CN112141954B - Transfer stacking vehicle and transfer stacking system using same - Google Patents
Transfer stacking vehicle and transfer stacking system using same Download PDFInfo
- Publication number
- CN112141954B CN112141954B CN201910561839.5A CN201910561839A CN112141954B CN 112141954 B CN112141954 B CN 112141954B CN 201910561839 A CN201910561839 A CN 201910561839A CN 112141954 B CN112141954 B CN 112141954B
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- 230000008093 supporting effect Effects 0.000 claims abstract description 68
- 230000007246 mechanism Effects 0.000 claims abstract description 36
- 238000005096 rolling process Methods 0.000 claims description 18
- 210000002421 cell wall Anatomy 0.000 claims description 3
- 238000009434 installation Methods 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical group [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 27
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 12
- 229910052782 aluminium Inorganic materials 0.000 description 12
- 230000032258 transport Effects 0.000 description 12
- 239000004411 aluminium Substances 0.000 description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 10
- 239000000463 material Substances 0.000 description 8
- 229910052742 iron Inorganic materials 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000003014 reinforcing effect Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 2
- 238000000151 deposition Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/07504—Accessories, e.g. for towing, charging, locking
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/08—Masts; Guides; Chains
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/12—Platforms; Forks; Other load supporting or gripping members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/20—Means for actuating or controlling masts, platforms, or forks
- B66F9/22—Hydraulic devices or systems
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F9/00—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
- B66F9/06—Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
- B66F9/075—Constructional features or details
- B66F9/20—Means for actuating or controlling masts, platforms, or forks
- B66F9/24—Electrical devices or systems
Landscapes
- Engineering & Computer Science (AREA)
- Transportation (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The utility model provides a transferring and stacking vehicle and a transferring and stacking system using the transferring and stacking vehicle, wherein the transferring and stacking vehicle comprises a vehicle frame and a door frame which is arranged on the vehicle frame in a front-back guiding way, the vehicle frame is provided with a vehicle frame guiding structure, the door frame is provided with a door frame guiding structure, the vehicle frame is also provided with a front-back driving mechanism for driving the door frame to move back and forth, the door frame is provided with a fork and an up-down driving mechanism for driving the fork to move up and down, the door frame guiding structure comprises a stretching part stretching out of the vehicle frame when the door frame moves forward and an indwelling part still matched with the vehicle frame guiding structure, and the stretching part is used for being supported on a goods supporting device so as to jointly support the door frame when the fork picks up goods on the goods supporting device or stacks the goods on the goods supporting device. The beneficial effects are that: the stretching out part and the retaining part are matched to provide stable support, so that the portal frame is prevented from bearing excessive torque, the balance and stability of the transferring stacker are improved, and the safety of cargoes and operators is ensured.
Description
Technical Field
The utility model relates to a transferring and stacking vehicle and a transferring and stacking system using the transferring and stacking vehicle.
Background
The existing coiled materials such as aluminum rings, iron coils and the like are generally hung in a pit after being produced, and then are put in stock by hanging hooks for travelling crane to a fixed position. This mode of operation requires personnel to work aloft and is time and labor consuming, and therefore a need exists for a transfer stacker that is capable of transferring coils out of a pit and stacking them onto a pallet.
The Chinese patent with the authorized bulletin number of CN205222582U discloses a high-lifting forward-moving type small pallet forklift, which comprises an underframe provided with two front wheels and two universal rear wheels, wherein a door-shaped vertical frame is welded on a bottom beam at the side of each front wheel, a fork vertical lifting mechanism is arranged on the door-shaped vertical frame and comprises an upper hydraulic cylinder, a lower hydraulic cylinder, a chain wheel, a chain, a fork sliding plate, a fork and other parts, and when a piston rod of the upper hydraulic cylinder stretches, the fork sliding plate and the two forks are driven by the chain to do up-down translation. In addition, the bottom beam is arranged on the underframe in a front-and-back guiding manner through the rollers, a fork front-and-back moving mechanism is arranged in the middle of the underframe and comprises a scissor mechanism formed by four scissor rods, a front-and-back hydraulic cylinder and other parts, and a piston rod of the front-and-back hydraulic cylinder pushes the scissor mechanism, so that the bottom beam can move back and forth, and the fork can further move back and forth.
