CN112140264A - Transparent cellulose composite material and preparation method thereof - Google Patents
Transparent cellulose composite material and preparation method thereof Download PDFInfo
- Publication number
- CN112140264A CN112140264A CN202011019100.0A CN202011019100A CN112140264A CN 112140264 A CN112140264 A CN 112140264A CN 202011019100 A CN202011019100 A CN 202011019100A CN 112140264 A CN112140264 A CN 112140264A
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- CN
- China
- Prior art keywords
- wood
- composite material
- solution
- cellulose composite
- transparent cellulose
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- 239000002131 composite material Substances 0.000 title claims abstract description 86
- 229920002678 cellulose Polymers 0.000 title claims abstract description 61
- 239000001913 cellulose Substances 0.000 title claims abstract description 61
- 238000002360 preparation method Methods 0.000 title claims abstract description 23
- 229920002488 Hemicellulose Polymers 0.000 claims abstract description 26
- 229920005610 lignin Polymers 0.000 claims abstract description 20
- 238000001723 curing Methods 0.000 claims abstract description 14
- 229920000642 polymer Polymers 0.000 claims abstract description 12
- 238000005520 cutting process Methods 0.000 claims abstract description 4
- 239000002023 wood Substances 0.000 claims description 131
- 239000000243 solution Substances 0.000 claims description 64
- 239000002245 particle Substances 0.000 claims description 45
- 238000002791 soaking Methods 0.000 claims description 35
- 238000000034 method Methods 0.000 claims description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 29
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 26
- 239000008367 deionised water Substances 0.000 claims description 21
- 229910021641 deionized water Inorganic materials 0.000 claims description 21
- 238000004140 cleaning Methods 0.000 claims description 19
- 239000011259 mixed solution Substances 0.000 claims description 19
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 14
- 239000000654 additive Substances 0.000 claims description 14
- 230000000996 additive effect Effects 0.000 claims description 14
- 238000003756 stirring Methods 0.000 claims description 13
- 238000002156 mixing Methods 0.000 claims description 11
- 239000007788 liquid Substances 0.000 claims description 8
- QUAMTGJKVDWJEQ-UHFFFAOYSA-N octabenzone Chemical compound OC1=CC(OCCCCCCCC)=CC=C1C(=O)C1=CC=CC=C1 QUAMTGJKVDWJEQ-UHFFFAOYSA-N 0.000 claims description 8
- 229910000906 Bronze Inorganic materials 0.000 claims description 7
- LSNNMFCWUKXFEE-UHFFFAOYSA-N Sulfurous acid Chemical compound OS(O)=O LSNNMFCWUKXFEE-UHFFFAOYSA-N 0.000 claims description 7
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 7
- 239000010974 bronze Substances 0.000 claims description 7
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 claims description 7
- 238000000265 homogenisation Methods 0.000 claims description 7
- GDOPTJXRTPNYNR-UHFFFAOYSA-N methyl-cyclopentane Natural products CC1CCCC1 GDOPTJXRTPNYNR-UHFFFAOYSA-N 0.000 claims description 7
- 230000003647 oxidation Effects 0.000 claims description 7
- 238000007254 oxidation reaction Methods 0.000 claims description 7
- 240000007182 Ochroma pyramidale Species 0.000 claims description 6
- 239000002253 acid Substances 0.000 claims description 6
- WQYVRQLZKVEZGA-UHFFFAOYSA-N hypochlorite Chemical compound Cl[O-] WQYVRQLZKVEZGA-UHFFFAOYSA-N 0.000 claims description 6
- 239000011787 zinc oxide Substances 0.000 claims description 6
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 claims description 5
- 238000005266 casting Methods 0.000 claims description 5
- 238000007493 shaping process Methods 0.000 claims description 5
- ZXDDPOHVAMWLBH-UHFFFAOYSA-N 2,4-Dihydroxybenzophenone Chemical compound OC1=CC(O)=CC=C1C(=O)C1=CC=CC=C1 ZXDDPOHVAMWLBH-UHFFFAOYSA-N 0.000 claims description 4
- OHUPZDRTZNMIJI-UHFFFAOYSA-N [Cs].[W] Chemical compound [Cs].[W] OHUPZDRTZNMIJI-UHFFFAOYSA-N 0.000 claims description 4
- 238000009835 boiling Methods 0.000 claims description 4
- MCPKSFINULVDNX-UHFFFAOYSA-N drometrizole Chemical compound CC1=CC=C(O)C(N2N=C3C=CC=CC3=N2)=C1 MCPKSFINULVDNX-UHFFFAOYSA-N 0.000 claims description 4
- DXGLGDHPHMLXJC-UHFFFAOYSA-N oxybenzone Chemical compound OC1=CC(OC)=CC=C1C(=O)C1=CC=CC=C1 DXGLGDHPHMLXJC-UHFFFAOYSA-N 0.000 claims description 4
- SOQBVABWOPYFQZ-UHFFFAOYSA-N oxygen(2-);titanium(4+) Chemical compound [O-2].[O-2].[Ti+4] SOQBVABWOPYFQZ-UHFFFAOYSA-N 0.000 claims description 4
- 241000219071 Malvaceae Species 0.000 claims description 3
- 235000008331 Pinus X rigitaeda Nutrition 0.000 claims description 3
- 241000018646 Pinus brutia Species 0.000 claims description 3
- 235000011613 Pinus brutia Nutrition 0.000 claims description 3
- XXLJGBGJDROPKW-UHFFFAOYSA-N antimony;oxotin Chemical compound [Sb].[Sn]=O XXLJGBGJDROPKW-UHFFFAOYSA-N 0.000 claims description 3
- 239000007864 aqueous solution Substances 0.000 claims description 3
- 229910001919 chlorite Inorganic materials 0.000 claims description 3
- 229910052619 chlorite group Inorganic materials 0.000 claims description 3
- QBWCMBCROVPCKQ-UHFFFAOYSA-N chlorous acid Chemical compound OCl=O QBWCMBCROVPCKQ-UHFFFAOYSA-N 0.000 claims description 3
- 238000010298 pulverizing process Methods 0.000 claims description 3
- 239000012141 concentrate Substances 0.000 claims description 2
- 230000007935 neutral effect Effects 0.000 claims description 2
- 239000003513 alkali Substances 0.000 claims 2
- 235000010678 Paulownia tomentosa Nutrition 0.000 claims 1
- 244000153888 Tung Species 0.000 claims 1
- 150000001565 benzotriazoles Chemical class 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 claims 1
- 239000010875 treated wood Substances 0.000 claims 1
- 238000002834 transmittance Methods 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000013538 functional additive Substances 0.000 abstract description 3
- 238000005470 impregnation Methods 0.000 abstract description 2
- 239000006185 dispersion Substances 0.000 abstract 1
- 239000000835 fiber Substances 0.000 abstract 1
- 238000007654 immersion Methods 0.000 abstract 1
- 238000000465 moulding Methods 0.000 abstract 1
- 230000003287 optical effect Effects 0.000 abstract 1
- HEMHJVSKTPXQMS-UHFFFAOYSA-M sodium hydroxide Inorganic materials [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 38
- GEHJYWRUCIMESM-UHFFFAOYSA-L sodium sulfite Chemical compound [Na+].[Na+].[O-]S([O-])=O GEHJYWRUCIMESM-UHFFFAOYSA-L 0.000 description 20
- 230000000052 comparative effect Effects 0.000 description 17
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 15
- 239000011521 glass Substances 0.000 description 14
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 11
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 10
- 230000000694 effects Effects 0.000 description 10
- 235000010265 sodium sulphite Nutrition 0.000 description 10
- 230000008859 change Effects 0.000 description 9
- 239000003822 epoxy resin Substances 0.000 description 8
- 229920000647 polyepoxide Polymers 0.000 description 8
- 238000005054 agglomeration Methods 0.000 description 7
- 230000002776 aggregation Effects 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 238000011161 development Methods 0.000 description 5
- 238000004321 preservation Methods 0.000 description 5
- 238000004506 ultrasonic cleaning Methods 0.000 description 5
- 238000002604 ultrasonography Methods 0.000 description 5
- 244000055346 Paulownia Species 0.000 description 4
- 239000012964 benzotriazole Substances 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 3
- 229910052792 caesium Inorganic materials 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 239000005357 flat glass Substances 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 3
- 239000010937 tungsten Substances 0.000 description 3
- 229910052721 tungsten Inorganic materials 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 229920002522 Wood fibre Polymers 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- -1 hydrogen salts Chemical class 0.000 description 2
