CN112142483A - Preparation method of hole-plugging mud ball suitable for industrial silicon smelting silicon - Google Patents
Preparation method of hole-plugging mud ball suitable for industrial silicon smelting silicon Download PDFInfo
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- CN112142483A CN112142483A CN202010982967.XA CN202010982967A CN112142483A CN 112142483 A CN112142483 A CN 112142483A CN 202010982967 A CN202010982967 A CN 202010982967A CN 112142483 A CN112142483 A CN 112142483A
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- silicon
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- smelting
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/66—Monolithic refractories or refractory mortars, including those whether or not containing clay
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B33/00—Silicon; Compounds thereof
- C01B33/02—Silicon
- C01B33/021—Preparation
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/13—Compounding ingredients
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/15—Tapping equipment; Equipment for removing or retaining slag
- F27D3/1509—Tapping equipment
- F27D3/1536—Devices for plugging tap holes, e.g. plugs stoppers
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/42—Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
- C04B2235/422—Carbon
Abstract
The invention provides a preparation method of a hole plugging mud ball suitable for silicon smelting in industrial silicon. The preparation method of the hole plugging mud ball suitable for industrial silicon smelting to produce silicon comprises the following steps: s1: mixing high clay, petroleum coke powder and electrode paste according to a certain proportion to obtain a mixture A; s2: adding a proper amount of water into the mixture A and fully stirring until the mixture A has certain viscosity. Obtaining a mixture B; s3: manually kneading the mixture B into a horn shape according to the size of each hearth furnace eye; s4: and naturally drying the trumpet-shaped mixture B to form the mud ball for plugging the eyes. The invention adopts the petroleum coke powder with lower iron content to replace part of high clay, thereby reducing the iron content of mud balls and laying a foundation for improving the product quality, when a furnace eye is opened, the mud balls in the furnace eye basically and completely enter silicon melt, the iron can be reduced by 0.030 percent and the titanium can be reduced by 0.002 percent by 2.8t silicon melt in each furnace, the impurity rate is reduced, and the secondary pollution of the product is avoided.
Description
Technical Field
The invention relates to the technical field of silicon preparation, in particular to a preparation method of a hole plugging mud ball suitable for smelting silicon from industrial silicon.
Background
The hole-blocking mud ball is made by mixing high clay and carbonaceous materials in proportion, is horn-shaped, and is an important consumable material for blocking a furnace hole and preventing high-temperature silicon melt in a furnace from being discharged when silicon is discharged.
The silicon discharging furnace eye is an important channel for discharging silicon melt from an ore smelting furnace in the industrial silicon smelting process, the smelting operation of intermittent discharging is generally carried out for 1-1.5 hours after one hour of smelting, the furnace eye needs to be plugged and compacted by mud balls after discharging the high-temperature silicon melt after discharging is finished so as to prevent the high-temperature silicon melt from leaking and running out of the eye, most of the mud balls plugged in the furnace eye enter the silicon melt when the furnace eye is opened after discharging the silicon, and the product degradation can be caused after a large amount of the mud balls enter the silicon melt because the mud balls contain impurity elements such as iron, titanium and the like which cannot be removed during refining.
The mud ball adopted in the market is prepared by mixing high clay and electrode paste according to the ratio of 2-3:1, wherein the clay contains iron: 7.6%, titanium: 0.36 percent; the electrode paste contains 0.09% of iron and 0.52% of titanium, the iron content of the mixed mud balls is 5.9%, the titanium content of the mixed mud balls is 0.52%, 5-8 mud balls are plugged in each time, each mud ball weighs about 5Kg, and when a furnace eye is opened, the mud balls in the furnace eye basically enter silicon melt completely, so that secondary pollution is caused to products.
Therefore, there is a need to provide a new method for preparing plugging mud balls suitable for silicon smelting in industrial silicon to solve the above technical problems.
Disclosure of Invention
The invention aims to provide a preparation method of the eye-plugging mud ball for smelting silicon from industrial silicon, which reduces the impurity rate and avoids secondary pollution of products.
