CN112139300A - Bending system for automatic feeding and positioning of plates - Google Patents
Bending system for automatic feeding and positioning of plates Download PDFInfo
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- CN112139300A CN112139300A CN202010945857.6A CN202010945857A CN112139300A CN 112139300 A CN112139300 A CN 112139300A CN 202010945857 A CN202010945857 A CN 202010945857A CN 112139300 A CN112139300 A CN 112139300A
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- box body
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/027—Combined feeding and ejecting devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/002—Positioning devices
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- Mechanical Engineering (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
The invention discloses a bending system for automatically feeding and positioning plates, and belongs to the field of plate processing. The automatic feeding device comprises a material conveying device, a workpiece placing device, a feeding device, a bending machine and an electric control device, wherein the workpiece placing device is arranged on one side of the bending machine, the material conveying device is used for conveying workpieces to the feeding device from the workpiece placing device, the feeding device is provided with at least one pair of feeding devices, and the feeding devices are symmetrically arranged on two sides of the bending machine. The feeding device comprises a rack, a box body and a stop pillar arranged at the front end of the box body, a guide rail is arranged on the rack along the feeding direction, a sliding block matched with the guide rail is arranged at the lower part of the box body, and the electric control device is electrically connected with the box body driving mechanism. After the stop column senses that the workpiece is at the processing position, the electric control device receives the instruction and controls the box body driving mechanism to stop working. The invention can realize the accurate positioning of the bending position of the plate while feeding the plate, and the feeding device can be conveniently and quickly adjusted when the same workpiece is bent for multiple times.
Description
Technical Field
The invention belongs to the technical field of plate processing, and particularly relates to a bending system for automatically feeding and positioning plates.
Background
The bending machine is important equipment for bending and forming workpieces in the sheet metal industry and is used for pressing steel plates into parts in various shapes according to process requirements. The bending machine is divided into a manual bending machine, a hydraulic bending machine and a numerical control bending machine, the hydraulic bending machine is taken as an example, the hydraulic bending machine mainly comprises a left stand column, a right stand column, a workbench and a cross beam, a left oil cylinder and a right oil cylinder are fixed on the stand columns, a sliding block is connected with a piston of the oil cylinder and moves up and down along a guide rail fixed on the stand columns, a lower die is fixed on the workbench, an upper die is installed at the lower end of the sliding block, a hydraulic system provides power, an electrical system gives instructions, and the sliding block drives the upper die to.
When the existing bending machine bends a plate, the machining and positioning of the plate can be realized by adjusting the rear material blocking device on the rear side of the bending machine, the plate is conveyed into a position to be bent by manpower or a corresponding device, and after the plate is blocked from the rear side of the bending machine by the rear material blocking device, an upper die of the bending machine is pressed down to bend the plate.
For example, the Chinese patent application number is: cn201710309946.x, published as: patent literature on 8/2/2019 discloses a rear stock stop device of a bending machine, which relates to the technical field of stock stop equipment, and comprises a Z-axis square tube assembly, an R-axis square tube assembly, a first X-axis assembly and a second X-axis assembly; the Z-axis square tube assembly is connected with the R-axis square tube assembly through a first X-axis assembly and a second X-axis assembly, the Z-axis square tube assembly can move in the front-back direction and the up-down direction, and a driving motor and a transmission shaft are arranged in the R-axis square tube assembly and can move in the front-back direction; the first X-axis assembly component and the second X-axis assembly component are respectively connected to two ends of the R-axis square tube component. The technical problem of lower shelves simple structure, can not adjust installation error, cause the machining precision to hang down is solved.
Also, for example, the Chinese patent application number is: CN201510523854.2, published date: 2015, 11 and 18 months, discloses a rear material blocking device for a bending machine and the bending machine, wherein the rear material blocking device for the bending machine comprises two linear guide rails which are arranged in parallel, plankers are arranged on the two linear guide rails and can move on the two linear guide rails, the plankers are connected with a screw rod, the screw rod is connected with a front-back movement servo motor, and two lifting devices are arranged on the plankers.
The bender of above-mentioned two kinds of schemes all adopts back dam device to treat the work piece of bending and fixes a position, however, adopt this kind of back dam to carry out the bender of work piece location on the one hand, the plate can only get into from the unilateral direction of bender promptly the front side, make the arranging installation space of bender entire system need consider more, it is comparatively troublesome, on the other hand keeps off the material through the back and when carrying out the work piece location of bending, when the work piece touches the corresponding part that keeps off the material after, the material is kept off to the fixed easy error that appears of work piece after, and to longer work piece, after bending the work piece, if need bend same work piece once more, just need keep off the position of corresponding part and readjust after to, it is very troublesome, and often need put the work piece again, it is time and energy consuming.