- 238000011031 large-scale manufacturing process Methods 0.000 description 2
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 2
- 239000004926 polymethyl methacrylate Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 239000002025 wood fiber Substances 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 239000002313 adhesive film Substances 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- 229910000410 antimony oxide Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 238000007405 data analysis Methods 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 239000005445 natural material Substances 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- VTRUBDSFZJNXHI-UHFFFAOYSA-N oxoantimony Chemical compound [Sb]=O VTRUBDSFZJNXHI-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 239000001267 polyvinylpyrrolidone Substances 0.000 description 1
- 229920000036 polyvinylpyrrolidone Polymers 0.000 description 1
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000013501 sustainable material Substances 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004634 thermosetting polymer Substances 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/02—Processes; Apparatus
- B27K3/025—Controlling the process
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/005—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process employing compositions comprising microparticles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/007—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process employing compositions comprising nanoparticles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/16—Inorganic impregnating agents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/16—Inorganic impregnating agents
- B27K3/22—Compounds of zinc or copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/16—Inorganic impregnating agents
- B27K3/28—Compounds of arsenic or antimony
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/16—Inorganic impregnating agents
- B27K3/32—Mixtures of different inorganic impregnating agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/34—Organic impregnating agents
- B27K3/38—Aromatic compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/34—Organic impregnating agents
- B27K3/38—Aromatic compounds
- B27K3/40—Aromatic compounds halogenated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K3/00—Impregnating wood, e.g. impregnation pretreatment, for example puncturing; Wood impregnation aids not directly involved in the impregnation process
- B27K3/52—Impregnating agents containing mixtures of inorganic and organic compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/003—Treating of wood not provided for in groups B27K1/00, B27K3/00 by using electromagnetic radiation or mechanical waves
- B27K5/0065—Ultrasonic treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N1/00—Pretreatment of moulding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
- B27N3/08—Moulding or pressing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K2240/00—Purpose of the treatment
- B27K2240/15—Decontamination of previously treated wood
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K2240/00—Purpose of the treatment
- B27K2240/90—UV-protection
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Mechanical Engineering (AREA)
- Nanotechnology (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
Abstract
本发明提供了一种透明纤维素复合材料,其制备方法包括切割、木质素去除、半纤维素去除、纤维尺寸细化、分散浸渍、固化成型等处理的步骤。所述的透明纤维素复合材料保留了纤维素微孔结构,浸渍与折射率匹配的聚合物溶液后可以制备任意尺寸大小的成品,同时与功能添加剂进行混合,具备光学选择性。本发明的透明纤维素复合材料具有可见光波段透过率好,抗紫外线和近红外线的性能优越,雾度小,可制作任意尺寸大小,适合批量化生产,具有广阔的应用价值的优点。
The invention provides a transparent cellulose composite material, the preparation method of which includes the steps of cutting, lignin removal, hemicellulose removal, fiber size refinement, dispersion impregnation, curing and molding and the like. The transparent cellulose composite material retains the cellulose microporous structure, and can prepare finished products of any size after immersion in a polymer solution that matches the refractive index, and is mixed with functional additives at the same time, and has optical selectivity. The transparent cellulose composite material of the invention has the advantages of good visible light band transmittance, superior anti-ultraviolet and near-infrared properties, low haze, can be produced in any size, suitable for mass production, and has the advantages of broad application value.
Description
技术领域technical field
本发明涉及复合材料制备领域,具体涉及一种透明纤维素复合材料及其制备方法。The invention relates to the field of composite material preparation, in particular to a transparent cellulose composite material and a preparation method thereof.
背景技术Background technique
当前社会经济高速发展,人们生活水平逐步提高,同时伴随着严峻的环境问题,比如空气、土壤、水资源的污染,气候的变化和不可降解垃圾废物等问题。可持续发展经济迫在眉睫,木材是地球丰富的有机高分子资源,作为一种环境友好、可持续再生的材料,其具有良好的天然材料性能,包括低密度、高模量、高强度、高韧性、低热传导系数、无毒、可降解等。木材由于其生长特点,具备了特殊的结构和化学成分,呈现出不透明性。近年来,有科研工作者借鉴纸浆生产的工艺方法,对木材进行漂白处理,然后灌注折射率相近的树脂溶液,得到透明木材。透明木材是对木材进行脱除木质素、半纤维素和透明化处理后制备出来的一种重量轻、隔热、透明的复合材料,进一步复合不同的纳米粒子,还能使其具有光学选择透过性、良好的力学性能,在绿色建材、LED照明设备、发光磁性开关、信息储存、太阳能电池和防伪设备等多个领域有潜在的应用,进而替代传统玻璃的使用。但木材随着木质素的处理过程,机械强度大幅下降,不利于保留其完整结构,因此只局限于实验室研究。一种木材应用的环境友好型材料可替代传统玻璃至关重要。随着城镇化发展和人们生活所需,在中国每年产生的废弃玻璃约四五千吨,玻璃完全降解完全需要几千年。废弃玻璃由于受颜色、纯度等影响在提纯成本很高,所以很难能否用于循环使用。玻璃作为不可降解的废弃物,对土壤和人类的生活生产活动带来许多潜在的不安全性。At present, with the rapid development of society and economy, people's living standards are gradually improving, and at the same time, there are serious environmental problems, such as pollution of air, soil and water resources, climate change and non-degradable garbage and other problems. Sustainable economic development is imminent. Wood is a rich organic polymer resource on the earth. As an environmentally friendly and sustainable material, it has good natural material properties, including low density, high modulus, high strength, high toughness, Low thermal conductivity, non-toxic, degradable, etc. Due to its growth characteristics, wood has a special structure and chemical composition, showing opacity. In recent years, some scientific researchers have learned from the process method of pulp production, bleached the wood, and then poured a resin solution with a similar refractive index to obtain transparent wood. Transparent wood is a light-weight, heat-insulating and transparent composite material prepared by de-lignining, hemicellulose and transparent treatment of wood. It is further compounded with different nanoparticles and can also make it optically selective. It has potential applications in many fields such as green building materials, LED lighting equipment, luminous magnetic switches, information storage, solar cells and anti-counterfeiting equipment, thereby replacing the use of traditional glass. However, with the processing of lignin, the mechanical strength of wood is greatly reduced, which is not conducive to retaining its complete structure, so it is limited to laboratory research. An environmentally friendly alternative to traditional glass for wood applications is essential. With the development of urbanization and the needs of people's life, about 4,000 to 5,000 tons of waste glass are produced in China every year, and it will take thousands of years for the glass to completely degrade. Waste glass is expensive to purify due to its color, purity, etc., so it is difficult to recycle it. As a non-degradable waste, glass brings many potential unsafeties to soil and human life and production activities.
如现有的一种紫外光固化胶膜玻璃,通过在玻璃表面涂覆一层抗紫外的聚合物涂料。该技术方案主体部分使用传统的玻璃材料,环保性差。而且该方案只有一定的阻隔紫外线的功能,隔热效果不好。For example, an existing ultraviolet light-curing adhesive film glass is coated with a layer of anti-ultraviolet polymer coating on the surface of the glass. The main part of the technical solution uses traditional glass materials, which is poor in environmental protection. Moreover, this solution only has a certain function of blocking ultraviolet rays, and the heat insulation effect is not good.
