level detector 25, a communicating sleeve 26, a connecting box 27, a communicating pipe 28, a sealing cover 29, a four-way valve 30 and a material supplement pipe 31, two fixing seats 17 are uniformly arranged below the material storage device 16, the liquid level detector 25 is arranged in the middle of the upper front of the material storage device 16, the communicating sleeve 26 is arranged inside the material storage device 16, the connecting box 27 is arranged in the middle of the communicating sleeve 26 on two sides, the material supplement pump 18 is arranged above the connecting box 27, the four-way valve 30 is arranged in the middle of the connecting box 27, the material supplement pipe 31 is arranged above the four-way valve 30, the material supplement pump 18 is communicated with the four-way valve 30 through the material supplement pipe 31, the left side and the right side of the four-way valve 30 are respectively provided with a sealing cover 29, the outer sides of the sealing covers 29 are respectively provided with a communicating pipe 28, and the communicating pipes 28 are communicated with the material storage device 16.
As shown in fig. 5-6, the electric insulator surface spraying device further comprises a spraying mechanism 19, the spraying mechanism 19 comprises a spraying pipe 32, a jacket 33, side plates 34, a mounting seat 35, a positioning groove 36, a reflux pump 37, a liquid suction pipe 38, a reflux pipe 39, a bottom plate 40, a spraying motor 41, a diversion valve 42, a diversion pipe 43, a spraying width adjusting valve 44, a spray gun 45, a nozzle 46 and a spraying disc 47, the spraying pipe 32 is arranged in the middle of the upper part of the spraying mechanism 19, the spraying pipe 32 is communicated with a four-way valve 30, the jacket 33 is arranged below the spraying pipe 32, the side plates 34 are arranged on the left and right sides of the jacket 33, the mounting seats 35 are arranged at the positions corresponding to the side plates 34 on the left and right sides above the spraying mechanism 19, the positioning grooves 36 are arranged on the left and right sides above the spraying mechanism 19, the reflux pump 37 is arranged below the mounting seats 35, reflux pump 37 below right side all be provided with pipette 38, the reflux pump 37 outside all be provided with back flow 39, reflux pump 37 below all be provided with bottom plate 40, bottom plate 40 below all be provided with spraying motor 41, spraying motor 41 below all be provided with honeycomb duct 43, honeycomb duct 43 correspond spraying motor 41 department and all be provided with spray width governing valve 44, honeycomb duct 43 middle part be provided with diverter valve 42, spraying pipe 32 and diverter valve 42 intercommunication, spray width governing valve 44 below all be provided with spray gun 45, spray gun 45 below be provided with spraying dish 47, spraying dish 47 correspond spray gun 45 department and all be provided with spout 46.
As shown in fig. 7-9, the electric insulator surface spraying device further comprises a material lifting mechanism 24, wherein the material lifting mechanism 24 comprises a base 48, a lifting rod 49, a horizontal rotating mechanism 50, a connecting rod 51, a rotating platform 52, a fixing bolt 53, an insulator placing seat 54, a vertical rotating mechanism 55, a placing plate 56, a locking device 57 and a placing hole 58, the base 48 is arranged below the material lifting mechanism 24, the lifting rod 49 is arranged above the base 48, the horizontal rotating mechanism 50 is arranged above the lifting rod 49, the connecting rod 51 is arranged above the horizontal rotating mechanism 50, the rotating platform 52 is arranged above the connecting rod 51, the fixing bolt 53 is arranged in the middle of the upper part of the rotating platform 52, a plurality of insulator placing seats 54 are uniformly arranged on the periphery of the rotating platform 52, the vertical rotating mechanism 55 is arranged on the left side of the insulator placing seat 54, a placing plate 56 is arranged on the right side of the vertical rotating mechanism 55, a locking device 57 is arranged above the right side of the placing plate 56, and a placing hole 58 is arranged on the inner periphery of the locking device 57.
For better effect, the liquid level detector 25 is an UZK-a type liquid level detector, and the purpose of adopting the UZK-a type liquid level detector is as follows: stain resistance, safety, reliability, long service life, accurate monitoring and digital data display.
For better effect, the flow guide pipe 43 is of an arc structure, and the flow guide pipe 43 and the spray gun 45 are arranged in an array by taking the circle center of the spraying disc 47 as an array point.
For better effect, the insulator seats 54 are arranged in an array with the center of the rotation table 52 as an array point.
For better effect, the honeycomb duct 43, the spray gun 45 and the insulator placing seat 54 are all provided with six and are arranged in a one-to-one correspondence.
