CN112144413A - Whole-span in-situ splicing and erecting method for steel-concrete composite beam in mountainous area - Google Patents
Whole-span in-situ splicing and erecting method for steel-concrete composite beam in mountainous area Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
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- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
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- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
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- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D5/00—Bulkheads, piles, or other structural elements specially adapted to foundation engineering
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Abstract
本发明公开了一种山区钢混组合梁整跨原位拼装架设方法,本发明利用临时钢管墩和贝雷片平台作为第一个拼装平台,安放可升降台座,再利用塔吊吊装钢主梁部件在此平台进行第一跨钢主梁的拼装,待第一跨钢主梁拼装完成后,再在第一跨钢混组合梁上设立可升降台座和运梁车作为其它跨钢主梁的拼装平台,待其它跨钢主梁拼装完成后,放倒运梁车外的折叠式可升降台座,将其它跨钢主梁运到相应位置安装,以此类推,直至安装好一联的最后一跨钢混组合梁,然后统一浇筑整联湿接缝。该该钢混组合梁原位拼装架设施工方法不仅解决了施工安全、质量的问题,还具有效率高、节约施工成本等优点。
The invention discloses a full-span in-situ assembly and erection method of a steel-concrete composite beam in a mountainous area. The invention uses a temporary steel pipe pier and a Bailey sheet platform as the first assembly platform to place a liftable pedestal, and then uses a tower crane to hoist the steel main beam components The first-span steel girder is assembled on this platform. After the first-span steel girder is assembled, a liftable pedestal and a beam transporter are set up on the first-span steel-concrete composite girder as the assembly of other span steel girder. Platform, after the other span steel main beams are assembled, put down the foldable liftable pedestal outside the beam transporter, transport the other span steel main beams to the corresponding position for installation, and so on, until the last steel span of a chain is installed. Concrete composite beams, and then cast integral wet joints uniformly. The in-situ assembling and framing construction method of the steel-concrete composite beam not only solves the problems of construction safety and quality, but also has the advantages of high efficiency, saving construction costs, and the like.
Description
技术领域technical field
本发明涉及一种钢混组合梁整跨原位拼装架设方法,特别是一种山区钢混组合梁整跨原位拼装架设方法。The invention relates to a full-span in-situ assembly and erection method for a steel-concrete composite beam, in particular to a full-span in-situ assembly and erection method for a steel-concrete composite beam in mountainous areas.
背景技术Background technique
随着我国基础建设的迅速发展,为积极响应国家提出的供给侧改革及适应经济发展新常态。钢结构桥梁形式和数量将越来越多,也将出现各式施工工艺和方法。这些桥梁的上部结构形式复杂多样,钢混组合梁则是最具代表性的一种,本发明针对的这种结构中钢主梁由三根工字钢和横向联系组成的简支梁桥型,单根钢主梁自身刚度及稳定性较差导致这种结构必须一次整幅整跨安装成型。而这种结构常用的施工方法是拼装后整跨采取龙门吊吊装法,但使用龙门吊吊装施工时,对环境及场地要求较高,但山区地势陡峭,许多地方不具备龙门吊吊装施工的条件,因此需要一种新的方法解决该技术问题。With the rapid development of infrastructure construction in my country, in order to actively respond to the supply-side reform proposed by the state and adapt to the new normal of economic development. There will be more and more forms and numbers of steel structure bridges, and various construction techniques and methods will appear. The superstructure of these bridges is complex and diverse, and the steel-concrete composite girder is the most representative one. In this structure, the steel main girder of the present invention is composed of three I-beams and a simply supported girder bridge. The rigidity and stability of a single steel main beam itself are poor, so this structure must be installed and formed over the entire span at one time. The commonly used construction method of this structure is to use the gantry crane hoisting method for the entire span after assembly. However, when using gantry cranes for hoisting construction, the environment and site requirements are relatively high, but the mountainous terrain is steep, and many places do not have the conditions for gantry crane hoisting construction. Therefore, it is necessary to A new approach addresses this technical problem.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于,提供一种山区钢混组合梁整跨原位拼装架设方法。该方法可在在山区地形陡峭、不具备龙门吊吊装施工条件时,利用塔吊进行钢混组合梁的拼装和安装。具有减少工期、降低施工成本和提高施工安全和质量的特点。The purpose of the present invention is to provide a method for in-situ assembly and erection of the entire span of a steel-concrete composite beam in a mountainous area. The method can use the tower crane to assemble and install the steel-concrete composite beam when the terrain in the mountainous area is steep and the gantry crane hoisting construction conditions are not available. It has the characteristics of reducing construction period, reducing construction cost and improving construction safety and quality.