如现有的一种紫外屏蔽透明木材的制备方法,该技术方案使用木材薄片去除木质素和漂白处理,再浸渍PMMA树脂溶液,固化后得到紫外屏蔽的透明木材,但该技术方案制得的透明木材对近红外线也没有屏蔽作用。As an existing method for preparing UV-shielding transparent wood, the technical scheme uses wood flakes to remove lignin and bleaching, then impregnates PMMA resin solution, and solidifies to obtain UV-shielding transparent wood, but the transparent wood prepared by this technical solution Wood also has no shielding effect on near infrared rays.
发明内容SUMMARY OF THE INVENTION
基于此,为了解决现有传统透明材料环保性差、隔热效果不好、近红外线屏蔽作用差的问题,本发明提供了一种透明纤维素复合材料的制备方法,具体技术方案如下:Based on this, in order to solve the problems of poor environmental protection, poor thermal insulation effect and poor near-infrared shielding effect of the existing traditional transparent materials, the present invention provides a preparation method of a transparent cellulose composite material, and the specific technical scheme is as follows:
一种透明纤维素复合材料的制备方法,包括以下步骤:A preparation method of transparent cellulose composite material, comprising the following steps:
将收集的木材进行切割;cutting the collected wood;
将切割后的木材浸泡在木质素脱除液中;Soak the cut wood in lignin removal solution;
将脱除木质素后的木材浸泡在半纤维素脱除液中;Immerse the de-lignined wood in a hemicellulose removal solution;
将脱除半纤维素的木材进行清洗,液封保存;The wood from which hemicellulose has been removed is cleaned and stored in a liquid seal;
将清洗后的木材进行粉碎和细化处理;Crushing and refining the cleaned wood;
将紫外屏蔽添加剂和近红外屏蔽添加剂加入聚合物溶液中并进行混合均匀,得到复合溶液;The ultraviolet shielding additive and the near-infrared shielding additive are added into the polymer solution and mixed uniformly to obtain a composite solution;
将粉碎细化后的木材与复合溶液进行浸渍和混合;Impregnating and mixing the crushed and refined wood with the composite solution;
使用模具进行定型固化处理,得到透明纤维素复合材料。The mold is used for shaping and curing to obtain a transparent cellulose composite material.
上述透明纤维素复合材料的制备方法,通过对木材进行木质素脱除和半纤维素脱除处理,能有效保证木质素的含量小于5%,半纤维素含量小于10%,保留了纤维素的微孔通道结构;通过木质纤维与复合溶液进行浸渍和混合,使纤维素的结构中充满聚合物溶液,因此得到的透明纤维素复合材料的透光率达到80%;通过结合功能添加剂使其得到紫外线屏蔽率达99%以上,近红外线屏蔽率达70%以上的复合材料;本发明的透明纤维素复合材料可见光透光率高,能抗紫外线和近红外线,具有应用场景广的优点,且制备过程环保,比传统的玻璃材料更容易降解,符合可持续性发展。木材作为原料,材料来源广,制备工艺步骤简单,可制作任意尺寸,适合大规模生产。The preparation method of the above transparent cellulose composite material can effectively ensure that the content of lignin is less than 5% and the content of hemicellulose is less than 10% by removing lignin and hemicellulose from wood, and the cellulose content is preserved. Microporous channel structure; by impregnating and mixing wood fiber and composite solution, the structure of cellulose is filled with polymer solution, so the light transmittance of the obtained transparent cellulose composite material reaches 80%; it can be obtained by combining functional additives A composite material with a shielding rate of ultraviolet rays of more than 99% and a shielding rate of near-infrared rays of more than 70%; the transparent cellulose composite material of the invention has high visible light transmittance, can resist ultraviolet rays and near-infrared rays, has the advantages of wide application scenarios, and can be prepared The process is environmentally friendly, easier to degrade than traditional glass materials, and in line with sustainable development. Wood is used as a raw material, the material source is wide, the preparation process steps are simple, any size can be produced, and it is suitable for large-scale production.
进一步地,所述木材选自巴尔沙木、桐木、松木和椴木中的一种或多种,所述切割后的木材尺寸为:长度3cm-30cm,宽度3cm-30cm,厚度为5mm-10mm。Further, the wood is selected from one or more of balsa wood, paulownia wood, pine wood and basswood, and the size of the wood after the cutting is: length 3cm-30cm, width 3cm-30cm, and thickness 5mm-10mm .
进一步地,所述木质素脱除液为强碱液、亚硫酸盐以及亚硫酸氢盐的混合溶液,且强碱液的浓度为0.5mol/L-5.0mol/L,亚硫酸盐和亚硫酸氢盐的浓度均为0.1mol/L-2.0mol/L。Further, the lignin removal solution is a mixed solution of strong lye, sulfite and bisulfite, and the concentration of the strong lye is 0.5mol/L-5.0mol/L, sulfite and sulfite The concentrations of hydrogen salts are all 0.1 mol/L-2.0 mol/L.
进一步地,所述半纤维素脱除液选自双氧水、次氯酸盐或亚氯酸盐溶液,且质量百分比浓度为5%-35%。Further, the hemicellulose removal solution is selected from hydrogen peroxide, hypochlorite or chlorite solution, and the mass percentage concentration is 5%-35%.
进一步地,所述清洗为在超声条件下,先采用弱酸水溶液清洗,且弱酸的质量分数为5%-50%,清洗时间20min-60min;再采用去离子水清洗3次-5次至去离子水颜色不发生变化,或在加热沸水中进行泡煮12h-48h至泡煮的水颜色不发生变化。Further, the cleaning is to first use a weak acid aqueous solution for cleaning under ultrasonic conditions, and the mass fraction of the weak acid is 5%-50%, and the cleaning time is 20min-60min; and then use deionized water for 3-5 times cleaning to deionized water. The color of the water does not change, or it is boiled in heated boiling water for 12h-48h until the color of the boiled water does not change.
进一步地,所述粉碎和细化处理为将清洗后的木材进行初步研磨,然后在搅拌的条件下,使用TEMPO氧化法进行处理,将处理完成后的木材颗粒清洗干净后,使用质量分数3%-10%的盐酸调节pH值至中性,然后用高压均质法将木材颗粒的粒径粉碎至20nm-200nm的尺寸,浓缩后得到粉碎细化后的木材。Further, the pulverizing and refining treatment is to preliminarily grind the cleaned wood, and then use the TEMPO oxidation method for treatment under the condition of stirring, after cleaning the wood particles after the treatment, the mass fraction of 3% is used. -10% hydrochloric acid to adjust the pH value to neutrality, then use the high pressure homogenization method to pulverize the particle size of the wood particles to the size of 20nm-200nm, and obtain the pulverized and refined wood after concentrating.
进一步地,所述紫外屏蔽添加剂和近红外屏蔽添加剂包含以下的一种或多种:纳米氧化锌颗粒、纳米二氧化钛颗粒、2,4-二羟基二苯甲酮、2-羟基-4-甲氧基二苯甲酮、2-羟基-4-正辛氧基二苯甲酮、2-(2-羟基-3,5-二叔苯基)-5-氯化苯并三唑、2-(2-羟基-5-甲基苯基)苯并三唑、纳米铯钨青铜颗粒、纳米氧化锡锑颗粒。Further, the ultraviolet shielding additive and the near-infrared shielding additive include one or more of the following: nano-zinc oxide particles, nano-titanium dioxide particles, 2,4-dihydroxybenzophenone, 2-hydroxy-4-methoxyl benzophenone, 2-hydroxy-4-n-octyloxybenzophenone, 2-(2-hydroxy-3,5-di-tert-phenyl)-5-benzotriazole chloride, 2-( 2-Hydroxy-5-methylphenyl) benzotriazole, nano cesium tungsten bronze particles, nano tin antimony oxide particles.