According to the utility model, the storage device 16 is adopted, the storage device 16 monitors the residual amount of the coating in the storage device 16 at any time through the arranged liquid level detector 25, relevant monitoring data are displayed in a digital mode, if the residual amount is less than a preset value, the material replenishing pump 18 is started to replenish the coating in the storage device 16, when the storage device is normally used, the coating in the storage device 16 enters the spraying pipe 32 from the four-way valve 30 and then enters the spraying mechanism 19 to spray the surface of an insulator, and the sealing covers 29 are arranged on the left side and the right side of the four-way valve 30, so that the sealing performance in the coating flowing process can be ensured, and the coating is prevented from leaking and causing loss; according to the utility model, the material lifting mechanism 24 is adopted, the material lifting mechanism 24 is provided with the insulator placing seat 54 and is used for placing the insulator needing surface spraying, the steel feet of the insulator are placed in the placing hole 58 and then are fixed by the locking device 57, the rotating platform 52 is lifted to a proper height by the lifting rod 49, the horizontal rotating mechanism 50 drives the rotating platform 52 to slowly rotate at a uniform speed in the horizontal direction, in the process, the vertical rotating mechanism 55 on the insulator placing seat 54 drives the placing plate 56 and the insulator to slowly rotate at a uniform speed in the vertical direction, so that the spraying mechanism 19 can carry out uniform and comprehensive surface spraying treatment on the insulator, the spraying quality is ensured, and the spraying efficiency is improved; the utility model adopts the spraying mechanism 19, the spraying mechanism 19 is communicated with the material storage device 16 through the spraying pipe 32, the coating enters the spraying mechanism 19 through the spraying pipe 32, then flows into each flow guide pipe 43 and each spray gun 45 through the flow guide valve 42, the spraying amplitude regulating valve 44 regulates the spraying amplitude of the spray gun 45, so that the spraying is more uniform and better in effect, if the spraying pipe 32 leaks in the spraying mechanism 19 due to some factors, the backflow pump 37 absorbs the leaked liquid through the liquid suction pipe 38, and then enters the spray gun 45 through the backflow pipe 39 for spraying again; according to the utility model, the fan 11, the heater 13 and the heat exchanger 15 are adopted, the fan 11 is communicated with the interior of the spraying chamber 9 through the air pipe 22 and the air head 23, after spraying is finished, the surface of the insulator can be quickly dried, the waiting time of natural drying is reduced, the working efficiency is improved, the heat exchanger 15 can timely discharge the heat in the spraying chamber 9 outwards, the drying efficiency can be improved, and the damage to the insulator in the spraying chamber 9 can be avoided; the utility model has the advantages of reasonable structure, high spraying efficiency, good spraying quality and uniform spraying.
Claims (7)
1. The utility model provides an electric power insulator surface coating device, it includes base and spray booth, its characterized in that: an operation table is arranged above the base, a control panel is arranged on the right side in front of the operation table, a conveying platform is arranged above the operation table, a feed inlet is arranged on the left side of the conveying platform, a feeder is arranged on the left side of the feed inlet, a discharge outlet is arranged on the right side of the conveying platform, a discharging device is arranged on the right side of the discharge outlet, a spraying chamber is arranged above the conveying platform, support frames are arranged below the left side and the right side of the spraying chamber, a fan is arranged above the support frames, sealing pipes are arranged on the inner sides of the fan, heaters are arranged on the inner sides of the sealing pipes, the fan is communicated with the heaters through the sealing pipes, connecting pipes are arranged above the heaters, heat exchangers are arranged on the left side and the right side above the spraying chamber, and the heaters are communicated with the heat exchangers through the connecting pipes, the heat exchangers on the two sides are uniformly provided with two material storage devices, a material supplementing pump is arranged above the material storage devices on the two sides, the middle part of the upper part of the inside of the spraying chamber is provided with a spraying mechanism, the spraying mechanism comprises a spraying pipe, a jacket, side plates, a mounting seat, a positioning groove, a reflux pump, a liquid suction pipe, a reflux pipe, a bottom plate, a spraying motor, a flow guide valve, a flow guide pipe, a spray width adjusting valve, a spray gun, a nozzle and a spraying disc, the middle part of the upper part of the spraying mechanism is provided with the spraying pipe, the spraying pipe is communicated with a four-way valve, the jacket is arranged below the spraying pipe, the left side and the right side of the jacket are provided with the side plates, the mounting seats are arranged at the positions, corresponding to the left side and the right side, above the spraying mechanism, the positioning grooves are arranged at the left side and the right side of the spraying mechanism, and the reflux pump is arranged below the mounting seats, the right side below the reflux pump is provided with a liquid suction pipe, the outer side of the reflux pump is provided with a reflux pipe, the lower side of the reflux pump is provided with a bottom plate, the lower side of the bottom plate is provided with a spraying motor, the lower side of the spraying motor is provided with a flow guide pipe, the position of the flow guide pipe corresponding to the spraying motor is provided with a spray amplitude adjusting valve, the middle part of the flow guide pipe is provided with a flow guide valve, the spraying pipe is communicated with the flow guide valve, the lower part of the spray amplitude adjusting valve is provided with a spray gun, the lower part of the spray gun is provided with a spraying disc, the position of the spraying disc corresponding to the spray gun is provided with a spray nozzle, the left side and the right side of the spraying mechanism are provided with a cross rod, the left side and the lower part of the cross rod are provided with a vertical rod, the lower part of the vertical rod is provided with an air pipe, the inner side end part of the air pipe is provided with an air head, the outer side of the air pipe is communicated with a corresponding heater, and a material lifting mechanism is arranged right below the spraying mechanism.
