CN112140694A - Gravure ink tank device integrating safety, environmental protection and energy saving and control method thereof - Google Patents
Gravure ink tank device integrating safety, environmental protection and energy saving and control method thereof Download PDFInfo
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- CN112140694A CN112140694A CN202010952247.9A CN202010952247A CN112140694A CN 112140694 A CN112140694 A CN 112140694A CN 202010952247 A CN202010952247 A CN 202010952247A CN 112140694 A CN112140694 A CN 112140694A
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- ink
- gravure
- cooling
- ink tank
- pipe
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F9/00—Rotary intaglio printing presses
- B41F9/06—Details
- B41F9/061—Inking devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/002—Heating or cooling of ink or ink rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/02—Ducts, containers, supply or metering devices
- B41F31/03—Ink agitators
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Inks, Pencil-Leads, Or Crayons (AREA)
- Inking, Control Or Cleaning Of Printing Machines (AREA)
Abstract
The invention relates to a gravure ink tank device with safety, environmental protection and energy saving and a control method thereof, belonging to the technical field of gravure ink tank equipment. Has the characteristics of compact structure, good flow velocity stability, good ink constant temperature effect and convenient use. The problem of stirring bubble production easily is solved.
Description
Technical Field
The invention relates to the technical field of gravure ink tank equipment, in particular to a gravure ink tank device integrating safety, environmental protection and energy conservation and a control method thereof.
Background
The intaglio printing is that the whole surface of printing plate is coated with ink, then the ink in blank portion is removed by using special ink-scraping mechanism, so that the ink can be remained in the cell of image-text portion, and under the action of larger pressure the ink can be transferred to the surface of printing material so as to obtain the invented printed matter. Gravure printing belongs to direct printing. The image-text part of the printing plate is concave, the concave degree is different with the depth of the image layer, and the blank part of the printing plate is convex and is on the same plane.
At present, the problems of environmental protection, energy conservation, consumption reduction and the like need to be solved by a solvent type ink gravure mode, so that the gravure mode better meets the overall requirements of national scientific development and high-quality development. When the ink is gravure printed, the ink is heated to melt and then printed on paper, and the ink is hot. The heat generated by the ink circulation can raise the temperature in the gravure ink tank, and the volatilization of the VOCs is greatly accelerated. And the use of the pneumatic stirrer is easy to generate bubbles in the ink during the use process of the ink. The quality stability of the ink colorant is affected and the hue uniformity cannot be maintained.
Disclosure of Invention
The invention mainly solves the defects of poor flow velocity stability, high ink temperature rise and easy bubble generation during stirring in the prior art, and provides the gravure ink tank device which is safe, environment-friendly and energy-saving and the control method thereof. The problem of stirring bubble production easily is solved.
The technical problem of the invention is mainly solved by the following technical scheme:
the utility model provides a gravure china ink groove device of energy-conserving of safe environmental protection of collection, includes the gravure china ink groove jar body, the gravure china ink groove jar internal printing ink that is equipped with mixes the liquid, the gravure china ink groove jar body on be equipped with the printing ink pumping pipe that extends to gravure china ink groove jar body lower part, the gravure china ink groove jar body on be equipped with the explosion-proof stirring air pump with gravure china ink groove jar body flange formula bolted connection, explosion-proof stirring air pump side be the circulation oil pipe that distributes and be linked together with the gravure china ink groove jar body with the printing ink pumping pipe, explosion-proof stirring air pump lower extreme be equipped with the rotor shaft, gravure china ink groove jar body lower extreme be equipped with china ink groove cooling module, printing ink pumping pipe side be equipped with the inlet tube that is linked together with china ink groove cooling module, explosion-proof stirring air pump side be equipped with the outlet pipe that is the symmetry distribution and is linked together with china ink groove cooling module with the.
Preferably, the ink tank cooling assembly comprises an ink tank cooling shell, a plurality of cooling water partition plates which are distributed in an equidistant and staggered manner are arranged in the ink tank cooling shell, the cooling water partition plates and the ink tank cooling shell are welded and fixed to form a plurality of U-shaped communicated cooling annular channels, one end of each cooling annular channel is communicated with the water inlet pipe, and the other end of each cooling annular channel is communicated with the water outlet pipe.
Preferably, a bearing seat which is embedded with the rotary rod shaft in a bearing type is arranged between the lower end of the rotary rod shaft and the gravure ink tank body, a guide floating ball which is movably embedded with the rotary rod shaft is arranged on the rotary rod shaft, a plurality of stretching floating balls are arranged on the outer side of the guide floating ball, steel wire lines are arranged between the stretching floating balls and the guide floating balls, and a sliding shaft sleeve is arranged between the guide floating ball and the rotary rod shaft.