进一步地,所述将粉碎细化后的木材与复合溶液进行浸渍和混合为:基于超声的辅助,使用搅拌设备将粉碎细化后的木材与聚合物溶液进行混合和浸渍,然后抽真空至200Pa,处理0.5h-1h,得混合溶液。Further, the dipping and mixing of the pulverized and refined wood with the composite solution is as follows: based on the assistance of ultrasonics, the pulverized and refined wood is mixed and impregnated with the polymer solution using a stirring device, and then vacuumed to 200Pa. , treated for 0.5h-1h to obtain a mixed solution.
进一步地,所述定型固化处理为:在所需尺寸的模具中浇铸所述复合溶液,在20℃-70℃温度条件下进行固化10h-30h,最后进行脱模处理。Further, the shaping and curing process is as follows: casting the composite solution in a mold of a desired size, curing for 10h-30h at a temperature of 20°C-70°C, and finally performing a demoulding process.
进一步地,本发明还提供一种透明纤维素复合材料,所述复合材料采用上述制备方法制得。Further, the present invention also provides a transparent cellulose composite material prepared by the above-mentioned preparation method.
附图说明Description of drawings
图1为本发明实施例1制备的透明纤维素复合材料的照片;1 is a photo of the transparent cellulose composite material prepared in Example 1 of the present invention;
图2为本发明实施例1制备的透明纤维素复合材料的透光率结果;Fig. 2 is the light transmittance result of the transparent cellulose composite material prepared in Example 1 of the present invention;
图3为本发明实施例1制备的透明纤维素复合材料的SEM照片;Fig. 3 is the SEM photograph of the transparent cellulose composite material prepared in Example 1 of the present invention;
图4为本发明实施例1制备的透明纤维素复合材的透光率对比结果;Fig. 4 is the light transmittance comparison result of the transparent cellulose composite material prepared in Example 1 of the present invention;
图5为本发明实施例1制备的透明纤维素复合材的隔热效果对比结果。FIG. 5 is a comparison result of the thermal insulation effect of the transparent cellulose composite material prepared in Example 1 of the present invention.
具体实施方式Detailed ways
为了使得本发明的目的、技术方案及优点更加清楚明白,以下结合其实施例,对本发明进行进一步详细说明。应当理解的是,此处所描述的具体实施方式仅用以解释本发明,并不限定本发明的保护范围。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to its embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and do not limit the protection scope of the present invention.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items. If the specific conditions are not indicated in the examples, it is carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used without the manufacturer's indication are conventional products that can be purchased from the market.
本发明一实施例中的一种透明纤维素复合材料的制备方法,包括以下步骤:A preparation method of a transparent cellulose composite material in an embodiment of the present invention includes the following steps:
S1、将收集的木材进行切割;S1. Cut the collected wood;
S2、将切割后的木材浸泡在木质素脱除液中;S2, soak the cut wood in the lignin removal solution;
S3、将脱除木质素后的木材浸泡在半纤维素脱除液中;S3. Immerse the de-lignined wood in a hemicellulose removal solution;
S4、将脱除半纤维素的木材进行清洗,液封保存;S4. Clean the wood from which hemicellulose has been removed, and store it in a liquid seal;
S5、将清洗后的木材进行粉碎和细化处理;S5. Pulverize and refine the cleaned wood;
S6、将紫外屏蔽添加剂和近红外屏蔽添加剂加入聚合物溶液中并进行混合均匀,得到复合溶液;S6, adding the ultraviolet shielding additive and the near-infrared shielding additive into the polymer solution and mixing uniformly to obtain a composite solution;
S7、将粉碎细化后的木材与复合溶液进行浸渍和混合;S7, impregnating and mixing the crushed and refined wood with the composite solution;
S8、使用模具进行定型固化处理,得到透明纤维素复合材料。S8, using a mold to perform shaping and curing treatment to obtain a transparent cellulose composite material.
上述透明纤维素复合材料的制备方法,通过对木材进行木质素脱除和半纤维素脱除处理,能有效保证木质素的含量小于5%,半纤维素含量小于10%,保留了纤维素的微孔通道结构;通过木质纤维与复合溶液进行浸渍和混合,使纤维素的结构中充满聚合物溶液,因此得到的透明纤维素复合材料的透光率达到80%;通过结合功能添加剂使其得到紫外线屏蔽率达99%以上,近红外线屏蔽率达70%以上的复合材料;本发明的透明纤维素复合材料可见光透光率高,能抗紫外线和近红外线,具有应用场景广的优点,且制备过程环保,比传统的玻璃材料更容易降解,符合可持续性发展。木材作为原料,材料来源广,制备工艺步骤简单,可制作任意尺寸,适合大规模生产。The preparation method of the above transparent cellulose composite material can effectively ensure that the content of lignin is less than 5% and the content of hemicellulose is less than 10% by removing lignin and hemicellulose from wood, and the cellulose content is preserved. Microporous channel structure; by impregnating and mixing wood fiber and composite solution, the structure of cellulose is filled with polymer solution, so the light transmittance of the obtained transparent cellulose composite material reaches 80%; it can be obtained by combining functional additives A composite material with a shielding rate of ultraviolet rays of more than 99% and a shielding rate of near-infrared rays of more than 70%; the transparent cellulose composite material of the invention has high visible light transmittance, can resist ultraviolet rays and near-infrared rays, has the advantages of wide application scenarios, and can be prepared The process is environmentally friendly, easier to degrade than traditional glass materials, and in line with sustainable development. Wood is used as a raw material, the material source is wide, the preparation process steps are simple, any size can be produced, and it is suitable for large-scale production.
在其中一个实施例中,所述木材选自巴尔沙木、桐木、松木和椴木中的一种或多种,所述切割后的木材尺寸为:长度3cm-30cm,宽度3cm-30cm,厚度为5mm-10mm。In one embodiment, the wood is selected from one or more of balsa wood, paulownia wood, pine wood and basswood, and the size of the cut wood is: length 3cm-30cm, width 3cm-30cm, thickness 5mm-10mm.
在其中一个实施例中,所述木质素脱除液为强碱液、亚硫酸盐以及亚硫酸氢盐的混合溶液,且强碱液的浓度为0.5mol/L-5.0mol/L,亚硫酸盐和亚硫酸氢盐的浓度均为0.1mol/L-2.0mol/L。In one embodiment, the lignin removal solution is a mixed solution of strong lye, sulfite and bisulfite, and the concentration of the strong lye is 0.5mol/L-5.0mol/L, and the sulfite is The concentrations of salt and bisulfite are both 0.1 mol/L-2.0 mol/L.
在其中一个实施例中,所述半纤维素脱除液选自双氧水、次氯酸盐或亚氯酸盐溶液,且质量百分比浓度为5%-35%。In one embodiment, the hemicellulose removal solution is selected from hydrogen peroxide, hypochlorite or chlorite solution, and the mass percentage concentration is 5%-35%.
在其中一个实施例中,所述清洗为在超声条件下,先采用弱酸水溶液清洗,且弱酸的质量分数为5%-50%,清洗时间20min-60min;再采用去离子水清洗3次-5次至去离子水颜色不发生变化,或在加热沸水中进行泡煮12h-48h至泡煮的水颜色不发生变化。In one embodiment, the cleaning is to firstly use a weak acid aqueous solution to wash under ultrasonic conditions, and the mass fraction of the weak acid is 5%-50%, and the cleaning time is 20min-60min; and then use deionized water to wash 3 times-5 Second, the color of deionized water does not change, or cook in heated boiling water for 12h-48h until the color of the brewed water does not change.
在其中一个实施例中,所述液封保存为将清洗干净的木材液封保存在无水乙醇中。In one embodiment, the liquid seal preservation is to store the cleaned wood liquid seal in absolute ethanol.