2. The electric insulator surface coating apparatus of claim 1, further comprising a storage means, wherein: the material storage device comprises fixing seats, a material supplementing pump, a liquid level detector, a communicating sleeve, a connecting box body, a communicating pipe, a sealing cover, a four-way valve and a material supplementing pipe, wherein the two fixing seats are evenly arranged below the material storage device, the liquid level detector is arranged in the middle of the upper front side of the material storage device, the connecting sleeve is arranged on the inner side of the material storage device, the connecting box body is arranged in the middle of the connecting sleeve of the two sides, the material supplementing pump is arranged above the connecting box body, the four-way valve is arranged in the middle of the inner portion of the connecting box body, the material supplementing pipe is arranged above the four-way valve, the material supplementing pump is communicated with the four-way valve through the material supplementing pipe, the sealing covers are arranged on the left side and the right side of the four-way valve, the communicating pipe is arranged on the outer side of the sealing cover, and the communicating pipe is communicated with the material storage device.
3. The electric insulator surface coating apparatus as claimed in claim 1, further comprising a material lifting mechanism, wherein: the material lifting mechanism comprises a base, a lifting rod, a horizontal rotating mechanism, a connecting rod, a rotating platform, a stabilizing bolt, an insulator placing seat, a vertical rotating mechanism, a placing plate, a locking device and a placing hole, a base is arranged below the material lifting mechanism, a lifting rod is arranged above the base, a horizontal rotating mechanism is arranged above the lifting rod, a connecting rod is arranged above the horizontal rotating mechanism, a rotating platform is arranged above the connecting rod, the middle part above the rotating platform is provided with a stable bolt, the periphery of the rotating platform is uniformly provided with a plurality of insulator placing seats, the left side of the insulator placing seat is provided with a vertical rotating mechanism, the right side of the vertical rotating mechanism is provided with a placing plate, a locking device is arranged above the right side of the placing plate, and placing holes are formed in the inner periphery of the locking device.
4. An electric insulator surface coating apparatus as claimed in claim 2, wherein: the liquid level detector is an UZK-A type liquid level detector.
5. An electric insulator surface coating apparatus as claimed in claim 1, wherein: the honeycomb duct be the arc structure, honeycomb duct and spray gun all use the centre of a circle of spraying dish as array point array setting.
6. An electric insulator surface coating apparatus as claimed in claim 3, wherein: the insulator placing seat is arranged by taking the circle center of the rotating platform as an array point array.
7. A power insulator surface coating apparatus as claimed in claim 1 or 3, wherein: honeycomb duct, spray gun and insulator place the seat and all be provided with six, and be the one-to-one setting from top to bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010857217.XA CN112156919B (en) | 2020-08-24 | 2020-08-24 | Electric power insulator surface spraying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010857217.XA CN112156919B (en) | 2020-08-24 | 2020-08-24 | Electric power insulator surface spraying device |
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| Publication Number | Publication Date |
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| CN112156919A CN112156919A (en) | 2021-01-01 |
| CN112156919B true CN112156919B (en) | 2022-04-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010857217.XA Expired - Fee Related CN112156919B (en) | 2020-08-24 | 2020-08-24 | Electric power insulator surface spraying device |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112958358B (en) * | 2021-03-25 | 2023-07-25 | 广东森蓝建材科技有限公司 | Hardware paint spraying and drying integrated equipment |
| CN114871020A (en) * | 2022-06-06 | 2022-08-09 | 苏州电瓷厂(宿迁)有限公司 | Automatic glazing spraying equipment for electric porcelain insulator and using method thereof |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106378276A (en) * | 2016-11-01 | 2017-02-08 | 山东太平洋光纤光缆有限公司 | Fiber paste spraying and conveying device |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106111401B (en) * | 2016-08-29 | 2019-06-25 | 侯马市风雷管模制造有限公司 | Full-automatic double position cast iron pipe external spraying paint equipment |
| CN107930890B (en) * | 2017-11-15 | 2019-09-03 | 台州市黄岩赵兴工艺品有限公司 | A kind of uniform timber spray-painting plant of spray painting |
| CN107930908A (en) * | 2017-11-17 | 2018-04-20 | 天津科创复兴科技咨询有限公司 | A kind of spray-painting plant for wheel hub processing |
| CN108097499A (en) * | 2017-11-29 | 2018-06-01 | 魏杰 | A kind of hardware spray-painting plant easy to use |
| CN110614185A (en) * | 2019-10-30 | 2019-12-27 | 江门市新会区司前贸易中心有限公司 | Paint spraying apparatus is used in hardware fitting production |
| CN110773365B (en) * | 2019-11-05 | 2021-02-23 | 苏州欧蒂华电子有限公司 | Multi-angle automatic paint spraying equipment for machining mechanical parts |
| CN111036449B (en) * | 2019-12-27 | 2021-04-09 | 刘荣华 | Energy-concerving and environment-protective type building material surface paint spraying apparatus |
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Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106378276A (en) * | 2016-11-01 | 2017-02-08 | 山东太平洋光纤光缆有限公司 | Fiber paste spraying and conveying device |
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