Preferably, a plurality of stirring rods which are spirally distributed with the rotating rod shaft are arranged below the guide floating ball.
Preferably, the stirring rod comprises a roller rod, one end of the roller rod is provided with a threaded head which is in threaded sleeve joint with the rotating rod shaft, and the roller rod is provided with a plurality of pairs of through holes.
Preferably, the lower end of the ink tank cooling assembly is provided with a cooling fan which is communicated with the ink tank cooling assembly and is fixedly connected with the lower end of the gravure ink tank body through a bolt.
Preferably, the upper end of the gravure ink tank body is provided with a feeding flip bin door which is fixedly connected with the gravure ink tank body in a hinge manner.
Preferably, an ink suction filter element communicated with the ink pumping pipe is arranged at the lower end of the ink pumping pipe.
Preferably, the control method of the gravure ink tank device integrating safety, environmental protection and energy saving comprises the following operation steps:
the first step is as follows: and opening a feeding flip bin door at the upper end of the gravure ink tank body, adding the ink solution and the solvent VOCs into the gravure ink tank body, and then closing the feeding flip bin door.
The second step is that: after finishing printing ink solution and solvent VOCs and adding, open explosion-proof stirring air pump, direction floater and tensile floater drive the steel wire line suspension in the mixed liquid upper end of printing ink this moment, drive the puddler through the swing arm axle and realize the intensive mixing to the mixed liquid of printing ink, and the through-hole on the roller bar plays the effect that reduces the stirring in-process and produce the bubble, and the steel wire line realizes cleaing away the gas explosion that the stirring in-process produced simultaneously.
The third step: after the mixing process of the ink mixed liquid is completed, the ink pump pipe starts to deliver ink, the circulating oil return pipe returns redundant ink in a circulating mode, the water inlet pipe enters water and passes through the ink tank cooling assembly, water is circulated out of the water outlet pipe, and meanwhile the cooling fan is arranged to perform the cooling process.
Preferably, the ink tank cooling assembly is communicated with the water inlet pipe and the cooling annular channel through the cooling water partition plate, the cooling annular channel is filled with cooling water, then the cooling water absorbs heat of the ink mixed liquid, and then the cooling water in the cooling annular channel is discharged through the water outlet pipe.
The invention can achieve the following effects:
compared with the prior art, the gravure ink tank device integrating safety, environmental protection and energy saving and the control method thereof have the characteristics of compact structure, good flow speed stability, good ink constant temperature effect and convenience in use. The problem of stirring bubble production easily is solved.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic top view of the present invention.
FIG. 3 is a schematic structural view of the ink fountain cooling assembly of the present invention.
Fig. 4 is a schematic view of the construction of the stirring rod of the present invention.
In the figure: the gravure printing ink tank comprises a water inlet pipe 1, an ink pumping pipe 2, a gravure printing ink tank body 3, an explosion-proof stirring air pump 4, a rotary rod shaft 5, a circulating oil return pipe 6, a water outlet pipe 7, a sliding shaft sleeve 8, a steel wire line 9, a stretching floating ball 10, a guiding floating ball 11, printing ink mixed liquid 12, a stirring rod 13, a bearing seat 14, a cooling fan 15, an ink tank cooling component 16, an ink absorption filter core 17, a feeding flip door 18, an ink tank cooling shell 19, a cooling water partition plate 20, a cooling annular channel 21, a roller rod 22, a through hole 23 and a threaded head 24.
Detailed Description
The technical scheme of the invention is further specifically described by the following embodiments and the accompanying drawings.