If the fork truck is adopted to transport coiled materials such as aluminum rings and iron coils, lifting and back-and-forth movement of a fork can be utilized to realize forking of coiled materials, and then the coiled materials are transported and stacked on a goods shelf, but the weight of the aluminum rings and the iron coils is heavier, even if the coiled materials are not forked to be used for taking the aluminum rings and the iron coils, when other cargoes with larger weight are forked, the weight of the cargoes is acted on the fork truck, a torque is generated on the whole portal stand, the balance and stability of the fork truck are not facilitated, and especially when the fork is extended to take cargoes or be extended to be stacked, the balance is more difficult to be kept by the whole fork truck, the cargoes are pressed and turned over by the light cargoes, and the life safety of operators can be endangered.
Disclosure of Invention
The utility model aims to provide a transfer stacker vehicle with better balance and stability in the process of forking and stacking cargoes; the utility model aims to provide a transfer stacking system with higher use safety.
In order to achieve the purpose, the transferring and stacking vehicle adopts the following technical scheme:
the utility model provides a transport piling car, includes the frame and follows the portal of fore-and-aft direction removal installation on the frame, is provided with frame guide structure on the frame, is provided with on the portal with frame guide structure in fore-and-aft direction removal complex portal guide structure, still be provided with on the frame and be used for driving the fore-and-aft drive mechanism of portal back-and-forth movement, be provided with fork and the upper and lower actuating mechanism of drive fork reciprocates on the portal, frame guide structure including be used for stretching out the extension of frame and still with frame guide structure direction complex stay part when the portal moves forward, the extension is used for supporting on goods strutting arrangement to with stay the cooperation together support portal and the goods on the fork when the fork gets goods on the goods strutting arrangement or stacks goods on to goods strutting arrangement.
The technical scheme of the transferring and stacking vehicle has the beneficial effects that: because portal guide structure includes the extension, when the portal moves forward, the frame can be stretched out to the extension and support on goods strutting arrangement, like this when the fork stretches out forward and fork and get the goods on the goods strutting arrangement, or when the fork stretches out forward and pile up the goods on the goods strutting arrangement, the extension can support the portal together with keeping somewhere the cooperation of part and the goods on the fork to form stable support, avoid the portal to bear too big moment of torsion, improved the balance and the stability of transporting the piling car when fork getting and piling the goods, and then guaranteed the safety of goods and operating personnel.
Further, in order to make things convenient for the setting of frame guide structure and portal guide structure, reduce the direction and remove frictional force, guarantee the stable cooperation between the two, frame guide structure is the guide rail, and the guide rail includes vertical section and the horizontal segment that is located vertical section top, and horizontal section is T shape with vertical section, portal guide structure is for being equipped with the slide that recess and notch are decurrent, and a plurality of axes of rotation are installed in the recess along controlling the direction extension and with the rolling element of the top surface rolling contact of horizontal section is provided with on the left and right sides cell wall of recess respectively and keeps off and lead complex structure that keeps off with the bottom surface of horizontal section to avoid the slide to deviate from the guide rail upwards.
Further, in order to reduce friction between the rails and the slide after picking up the goods, and to save manufacturing cost, the stop structure includes a boss located on the protruding portion and a roller bearing located on the retaining portion, the top surface of the boss is in sliding contact with the bottom surface of the horizontal section, the main roller of the roller bearing is in rolling contact with the bottom surface of the horizontal section, and the side roller of the roller bearing is in rolling contact with the side surface of the vertical section.
Further, in order to reduce the stress of the fork and ensure the stability of the goods, at least two jacking devices are further arranged on the frame, and the top telescopic ends of the jacking devices are connected with supporting plates for supporting the goods in cooperation with the fork.
Further, in order to improve flexibility of the support plate, the support plate is hinged to the top telescopic end of the jacking device.
Further, in order to increase the supporting area, the supporting plate is an arc plate.
Further, in order to make things convenient for setting that the fork reciprocated, improve the joint strength between fork and the portal, transport the fork carrier still including the fork mount that is used for fixed fork, the fork mount is installed on the portal along upper and lower direction removal, upper and lower actuating mechanism is connected with the fork mount, and the fork mount is frame construction, and both ends are provided with and move complex left guide structure and right guide structure with the portal direction respectively about the fork mount.
Further, in order to ensure that the fork fixing frame can bear heavier cargoes, the connection strength between the fork fixing frame and the door frame is improved, the service life is ensured, the rear side of the fork fixing frame is also provided with a rear guide structure matched with the door frame in a guide movement manner, and the rear guide structure is a dovetail protrusion or a dovetail groove.