本发明的技术方案:一种山区钢混组合梁整跨原位拼装架设方法,具体包括以下步骤:The technical scheme of the present invention: a method for in-situ assembling and erecting of the entire span of a steel-concrete composite beam in a mountainous area, which specifically includes the following steps:
A.在第一跨位置架设多个钢管桩临时墩,钢管桩临时墩上设立贝雷片平台,在第一跨旁设置相应吊装能力的塔吊;A. Set up a plurality of temporary piers of steel pipe piles at the position of the first span, set up Bailey sheet platforms on the temporary piers of steel pipe piles, and set up tower cranes with corresponding hoisting capacity beside the first span;
B.在贝雷片平台两端的盖梁上设置有永久支座,再在永久支座之间的贝雷片平台上设置一定数量的可升降台座;B. Permanent supports are arranged on the cover beams at both ends of the beret platform, and a certain number of liftable pedestals are arranged on the belay platform between the permanent supports;
C.按照预拱度线型设置各可升降台座的初始高度,利用塔吊在可升降台座上方拼装钢主梁;C. Set the initial height of each liftable pedestal according to the pre-camber line, and use the tower crane to assemble the steel main beam above the liftable pedestal;
D.钢主梁拼装结束后、安装桥面板前,根据理论计算钢主梁下挠值,预先下降各可升降台座高度,再利用塔吊吊装预制混凝土桥面板,桥面板安装完成后由可升降台座支撑着整跨钢主梁;D. After the steel main beam is assembled and before the bridge deck is installed, calculate the deflection value of the steel main beam according to the theory, lower the height of each liftable pedestal in advance, and then use the tower crane to hoist the precast concrete bridge deck. After the bridge deck is installed, the liftable pedestal Supports the whole span steel main beam;
E.钢主梁上的桥面板安装完成后,焊接相邻桥面板的纵向、横向钢筋,使整跨所有桥面板形成整体;E. After the bridge deck on the steel main girder is installed, weld the longitudinal and transverse steel bars of the adjacent bridge decks to make all the bridge decks of the whole span form a whole;
F.钢筋焊接完成后,现浇桥面板预留剪力钉槽口处混凝土,将桥面板固结在钢主梁上,构成第一跨钢混组合梁;F. After the welding of steel bars is completed, the concrete at the notch of the shear nails is reserved for the cast-in-place bridge deck, and the bridge deck is consolidated on the steel main beam to form the first-span steel-concrete composite beam;
G.在拼装好的第一跨钢混组合梁上布置折叠式可升降台座;G. Arrange a foldable liftable pedestal on the assembled first-span steel-concrete composite beam;
H.在第一跨钢混组合梁两端布置运梁台车,在折叠式可升降台座上拼装第二跨钢主梁;H. Arrange beam transport trolleys at both ends of the steel-concrete composite beam of the first span, and assemble the steel main beam of the second span on the foldable liftable pedestal;
I.第二跨钢主梁拼装完成后,下降折叠式可升降台座的高度并将其放倒在桥面上,通过运梁台车将整跨钢主梁运输至架桥机下方,通过架桥机实现整跨钢主梁架设工作;I. After the second-span steel main girder is assembled, lower the height of the foldable elevating pedestal and lay it down on the bridge deck, and transport the entire span of the steel main girder to the bottom of the bridge erecting machine through the beam transport trolley. The bridge machine realizes the erection of the whole span steel main beam;
J.第二跨钢主梁架设完成后安装桥面板,同时运梁台车后退至第一跨钢混组合梁上,准备拼装下一跨钢主梁,架桥机前移准备架设下一跨钢主梁;J. After the steel girder of the second span is erected, the bridge deck is installed, and at the same time, the beam transport trolley is moved back to the steel-concrete composite girder of the first span, ready to assemble the steel girder of the next span, and the bridge erection machine is moved forward to prepare for the erection of the next span steel main beam;
K.重复步骤H~J,实现一联钢混组合梁架设安装;K. Repeat steps H to J to realize the erection and installation of a steel-concrete composite beam;
L.拆除可升降台座,一次性浇筑整联湿接缝。L. Remove the liftable pedestal and pour the whole wet joint at one time.