Example (b): as shown in fig. 1-4, the gravure ink tank device integrating safety, environmental protection and energy saving comprises a gravure ink tank body 3, wherein the upper end of the gravure ink tank body 3 is provided with a feeding flip bin door 18 which is connected and fixed with the gravure ink tank body 3 in a hinge manner. The gravure ink tank body 3 is internally provided with an ink mixed liquid 12, the gravure ink tank body 3 is provided with an ink pumping pipe 2 extending to the lower part of the gravure ink tank body 3, and the lower end of the ink pumping pipe 2 is provided with an ink absorption filter core 17 communicated with the ink pumping pipe 2. Be equipped with the explosion-proof stirring air pump 4 with 3 looks flange formula bolted connections of gravure china ink groove jar body on the gravure china ink groove jar body 3, explosion-proof stirring air pump 4 side is equipped with and sends out ink pump pipe 2 and be the circulation oil return pipe 6 that symmetrical formula distributes and be linked together with the gravure china ink groove jar body 3, explosion-proof stirring air pump 4 lower extreme is equipped with the rotor shaft 5, be equipped with between 5 lower extremes of rotor shaft and the gravure china ink groove jar body 3 with the bearing frame 14 that 5 looks bearing formulas of rotor shaft inserted, be equipped with on the rotor shaft 5 with 5 looks movable nested direction floater 11 of rotor shaft, direction floater 11 below is equipped with 8 puddlers 13 that are the heliciform and distribute with rotor shaft 5. The stirring rod 13 comprises a roller rod 22, one end of the roller rod 22 is provided with a thread head 24 which is in threaded sleeve connection with the rotating rod shaft 5, and the roller rod 22 is provided with 36 pairs of through holes 23. 2 stretching floating balls 10 which are symmetrically distributed are arranged on the outer side of the guide floating ball 11, steel wire lines 9 are arranged between the stretching floating balls 10 and the guide floating ball 11, and a sliding shaft sleeve 8 is arranged between the guide floating ball 11 and the rotary rod shaft 5. The lower end of the gravure ink tank body 3 is provided with an ink tank cooling component 16, and the lower end of the ink tank cooling component 16 is provided with a cooling fan 15 which is communicated with the ink tank cooling component 16 and is fixedly connected with the lower end of the gravure ink tank body 3 through bolts. The ink tank cooling assembly 16 comprises an ink tank cooling shell 19, 8 cooling water partition plates 20 which are distributed in an equidistant and staggered mode are arranged in the ink tank cooling shell 19, the cooling water partition plates 20 and the ink tank cooling shell 19 are fixedly welded to form a plurality of U-shaped communicated cooling annular channels 21, one end of each cooling annular channel 21 is communicated with the water inlet pipe 1, and the other end of each cooling annular channel 21 is communicated with the water outlet pipe 7. The side of the ink pumping pipe 2 is provided with a water inlet pipe 1 communicated with the ink tank cooling assembly 16, and the side of the explosion-proof stirring air pump 4 is provided with a water outlet pipe 7 which is symmetrically distributed with the water inlet pipe 1 and communicated with the ink tank cooling assembly 16.
The control method of the gravure ink tank device integrating safety, environmental protection and energy saving comprises the following operation steps:
the first step is as follows: the feed flip door 18 at the upper end of the gravure ink tank 3 is opened, the ink solution and the solvent VOCs are added into the gravure ink tank 3, and then the feed flip door 18 is closed.
The second step is that: after the ink solution and the solvent VOCs are added, the explosion-proof stirring air pump 4 is started, the guide floating ball 11 and the stretching floating ball 10 drive the steel wire 9 to suspend at the upper end of the ink mixed liquid 12, the stirring rod 13 is driven by the rotary rod shaft 5 to fully stir the ink mixed liquid 12, the through hole 24 in the roller rod 23 plays a role in reducing bubbles generated in the stirring process, and meanwhile, the steel wire 9 is removed through air explosion generated in the stirring process.
The third step: after the mixing and stirring process of the ink mixed liquid 12 is finished, the ink pumping pipe 2 starts to deliver ink, the circulating oil return pipe 6 circulates and returns redundant ink, at the moment, water entering the water inlet pipe 1 passes through the ink tank cooling assembly 16, water is circulated out of the water outlet pipe 7, and meanwhile, the cooling fan 15 is arranged for a cooling process.
The ink tank cooling assembly 16 communicates the water inlet pipe 1 with the cooling ring duct 21 through the cooling water partition plate 20, the cooling ring duct 21 is filled with cooling water, and then the cooling water absorbs heat of the ink mixed liquid 12 and is discharged through the water outlet pipe 7 by using the cooling water in the cooling ring duct 21.
In conclusion, the gravure ink tank device and the control method thereof which are safe, environment-friendly and energy-saving have the characteristics of compact structure, good flow speed stability, good ink constant temperature effect and convenience in use. The problem of stirring bubble production easily is solved.
The above description is only an embodiment of the present invention, but the structural features of the present invention are not limited thereto, and any changes or modifications within the scope of the present invention by those skilled in the art are covered by the present invention.
