CN112156597A - Multistage gas-water separation purifier - Google Patents
Multistage gas-water separation purifier Download PDFInfo
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- CN112156597A CN112156597A CN202010854127.5A CN202010854127A CN112156597A CN 112156597 A CN112156597 A CN 112156597A CN 202010854127 A CN202010854127 A CN 202010854127A CN 112156597 A CN112156597 A CN 112156597A
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- separation
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- cylinder
- stop block
- metal filter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D50/00—Combinations of methods or devices for separating particles from gases or vapours
- B01D50/20—Combinations of devices covered by groups B01D45/00 and B01D46/00
Abstract
The utility model provides a multistage gas-water separation purifier, includes the separation seat, the lower extreme fixed mounting of separation seat has the cylinder, is equipped with cyclone separation board between separation seat and the cylinder, be equipped with in the separation seat and hold the chute, the entry that holds the chute is linked together with the gas inlet of separation seat one end, and the export that holds the chute is linked together through cyclone separation board and cylinder, be equipped with metal filter in the cylinder, metal filter upper end cover is equipped with the toper kuppe that is located cyclone separation board downside, the metal filter lower extreme is equipped with the stop block, and the stop block is through stud and separation seat fixed connection, be equipped with the clearance between the inner wall of stop block and cylinder, the lower extreme of stop block is equipped with the cylinder cavity of resorption, and cylinder cavity of resorption bottom is equipped with automatic drain valve, cyclone separation board is located the top outside of metal filter, and the inboard gas outlet chamber that is linked together in, the gas outlet cavity is communicated with a gas outlet at the other end of the separating seat. The device has the characteristics of compact structure and high purification rate.
Description
Technical Field
The invention relates to a multistage gas-water separation and purification device, in particular to a gas-water separation and purification device for a diesel engine.
Background
At present, a gas-water separation device of a gas compressor mainly has two forms, one form is a wave plate type gas-water separator, the gas-water separation mainly depends on the inertia of liquid drops to impact a blade, and wet steam with water drops is enabled to make curvilinear motion in a tortuous flow passage by utilizing the tortuous flow passage so as to carry out the gas-water separation; the other is a cyclone separator which uses the density difference between gas and water to centrifugally separate water drops by the movement of high-speed gas in a spiral flow passage. However, the existing gas-water separation device can only separate larger particle water generally, and the water removal rate is between 70 and 80 percent, so that the use requirement of a user is difficult to achieve.
Disclosure of Invention
The invention aims to provide a multistage gas-water separation and purification device, which solves the problems in the background technology, realizes impact separation of large-particle water drops through a flow storage groove, realizes cyclone separation through a cyclone separation plate, realizes filtration separation through a metal filter element, and performs three-stage separation on humid gas by utilizing gravity settling, thereby greatly improving the gas purification effect, and has the advantages of simple structure, high integration level and low manufacturing cost.
The technical scheme who takes for realizing above-mentioned purpose is, a multistage gas-water separation purifier, including the separation seat, the lower extreme fixed mounting of separation seat has the cylinder, is equipped with the cyclone separation board between separation seat and the cylinder, be equipped with in the separation seat and hold the chute, the entry that holds the chute is linked together with the gas inlet of separation seat one end, and the export that holds the chute is linked together through cyclone separation board and cylinder, be equipped with metal filter in the cylinder, the metal filter upper end cover is equipped with the toper kuppe that is located cyclone separation board downside, the metal filter lower extreme is equipped with the stop block, stop block is through stud and separation seat fixed connection, be equipped with the clearance between the inner wall of stop block and cylinder, the lower extreme of stop block is equipped with the cylinder cavity of resorption, is equipped with automatic drain valve bottom the cylinder cavity of resorption, the cyclone separation board is located the top outside of metal, the inner side of the top of the metal filter element is communicated with an air outlet cavity in the separating seat, and the air outlet cavity is communicated with an air outlet at the other end of the separating seat.
Further, hold the chute for the inner wall has the U type structure of many unsmooth folds, gaseous and many unsmooth fold structure bumps, can realize the striking adsorption separation of water droplet in the gas.