前述的山区钢混组合梁整跨原位拼装架设方法中,所述架桥机采用加宽架桥机。In the aforementioned in-situ assembly and erection method for the entire span of a steel-concrete composite beam in mountainous areas, the bridge erection machine adopts a widened bridge erection machine.
前述的山区钢混组合梁整跨原位拼装架设方法中,所述步骤H中,在运梁台车和折叠式可升降台座7上拼装其它跨钢主梁。In the above-mentioned method for in-situ assembling and erecting of steel-concrete composite beams in the entire span of the mountainous area, in the step H, other span steel main beams are assembled on the beam transporting trolley and the foldable liftable platform 7 .
前述的山区钢混组合梁整跨原位拼装架设方法中,步骤J中,第二跨钢主梁架设完成后,通过塔吊将预制混凝土桥面板吊运至第二跨钢主梁上并通过架桥机进行铺设;其它跨钢主梁架设完毕后,通过塔吊将桥面板运输小车吊运至第二跨钢混组合梁上,然后再通过塔吊将预制混凝土桥面板吊运至桥面板运输小车上,桥面板运输小车将预制混凝土桥面板运输至架桥机处,通过架桥机对桥面板进行铺设,桥面板铺设完毕后,通过塔吊将桥面板运输小车吊运走。In the aforesaid method for in-situ assembly and erection of the entire span of the steel-concrete composite beam in the mountainous area, in step J, after the erection of the second-span steel main beam is completed, the precast concrete bridge deck is hoisted to the second-span steel main beam by a tower crane and passed through the frame The bridge crane is used for laying; after the other span steel main beams are erected, the bridge deck transport trolley is hoisted to the second span steel-concrete composite beam by the tower crane, and then the precast concrete bridge deck is hoisted to the bridge deck transport trolley by the tower crane. , The bridge deck transport trolley transports the precast concrete bridge deck to the bridge erection machine, and the bridge deck is laid by the bridge erection machine. After the bridge deck is laid, the bridge deck transport trolley is hoisted away by the tower crane.
前述的山区钢混组合梁整跨原位拼装架设方法中,所述折叠式可升降台座7包括有沿钢混组合梁宽度方向间隔、平行设置的2个基座,基座包括有顶、底部钢板,顶、底部钢板之间经多根间隔布置的钢管进行连接,每根钢管中插入有1根螺杆,螺杆上螺纹套接有调节螺母,螺杆顶部固定有钢板,基座放置在钢垫板上,其外侧面通过铰与钢垫板转动连接。In the above-mentioned method for in-situ assembling and erecting of steel-concrete composite beams in the entire span of the mountainous area, the foldable elevating platform 7 includes two bases spaced and parallel along the width direction of the steel-concrete composite beams, and the bases include a top and a bottom. The steel plate, the top and bottom steel plates are connected by a plurality of steel pipes arranged at intervals, each steel pipe is inserted with a screw rod, the screw thread is sleeved with an adjusting nut, the top of the screw rod is fixed with a steel plate, and the base is placed on the steel backing plate The outer side is connected with the steel backing plate through hinges.
前述的山区钢混组合梁整跨原位拼装架设方法中,处于同一横断面的2根螺杆之间通过螺杆连接构件进行连接,所述螺杆连接构件包括有螺纹套接在螺杆上的螺母,螺母侧面固定连接有套筒,2个套筒之间经连接螺杆进行连接。In the above-mentioned method for assembling and erecting the entire span of the steel-concrete composite beam in the mountainous area, the two screws in the same cross section are connected by screw connection members, and the screw connection members include nuts that are threaded on the screws. A sleeve is fixedly connected to the side, and the two sleeves are connected by a connecting screw.