In order to achieve the above purpose, the transfer stacking system of the present utility model adopts the following technical scheme:
the utility model provides a transport stacking system, includes cargo supporting device and transports the piling car that uses with cargo supporting device cooperation, transport the piling car and include the frame and along the portal of fore-and-aft direction removal installation on the frame, be provided with on the frame with frame guide structure in the fore-and-aft direction removal complex portal guide structure, still be provided with on the frame and be used for driving the fore-and-aft actuating mechanism of portal back-and-forth movement, be provided with fork and the upper and lower actuating mechanism of driving fork reciprocates on the portal, portal guide structure is including being used for stretching out the extension part of frame and still with frame guide structure direction complex stay part when the portal moves forward, and the extension part is used for supporting on cargo supporting device to with stay part cooperation support portal and cargo on the fork jointly when the fork gets cargo on the cargo supporting device or stacks cargo to cargo supporting device.
The technical scheme of the transferring and stacking system has the beneficial effects that: because portal guide structure includes the extension, when the portal moves forward, the frame can be stretched out to the extension and support on goods strutting arrangement, like this when the fork stretches out forward and fork and get the goods on the goods strutting arrangement, or when the fork stretches out forward and pile up the goods on the goods strutting arrangement, the extension can support the portal together with keeping somewhere the cooperation of part and the goods on the fork to form stable support, avoid the portal to bear too big moment of torsion, improved the balance and the stability of transporting the piling car when fork getting and piling the goods, and then guaranteed the safety of goods and operation personnel, the safety in utilization is higher.
Further, in order to make things convenient for the setting of frame guide structure and portal guide structure, reduce the direction and remove frictional force, guarantee the stable cooperation between the two, frame guide structure is the guide rail, and the guide rail includes vertical section and the horizontal segment that is located vertical section top, and horizontal section is T shape with vertical section, portal guide structure is for being equipped with the slide that recess and notch are decurrent, and a plurality of axes of rotation are installed in the recess along controlling the direction extension and with the rolling element of the top surface rolling contact of horizontal section is provided with on the left and right sides cell wall of recess respectively and keeps off and lead complex structure that keeps off with the bottom surface of horizontal section to avoid the slide to deviate from the guide rail upwards.
Further, in order to reduce friction between the rails and the slide after picking up the goods, and to save manufacturing cost, the stop structure includes a boss located on the protruding portion and a roller bearing located on the retaining portion, the top surface of the boss is in sliding contact with the bottom surface of the horizontal section, the main roller of the roller bearing is in rolling contact with the bottom surface of the horizontal section, and the side roller of the roller bearing is in rolling contact with the side surface of the vertical section.
Further, in order to reduce the stress of the fork and ensure the stability of the goods, at least two jacking devices are further arranged on the frame, and the top telescopic ends of the jacking devices are connected with supporting plates for supporting the goods in cooperation with the fork.
Further, in order to improve flexibility of the support plate, the support plate is hinged to the top telescopic end of the jacking device.
Further, in order to increase the supporting area, the supporting plate is an arc plate.
Further, in order to make things convenient for setting that the fork reciprocated, improve the joint strength between fork and the portal, transport the fork carrier still including the fork mount that is used for fixed fork, the fork mount is installed on the portal along upper and lower direction removal, upper and lower actuating mechanism is connected with the fork mount, and the fork mount is frame construction, and both ends are provided with and move complex left guide structure and right guide structure with the portal direction respectively about the fork mount.
Further, in order to ensure that the fork fixing frame can bear heavier cargoes, the connection strength between the fork fixing frame and the door frame is improved, the service life is ensured, the rear side of the fork fixing frame is also provided with a rear guide structure matched with the door frame in a guide movement manner, and the rear guide structure is a dovetail protrusion or a dovetail groove.
Further, for the convenience with the goods transport from pit to goods shelves on to make things convenient for pit strutting arrangement and goods shelves to portal guide structure's extension formation direction, the goods strutting arrangement includes pit strutting arrangement and goods shelves, and pit strutting arrangement is used for supporting the goods that come out, and goods shelves are used for supporting and depositing the goods, and transport the piling car is used for transporting and stacking goods on the pit strutting arrangement to the goods shelves, all are provided with on pit strutting arrangement and the goods shelves and support with the portal guide structure's of transport piling car extension support and the guide removal complex support guide structure.