Claims (10)
1. The utility model provides a gravure china ink groove device of collection safety ring guarantor's energy-conservation which characterized in that: including the gravure china ink groove jar body (3), the gravure china ink groove jar body (3) in be equipped with printing ink mixed liquid (12), the gravure china ink groove jar body (3) on be equipped with and extend to the printing ink pump send pipe (2) of gravure china ink groove jar body (3) lower part, the gravure china ink groove jar body (3) on be equipped with the gravure china ink groove jar body (3) looks flange formula bolted connection's explosion-proof stirring air pump (4), explosion-proof stirring air pump (4) side be equipped with printing ink pump send pipe (2) be the symmetrical formula distribution and with the gravure china ink groove jar body (3) be linked together circulate back oil pipe (6), explosion-proof stirring air pump (4) lower extreme be equipped with rotary shaft (5), gravure china ink groove jar body (3) lower extreme be equipped with china ink bath cooling module (16), printing ink pump send pipe (2) side be equipped with inlet tube (1) that are linked together with china ink bath cooling module (16), and a water outlet pipe (7) which is symmetrically distributed with the water inlet pipe (1) and communicated with the ink tank cooling assembly (16) is arranged on the side edge of the anti-explosion stirring air pump (4).
2. The gravure gutter apparatus as set forth in claim 1, which is safe, environment-friendly and energy-saving, characterized in that: the ink groove cooling assembly (16) comprises an ink groove cooling shell (19), a plurality of cooling water partition plates (20) which are distributed in an equidistant and staggered mode are arranged in the ink groove cooling shell (19), the cooling water partition plates (20) and the ink groove cooling shell (19) are fixedly welded to form a plurality of cooling annular channels (21) communicated in a U shape, one end of each cooling annular channel (21) is communicated with the water inlet pipe (1), and the other end of each cooling annular channel (21) is communicated with the water outlet pipe (7).
3. The gravure gutter apparatus as set forth in claim 1, which is safe, environment-friendly and energy-saving, characterized in that: a bearing seat (14) embedded with the rotary rod shaft (5) in a bearing type mode is arranged between the lower end of the rotary rod shaft (5) and the gravure ink tank body (3), a guide floating ball (11) movably embedded with the rotary rod shaft (5) is arranged on the rotary rod shaft (5), a plurality of stretching floating balls (10) are arranged on the outer side of the guide floating ball (11), steel wire lines (9) are arranged between the stretching floating balls (10) and the guide floating ball (11), and a sliding shaft sleeve (8) is arranged between the guide floating ball (11) and the rotary rod shaft (5).
4. The gravure gutter apparatus as set forth in claim 3, which is safe, environment-friendly and energy-saving, characterized in that: a plurality of stirring rods (13) which are spirally distributed with the rotating rod shaft (5) are arranged below the guide floating ball (11).
5. The gravure gutter apparatus as set forth in claim 4, which is safe, environment-friendly and energy-saving, characterized in that: the stirring rod (13) comprises a roller rod (22), one end of the roller rod (22) is provided with a thread head (24) which is in threaded sleeve connection with the rotary rod shaft (5), and the roller rod (22) is provided with a plurality of pairs of through holes (23).
6. The gravure gutter apparatus as set forth in claim 1, which is safe, environment-friendly and energy-saving, characterized in that: and the lower end of the ink tank cooling component (16) is provided with a cooling fan (15) which is communicated with the ink tank cooling component (16) and is fixedly connected with the lower end of the gravure ink tank body (3) through a bolt.
7. The gravure gutter apparatus as set forth in claim 1, which is safe, environment-friendly and energy-saving, characterized in that: the upper end of the gravure ink tank body (3) is provided with a feeding flip bin door (18) which is fixedly connected with the gravure ink tank body (3) in a hinge manner.
8. The gravure gutter apparatus as set forth in claim 1, which is safe, environment-friendly and energy-saving, characterized in that: and an ink absorption filter element (17) communicated with the ink pumping pipe (2) is arranged at the lower end of the ink pumping pipe (2).
9. The control method of the gravure printing ink fountain apparatus which is environmentally friendly and energy-saving in safety according to claim 1, characterized by comprising the following operation steps:
the first step is as follows: opening a feeding flip bin door (18) at the upper end of the gravure ink tank body (3), adding the ink solution and the solvent VOCs into the gravure ink tank body (3), and then closing the feeding flip bin door (18);
the second step is that: after the ink solution and the solvent VOCs are added, an explosion-proof stirring air pump (4) is started, the guide floating ball (11) and the stretching floating ball (10) drive the steel wire (9) to be suspended at the upper end of the ink mixed liquid (12), the stirring rod (13) is driven by the rotary rod shaft (5) to fully stir the ink mixed liquid (12), the through hole (23) in the roller rod (22) plays a role in reducing bubbles generated in the stirring process, and meanwhile, the steel wire (9) realizes the removal of air explosion generated in the stirring process;
the third step: after the proportioning and stirring process of the ink mixed liquid (12) is finished, the ink pumping pipe (2) starts to feed ink, the circulating oil return pipe (6) circulates and returns redundant ink, water entering the water inlet pipe (1) passes through the ink tank cooling assembly (16) at the moment, water is circulated from the water outlet pipe (7), and meanwhile, the cooling fan (15) is arranged for carrying out a cooling process.