前述的山区钢混组合梁整跨原位拼装架设方法中,2个基座之间经多个基座连接件进行连接,基座连接件包括有连接钢板,连接钢板一端与其中1个基座的顶部钢板固定连接,其另外一端通过插销与另一个基座的顶部钢板进行连接。In the above-mentioned method for in-situ assembly and erection of the whole span of the steel-concrete composite beam in the mountainous area, the two bases are connected by a plurality of base connectors, and the base connectors include a connecting steel plate, and one end of the connecting steel plate is connected to one of the bases. The top steel plate is fixedly connected, and the other end is connected with the top steel plate of the other base through a latch.
前述的山区钢混组合梁整跨原位拼装架设方法中,所述基座还包括有腹部钢板,腹部钢板设置在相邻2根钢管之间或者外侧,其侧面与钢管进行连接,顶、底面与顶、底部钢板进行连接。In the aforesaid method for in-situ assembling and erecting of steel-concrete composite beams in the entire span of the mountainous area, the base also includes an abdominal steel plate, and the abdominal steel plate is arranged between or outside the adjacent two steel pipes, and the sides thereof are connected with the steel pipes, and the top and bottom surfaces are connected with the steel pipes. Connect with top and bottom steel plates.
前述的山区钢混组合梁整跨原位拼装架设方法中,所述钢垫板通过膨胀螺栓固定在钢混组合梁表面。In the above-mentioned method for in-situ assembling and erecting of the steel-concrete composite beam in the entire span of the mountainous area, the steel backing plate is fixed on the surface of the steel-concrete composite beam by means of expansion bolts.
本发明的有益效果:与现有技术相比,本发明首先利用架好的临时钢管墩和贝雷片平台作为第一个拼装平台,先在平台两端设置桥梁永久支座,永久支座之间根据需要安放若干可升降台座,再利用塔吊吊装钢主梁部件在此平台进行第一跨钢主梁的拼装,待第一跨钢主梁拼装完成后,再通过塔吊吊运完成桥面板的铺装,再在第一跨钢混组合梁上设立可升降台座和运梁车作为第二跨钢主梁的拼装平台,待第二跨钢主梁拼装完成后,放倒运梁车外的折叠式可升降台座,将第二跨钢主梁运到相应位置安装,然后架桥机往前移动,准备架设下一跨梁,运梁台车则退至第一跨钢混组合梁上,继续准备拼装第三跨钢主梁,以此类推,直至安装好一联的最后一跨钢混组合梁,然后统一浇筑整联湿接缝。Beneficial effects of the present invention: Compared with the prior art, the present invention firstly utilizes the erected temporary steel pipe pier and the Bailey sheet platform as the first assembling platform, firstly setting bridge permanent supports at both ends of the platform, and the permanent supports are arranged between the permanent supports. Place a number of liftable pedestals according to the needs, and then use the tower crane to hoist the steel main beam components to assemble the first-span steel main beam on this platform. After the first-span steel main beam is assembled, the tower crane is hoisted to complete the bridge deck. Pavement, and then set up a liftable pedestal and a beam transporter on the first-span steel-concrete composite beam as an assembly platform for the second-span steel main beam. The second-span steel main girder is transported to the corresponding position for installation, and then the bridge erecting machine moves forward to prepare to erect the next-span girder. Prepare to assemble the steel main beam of the third span, and so on, until the last span of the steel-concrete composite beam of the unit is installed, and then pour the whole unit of wet joints uniformly.
整个拼装过程中,除了第一跨的钢主梁的拼装在内雷片平台进行操作外,其它跨的钢主梁全部在第一跨的钢混组合梁平台上进行拼装,施工安全、质量可以得到很好地保障;整个拼装过程中,物资的吊装均通过塔吊实现,不需要安装龙门吊,节约了施工成本。In the whole assembly process, except for the steel main beam of the first span, which is operated on the inner thunder sheet platform, the steel main beams of other spans are all assembled on the steel-concrete composite beam platform of the first span. The construction is safe and the quality is good. It is well guaranteed; during the whole assembly process, the hoisting of materials is realized by tower cranes, and there is no need to install gantry cranes, which saves construction costs.