在其中一个实施例中,所述粉碎和细化处理为将清洗后的木材进行初步研磨,然后在搅拌的条件下,使用TEMPO氧化法进行处理,将处理完成后的木材颗粒清洗干净后,使用质量分数3%-10%的盐酸调节pH值至中性,然后用高压均质法将木材颗粒的粒径粉碎至20nm-200nm的尺寸,浓缩后得到粉碎细化后的木材。In one embodiment, the pulverization and refinement treatment is to preliminarily grind the cleaned wood, and then use the TEMPO oxidation method to process under stirring conditions. After cleaning the wood particles after the treatment, use Hydrochloric acid with a mass fraction of 3%-10% is used to adjust the pH value to neutral, and then the particle size of the wood particles is pulverized to a size of 20nm-200nm by a high pressure homogenization method, and the pulverized and refined wood is obtained after concentration.
在其中一个实施例中,所述紫外屏蔽添加剂和近红外屏蔽添加剂包含以下的一种或多种:纳米氧化锌颗粒、纳米二氧化钛颗粒、2,4-二羟基二苯甲酮、2-羟基-4-甲氧基二苯甲酮、2-羟基-4-正辛氧基二苯甲酮、2-(2-羟基-3,5-二叔苯基)-5-氯化苯并三唑、2-(2-羟基-5-甲基苯基)苯并三唑、纳米铯钨青铜颗粒、纳米氧化锡锑颗粒。In one embodiment, the ultraviolet shielding additive and the near-infrared shielding additive comprise one or more of the following: nano-zinc oxide particles, nano-titanium dioxide particles, 2,4-dihydroxybenzophenone, 2-hydroxy- 4-Methoxybenzophenone, 2-hydroxy-4-n-octyloxybenzophenone, 2-(2-hydroxy-3,5-di-tert-phenyl)-5-benzotriazole chloride , 2-(2-hydroxy-5-methylphenyl) benzotriazole, nano cesium tungsten bronze particles, nano tin antimony oxide particles.
在其中一个实施例中,所述将粉碎细化后的木材与复合溶液进行浸渍和混合为:基于超声的辅助,使用搅拌设备将粉碎细化后的木材与聚合物溶液进行混合和浸渍,然后抽真空至200Pa,处理0.5h-1h,得混合溶液。In one of the embodiments, the impregnation and mixing of the pulverized and refined wood with the composite solution is as follows: based on the assistance of ultrasound, the pulverized and refined wood is mixed and impregnated with the polymer solution by using a stirring device, and then Evacuate to 200Pa and process for 0.5h-1h to obtain a mixed solution.
进一步地,所述搅拌设备选自:桨式机械搅拌器、开启涡轮式搅拌器、推进式搅拌器、长叶螺旋桨式搅拌器、圆盘涡轮式搅拌器、布鲁马金式搅拌器和磁力搅拌器;所述搅拌装置的搅拌条件为400-2000rpm。Further, the stirring device is selected from: paddle mechanical stirrer, open turbine stirrer, propeller stirrer, long-blade propeller stirrer, disc turbine stirrer, Brumarkin stirrer and magnetic force Stirrer; the stirring condition of the stirring device is 400-2000rpm.
在其中一个实施例中,所述定型固化处理为:在所需尺寸的模具中浇铸所述复合溶液,在20℃-70℃温度条件下进行固化10h-30h,最后进行脱模处理。In one embodiment, the shaping and curing treatment is as follows: casting the composite solution in a mold of a desired size, curing at a temperature of 20°C-70°C for 10h-30h, and finally performing demolding treatment.
在其中一个实施例中,所述浸泡在木质素脱除液中的浸泡温度为In one embodiment, the soaking temperature of the soaking in the lignin removal solution is
80℃-100℃,浸泡时间为4h-12h,以使浸泡后木材的木质素含量少于10%。80℃-100℃, soaking time is 4h-12h, so that the lignin content of the wood after soaking is less than 10%.
在其中一个实施例中,所述浸泡在半纤维素脱除液中的浸泡温度为80℃-100℃,浸泡的时间为4h-12h,以使浸泡后木材的半纤维素的含量小于10%。In one embodiment, the soaking temperature in the hemicellulose removal solution is 80°C-100°C, and the soaking time is 4h-12h, so that the hemicellulose content of the wood after soaking is less than 10% .
在其中一个实施例中,所述紫外屏蔽添加剂和近红外屏蔽添加剂选自以下重量份的一种或多种组分,以所述聚合物的重量份为100份算:纳米氧化锌颗粒0.01-3.0份;纳米二氧化钛颗粒0.01-5.0份;2,4-二羟基二苯甲酮0.01-2.0份;2-羟基-4-甲氧基二苯甲酮0.02-2.0份;2-羟基-4-正辛氧基二苯甲酮0.02-2.5份;2-(2-羟基-3,5-二叔苯基)-5-氯化苯并三唑0.01-1.5份;2-(2-羟基-5-甲基苯基)苯并三唑0.01-2.0份;纳米铯钨青铜颗粒0.001-1.0份;纳米氧化锡锑颗粒0.001-1.5份。In one of the embodiments, the ultraviolet shielding additive and the near-infrared shielding additive are selected from one or more components in the following parts by weight, based on the weight of the polymer being 100 parts: nano-zinc oxide particles 0.01- 3.0 parts; nano titanium dioxide particles 0.01-5.0 parts; 2,4-dihydroxybenzophenone 0.01-2.0 parts; 2-hydroxy-4-methoxybenzophenone 0.02-2.0 parts; 2-hydroxy-4- n-Octyloxybenzophenone 0.02-2.5 parts; 2-(2-hydroxy-3,5-di-tert-phenyl)-5-benzotriazole chloride 0.01-1.5 parts; 2-(2-hydroxy- 0.01-2.0 part of 5-methylphenyl) benzotriazole; 0.001-1.0 part of nano cesium tungsten bronze particles; 0.001-1.5 part of nano tin and antimony oxide particles.
在其中一个实施例中,所述聚合物为折射率在1.4-1.7之间的热塑性或热固性聚合物,包括但不限于以下材料的其中一种:聚甲基丙烯酸甲酯、聚乙烯醇、环氧树脂、聚碳酸酯、聚苯乙烯、聚乙烯吡咯烷酮。In one embodiment, the polymer is a thermoplastic or thermosetting polymer with a refractive index between 1.4 and 1.7, including but not limited to one of the following materials: polymethyl methacrylate, polyvinyl alcohol, cyclic Oxygen resin, polycarbonate, polystyrene, polyvinylpyrrolidone.
在其中一个实施例中,还提供一种透明纤维素复合材料,所述复合材料采用上述制备方法制得。In one of the embodiments, a transparent cellulose composite material is also provided, and the composite material is prepared by the above-mentioned preparation method.
下面将结合具体实施例对本发明的实施方案进行详细描述。The embodiments of the present invention will be described in detail below with reference to specific examples.
实施例1:Example 1:
一种透明纤维素复合材料的制备方法,包括以下步骤:A preparation method of transparent cellulose composite material, comprising the following steps:
S1、将桐木切割为80mm*40mm*5mm的试样若干片;S1. Cut paulownia wood into several pieces of 80mm*40mm*5mm samples;
S2、将切割后的木材浸泡在氢氧化钠、亚硫酸钠的混合溶液中,其中,氢氧化钠的浓度为2.5mol/L,亚硫酸钠的浓度为0.4mol/L,浸泡温度为95℃,浸泡时间为8h,浸泡后木材的木质素含量为5%;S2, soak the cut wood in a mixed solution of sodium hydroxide and sodium sulfite, wherein the concentration of sodium hydroxide is 2.5mol/L, the concentration of sodium sulfite is 0.4mol/L, the soaking temperature is 95°C, and the soaking time is 8h, the lignin content of the wood after soaking is 5%;
S3、将去木质素后的木材浸泡在双氧水中,其中,双氧水的浓度为35%,浸泡温度95℃,浸泡时间为10h,浸泡后木材的半纤维素含量为8%;S3. Soak the delignified wood in hydrogen peroxide, wherein the concentration of hydrogen peroxide is 35%, the soaking temperature is 95°C, the soaking time is 10h, and the hemicellulose content of the soaked wood is 8%;
S4、在超声清洗机中,将脱除半纤维素的木材先用质量分数为5%的醋酸水溶液清洗20min,后用去离子水清洗木材5次、清洗时间60min,直至去离子水颜色不发生变化;将清洗干净的木材通过浸泡丙酮/无水乙醇除去残余水分,最后使用无水乙醇液封保存。S4. In the ultrasonic cleaning machine, the wood from which hemicellulose has been removed is first cleaned with an aqueous acetic acid solution with a mass fraction of 5% for 20 minutes, and then the wood is cleaned with deionized water for 5 times for 60 minutes until the color of the deionized water does not occur. Change; the cleaned wood is soaked in acetone/anhydrous ethanol to remove residual moisture, and finally sealed with anhydrous ethanol for preservation.