Disclosure of Invention
1. Problems to be solved
The invention provides a bending system for automatically feeding and positioning plates, aiming at the problems that the positioning is troublesome and errors are easy to occur when the existing bending machine bends plate workpieces.
2. Technical scheme
In order to solve the above problems, the present invention adopts the following technical solutions.
A bending system for automatically feeding and positioning plates comprises a material conveying device, a workpiece placing device, a material conveying device, a bending machine and an electric control device, wherein the workpiece placing device is arranged on one side of the bending machine, the material conveying device is used for conveying workpieces from the workpiece placing device to the material conveying device, and the material conveying device is provided with at least one pair of material conveying devices which are symmetrically arranged on two sides of the bending machine; the feeding device comprises a rack, a box body and a retaining column arranged at the front end of the box body; the rack is provided with a guide rail along the feeding direction, the lower part of the box body is provided with a slide block matched with the guide rail, the box body is controlled to move along the guide rail by a box body driving mechanism, and the electric control device is electrically connected with the box body driving mechanism; after the stop column senses that the workpiece is positioned at the machining position, the electric control device receives an instruction and controls the box body driving mechanism to stop working.
As a further improvement of the technical scheme, a pair of stop posts on two sides of the bending machine are electrically connected with the same sensing device, and the sensing device is electrically connected with the electric control device.
As a further improvement of the technical scheme, the front end of the box body is provided with a retaining column seat, the retaining column is fixedly arranged on the front side of the retaining column seat, and the retaining column seat is made of an insulating material.
As a further improvement of the technical scheme, a mechanical sensing mechanism is arranged in the box body and comprises a rotating shaft, a guide rod, a connecting arm, a sensing arm and a sensor; the rotating shaft is vertically arranged, and the upper end and the lower end of the rotating shaft are respectively hinged with the upper end surface and the lower end surface of the box body; the connecting arm and the induction arm are fixedly sleeved on the rotating shaft, one end of the guide rod is fixedly connected with the stop pillar, and the other end of the guide rod is hinged with the connecting arm; the sensor is arranged at the position corresponding to the induction arm on the inner side of the box body and is electrically connected with the electric control device.
As a further improvement of the technical scheme, the two guide rods and the two connecting arms are respectively provided, the two connecting arms are respectively sleeved on the upper portion and the lower portion of the rotating shaft, and the two guide rods are respectively connected with the upper portion and the lower portion of the stop rod.
As a further improvement of the technical scheme, a spring is sleeved on the guide rod part between the stop post and the box body.
As a further improvement of the technical scheme, the material conveying device comprises a pair of guide rails, two conveying mechanisms respectively arranged on one guide rail and a cross beam, wherein two ends of the cross beam are respectively connected with one conveying mechanism; the pair of guide rails are symmetrically arranged on two sides of the workpiece placing device, and the cross beam is provided with a clamping hand or a sucking disc.
As a further improvement of the technical scheme, a baffle is arranged above the guide rail, and the lower part of the box body is fixedly connected with the sliding block through a connecting block.
As a further improvement of the technical scheme, the upper end surface of the baffle is provided with a universal ball.
As a further improvement of the technical scheme, the lower end of the rack is provided with a lifting mechanism for lifting the rack.
As a further improvement of the technical scheme, the electric control device is a PLC controller.