综合而言,该钢混组合梁原位拼装架设施工方法不仅解决了施工安全、质量的问题,还具有效率高、节约施工成本等优点。In general, the in-situ assembling and framing construction method of the steel-concrete composite beam not only solves the problems of construction safety and quality, but also has the advantages of high efficiency and saving construction costs.
附图说明Description of drawings
附图1为设置钢管桩临时墩及贝雷片平台的示意图;Accompanying
附图2为布置永久支座及可升降台座的示意图;Accompanying
附图3为拼装钢主梁的示意图;Accompanying
附图4为下调可升降台座高度及安装桥面板的示意图;Accompanying drawing 4 is the schematic diagram of lowering the height of the liftable pedestal and installing the bridge deck;
附图5为布置折叠式可升降台座、运梁平车及拼装2#钢主梁的示意图;Accompanying
附图6为架设2#钢主梁的示意图;Accompanying drawing 6 is the schematic diagram of erecting 2# steel main beam;
附图7为拼装3#钢主梁的示意图;Accompanying drawing 7 is the schematic diagram of assembling 3# steel main beam;
附图8为折叠式可升降台座的结构示意图;8 is a schematic structural diagram of a foldable elevating pedestal;
附图9为附图8的侧面结构示意图;Accompanying drawing 9 is the side structure schematic diagram of accompanying
附图10为基座的结构示意图;Accompanying drawing 10 is the structural representation of base;
附图11为附图10的剖视结构示意图;Figure 11 is a schematic cross-sectional view of Figure 10;
附图12为螺杆连接构件的结构示意图;12 is a schematic structural diagram of a screw connection member;
附图13为基座连接件的结构示意图。FIG. 13 is a schematic structural diagram of the base connector.
附图标记:1-钢管桩临时墩,2-贝雷片平台,3-塔吊,4-永久支座5-可升降台座,6-钢主梁,7-折叠式可升降台座,701-螺杆,702-钢板,703-基座,704-钢垫板,705-铰,706-螺杆连接构件,707-基座连接件,708-顶、底部钢板,709-钢管,710-腹部钢板,711-螺母,712-套筒,713-连接螺杆,714-连接钢板,715-插销,716-调节螺母,717-膨胀螺栓,8-运梁台车,9-架桥机。Reference numerals: 1- steel pipe pile temporary pier, 2- Bailey sheet platform, 3- tower crane, 4- permanent support 5- liftable pedestal, 6-steel main beam, 7-foldable liftable pedestal, 701- Screw, 702-steel plate, 703-base, 704-steel backing plate, 705-hinge, 706-screw connecting member, 707-base connecting piece, 708-top and bottom steel plate, 709-steel pipe, 710-web steel plate, 711-nut, 712-sleeve, 713-connecting screw, 714-connecting steel plate, 715-bolt, 716-adjusting nut, 717-expansion bolt, 8-beam transporting trolley, 9-bridge erecting machine.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步的说明,但并不作为对本发明限制的依据。The present invention will be further described below in conjunction with the accompanying drawings and embodiments, but not as a basis for limiting the present invention.