S5、初步研磨清洗干净的木材,在搅拌的条件下,使用TEMPO氧化法对木材进行处理,去离子水清洗干净后使用质量分数5%的盐酸将pH值调至7;然后用高压均质法将木材颗粒的粒径粉碎至100nm的尺寸,浓缩溶液得粉碎细化后的木材。S5. Preliminarily grind the cleaned wood, under stirring conditions, use the TEMPO oxidation method to treat the wood. After cleaning with deionized water, use hydrochloric acid with a mass fraction of 5% to adjust the pH value to 7; then use the high pressure homogenization method. The particle size of the wood particles is pulverized to a size of 100 nm, and the solution is concentrated to obtain the pulverized and refined wood.
S6、称量3重量份纳米氧化锌颗粒、0.5重量份纳米铯钨青铜颗粒、100重量份环氧树脂,在超声为辅助条件下,使用机械搅拌器进行分散均匀,直至无明显颗粒团聚,得到复合溶液。S6. Weigh 3 parts by weight of nano-zinc oxide particles, 0.5 parts by weight of nano-cesium tungsten bronze particles, and 100 parts by weight of epoxy resin, and under ultrasonic as an auxiliary condition, use a mechanical stirrer to disperse uniformly until there is no obvious particle agglomeration to obtain compound solution.
S7、称量30重量份粉碎细化后的木材和100重量份复合溶液,在超声为辅助条件下,使用机械搅拌器进行分散均匀,直至无明显颗粒团聚,然后抽真空至200Pa处理2h,使木材浸渍复合溶液至完全,得到混合溶液。S7. Weigh 30 parts by weight of the pulverized and refined wood and 100 parts by weight of the composite solution, and use a mechanical stirrer to disperse evenly under the assisted condition of ultrasound, until there is no obvious particle agglomeration, and then vacuumize to 200Pa for 2 hours to make The wood is impregnated with the composite solution to completeness to obtain a mixed solution.
S8、在尺寸为65mm×65mm×5mm的模具中浇铸混合溶液,在70℃温度条件下进行固化20小时,最后进行脱模处理,得到所述透明纤维素复合材料。S8. The mixed solution is cast in a mold with a size of 65mm×65mm×5mm, cured at a temperature of 70° C. for 20 hours, and finally demolded to obtain the transparent cellulose composite material.
本实施例制备得到的透明纤维素复合材料照片如附图1所示,SEM(扫描电子显微镜)照片如附图3所示。The photo of the transparent cellulose composite material prepared in this example is shown in FIG. 1 , and the SEM (scanning electron microscope) photo is shown in FIG. 3 .
实施例2:Example 2:
一种透明纤维素复合材料的制备方法,包括以下步骤:A preparation method of transparent cellulose composite material, comprising the following steps:
S1、将巴尔沙木切割为80mm*40mm*5mm的试样若干片;S1. Cut the balsa wood into several pieces of 80mm*40mm*5mm samples;
S2、将切割后的木材浸泡在氢氧化钠、亚硫酸钠的混合溶液中,其中,氢氧化钠的浓度为2.5mol/L,亚硫酸钠的浓度为0.4mol/L,浸泡温度为95℃,浸泡时间为8h,浸泡后木材的木质素含量为3%;S2, soak the cut wood in a mixed solution of sodium hydroxide and sodium sulfite, wherein the concentration of sodium hydroxide is 2.5mol/L, the concentration of sodium sulfite is 0.4mol/L, the soaking temperature is 95°C, and the soaking time is 8h, the lignin content of the wood after soaking is 3%;
S3、将去木质素后的木材浸泡在双氧水中,其中,双氧水的浓度为35%,浸泡温度90℃,浸泡时间为10h,浸泡后木材的半纤维素含量为5%;S3. Soak the delignified wood in hydrogen peroxide, wherein the concentration of hydrogen peroxide is 35%, the soaking temperature is 90°C, the soaking time is 10h, and the hemicellulose content of the soaked wood is 5%;
S4、在超声清洗机中,将脱除半纤维素的木材先用质量分数为5%的醋酸水溶液清洗20min,后用去离子水清洗木材4次、清洗时间60min,直至去离子水颜色不发发生变化;将清洗干净的木材通过浸泡丙酮/无水乙醇除去残余水分,最后使用无水乙醇液封保存。S4. In the ultrasonic cleaning machine, the wood from which hemicellulose has been removed is first cleaned with an aqueous acetic acid solution with a mass fraction of 5% for 20 minutes, and then the wood is cleaned with deionized water for 4 times and the cleaning time is 60 minutes until the color of the deionized water disappears. Changes occur; the cleaned wood is soaked in acetone/absolute ethanol to remove residual moisture, and finally stored in anhydrous ethanol liquid seal.
S5、初步研磨清洗干净的木材,在搅拌的条件下,使用TEMPO氧化法对木材进行处理,去离子水清洗干净后使用质量分数5%的盐酸将pH至调至7;然后用高压均质法将木材颗粒的粒径粉碎至200nm的尺寸,浓缩溶液得粉碎细化后的木材。S5. Preliminarily grind the cleaned wood, and under stirring conditions, use the TEMPO oxidation method to treat the wood. After cleaning with deionized water, use hydrochloric acid with a mass fraction of 5% to adjust the pH to 7; then use the high-pressure homogenization method. The particle size of the wood particles is pulverized to a size of 200 nm, and the solution is concentrated to obtain pulverized and refined wood.
S6、称量1重量份2-(2-羟基-5-甲基苯基)苯并三唑、0.1重量份纳米铯钨青铜颗粒、100重量份环氧树脂,在超声为辅助条件下,使用机械搅拌器进行分散均匀,直至无明显颗粒团聚,得到复合溶液。S6. Weigh 1 part by weight of 2-(2-hydroxy-5-methylphenyl) benzotriazole, 0.1 part by weight of nano-cesium tungsten bronze particles, and 100 parts by weight of epoxy resin. Disperse uniformly with a mechanical stirrer until there is no obvious particle agglomeration to obtain a composite solution.
S7、称量20重量份粉碎细化后的木材和100重量份复合溶液,在超声为辅助条件下,使用机械搅拌器进行分散均匀,直至无明显颗粒团聚,然后抽真空至200Pa处理1h,使木材浸渍复合溶液至完全,得到混合溶液。S7. Weigh 20 parts by weight of the pulverized and refined wood and 100 parts by weight of the composite solution, and use a mechanical stirrer to disperse evenly under the assisted condition of ultrasound until there is no obvious particle agglomeration, and then vacuum to 200Pa for 1 hour to make The wood is impregnated with the composite solution to completeness to obtain a mixed solution.
S8、在尺寸为65mm×65mm×5mm的模具中浇铸混合溶液,在50℃温度条件下进行固化30小时,最后进行脱模处理,得到所述透明纤维素复合材料。S8. The mixed solution is cast in a mold with a size of 65mm×65mm×5mm, cured at a temperature of 50° C. for 30 hours, and finally demolded to obtain the transparent cellulose composite material.