In order to solve the technical problem, the preparation method of the hole plugging mud ball for smelting silicon from industrial silicon, which is provided by the invention, comprises the following steps:
s1: mixing high clay, petroleum coke powder and electrode paste according to a certain proportion to obtain a mixture A;
s2: adding a proper amount of water into the mixture A and fully stirring until the mixture A has certain viscosity. Obtaining a mixture B;
s3: manually kneading the mixture B into a horn shape according to the size of each hearth furnace eye;
s4: and naturally drying the trumpet-shaped mixture B to form the mud ball for plugging the eyes.
Preferably, the ratio of the high clay, the petroleum coke powder and the electrode paste in the step S1 is 1:1: 1.
Preferably, the mass of the mud ball for plugging the eyes is about 5 Kg.
Preferably, the iron content of the mud ball for plugging the eyes is 2.57%, and the titanium content of the mud ball for plugging the eyes is 0.29%.
Preferably, the number of the one-time plugging mud ball is 5-8.
Compared with the related technology, the preparation method of the eye-plugging mud ball for smelting silicon from industrial silicon has the following beneficial effects:
the invention provides a preparation method of a hole-plugging mud ball suitable for silicon smelting in the industrial silicon, which adopts petroleum coke powder with lower iron content to replace part of high clay, thereby reducing the iron content of the mud ball and laying a foundation for improving the product quality.
Drawings
FIG. 1 is a block flow diagram of a preferred embodiment of the method for preparing a plugging mud ball suitable for silicon smelting from industrial silicon according to the present invention.
Detailed Description
The invention is further described with reference to the following figures and embodiments.
Referring to fig. 1, fig. 1 is a block flow diagram of a preferred embodiment of the method for preparing a plugging mud ball for silicon smelting from industrial silicon according to the present invention. The preparation method of the hole-plugging mud ball suitable for industrial silicon smelting to produce silicon comprises the following steps:
s1: mixing high clay, petroleum coke powder and electrode paste according to a certain proportion to obtain a mixture A;
s2: adding a proper amount of water into the mixture A and fully stirring until the mixture A has certain viscosity. Obtaining a mixture B;
s3: manually kneading the mixture B into a horn shape according to the size of each hearth furnace eye;
s4: and naturally drying the trumpet-shaped mixture B to form the mud ball for plugging the eyes.
The ratio of the high clay, the petroleum coke powder and the electrode paste in the step S1 is 1:1: 1.
The mass of the mud ball for plugging the eyes is about 5 Kg.
The iron content of the mud ball for plugging the hole is 2.57 percent, and the titanium content of the mud ball for plugging the hole is 0.29 percent.
The number of the one-time plugging mud balls is 5-8.
Compared with the related technology, the preparation method of the eye-plugging mud ball for smelting silicon from industrial silicon has the following beneficial effects:
the invention provides a preparation method of a hole-plugging mud ball suitable for silicon smelting in the industrial silicon, which adopts petroleum coke powder with lower iron content to replace part of high clay, thereby reducing the iron content of the mud ball and laying a foundation for improving the product quality.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (5)
1. The preparation method of the hole-plugging mud ball suitable for industrial silicon smelting to produce silicon is characterized by comprising the following steps of:
s1: mixing high clay, petroleum coke powder and electrode paste according to a certain proportion to obtain a mixture A;
s2: adding a proper amount of water into the mixture A and fully stirring until the mixture A has certain viscosity;
obtaining a mixture B;
s3: manually kneading the mixture B into a horn shape according to the size of each hearth furnace eye;
s4: and naturally drying the trumpet-shaped mixture B to form the mud ball for plugging the eyes.
2. The method for preparing the plugging mud ball suitable for industrial silicon smelting silicon according to claim 1, wherein the ratio of the high clay, the petroleum coke powder and the electrode paste in step S1 is 1:1: 1.
3. The method of claim 1, wherein the mass of the mud ball is about 5 Kg.
4. The method for preparing the plugging mud ball suitable for smelting silicon from industrial silicon according to claim 1, wherein the iron content of the plugging mud ball is 2.57%, and the titanium content of the plugging mud ball is 0.29%.
5. The method for preparing the eye-plugging mud ball suitable for the industrial silicon smelting silicon according to the claim 1, wherein the number of the eye-plugging mud ball used for one time is 5-8.
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| CN101528635A (en) * | 2006-10-20 | 2009-09-09 | 黑崎播磨株式会社 | Mud material |
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