10. The control method of the gravure printing ink fountain apparatus which is environmentally friendly and energy-saving in safety according to claim 9, wherein: the ink tank cooling assembly (16) is used for communicating the water inlet pipe (1) with the cooling annular channel (21) through a cooling water partition plate (20), the cooling annular channel (21) is filled with cooling water, then the cooling water absorbs heat of the ink mixed liquid (12), and then the cooling water in the cooling annular channel (21) is discharged through the water outlet pipe (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010952247.9A CN112140694B (en) | 2020-09-11 | 2020-09-11 | Gravure ink tank device integrating safety, environmental protection and energy saving and control method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010952247.9A CN112140694B (en) | 2020-09-11 | 2020-09-11 | Gravure ink tank device integrating safety, environmental protection and energy saving and control method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN112140694A true CN112140694A (en) | 2020-12-29 |
| CN112140694B CN112140694B (en) | 2022-06-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010952247.9A Active CN112140694B (en) | 2020-09-11 | 2020-09-11 | Gravure ink tank device integrating safety, environmental protection and energy saving and control method thereof |
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| Country | Link |
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| CN (1) | CN112140694B (en) |
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| US6234621B1 (en) * | 1998-12-14 | 2001-05-22 | Scitex Digital Printing, Inc. | Foamless ramps for controlling the flow of ink to eliminate foam in an ink tank |
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| CN205915806U (en) * | 2016-06-27 | 2017-02-01 | 上海超级标贴系统有限公司 | Printing ink case of supporting usefulness of printing machine |
| CN106378075A (en) * | 2016-11-18 | 2017-02-08 | 广西大学 | Floating ball positioning bubble removing reaction kettle |
| CN206141109U (en) * | 2016-11-08 | 2017-05-03 | 郑州职业技术学院 | Printing ink cooling controlgear of printing machine |
| US20180222186A1 (en) * | 2015-07-08 | 2018-08-09 | System S.P.A. | An actuating device, in particular for ink jet printheads with cooling system |
| CN207970722U (en) * | 2017-12-21 | 2018-10-16 | 福建省天骄化学材料有限公司 | A kind of industrial chemicals Double shaft stirring device with defoaming function |
| CN109532205A (en) * | 2018-11-30 | 2019-03-29 | 厦门赢晟科技有限公司 | A kind of intaglio press and its ink cooling system |
| CN209718927U (en) * | 2019-03-22 | 2019-12-03 | 惠州市以泰克传导科技有限公司 | A kind of ink in printing press cooling device |
| CN210115066U (en) * | 2019-03-19 | 2020-02-28 | 无锡华邦智能装备有限公司 | Reation kettle with fire fighting equipment |
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2020
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6234621B1 (en) * | 1998-12-14 | 2001-05-22 | Scitex Digital Printing, Inc. | Foamless ramps for controlling the flow of ink to eliminate foam in an ink tank |
| US20080198212A1 (en) * | 2005-04-22 | 2008-08-21 | Toshiba Tec Kabushiki Kaisha | Ink-jet recording apparatus, method of removing air of ink-jet recording apparatus and removing air device |
| US20180222186A1 (en) * | 2015-07-08 | 2018-08-09 | System S.P.A. | An actuating device, in particular for ink jet printheads with cooling system |
| CN205344105U (en) * | 2015-12-08 | 2016-06-29 | 上海杰易森股份有限公司 | Supplementary circulation stirring defoaming equipment of china ink jar |
| CN205915806U (en) * | 2016-06-27 | 2017-02-01 | 上海超级标贴系统有限公司 | Printing ink case of supporting usefulness of printing machine |
| CN206141109U (en) * | 2016-11-08 | 2017-05-03 | 郑州职业技术学院 | Printing ink cooling controlgear of printing machine |
| CN106378075A (en) * | 2016-11-18 | 2017-02-08 | 广西大学 | Floating ball positioning bubble removing reaction kettle |
| CN207970722U (en) * | 2017-12-21 | 2018-10-16 | 福建省天骄化学材料有限公司 | A kind of industrial chemicals Double shaft stirring device with defoaming function |
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| CN209718927U (en) * | 2019-03-22 | 2019-12-03 | 惠州市以泰克传导科技有限公司 | A kind of ink in printing press cooling device |
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| CN112140694B (en) | 2022-06-03 |
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