实施例3:Example 3:
一种透明纤维素复合材料的制备方法,包括以下步骤:A preparation method of transparent cellulose composite material, comprising the following steps:
S1、将桐木切割为80mm*40mm*5mm的试样若干片;S1. Cut paulownia wood into several pieces of 80mm*40mm*5mm samples;
S2、将切割后的木材浸泡在氢氧化钠、亚硫酸钠的混合溶液中,其中,氢氧化钠的浓度为2.5mol/L,亚硫酸钠的浓度为0.4mol/L,浸泡温度为95℃,浸泡时间为8h,浸泡后木材的木质素含量为5%;S2, soak the cut wood in a mixed solution of sodium hydroxide and sodium sulfite, wherein the concentration of sodium hydroxide is 2.5mol/L, the concentration of sodium sulfite is 0.4mol/L, the soaking temperature is 95°C, and the soaking time is 8h, the lignin content of the wood after soaking is 5%;
S3、将去木质素后的木材浸泡在双氧水中,其中,双氧水的浓度为35%,浸泡温度85℃,浸泡时间为10h,浸泡后木材的半纤维素含量为3%;S3. Soak the delignified wood in hydrogen peroxide, wherein the concentration of hydrogen peroxide is 35%, the soaking temperature is 85°C, the soaking time is 10h, and the hemicellulose content of the soaked wood is 3%;
S4、在超声清洗机中,将脱除半纤维素的木材先用质量分数为5%的醋酸水溶液清洗20min,后用去离子水清洗木材3次、清洗时间60min,直至去离子水颜色不发生变化;将清洗干净的木材通过浸泡丙酮/无水乙醇除去残余水分,最后使用无水乙醇液封保存。S4. In the ultrasonic cleaning machine, the wood from which hemicellulose has been removed is first cleaned with an aqueous acetic acid solution with a mass fraction of 5% for 20 minutes, and then the wood is cleaned with deionized water 3 times for 60 minutes until the color of the deionized water does not occur. Change; the cleaned wood is soaked in acetone/anhydrous ethanol to remove residual moisture, and finally sealed with anhydrous ethanol for preservation.
S5、初步研磨清洗干净的木材,在搅拌的条件下,使用TEMPO氧化法对木材进行处理,去离子水清洗干净后使用质量分数8%的盐酸将pH值调至7;然后用高压均质法将木材颗粒的粒径粉碎至180nm的尺寸,浓缩溶液得粉碎细化后的木材。S5. Preliminarily grind and clean the wood. Under the condition of stirring, use the TEMPO oxidation method to treat the wood. After cleaning with deionized water, use 8% hydrochloric acid to adjust the pH value to 7; then use the high-pressure homogenization method. Pulverize the particle size of the wood particles to a size of 180 nm, and concentrate the solution to obtain the pulverized and refined wood.
S6、称量2重量份纳米氧化锌颗粒、0.8重量份纳米铯钨青铜颗粒、100重量份环氧树脂,在超声为辅助条件下,使用机械搅拌器进行分散均匀,直至无明显颗粒团聚,得到复合溶液。S6. Weigh 2 parts by weight of nano-zinc oxide particles, 0.8 parts by weight of nano-cesium tungsten bronze particles, and 100 parts by weight of epoxy resin, and under ultrasonic as an auxiliary condition, use a mechanical stirrer to disperse uniformly until there is no obvious particle agglomeration, and obtain compound solution.
S7、称量10重量份粉碎细化后的木材和100重量份复合溶液,在超声为辅助条件下,使用机械搅拌器进行分散均匀,直至无明显颗粒团聚,然后抽真空至200Pa处理2h,使木材浸渍复合溶液至完全,得到混合溶液。S7. Weigh 10 parts by weight of the pulverized and refined wood and 100 parts by weight of the composite solution, and use a mechanical stirrer to disperse evenly under the assisted condition of ultrasound, until there is no obvious particle agglomeration, and then vacuumize to 200Pa for 2 hours to make The wood is impregnated with the composite solution to completeness to obtain a mixed solution.
S8、在尺寸为65mm×65mm×5mm的模具中浇铸混合溶液,在20℃温度条件下进行固化10小时,最后进行脱模处理,得到所述透明纤维素复合材料。S8, casting the mixed solution in a mold with a size of 65mm×65mm×5mm, curing at 20° C. for 10 hours, and finally performing demoulding treatment to obtain the transparent cellulose composite material.
为了更清楚地了解本申请中制备的抗紫外线、近红外线的效果,还设置了如下对比例。In order to understand more clearly the anti-ultraviolet and near-infrared effects prepared in this application, the following comparative examples are also set.
对比例1:Comparative Example 1:
本对比例中一种透明纤维素复合材料的制备方法如下:The preparation method of a kind of transparent cellulose composite material in this comparative example is as follows:
S1、将巴尔沙木切割为80mm*40mm*5mm的试样若干片;S1. Cut the balsa wood into several pieces of 80mm*40mm*5mm samples;
S2、将切割后的木材浸泡在氢氧化钠、亚硫酸钠的混合溶液中,其中,氢氧化钠的浓度为2.5mol/L,亚硫酸钠的浓度为0.4mol/L,浸泡温度为95℃,浸泡时间为8h,浸泡后木材的木质素含量为1%;S2, soak the cut wood in a mixed solution of sodium hydroxide and sodium sulfite, wherein the concentration of sodium hydroxide is 2.5mol/L, the concentration of sodium sulfite is 0.4mol/L, the soaking temperature is 95°C, and the soaking time is 8h, the lignin content of the wood after soaking is 1%;
S3、将去木质素后的木材浸泡在双氧水中,其中,双氧水的浓度为35%,浸泡温度90℃,浸泡时间为10h,浸泡后木材的半纤维素含量为3%;S3. Soak the delignified wood in hydrogen peroxide, wherein the concentration of hydrogen peroxide is 35%, the soaking temperature is 90°C, the soaking time is 10h, and the hemicellulose content of the soaked wood is 3%;
S4、在超声清洗机中,将脱除半纤维素的木材先用质量分数为5%的醋酸水溶液清洗20mins,后用去离子水清洗木材4次、清洗时间为60mins,直至去离子水颜色不发发生变化;将清洗干净的木材通过浸泡丙酮/无水乙醇除去残余水分,最后使用无水乙醇液封保存。S4. In the ultrasonic cleaning machine, the wood from which hemicellulose has been removed is first cleaned with an aqueous acetic acid solution with a mass fraction of 5% for 20 mins, and then the wood is cleaned with deionized water for 4 times, and the cleaning time is 60 mins, until the color of the deionized water does not change. Changes occurred; the cleaned wood was soaked in acetone/absolute ethanol to remove residual moisture, and finally sealed with anhydrous ethanol for preservation.
S5、初步研磨清洗干净的木材,在搅拌的条件下,使用TEMPO氧化法对木材进行处理,去离子水清洗干净后使用质量分数5%的盐酸将pH至调至7;然后用高压均质法将木材颗粒的粒径粉碎至200nm的尺寸,浓缩溶液得粉碎细化后的木材。S5. Preliminarily grind the cleaned wood, and under stirring conditions, use the TEMPO oxidation method to treat the wood. After cleaning with deionized water, use hydrochloric acid with a mass fraction of 5% to adjust the pH to 7; then use the high-pressure homogenization method. The particle size of the wood particles is pulverized to a size of 200 nm, and the solution is concentrated to obtain pulverized and refined wood.
S6、称量20重量份粉碎细化后的木材和100重量份环氧树脂,在超声为辅助条件下,使用机械搅拌器进行分散均匀,直至无明显颗粒团聚。将上述溶液抽真空至200Pa处理0.5h-2h,使木材浸渍环氧树脂至完全,得混合溶液。S6. Weigh 20 parts by weight of the pulverized and refined wood and 100 parts by weight of epoxy resin, and use a mechanical stirrer to disperse evenly under the condition of ultrasound, until there is no obvious particle agglomeration. The above solution is evacuated to 200Pa for 0.5h-2h, so that the wood is fully impregnated with epoxy resin to obtain a mixed solution.