The multi-stage gas-water separation and purification device of claim 1, wherein the cyclone separation plate is of a structure in which a plurality of arch-shaped guide holes are uniformly arranged on the circumference, so that the conversion of the moving gas from linear motion to cyclone motion can be realized.
Furthermore, cyclone separation board and metal filter pass through stud and the central stop block of threaded hole with the separation seat establish ties together, adopt line seal structure between metal filter's lower extreme and the stop block, the cross-section of stop block is the trapezium structure of both sides downward sloping, does benefit to the water droplet landing and gathers to the separation barrel bottom.
Advantageous effects
Compared with the prior art, the invention has the following advantages.
According to the invention, impact separation of water drops in gas can be realized through the storage groove with concave-convex wrinkles on the inner wall, cyclone separation is realized through the cyclone separation plate, filtration separation is realized through the metal filter element, and wet gas is subjected to three-stage separation by gravity settling, so that the gas-water separation effect is greatly improved.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings.
FIG. 1 is a schematic structural diagram of the present invention.
Detailed Description
The invention is further described with reference to the following examples and the accompanying drawings.
The utility model provides a multistage gas-water separation purifier, includes separating seat 1, as shown in figure 1, the lower extreme fixed mounting of separating seat 1 has a cylinder 3, is equipped with cyclone separation board 2 between separating seat 1 and the cylinder 3, be equipped with in the separating seat 1 and hold chute 13, the entry that holds chute 13 is linked together with the gas inlet 11 of separating seat 1 one end, and the export that holds chute 13 is linked together through cyclone separation board 2 and cylinder 3, be equipped with metal filter 6 in the cylinder 3, metal filter 6 upper end cover is equipped with the toper kuppe 5 that is located cyclone separation board 2 downside, metal filter 6 lower extreme is equipped with stop block 7, stop block 7 through stud 4 and separating seat 1 fixed connection, be equipped with clearance 8 between the inner wall of stop block 7 and cylinder 3, the lower extreme of stop block 7 is equipped with cylinder lower chamber 9, and cylinder lower chamber 9 bottom is equipped with automatic drain valve 10, the cyclone separation plate 2 is positioned on the outer side of the top of the metal filter element 6, the inner side of the top of the metal filter element 6 is communicated with the gas outlet cavity 14 in the separation seat 1, and the gas outlet cavity 14 is communicated with the gas outlet 12 at the other end of the separation seat 1.
Hold chute 13 and have the U type structure of many unsmooth folds for the inner wall, gaseous and many unsmooth fold structure bumps, can realize the striking adsorption separation of water droplet in the gas.
The cyclone separation plate 2 is of a structure that a plurality of arch-shaped guide holes are uniformly arranged on the circumference, so that the conversion of the motion gas from linear motion to cyclone motion can be realized.
Cyclone 2 and metal filter 6 through stud 4 and central threaded hole stop block 7 with separation seat 1 establish ties together, adopt line seal structure between metal filter 6's lower extreme and the stop block 7, the cross-section of stop block 7 is the trapezium structure of both sides downward sloping, does benefit to the water droplet landing and gathers in cylinder cavity 9.
In the invention, a gas inlet and a gas outlet are arranged at two ends of the separation seat 1, the gas inlet and the gas outlet are positioned on the same axis, and a flow storage groove 13 with a multi-concave-convex fold structure is arranged on an internal flow passage of the separation seat 1; the cyclone separation plate 2 and the metal filter element 6 are connected with the separation seat 1 in series through a long stud 4 and a stop block 7 with a threaded hole in the center, and the separation seat 1, the cyclone separation plate 2, the metal filter element 6 and the stop block 7 are sequentially arranged from top to bottom; the separating cylinder 3 is connected with the separating seat 1 by a double-end stud; the moving gas sequentially passes through the separation seat 1, the cyclone separation plate 2 and the metal filter element 6, and water in the gas is gathered in a separation cylinder lower cavity 9 at the bottom of the separation cylinder 3 through impact separation, cyclone separation and filtering separation; the bottom of the lower cavity 9 of the separation cylinder is provided with an automatic drain valve 10, and the outlet of the metal filter element 6 is communicated with a gas outlet 12 through a gas outlet cavity 14 in the separation seat 1.