Drawings
FIG. 1 is a front view of a transfer stacker truck in a transfer stacker system of the present utility model;
FIG. 2 is a side view of a transfer stacker truck in a transfer stacker system of the present utility model;
FIG. 3 is an enlarged view of the carriage of FIG. 2;
FIG. 4 is an enlarged view of the carriage of FIG. 1;
FIG. 5 is a front view of the mast of FIG. 1;
FIG. 6 is a top view of the mast of FIG. 1;
FIG. 7 is a front view of the fork mount of FIG. 1;
FIG. 8 is a top view of the fork mount of FIG. 1;
FIG. 9 is an enlarged view of the mating portion of the carriage and rail of FIG. 1;
fig. 10 is an enlarged view of a portion of the jacking device of fig. 1 engaged with the support plate;
FIG. 11 is a block diagram of a pit support assembly in the transfer stacking system of the present utility model;
fig. 12 is a block diagram of a pallet in the transfer stacking system of the present utility model.
In the figure: 1. dovetail protrusions; 2. a door frame; 3. a fork; 4. reinforcing rib plates; 5. an up-down driving mechanism; 6. a support plate; 7. a jacking device; 8. a universal wheel; 9. a roller; 10. steering wheel; 11. a guide rail; 111. a vertical section; 112. a horizontal section; 113. a horizontal section; 12. a slide; 13. a vehicle body; 14. reinforcing rib plates; 15. a roller bearing; 16. a front-rear driving mechanism; 17. a boss; 18. a connecting beam; 19. a guide groove; 20. a fork fixing frame; 21. yan Wei; 22. a right guide plate; 23. a support block; 24. an aluminum ring; 25. a support frame; 26. a guide rail; 27. pit supporting means; 28. a pit; 29. a support frame; 30. a guide rail; 31. a base; 32. a vertical beam; 33. a cross beam; 34. diagonal bracing; 35. a frame; 36. left guide plate.
Detailed Description
An embodiment of the transfer and stacking system in the utility model is shown in fig. 1-12, and comprises a cargo supporting device and a transfer and stacking vehicle matched with the cargo supporting device for use, wherein the transfer and stacking system in the embodiment is used for transferring and stacking aluminum rings, and therefore, the cargo supporting device comprises a pit supporting device and a goods shelf.
The pit supporting means is constructed as shown in fig. 11, and pit supporting means 27 is provided in pit 28 for supporting the produced aluminum ring 24, pit supporting means 27 being in particular a scissor lift. The top of the pit supporting device 27 is provided with two supporting frames 25, an aluminum ring 24 is placed on the supporting frames 25, in addition, three I-shaped cross-section guide rails 26 are arranged at intervals on the top of the pit supporting device 27, and the middle guide rail is located between the two supporting frames 25.
The structure of goods shelves is as shown in fig. 12, and the goods shelves are used for supporting and depositing aluminium circle 24, and the goods shelves include base 31 and set up the many pairs of support frames 29 on base 31, and aluminium circle 24 has upper and lower floor, and upper aluminium circle stack is on lower floor's aluminium circle, and lower floor's aluminium circle supports on support frame 29, all is provided with the guide rail 30 that the cross-section is the I shape on base 31 in the outside of outside support frame 29, between two adjacent pairs of support frames and between a pair of support frame. The guide rails 30 are identical in structure and size to the guide rails 26 on the pit supporting means 27, and the interval between the adjacent two guide rails 30 is equal to the interval between the adjacent two guide rails 26.
The structure of the transferring and stacking vehicle is shown in fig. 1 and 2, the transferring and stacking vehicle in this embodiment is an AGV vehicle, and includes a frame 35 and a vehicle body 13 disposed at the rear of the frame 35, three rows of rollers are disposed at the bottom of the frame, each row includes three steering wheels 10 and two universal wheels 8, the steering wheels 10 are driving steering wheels, the universal wheels 8 are driven wheels, and the three rows of rollers provide stable support for the frame. An AGV vehicle-mounted control system is arranged in the vehicle body 13 and is used for receiving instructions issued by the AGV upper control system and automatically moving to a specified target position, and the working principle of the AGV control aspect belongs to the prior art, and the utility model is not repeated.
As shown in fig. 1 and 2, a gantry 2 is installed on a frame 35 in a guiding and moving manner along a front-rear direction, a frame guiding structure is arranged on the frame 35, a gantry guiding structure matched with the frame guiding structure in a guiding and moving manner along the front-rear direction is arranged on the gantry 2, the frame guiding structure in the embodiment is a guide rail 11 with an i-shaped section, the frame guiding structure is a sliding seat 12 fixed at the bottom of the gantry 2, three guide rails 11 are arranged, and three corresponding sliding seats 12 are also arranged. The structure and the size of the guide rails 11 are the same as the guide rails 30 and 26 described above, and the interval between the adjacent two guide rails 11 is equal to the interval between the adjacent two guide rails 30, and is also equal to the interval between the adjacent two guide rails 26.