本发明的实施例:一种山区钢混组合梁整跨原位拼装架设方法,如附图1-7所示,具体包括以下步骤:Embodiments of the present invention: a method for in-situ assembly and erection of a steel-concrete composite beam in a mountainous area, as shown in the accompanying drawings 1-7, specifically comprising the following steps:
A.如附图1所示,在第一跨位置架设多个钢管桩临时墩1,钢管桩临时墩1上设立贝雷片平台2,并在第一跨旁设置具有相应吊装能力的塔吊3;A. As shown in Figure 1, a plurality of
B.如附图2所示,在贝雷片平台2两端的盖梁(桥台)上设置有永久支座4,再在永久支座4之间的贝雷片平台2上设置一定数量的可升降台座5;B. As shown in accompanying drawing 2, be provided with permanent support 4 on the cover beam (abutment) at both ends of the
C.如附图3所示,根据设计,钢主梁6有一定的拼装预拱度。故按照预拱度线型设置各可升降台座5的初始高度,利用塔吊3吊运材料后在可升降台座5上方拼装钢主梁6;C. As shown in Figure 3, according to the design, the steel main beam 6 has a certain pre-camber for assembly. Therefore, the initial height of each
D.如附图4所示,根据理论计算结果,钢主梁6叠加二期恒载预制混凝土桥面板后,钢主梁6会有相应下挠。故钢主梁6拼装结束后、安装桥面板前,根据理论计算钢主梁6下挠值,预先下降各可升降台座5高度,再利用塔吊3吊装预制混凝土桥面板,桥面板安装完成后由可升降台座5支撑着整跨钢主梁6;D. As shown in FIG. 4, according to the theoretical calculation results, after the steel main beam 6 is superimposed on the second-stage constant-load precast concrete deck, the steel main beam 6 will have corresponding downward deflection. Therefore, after the steel main beam 6 is assembled and before the bridge deck is installed, the deflection value of the steel main beam 6 is theoretically calculated, and the height of each
E.钢主梁6上的桥面板安装完成后,焊接相邻桥面板的纵向、横向钢筋,使整跨所有桥面板形成整体,增强稳定性;E. After the bridge deck on the steel main girder 6 is installed, weld the longitudinal and transverse steel bars of the adjacent bridge decks, so that all the bridge decks in the whole span form a whole and enhance the stability;
F.钢筋焊接完成后,现浇桥面板预留剪力钉槽口处混凝土,将桥面板固结在钢主梁6上,构成第一跨钢混组合梁,使钢主梁6和桥面板在之后工况下能够协同受力;F. After the welding of the steel bars is completed, the concrete at the notch of the shear nails is reserved for the cast-in-place bridge deck, and the bridge deck is consolidated on the steel main beam 6 to form the first-span steel-concrete composite beam, so that the steel main beam 6 and the bridge deck are formed. Can be co-stressed under subsequent working conditions;
G.如附图5所示,在拼装好的第一跨钢混组合梁上布置折叠式可升降台座7;G. As shown in accompanying drawing 5, on the assembled first span steel-concrete composite beam, a foldable elevating platform 7 is arranged;
H.在第一跨钢混组合梁两端布置运梁台车8,在折叠式可升降台座7上拼装第二跨钢主梁6;H. The
I.如附图6所示,第二跨钢主梁6拼装完成后,下降折叠式可升降台座7的高度并将其放倒在桥面上,使得拼装好的钢主梁6完全支撑在运梁台车8上,然后通过运梁台车8将整跨钢主梁6运输至架桥机9下方,通过架桥机9实现整跨钢主梁6架设工作;1. As shown in accompanying drawing 6, after the second span steel main beam 6 is assembled, the height of the foldable elevating platform 7 is lowered and put down on the bridge deck, so that the assembled steel main beam 6 is fully supported on the On the