When the invention is implemented specifically, the gas flowing out of the compressor is generally wet gas, the right end of the separation seat 1 is provided with a gas outlet 12, a storage groove 13 with a U-shaped structure is arranged inside the separation seat 1, the storage groove 13 is communicated with the gas inlet 11, the gas moving transversely enters the storage groove 13, and continuously collides with multiple concave-convex folds on the storage groove 13 in the moving process, so that small water drops are gathered into large water drops and adsorbed on the inner wall of the flow channel and slide downwards to the bottom of the separation cylinder 3, the flow direction of the gas flow passing through the storage groove 13 is changed, and the gas flow moves from top to bottom along the storage groove 13; the outlet of the flow storage groove 13 is communicated with the inlet of the cyclone separation plate 2, and the gas passing through the cyclone separation plate 2 changes the motion form and does cyclone motion from top to bottom along the inner wall of the separation cylinder 3; water particles in the gas which does cyclone motion are diffused towards the inner wall of the separating cylinder 3 under the action of cyclone centrifugal force and are attached to the inner wall to be gathered downwards; the cyclone separation plate 2 is connected with a stop block 7 and a metal filter element 6 in series through a stud 4, the metal filter element 6 is covered by a conical flow guide cover 5, and the gas after cyclone motion passes through the metal filter element 6 to filter and separate moisture in the gas to obtain drier gas; the filtered gas enters the gas outlet cavity 14 of the separation seat 1 from bottom to top in the metal filter element 6, changes the movement direction and flows out from the gas outlet 12 of the separation seat 1; the metal filter element 6 is fixed by a stop block 7 with a threaded hole structure in the center, the cross section of the stop block 7 is in a downward-inclined trapezoid shape, a gap 8 is formed between the outer edge and the inner wall of the separating cylinder 3, so that moisture which is subjected to cyclone separation and filtering separation and coalescence can be gathered at the periphery of the stop block and flows into a lower cavity 9 of the separating cylinder along the gap 8, and meanwhile, the stop block 7 can also prevent air flow from impacting water in the lower cavity 9 of the separating cylinder, so that secondary pollution is avoided; the bottom of the lower cavity 9 of the separating cylinder is provided with an automatic drain valve 10 which can automatically drain water in the lower cavity.
In the invention, the inner wall of the flow storage groove 13 is provided with a plurality of convex folds, after the gas enters the flow storage groove 13, the gas meets the fold-shaped inner wall to generate impact, small particle water drops are mutually collided to form larger particle water drops, part of water particles are adsorbed on the inner wall of the flow storage groove 13 and slide down, and then flow into the separation cylinder 3 to primarily separate the water particles in the gas, so that the moisture in the gas is primarily reduced.
According to the invention, the cyclone separation plate 2 is adopted to change the gas motion form from linear motion to cyclone motion, so that water particles in the gas are subjected to secondary separation, the gas is rebounded by the stop block 7 to enter the annular inlet formed by the conical guide cover 5 and the metal filter element 6, so that the gas flow is promoted to penetrate through the metal filter element 6 to complete the filtration and separation of tiny water drops, the three-time separation of the water in the gas is totally realized, and the water removal rate can reach 90%.
From the above, the invention organically combines impact separation, cyclone separation and filtration separation to realize three-stage separation of gas-water mixture. Compared with the prior art, the cyclone separator realizes impact adsorption separation through the flow storage groove 13, realizes cyclone separation through the flow guide holes of the cyclone separation plate 2, and simultaneously separates wet gas for three times by utilizing gravity settling and filter element filtration, and has the advantages of compact structure, high water removal rate, convenient installation and automatic drainage. When the requirement of a gas user is not particularly high, other processing equipment does not need to be added at a gas outlet, so that the use cost is reduced, and the use and maintenance are convenient.