As shown in fig. 9, the guide rail 11 includes a vertical section 111, a horizontal section 112 located at the top of the vertical section 111, and a horizontal section 113 located at the bottom of the vertical section 111, the horizontal section 112 and the vertical section 111 being T-shaped; as shown in fig. 4, the slide 12 is provided with a groove with a downward notch, and a plurality of rolling bodies with rotation axes extending in the left-right direction and rolling contact with the top surface of the horizontal section 112 are rotatably mounted in the groove, and the rolling bodies in the embodiment are elongated rollers 9, so that the height space can be saved, and the structure is compact.
The groove walls on the left and right sides of the groove are in sliding contact with the side surfaces of the horizontal section 112, and the groove walls on the left and right sides of the groove are respectively provided with a stop structure which is in stop and guide fit with the bottom surface of the horizontal section 112, and in combination with the structure shown in fig. 3, the stop structure comprises a boss 17 arranged on the front part and a plurality of roller bearings 15 arranged on the rear part, as shown in fig. 9, the top surface of the boss 17 is in sliding contact with the bottom surface of the horizontal section 112, a tiny gap is reserved between the side surface of the boss 17 and the side surface of the vertical section 111, a main roller of the roller bearing 15 is in rolling contact with the bottom surface of the horizontal section 112, and a side roller (not shown in the drawing) of the roller bearing 15 is in rolling contact with the side surface of the vertical section 111. In this way, not only is guidance achieved by the provision of the boss 17 and roller bearing 15, but also the slide is prevented from escaping upwardly from the guide rail 11.
As shown in fig. 2, the carriage 35 is provided with a front-rear driving mechanism 16 for driving the gantry 2 to move forward and backward, and the front-rear driving mechanism 16 may be a hydraulic cylinder, an air cylinder or an electric push rod, and a fixed end of the front-rear driving mechanism 16 is fixed on the carriage 35 and a telescopic end is connected with the slide base 12. When the front and rear driving mechanism 16 acts, the gantry 2 can be pushed to move forwards, at this time, the front part of the sliding seat 12 provided with the boss 17 extends out of the frame to form an extending part, and the rear part provided with the roller bearing 15 still is in guiding fit with the guide rail 11 to form a retaining part.
As shown in fig. 1 and 5, the gantry 2 has a frame structure, a connecting beam 18 is disposed in the middle, and a fork fixing frame 20 is mounted on the gantry 2 in a guiding manner along the up-down direction. As shown in fig. 7, the fork fixing frame 20 is also in a frame structure, and is internally connected with a cross beam 33 and a vertical beam 32 in a cross structure, and in order to improve the structural strength of the fork fixing frame 20, cross diagonal braces 34 are arranged in four boxes enclosed by the cross beam 33, the vertical beam 32 and the peripheral frame. The forks 3 are fixed to the lower portion of the middle portion of the vertical beam 32, and only one fork 3 in this embodiment is used for being directly inserted into the inner hole of the aluminum ring. In order to improve the structural strength of the pallet fork 3 and ensure the service life, reinforcing rib plates 4 are welded between the pallet fork 3 and the vertical beams 32, as shown in fig. 2.
In order to form good guiding effect to the fork mount 20, improve the life of fork mount 20, be provided with respectively at the left and right sides of fork mount 20 with portal 2 direction removal complex left guide structure and right guide structure, still be provided with and move complex back guide structure with portal 2 direction simultaneously in the rear side of fork mount 20.
Specifically, as shown in fig. 7 and 8, the left guide structure on the fork fixing frame 20 is a left guide plate 36, the right guide structure is a right guide plate 22, and correspondingly, as shown in fig. 6, two guide grooves 19 are arranged on the portal frame 2, the guide grooves 19 are in a U shape, and the left guide plate 36 and the right guide plate 22 are both cuboid shapes. As shown in fig. 8, the rear guide structure is two dovetail seats 21 fixed at the rear side of the pallet fork fixing frame 20, dovetail grooves are formed in the dovetail seats 21, and correspondingly, as shown in fig. 6, two dovetail protrusions 1 are arranged on the door frame 2.