S7、在尺寸为65mm×65mm×5mm的模具中浇铸混合溶液,在50℃温度条件下进行固化30小时,最后进行脱模处理,得到所述透明纤维素复合材料。S7, casting the mixed solution in a mold with a size of 65mm×65mm×5mm, curing at a temperature of 50° C. for 30 hours, and finally performing demoulding treatment to obtain the transparent cellulose composite material.
对比例2:Comparative Example 2:
本对比例中一种透明纤维素复合材料的制备方法如下:The preparation method of a kind of transparent cellulose composite material in this comparative example is as follows:
S1、将巴尔沙木切割为80mm*40mm*5mm的试样若干片;S1. Cut the balsa wood into several pieces of 80mm*40mm*5mm samples;
S2、将切割后的木材浸泡在氢氧化钠、亚硫酸钠的混合溶液中,其中,氢氧化钠的浓度为2.5mol/L,亚硫酸钠的浓度为0.4mol/L,浸泡温度为95℃,浸泡时间为8h,浸泡后木材的木质素含量为1%;S2, soak the cut wood in a mixed solution of sodium hydroxide and sodium sulfite, wherein the concentration of sodium hydroxide is 2.5mol/L, the concentration of sodium sulfite is 0.4mol/L, the soaking temperature is 95°C, and the soaking time is 8h, the lignin content of the wood after soaking is 1%;
S3、将去木质素后的木材浸泡在双氧水中,其中,双氧水的浓度为35%,浸泡温度90℃,浸泡时间为10h,浸泡后的木材的半纤维素含量为3%;S3. Soak the delignified wood in hydrogen peroxide, wherein the concentration of hydrogen peroxide is 35%, the soaking temperature is 90°C, the soaking time is 10h, and the hemicellulose content of the soaked wood is 3%;
S4、在超声清洗机中,将脱除半纤维素的木材先用质量分数为5%的醋酸水溶液清洗20mins,后用去离子水清洗木材4次、清洗时间为60mins,直至去离子水颜色不发发生变化;将清洗干净的木材通过浸泡丙酮/无水乙醇除去残余水分,最后使用无水乙醇液封保存。S4. In the ultrasonic cleaning machine, the wood from which hemicellulose has been removed is first cleaned with an aqueous acetic acid solution with a mass fraction of 5% for 20 mins, and then the wood is cleaned with deionized water for 4 times, and the cleaning time is 60 mins, until the color of the deionized water does not change. Changes occurred; the cleaned wood was soaked in acetone/absolute ethanol to remove residual moisture, and finally sealed with anhydrous ethanol for preservation.
S5、将清洗干净的木材放到容器中,按木材与环氧树脂质量比1:5加入环氧树脂,抽真空至200Pa处理0.5h-2h,使木材完全浸渍环氧树脂。S5. Put the cleaned wood into a container, add epoxy resin according to the mass ratio of wood to epoxy resin of 1:5, and vacuum to 200Pa for 0.5h-2h, so that the wood is completely impregnated with epoxy resin.
S6、取出浸渍后的木材,将其夹在两块玻璃之间,在20℃-70℃温度条件下进行固化10小时-30小时,最后脱模取出得到透明纤维素复合材料。S6, taking out the impregnated wood, sandwiching it between two pieces of glass, curing at 20°C-70°C for 10-30 hours, and finally demoulding and taking out to obtain a transparent cellulose composite material.
对比例3:Comparative Example 3:
在市场上购买的建筑用的平板玻璃作为传统玻璃的例子。Commercially available flat glass for construction serves as an example of conventional glass.
试验例:Test example:
1、透光率测试1. Light transmittance test
将实施例1制备的透明纤维素复合材料采用分光光度计进行透光率测试,结果如附图2所示,结果显示,实施例1制备的复合材料的紫外线屏蔽率达99%以上,近红外线屏蔽率达70%以上。The transparent cellulose composite material prepared in Example 1 was tested for light transmittance by using a spectrophotometer. The results are shown in Figure 2. The results show that the ultraviolet shielding rate of the composite material prepared in Example 1 is more than 99%, and the near infrared ray shielding rate is more than 99%. The shielding rate is over 70%.
将对比例3的平板玻璃作为传统玻璃,同样采用分光光度计进行透光率测试,与实施例1制备的透明纤维素复合材料的透光率结果对比如附图4所示。结果显示,本申请实施例1制备的透明纤维素复合材料相比对比例3的平板玻璃,对紫外线以及近红外线的屏蔽效果更好。The flat glass of Comparative Example 3 was used as a traditional glass, and the light transmittance test was also carried out by using a spectrophotometer. The results show that the transparent cellulose composite material prepared in Example 1 of the present application has better shielding effect on ultraviolet rays and near-infrared rays than the flat glass in Comparative Example 3.
将实施例1-3制备的透明纤维素复合材料,对比例1-2制备的透明纤维素复合材料,以及对比例3作透光率试验分析,结果如表1所示。The transparent cellulose composite materials prepared in Examples 1-3, the transparent cellulose composite materials prepared in Comparative Examples 1-2, and Comparative Example 3 were subjected to light transmittance test analysis, and the results are shown in Table 1.
表1:Table 1:
由表1中的数据分析可知,本申请制备的透明纤维素复合材料具有优异的抗紫外线和近红外线的性能,其性能明显优于随机在市面上购买的对比样品。It can be seen from the data analysis in Table 1 that the transparent cellulose composite material prepared in the present application has excellent anti-ultraviolet and near-infrared performance, and its performance is obviously better than that of the comparative samples randomly purchased on the market.
2、雾度测试2. Haze test
表2所示为实施例1-3制备的透明纤维素复合材料,对比例1-2制备的透明纤维素复合材料,以及对比例3和其他专利介绍成品(公开号CN110603124A)作雾度测试和数据对比分析,雾度测试方法参照公开号为CN110603124A的专利申请记载的方法,结果显示,本申请制备的透明纤维素复合材料雾度结果比对比例2以及已公开专利的产品更小。Table 2 shows the transparent cellulose composite materials prepared in Examples 1-3, the transparent cellulose composite materials prepared in Comparative Examples 1-2, and the finished products introduced in Comparative Example 3 and other patents (publication number CN110603124A) for haze test and Data comparison and analysis, the haze test method refers to the method described in the patent application with publication number CN110603124A. The results show that the haze result of the transparent cellulose composite material prepared in this application is smaller than that of Comparative Example 2 and the product of the published patent.
表2:Table 2:
3、拉伸测试3. Tensile test
表3所示为实施例1-3制备的透明纤维素复合材料,对比例1-2制备的透明纤维素复合材料,以及对比例3作力学性能测试,结果显示,本申请制备的透明纤维素复合材料的力学性能比各对比例更优。Table 3 shows the transparent cellulose composite materials prepared in Examples 1-3, the transparent cellulose composite materials prepared in Comparative Examples 1-2, and Comparative Example 3 for mechanical property testing. The results show that the transparent cellulose composite materials prepared in the present application The mechanical properties of the composites are better than those of the comparative examples.
表3:table 3:
综合上,本发明紫外线屏蔽效果达到了99%,近红外线屏蔽效果达到了70%,380nm-780nm波长范围的可见光透过率达80%,雾度小于25%。因此,本发明的透明纤维素复合材料可见光波段透过率好,抗紫外线和近红外线的性能优越,雾度小,可制作任意尺寸大小,适合批量化生产,具有广阔的应用价值。To sum up, the ultraviolet shielding effect of the present invention reaches 99%, the near-infrared shielding effect reaches 70%, the visible light transmittance in the wavelength range of 380nm-780nm reaches 80%, and the haze is less than 25%. Therefore, the transparent cellulose composite material of the present invention has good visible light band transmittance, superior anti-ultraviolet and near-infrared properties, low haze, can be made in any size, is suitable for mass production, and has broad application value.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above-described embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be regarded as the scope described in this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be pointed out that for those skilled in the art, without departing from the concept of the present invention, several modifications and improvements can be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the appended claims.
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