J.如附图7所示,第二跨钢主梁6架设完成后安装桥面板,同时运梁台车8后退至第一跨钢混组合梁上,准备拼装下一跨钢主梁6,桥面板铺装好以后架桥机9前移准备架设下一跨钢主梁6;J. as shown in accompanying drawing 7, install the bridge deck after the second span steel main beam 6 is erected, and the
K.重复步骤H~J,实现一联钢混组合梁架设安装;K. Repeat steps H to J to realize the erection and installation of a steel-concrete composite beam;
L.拆除可升降台座5,释放第一跨钢主梁的临时支撑可升降台座5,一次性浇筑整联湿接缝。根据连续梁受力机理,在架设完一联钢混组合梁后才能整联一次性浇筑湿接缝。L. Remove the
整个方法中,由于地势陡峻,无法安装龙门吊等设备,故而安装钢管桩临时墩1和贝雷片平台2构成第一个拼装平台,结合塔吊3的使用以便能够在第一个拼装平台完成第一跨钢主梁6的拼装。In the whole method, due to the steep terrain, it is impossible to install equipment such as gantry cranes. Therefore, the
整个过程中,设置可升降台座5以实现第一跨钢主梁6拼装和桥面板安装两种工况下的不同预拱度,同时后续钢主梁6重复在第一跨上拼装时将部分荷载传导至下方贝雷片平台2上。通过可升降台座5实现升降功能,以利于后期拆除施工。During the whole process, the
折叠式可升降台座7在每跨钢主梁6拼装完成后,可横向放倒于桥面上,以利于运梁台车8运输整跨钢主梁6时顺利从上方跨越。折叠式可升降台座7使用过程中用于支撑住钢主梁6拼装过程中的钢梁。The foldable elevating pedestal 7 can be laid down laterally on the bridge deck after the steel girder 6 of each span is assembled, so that the
每跨钢主梁6拼装完成后,无法将整跨钢主梁6吊装至运梁台车8上,故需在运梁台车8和折叠式可升降台座7上逐步拼装其余跨钢主梁6。After each span of steel main beam 6 is assembled, the entire span of steel main beam 6 cannot be hoisted to the
每一跨钢主梁6运输完成后,运梁台车8返回第一跨钢混组合梁原位后,才能开始下一跨钢主梁6的拼装工作。After the transportation of the steel main beams 6 of each span is completed, the
第一跨钢混组合梁和下方的贝雷片平台2共同作为其余每跨的拼装平台,共同承担过程中的荷载。贝雷片平台2支撑住第一跨钢主梁6,以防止施工过程中荷载过大,导致第一跨钢主梁6出现不可逆的变形。The steel-concrete composite beam of the first span and the
由于单根钢主梁6稳定性较差,故采取整跨拼装架设方法。Due to the poor stability of the single steel main beam 6, the whole span assembly and erection method is adopted.
架桥机9采用加宽架桥机,以满足整幅整跨钢主梁6的架设需求。The bridge erecting machine 9 adopts a widening bridge erecting machine to meet the erection requirements of the whole-width and full-span steel main beam 6 .
所述步骤H中,在运梁台车8和折叠式可升降台座7上拼装其它跨钢主梁6。运梁台车8和折叠式可升降台座7共同作为钢主梁6拼装过程中的支撑体系,当每一跨的钢主梁6拼装完成后,将折叠式可升降台座7下降,并使其偏转,整体放倒在桥面上,这个时候就完全由运梁台车8支撑住整跨的钢主梁6,运梁台车8移动即可将整跨钢主梁6运输走。运梁台车8移动过程中,位于其前方的折叠式可升降台座7由于其高度,会阻碍运梁台车8的通行,故需要将可升降台座7放倒。In the step H, other cross-steel main beams 6 are assembled on the
步骤J中,第二跨钢主梁6架设完成后,通过塔吊3将预制混凝土桥面板吊运至第二跨钢主梁6上并通过架桥机9进行铺设。故塔吊3的安装位置应尽量靠近第二跨。这样就不需要通过第一跨来转运预制混凝土桥面板,且第一跨钢混组合梁上设置有运梁台车8和折叠式可升降台座7,也不方便转运其它跨的预制混凝土桥面板。In step J, after the erection of the second-span steel girder 6 is completed, the precast concrete bridge deck is hoisted to the second-span steel girder 6 by the
其它跨钢主梁6架设完毕后,首先通过塔吊3将桥面板运输小车吊运至第二跨钢混组合梁上,然后再通过塔吊3将预制混凝土桥面板吊运至桥面板运输小车上,通过桥面板运输小车将预制混凝土桥面板运输至架桥机9处,然后再通过架桥机9对桥面板进行铺设。桥面板铺设完毕后,就要进行下一跨的钢主梁6运输,为了避免桥面板运输小车阻碍运梁台车8的通行,故需要再通过塔吊3将桥面板运输小车吊运走,如此往复。After the other span steel main beams 6 are erected, the bridge deck transport trolley is first lifted to the second span steel-concrete composite beam by the