On the basis of the coordination of the guide groove and the guide plate, the dovetail seat and the dovetail bulge are arranged to be matched, so that besides the guiding in the upper and lower directions is enhanced, the weight of the aluminum ring is mainly used for applying a forward rotating torque to the fork fixing frame after the aluminum ring is forked, the two U-shaped guide grooves 19 are oppositely arranged, and the torsion bearing capacity of the fork fixing frame can be improved by the combination of the two pairs of dovetail seats and the dovetail bulge. In addition, in order to ensure the torque capacity of the mast 2, reinforcing ribs 14 are welded between the mast 2 and the carriage 12, as shown in fig. 2 and 6.
As shown in fig. 1, three up-down driving mechanisms 5 for driving the fork fixing frame 20 to move up and down are arranged on the gantry 2 at intervals, the up-down driving mechanisms 5 can be specifically hydraulic cylinders, air cylinders or electric push rods, the fixed ends of the up-down driving mechanisms 5 are fixed on the gantry 2, the telescopic ends are connected with the fork fixing frame 20, and when the up-down driving mechanisms 5 act, the up-down driving mechanisms can drive the fork fixing frame 20 to move up and down, so as to drive the fork 3 to move up and down.
In addition, as shown in fig. 1 and 10, two supporting blocks 23 are further disposed on the frame 35, and a jacking device 7 is disposed on top of each supporting block 23, where the jacking device 7 may be a hydraulic cylinder, an air cylinder or an electric push rod. The fixed end of the bottom of the jacking device 7 is fixed on the supporting block 7, the telescopic end at the top is hinged with the supporting plate 6, and the supporting plate 6 is an arc-shaped plate. After the aluminium circle is got to fork 3 fork, thereby rise through jacking device 7 control backup pad 6, thereby backup pad 6 self-adaptation rotate paste with the surface of aluminium circle mutually, supplementary fork 3 is fixed and is supported the bottom of aluminium circle, and arc design has guaranteed area of contact ratio great, and the supporting effect is better.
In addition, it should be noted that, in this embodiment, the protruding portion of the sliding seat 12 is provided with a boss to be matched with the guide rail, and the remaining portion is provided with a roller bearing to be matched with the guide rail, which is because after the fork picks up the goods, the front side of the whole portal is stressed greatly, the goods can press the portal and the sliding seat to make the portal and the sliding seat rotate forward, at this time, due to the existence of the assembly gap, the roller bearing on the remaining portion can push up against the guide rail, and a tiny gap is generated between the boss on the protruding portion and the guide rail, so that the friction force of the sliding seat in the moving process is smaller due to the roller bearing tightly pushing against the guide rail, which not only ensures the smoothness of the movement, but also can save the configuration cost of the roller bearing.
The working principle of the transferring and stacking system in the utility model is as follows:
after the aluminum ring 24 is produced in the pit 28, the aluminum ring is supported by the pit supporting device 27 and ascends to expose the pit, the transferring and stacking vehicle is instructed to automatically move to the position of the pit 28, the pit supporting device 27 is controlled to enable the guide rail 26 on the pit supporting device to be equal to the guide rail 11 on the transferring and stacking vehicle in height, then the sliding seat 12 is pushed to move forwards through the front-back driving mechanism 16, the gantry 2, the fork fixing frame 20 and the fork 3 are driven to move forwards, the sliding seat 12 slowly extends out of the guide rail 11, and the extending part of the sliding seat 12 extending out of the guide rail 11 is supported and matched with the guide rail 26 on the pit supporting device 27 in a guiding and moving mode, so that the gantry 2, the fork fixing frame 20 and the fork 3 are jointly supported together with the reserved part. Because three guide rails 11 on the transfer stacker car correspond to three guide rails 26 on the pit supporting device 27 one by one, the fork 3 can gradually extend into the inner hole of the aluminum ring 24 in the forward moving process, after the fork 3 reaches a proper position, the front-back driving mechanism 16 is controlled to stop running, and then the upper-lower driving mechanism 5 is started, so that the fork fixing frame 20 and the fork 3 move upwards to fork the aluminum ring 24, and at the moment, due to the joint supporting effect of the extending part and the retaining part, a stable support can be formed for the door frame 2, the door frame 2 is prevented from bearing excessive torque, the balance and the stability of the transfer stacker car are improved, and the safety of the aluminum ring 24 and surrounding operators is further ensured.
