CN112140645A - 一种覆塑铜管 - Google Patents
一种覆塑铜管 Download PDFInfo
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 85
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 79
- 239000010949 copper Substances 0.000 title claims abstract description 79
- 229920003023 plastic Polymers 0.000 title claims abstract description 49
- 239000004033 plastic Substances 0.000 title claims abstract description 49
- 229920001903 high density polyethylene Polymers 0.000 claims description 26
- 239000004700 high-density polyethylene Substances 0.000 claims description 26
- 239000002994 raw material Substances 0.000 claims description 13
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 6
- 239000013078 crystal Substances 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 15
- 239000000463 material Substances 0.000 abstract description 10
- 238000009434 installation Methods 0.000 abstract description 8
- 230000007797 corrosion Effects 0.000 abstract description 6
- 238000005260 corrosion Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 239000004568 cement Substances 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 3
- 239000001301 oxygen Substances 0.000 abstract description 3
- 229910052760 oxygen Inorganic materials 0.000 abstract description 3
- 239000002253 acid Substances 0.000 abstract description 2
- 239000003513 alkali Substances 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract description 2
- 230000002035 prolonged effect Effects 0.000 abstract description 2
- 230000017525 heat dissipation Effects 0.000 abstract 1
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- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
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- 239000002861 polymer material Substances 0.000 description 1
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Abstract
本发明涉及一种覆塑铜管,包括纯紫铜管和导热性覆塑层,导热性覆塑层通过覆塑机加工包裹于纯紫铜管的外表面。本发明的覆塑铜管其热传导性能是目前该领域内最高的,导热散热效果好。所述的导热性覆塑层材料具有优异的机械强度、耐热、耐酸碱、耐腐蚀和阻氧性能,保证了纯紫铜管在运输、安装时不会碰划伤,预埋在水泥层中后在50年内不会被腐蚀,基本与建筑物同寿。本发明的应用,彻底解决了空气能无水地暖产业发展瓶颈,无水地暖可直接取代水暖,不再需要与水进行热交换,取消了分集水器、水泵、水箱、电磁阀等复杂结构,大大降低了造价成本、节省安装空间及提高冬季系统稳定性。该产品可埋在水泥层中50年不腐蚀损坏,提高无水地暖寿命,降低后期售后维修成本。
Description
技术领域
本发明涉及一种铜管,具体涉及一种覆塑铜管。
背景技术
当前地暖行业里空气能无水地暖是一种新兴冬季高效节能取暖产品,因为空气能是一种环保能源,是目前地暖行业的发展趋势之一。空气能无水地暖具备很多优点,尤为突出的是:1、运行成本很低,每月2.5-5元/平米,相当于100平方米一个月采暖费在250-500元。2、初期投资少,无水地暖同水暖系统相比节省了水泵、水箱、电磁阀、分集水器等材料。3、节省安装空间。4、安全、高效、舒适,空气能无水地暖系统工作时无燃烧、无污染、无有害气体产生,选用铜管作为散热器散热效果好,可实现分区精准控制等等。
但现有市场上的无水地暖配套使用的普通铜管易受水泥层腐蚀、易划伤,易氧化锈蚀,连接处气密性差,预埋后自然使用寿命仅为二年左右。因为存在以上问题,普通铜管极易造成冷媒泄露,进而产生诸多不良后果,比如:制热效果差,无法满足用户需求;增加了热源主机能耗,电费成本增高;热源主机空转,降低了使用寿命;甚至因为普通铜管被腐蚀、破裂致使整个供热系统无法使用,地暖设施重新铺设等。普通铜管的弊端,严重制约着空气能无水地暖产业的推广和发展。