Claims (4)
1. The utility model provides a multistage gas-water separation purifier, includes separating seat (1), its characterized in that, the lower extreme fixed mounting of separating seat (1) has cylinder (3), is equipped with cyclone separation board (2) between separating seat (1) and cylinder (3), be equipped with in separating seat (1) and hold chute (13), the entry that holds chute (13) is linked together with gas inlet (11) of separating seat (1) one end, and the export that holds chute (13) is linked together through cyclone separation board (2) and cylinder (3), be equipped with metal filter (6) in cylinder (3), metal filter (6) upper end cover is equipped with toper kuppe (5) that are located cyclone separation board (2) downside, metal filter (6) lower extreme is equipped with stop block (7), stop block (7) are through stud (4) and separating seat (1) fixed connection, be equipped with clearance (8) between the inner wall of stop block (7) and cylinder (3), the lower extreme of stop block (7) is equipped with cylinder lower chamber (9), and cylinder lower chamber (9) bottom is equipped with automatic drain valve (10), whirlwind separation plate (2) are located the top outside of metal filter (6), and the top inboard of metal filter (6) is linked together with gas outlet chamber (14) in separating seat (1), and gas outlet chamber (14) are linked together with gas outlet (12) of separating seat (1) other end.
2. The multistage gas-water separation and purification device as claimed in claim 1, wherein the storage tank (13) is of a U-shaped structure with multiple concave-convex folds on the inner wall, and the impact adsorption separation of water drops in the gas can be realized by collision of the gas and the multiple concave-convex folds.
3. The multi-stage gas-water separation and purification device as claimed in claim 1, wherein the cyclone separation plate (2) is of a multi-arch diversion hole structure uniformly arranged on the circumference, so that the conversion of the moving gas from linear motion to cyclone motion can be realized.
4. The multistage gas-water separation and purification device is characterized in that the cyclone separation plate (2) and the metal filter element (6) are connected with the separation seat (1) in series through the stud (4) and the stop block (7) with a threaded hole in the center, a line sealing structure is adopted between the lower end of the metal filter element (6) and the stop block (7), the section of the stop block (7) is of a trapezoidal structure with two sides inclined downwards, and water drops can be favorably collected in the lower cavity (9) of the separation cylinder in a sliding mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010854127.5A CN112156597A (en) | 2020-08-24 | 2020-08-24 | Multistage gas-water separation purifier |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010854127.5A CN112156597A (en) | 2020-08-24 | 2020-08-24 | Multistage gas-water separation purifier |
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| Publication Number | Publication Date |
|---|---|
| CN112156597A true CN112156597A (en) | 2021-01-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010854127.5A Pending CN112156597A (en) | 2020-08-24 | 2020-08-24 | Multistage gas-water separation purifier |
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| CN (1) | CN112156597A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111692017A (en) * | 2020-06-17 | 2020-09-22 | 大庆市中瑞燃气有限公司 | Fuel gas water separator of gas generating set |
| CN113975920A (en) * | 2021-10-12 | 2022-01-28 | 广东维尔科技股份有限公司 | Water-steam separation device and carpet washing machine thereof |
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| CN2850693Y (en) * | 2005-11-18 | 2006-12-27 | 赖书红 | A compressed gas purifier |
| CN101956693A (en) * | 2009-07-21 | 2011-01-26 | 上海斯可络压缩机有限公司 | Gas-water separator of whirlwind air compressor |
| CN102716634A (en) * | 2012-06-11 | 2012-10-10 | 柳州展维热工科技有限公司 | Gas-water separator with coarse-fine separation function |
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| CN204582852U (en) * | 2015-02-27 | 2015-08-26 | 漳州震东机械有限公司 | A kind of accurate filter with whirlwind |
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| CN206473970U (en) * | 2017-02-07 | 2017-09-08 | 东莞沃昌金属制品有限公司 | A kind of pneumatic system air filter |
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Non-Patent Citations (1)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111692017A (en) * | 2020-06-17 | 2020-09-22 | 大庆市中瑞燃气有限公司 | Fuel gas water separator of gas generating set |
| CN113975920A (en) * | 2021-10-12 | 2022-01-28 | 广东维尔科技股份有限公司 | Water-steam separation device and carpet washing machine thereof |
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