The front and rear drive mechanism 16 is then activated to move the fork 3 back along with the aluminium ring, in which process the collective support of the extension and the retention initially ensures the stability of the whole transfer stacker, and subsequently the majority of the carriage is retracted onto the rail 11, ensuring stability even if disengaged from the rail 26. After the slide resets, the upper and lower actuating mechanism of control resets, and fork mount and fork all move initial position down, then rise through jacking device 7 control backup pad 6 to the rotation of backup pad 6 self-adaptation pastes with the surface of aluminium circle mutually to supplementary fork 3 holds the bottom of aluminium circle, guarantees the stability of aluminium circle in the transportation, avoids the fork to bear too big moment of torsion simultaneously.
Then the transporting and stacking vehicle automatically moves to the position of the goods shelf, the fork is firstly moved upwards by the up-down driving mechanism, then the sliding seat, the door frame and the fork are controlled by the front-back driving mechanism to move forwards, the extending part of the sliding seat is supported by the guide rail 30 on the goods shelf and is matched with the guide movement, when the aluminum ring is stacked on the goods shelf, the door frame, the fork fixing frame, the fork and the aluminum ring are also supported by the extending part and the retaining part together, and further the balance and the stability of the transporting and stacking vehicle are ensured. When the aluminum ring moves above the support frame 29, the fork is moved downward by the up-down driving mechanism, and the aluminum ring is placed on the support frame 29. After one aluminum ring is placed on each of the three pairs of support frames 29, an upper aluminum ring can be directly placed on top of the three aluminum rings, and then the upper and lower driving mechanisms are required to control the fork to be lifted more.
In other embodiments of the transfer stacking system, the pit support may not be scissor-type, and may be a support that is directly driven to rise and fall by a hydraulic or pneumatic cylinder, for example.
In other embodiments of the transport stacker system, the transport stacker vehicle may not be a self-moving AGV, and may be, for example, a hand propelled vehicle, or a manually driven vehicle provided with a driver's seat.
In other embodiments of the transfer stacker system, the pit support device and the pallet may not be provided with guide rails, and support blocks may be provided on the pit support device and the pallet at this time, and when the extension portion of the slide of the transfer stacker truck extends onto the pit support device and the pallet, only supported by the support blocks and not in guiding engagement, and at this time the extension portion may still support the aluminum ring on the gantry and the pallet fork together with the indwelling portion.
In other embodiments of the transfer stacking system, the cargo supporting device may include only a pit supporting device, where the transfer stacker vehicle is used to transfer the aluminum ring in the pit out, but not perform stacking storage, for example, may be directly lifted by a crane for other working procedures; of course, the cargo supporting device may also comprise only a shelf, in which case the aluminium ring may be lifted out of the pit by a crane and placed on the fork of the transfer stacker, and then deposited on the shelf by the transfer stacker.
In other embodiments of the transfer and stacking system, the objects being transferred and stacked may be coils of iron or other coiled materials having an internal bore, instead of aluminum coils; of course, the material can be other goods which can be supplied for fork taking instead of coiled materials, so that the number of the forks can be reasonably designed according to the shape of the goods, namely, the number of the forks can be two or more.
In other embodiments of the transfer stacking system, the rear guide structure on the fork mount may also be a dovetail projection, where a dovetail slot is required on the gantry; of course, the rear guide structure on the fork fixing frame can also be a T-shaped bulge or a T-shaped groove; of course, the fork fixing frame is not provided with a rear guide structure, and is matched with the door frame in a guide way only through the left guide structure and the right guide structure.
In other embodiments of the transfer stacking system, the left and right guide structures may also be dovetail or T-shaped guide structures.
In other embodiments of the transfer stacking system, the fork holder may be a plate-like structure instead of a frame structure.
In other embodiments of the transfer stacker system, the transfer stacker vehicle may not include a fork holder, but may directly guide and mount the fork on the gantry, where a guide structure is required to be disposed on the fork, and the up-down driving mechanism is directly connected with the fork.
In other embodiments of the transfer stacking system, the support plates may be straight plates instead of curved.
In other embodiments of the transfer stacking system, the support plate may not be hinged to the top telescoping end of the jacking device, but may be fixedly connected, and the support plate may not be rotatable.
In other embodiments of the transfer stacking system, the number of jacking devices may be three or more; of course, the frame may not be provided with a jacking device and a supporting plate, and the weight of the goods is supported only by the fork.
In other embodiments of the transfer stacking system, roller bearings on the indwelling portion may also be plain roller bearings with only one roller.
In other embodiments of the transfer stacking system, the stop structures on the left and right side walls of the groove may be roller bearings alone, or bosses alone.
In other embodiments of the transfer stacking system, the rolling elements rotatably mounted in the grooves may also be bearings or balls.