目前,市面上也有覆塑铜管产品,为了防止铜管被腐蚀,在铜管表面覆上一层聚合物材料,但是该类产品特性铜管内通的是水源,覆塑的主要目的一是为了抗腐蚀,二是为了绝热,减少热损失。但是,该类覆塑铜管无法适用于前文所述的无水地暖领域,成为制约技术发展的一大瓶颈。
发明内容
根据以上现有技术的不足,本发明提供一种覆塑铜管,具有优异的导热性、防腐及阻氧性及较强的机械特性,能够作为空气能无水地暖行业冷媒用管材,应用于家庭冬季采暖,环保节能效果明显,具有非常广阔的市场前景。
本发明所述的一种覆塑铜管,其特征在于,包括纯紫铜管和导热性覆塑层,所述导热性覆塑层通过塑覆机加工包裹于纯紫铜管的外表面。
本发明的纯紫铜管坯冷拉成型,采用环刀冷切割(无屑切割)技术分段,其内壁光滑清洁、端口为平整断面。然后以纯紫铜管为基材,将导热性覆塑层通过热塑机加热到220℃左右均匀覆塑到纯紫铜管表面。
本发明作为一种覆塑铜管与空气能无水地暖系统对接安装,该地暖系统工作时,冷媒经主管路、分液器进入覆塑铜管,冷媒带来的热量先经过纯紫铜管传导至导热性覆塑层,再向外部散发。
其中,优选方案如下:
所述纯紫铜管为软态纯紫铜管,牌号TP2、壁厚为0.25-1.5mm、外径为2-8mm。
所述导热性覆塑层的材质为高密度聚乙烯(HDPE)或改性高密度聚乙烯,厚度0.1-2mm。
所述改性高密度聚乙烯具体为:在高密度聚乙烯原料中加入晶型为球形的纳米铜粉,平均粒径50nm,纳米铜粉的掺入量占高密度聚乙烯原料质量的3.5%~8.5%。
所述改性高密度聚乙烯还可以具体为:在高密度聚乙烯原料中加入导热球型氧化铝,平均粒径0.5um,导热球型氧化铝的掺入量占高密度聚乙烯原料质量的3.5%~8.5%。
本发明的优点在于:
(1)所述的纯紫铜管和导热性覆塑层的选料,导热散热效果是目前该领域内最高的。
(2)所述的导热性覆塑层材料具有优异的机械强度、耐热、耐酸碱、耐腐蚀及阻氧性能,保证了纯紫铜管在运输、安装时不会碰划伤,预埋后在50年内不会被腐蚀,基本与建筑物同寿。
(3)所述的覆塑铜管的加工生产工艺,确保了管内壁均匀、清洁、光滑,不会出现冷媒堵塞,使系统散热均匀。
(4)本发明的应用,彻底解决了空气能无水地暖产业发展瓶颈,无水地暖可直接取代水暖,不再需要与水进行热交换,取消了分集水器、水泵、水箱、电磁阀等,大大降低了造价成本,减少安装空间。该产品可埋在水泥层中50年不腐蚀损坏,提高无水地暖寿命,降低后期售后维修成本。
附图说明
图1为本发明的结构示意图;
图中:1、纯紫铜管2、导热性覆塑层。
具体实施方式
以下结合实施例和附图对本发明做进一步说明。
实施例1:
如图1所示,一种覆塑铜管,包括纯紫铜管和1导热性覆塑层2,所述导热性覆塑层2通过塑覆机加工包裹于纯紫铜管1的外表面。
纯紫铜管1坯冷拉成型,采用环刀冷切割(无屑切割)技术分段,其内壁光滑清洁、端口为平整断面。然后以纯紫铜管1为基材,将导热性覆塑层2通过单螺杆挤出机加热到220℃左右均匀覆塑到纯紫铜管1表面。
本实施例作为一种覆塑铜管与空气能无水地暖系统对接安装,该地暖系统工作时,冷媒经主管路、分液器进入覆塑铜管,冷媒带来的热量先经过纯紫铜管1传导至导热性覆塑层2,再向外部散发。
其中,所述纯紫铜管1为软态纯紫铜管,牌号TP2、壁厚为0.3mm、外径为5mm。
所述导热性覆塑层2的材质为改性高密度聚乙烯,厚度1mm。所述改性高密度聚乙烯具体为:在高密度聚乙烯原料中加入晶型为球形的纳米铜粉,平均粒径50nm,纳米铜粉的掺入量占高密度聚乙烯原料质量的5%。
实施例2:
如图1所示,一种覆塑铜管,包括纯紫铜管和1导热性覆塑层2,所述导热性覆塑层2通过塑覆机加工包裹于纯紫铜管1的外表面。
纯紫铜管1坯冷拉成型,采用环刀冷切割(无屑切割)技术分段,其内壁光滑清洁、端口为平整断面。然后以纯紫铜管1为基材,将导热性覆塑层2通过热塑机加热到220℃左右均匀覆塑到纯紫铜管1表面。
本实施例作为一种覆塑铜管与空气能无水地暖系统对接安装,该地暖系统工作时,冷媒经主管路、分液器进入覆塑铜管,冷媒带来的热量先经过纯紫铜管1传导至导热性覆塑层2,再向外部散发。
其中,所述纯紫铜管1为软态纯紫铜管,牌号TP2、壁厚为0.5mm、外径为5mm。
所述导热性覆塑层2的材质为改性高密度聚乙烯,厚度1mm。所述改性高密度聚乙烯还可以具体为:在高密度聚乙烯原料中加入导热球型氧化铝,平均粒径0.5um,导热球型氧化铝的掺入量占高密度聚乙烯原料质量的5%。
实施例3:
如图1所示,一种覆塑铜管,包括纯紫铜管和1导热性覆塑层2,所述导热性覆塑层2通过塑覆机加工包裹于纯紫铜管1的外表面。
纯紫铜管1坯冷拉成型,采用环刀冷切割(无屑切割)技术分段,其内壁光滑清洁、端口为平整断面。然后以纯紫铜管1为基材,将导热性覆塑层2通过热塑机加热到220℃左右均匀覆塑到纯紫铜管1表面。
本实施例作为一种覆塑铜管与空气能无水地暖系统对接安装,该地暖系统工作时,冷媒经主管路、分液器进入覆塑铜管,冷媒带来的热量先经过纯紫铜管1传导至导热性覆塑层2,再向外部散发。
其中,所述纯紫铜管1为软态纯紫铜管,牌号TP2、壁厚为0.5mm、外径为5mm。
所述导热性覆塑层2的材质为高密度聚乙烯原料,厚度1mm。
Claims (5)
1.一种覆塑铜管,其特征在于,包括纯紫铜管和导热性覆塑层,所述导热性覆塑层通过塑覆机加工包裹于纯紫铜管的外表面。
2.根据权利要求1所述的一种覆塑铜管,其特征在于,所述纯紫铜管为软态纯紫铜管,牌号TP2、壁厚为0.25-1.5mm、外径为2-8mm。
3.根据权利要求1所述的一种覆塑铜管,其特征在于,所述导热性覆塑层的材质为高密度聚乙烯或改性高密度聚乙烯,厚度0.1-2mm。
4.根据权利要求3所述的一种覆塑铜管,其特征在于,所述改性高密度聚乙烯具体为:在高密度聚乙烯原料中加入晶型为球形的纳米铜粉,平均粒径50nm,纳米铜粉的掺入量占高密度聚乙烯原料原料质量的3.5%~8.5%。
5.根据权利要求3所述的一种覆塑铜管,其特征在于,所述改性高密度聚乙烯具体为:在高密度聚乙烯原料中加入导热球型氧化铝,平均粒径0.5um,导热球型氧化铝的掺入量占高密度聚乙烯原料质量的3.5%~8.5%。
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