所述折叠式可升降台座7包括有沿钢混组合梁宽度方向间隔、平行设置的2个基座703,基座703包括有顶部钢板708和底部钢板708,顶、底部钢板708之间经多根按一定间距间隔布置的钢管709进行焊接连接,钢管709的顶部开口端贯通顶部钢板708,每根钢管709中插入有1根螺杆701,螺杆701上螺纹套接有调节螺母716,调节螺母716支撑在顶部钢板708表面上,螺杆701顶部固定有钢板702,基座703放置在钢垫板704上,其外侧面通过铰705与钢垫板704转动连接。The foldable liftable pedestal 7 includes two
使用过程中,螺杆701构成钢主梁6施工和拼装的底部支撑构件,其顶部的钢板702用于支撑钢主梁6。支撑过程中,根据钢主梁6的尺寸变化,需要调整螺杆701的高度,螺杆701的高度调整是通过调节螺母716来实现的,当需要降低螺杆701高度时,转动调节螺母716使其相对螺杆701向上运动,则螺杆701插入钢管709的深度更深,由于调节螺母716始终支撑在顶部钢板708的表面,故螺杆701高度下降。需要提高螺杆701高度时,反向操作即可。而钢管709主要用于插接螺杆701,保证螺杆701处于竖直状态。During use, the
当有运梁台车8需要跨过折叠式可升降台座7,且即便将螺杆701下降至最低高度亦无法满足运梁台车8通过时,可将基座703以及螺杆701慢慢地绕铰705向两侧转动,直至平放在地面,此时运梁台车8即可通过。基座703旋转过程中,若螺杆701所处上方无支撑钢主梁6或螺杆1顶端距离钢主梁6底部高度完全可将螺杆701从钢管709中拔出,则可将螺杆701直接从钢管709中拔出后,在转动基座703;若螺杆701所处上方有支撑钢主梁6且螺杆701顶端距离钢主梁6底部高度无法将螺杆701从钢管709中拔出时,则直接将螺杆701连同基座703一起转动放倒。When the
处于同一横断面的2根螺杆701之间通过螺杆连接构件706进行连接,所述螺杆连接构件706包括有螺纹套接在螺杆701上的螺母711,螺母711侧面固定焊接连接有套筒712,螺母711和套筒712呈90度焊接连接成一体,套筒712内部设有内螺纹,2个套筒712之间经连接螺杆713进行连接,套筒712与连接螺杆713之间为螺纹连接。设置有螺杆连接构件706主要用于加强了折叠式可升降台座7工作时的螺杆701的稳定性。使用过程中可通过调节螺母711的位置来匹配螺杆701的高度,当需要将螺杆701放倒时,将连接螺杆713从套筒712中拧出即可。The two
2个基座703之间经多个基座连接件707进行连接,基座连接件707包括有连接钢板714,连接钢板714一端与其中1个基座703的顶部钢板708焊接固定连接,其另外一端设置有通孔,通过插销715穿过通孔后与另一个基座703的顶部钢板708进行连接。设置有基座连接件707可使两个独立单元基座703连成一体,加强稳定性。当基座703需要绕铰705转动时,将插销715拔出,先转动固定焊接有连接钢板714的基座703,然后再转动另外一个基座703即可。The two
所述基座703还包括有腹部钢板710,腹部钢板710设置在相邻2根钢管709之间或者外侧,其侧面与钢管709进行连接,腹部钢板710的顶、底面与顶、底部钢板708进行焊接连接。顶、底部钢板708、钢管709以及腹部钢板710焊接成整体“工”字形基座703,通过设置腹部钢板710保证基座703的结构强度。The base 703 also includes an
所述钢垫板704通过膨胀螺栓717固定在桥面上。The
该台座由于设置2个独立的基座703,故可以拆分成2个单独的折叠式可升降台座7,适用于条件限制因素不多的普通场地。台座可以反复操作和使用,不必频繁地拆除和移动,使用起来更加的方便。Since the pedestal is provided with two
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| 黄海欧等: "大纵坡空间曲线钢槽梁施工关键技术", 《中外公路》 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113338169A (en) * | 2021-06-29 | 2021-09-03 | 贵州路桥集团有限公司 | Whole normal position concatenation handing equipment of striding of mountain area steel-concrete composite beam |
| CN114645514A (en) * | 2022-03-14 | 2022-06-21 | 中铁北京工程局集团第一工程有限公司 | Beam transportation channel and bridge building equipment assembling construction method under narrow terrain condition in mountainous area |
| CN114645514B (en) * | 2022-03-14 | 2023-10-27 | 中铁北京工程局集团第一工程有限公司 | Assembly and construction method of beam transport channel and bridge construction equipment under narrow terrain conditions in mountainous areas |
Also Published As
| Publication number | Publication date |
|---|---|
| CN112144413B (en) | 2021-11-05 |
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