In other embodiments of the transfer stacking system, the overall shape of the rail may also be T-shaped, with the rail being formed of only vertical and horizontal sections; of course, the guide rail may also be dovetail shaped.
In other embodiments of the transfer stacking system, the frame guiding structure may be other than a guide rail, for example, may be a base provided with a groove and an upward notch, where the portal guiding structure is a guide rail adapted to the shape of the groove; of course, the frame guiding structure can also be two U-shaped beams with opposite openings, and the frame guiding structure is a plurality of rollers rotatably arranged at the bottom of the frame, and the rollers move in the U-shaped beams in a guiding way.
The embodiment of the transfer stacker truck of the present utility model is shown in fig. 1 to 10, and the specific structure of the transfer stacker truck is the same as that of the transfer stacker truck in the embodiment of the transfer stacker system, and will not be repeated here.
Claims (10)
1. The utility model provides a transport piling car, includes the frame and follows the portal of fore-and-aft direction removal installation on the frame, is provided with frame guide structure on the frame, is provided with on the portal with frame guide structure in fore-and-aft direction removal complex portal guide structure, still is provided with the fore-and-aft actuating mechanism that is used for driving the portal to reciprocate on the frame, is provided with fork and drives the upper and lower actuating mechanism that the fork reciprocated on the portal, its characterized in that: the portal guide structure comprises a protruding part and a retaining part, wherein the protruding part is used for protruding the frame when the portal moves forwards, and the retaining part is still in guide fit with the frame guide structure, and the protruding part is used for being supported on the goods supporting device so as to support the portal and the goods on the fork together through the cooperation of the retaining part when the fork takes the goods on the goods supporting device or stacks the goods on the goods supporting device.
2. The transfer stacker vehicle of claim 1 wherein: the frame guide structure is the guide rail, and the guide rail includes vertical section and is located the horizontal section at vertical section top, and the horizontal section is T shape with vertical section, portal guide structure is equipped with the slide of recess and notch downwardly directed, and a plurality of axis of rotation are installed in the recess along controlling the direction extension and with the rolling element of the top surface rolling contact of horizontal section, be provided with respectively on the left and right sides cell wall of recess with the bottom surface fender of horizontal section and the matched with keeps off the structure of stopping of direction to avoid the slide to deviate from the guide rail upwards.
3. The transfer stacker vehicle of claim 2 wherein: the stop structure comprises a boss positioned on the extending part and a roller bearing positioned on the retaining part, wherein the top surface of the boss is in sliding contact with the bottom surface of the horizontal section, the main roller of the roller bearing is in rolling contact with the bottom surface of the horizontal section, and the side roller of the roller bearing is in rolling contact with the side surface of the vertical section.
4. A transfer stacker vehicle according to any one of claims 1 to 3, wherein: the frame is also provided with at least two jacking devices, and the top telescopic ends of the jacking devices are connected with supporting plates for supporting goods in cooperation with the forks.
5. The transfer stacker vehicle of claim 4 wherein: the supporting plate is hinged to the top telescopic end of the jacking device.
6. The transfer stacker vehicle of claim 5 wherein: the supporting plate is an arc-shaped plate.
7. A transfer stacker vehicle according to any one of claims 1 to 3, wherein: the transporting and stacking vehicle further comprises a fork fixing frame for fixing a fork, the fork fixing frame is movably installed on the portal frame along the up-down direction in a guiding manner, the up-down driving mechanism is connected with the fork fixing frame, the fork fixing frame is of a frame structure, and left and right ends of the fork fixing frame are respectively provided with a left guiding structure and a right guiding structure which are matched with the portal frame in a guiding manner.
8. The transfer stacker vehicle of claim 7 wherein: the rear side of the fork fixing frame is also provided with a rear guide structure matched with the guide movement of the door frame, and the rear guide structure is a dovetail bulge or a dovetail groove.
9. A transfer stacking system, characterized by: a transfer stacker as claimed in any one of claims 1 to 8 comprising and for use with a cargo support.
10. The transport stacking system of claim 9 wherein: the goods supporting device comprises a pit supporting device and a goods shelf, the pit supporting device is used for supporting produced goods, the goods shelf is used for supporting and storing the goods, the transporting and stacking vehicle is used for transporting and stacking the goods on the pit supporting device onto the goods shelf, and the pit supporting device and the goods shelf are respectively provided with a supporting and guiding structure which is matched with the extending part of the portal guiding structure of the transporting and stacking vehicle in supporting and guiding movement.
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