3. Advantageous effects
Compared with the prior art, the invention has the beneficial effects that:
(1) the invention relates to a bending system for automatically feeding and positioning plates, wherein a pair of feeding devices are symmetrically arranged at two sides of a bending machine, baffle columns of the feeding devices can move and push a workpiece to move, when the other end of the workpiece is contacted with the baffle column positioned at the other side of the bending machine, two baffle columns simultaneously sense that the workpiece is positioned at a processing position, an electric control device can control a box body driving mechanism to stop working, so that the workpiece is kept at the processing position and is not moved, the bending system gets rid of a conventional material blocking mode of the bending machine, the feeding devices can play a role in positioning the processing position of the workpiece while feeding, the pair of feeding devices are symmetrically arranged and simultaneously positioned, so that the positioning of the workpiece is more accurate, and the baffle columns have certain length in the height direction, so that after the plate is deformed by bending the bending machine for one time, the baffle columns can continuously push the workpiece and position to a second bending position only by adjusting the positions of the baffle columns in, the workpiece does not need to be drawn out and put again, so that the bending efficiency of the workpiece needing to be bent for multiple times is greatly improved, the stop posts on the two sides of the bending machine can play a clamping effect on the workpiece, the workpiece is prevented from being separated from a machining position before the workpiece is pressed and bent, and the machining precision of the workpiece is further ensured;
(2) according to the bending system for automatic feeding and positioning of the plates, the two retaining columns are respectively and electrically connected with the same sensing device, when the two retaining columns simultaneously contact with a workpiece, the sensing device can send an electric signal to the electric control device, and the electric control device controls the box body driving mechanism to stop working, so that the workpiece stays at a machining position, the positioning is accurate and rapid, and the machining precision of the workpiece is improved;
(3) according to the bending system for automatic feeding and positioning of the plates, when the structure that the two retaining columns are electrically connected with the induction device is adopted, the retaining columns are installed on the box body through the insulated retaining column seats, so that when the two retaining columns are electrified, the work of other parts of the feeding device is not influenced, and the work stability of the feeding device is ensured;
(4) the invention relates to a bending system for automatically feeding and positioning plates, which is characterized in that when a mechanical sensing mechanism is used for positioning a workpiece, when a baffle column pushes the workpiece and the workpiece touches the baffle column on the other side, the baffle columns on two sides can clamp the workpiece and move towards one side of a box body close to respective feeding devices and drive a rotating shaft to rotate, so that a sensing arm on the rotating shaft touches a sensor, when the sensors of the feeding devices on two sides are touched by the sensing arms simultaneously, an electric control device controls a box body driving mechanism to stop working, the workpiece stays at a processing position, the feeding devices can more accurately position the workpiece by the way of sensing the two sensors simultaneously, particularly, the upper part and the lower part of the rotating shaft are respectively provided with a connecting arm, when one of the upper part and the lower part of the baffle rod is in contact with the workpiece and is propped open towards two sides by the workpiece, the part of the baffle rod extruded by the workpiece can drive the, the rotating shaft rotates to drive the other connecting arm to act, and the other connecting arm drives the other part of the blocking rod to move, so that the moving synchronism of the upper part and the lower part of the blocking rod is ensured, and the positioning precision of the workpiece is improved;
(5) according to the bending system for automatically feeding and positioning the plates, when a workpiece is positioned through the mechanical sensing mechanism, the spring is sleeved on the guide rod part between the retaining column and the box body, when the retaining column is extruded to move towards two sides, the spring is in a compressed state, and when the retaining column is separated from the workpiece, the spring can enable the retaining column to quickly return to the original position, so that the sensing arm is prevented from mistakenly touching the sensor to influence the bending work of the system on the workpiece;
(6) according to the bending system for automatically feeding and positioning the plates, the baffle is arranged above the guide rail, so that dust, water and other impurities can be prevented from falling on the guide rail, the situation that the movement of a box body is influenced by excessive impurities on the guide rail is avoided, and the working stability of a feeding device is ensured;
(7) according to the bending system for automatic feeding and positioning of the plates, the universal ball is arranged on the upper end face of the baffle, so that the friction between the box body and the baffle when the box body moves can be reduced, and the service life of the feeding device is prolonged;
(8) according to the bending system for automatically feeding and positioning the plates, the lifting mechanism for lifting the rack is arranged at the lower end of the rack, so that the overall height of the feeding device can be adjusted according to actual requirements, and the bending system is suitable for different processing environments.
Drawings
FIG. 1 is a schematic structural view of a bending system;
FIG. 2 is an isometric view of the feeding device;
FIG. 3 is a front view of the feeding device;
FIG. 4 is a schematic structural diagram of a mechanical sensing mechanism;
FIG. 5 is an enlarged view of the mounting structure of the guide rail and the slider;
FIG. 6 is a schematic structural view of the lifting mechanism;
in the figure: 1. a material conveying device; 11. a guide rail; 12. a transport mechanism; 13. a cross beam; 2. a workpiece placement device; 3. a feeding device; 31. a frame; 311. a guide rail; 312. a baffle plate; 313. a universal ball; 314. a base; 315. a base plate; 3151. an adjustment hole; 316. a screw; 317. a connecting plate; 3171. a bottom surface; 3172. a side surface; 3173. mounting holes; 32. a box body; 33. a bumping post; 34. a column block seat; 35. a mechanical sensing mechanism; 351. a rotating shaft; 352. a guide bar; 353. a connecting arm; 354. an induction arm; 36. a rack; 37. a motor; 4. a bending machine.
Detailed Description
The invention is further described with reference to specific embodiments and the accompanying drawings.
Example 1
As shown in the figure, the bending system for automatically feeding and positioning the plates is used for bending the plates and mainly comprises a material conveying device 1, a workpiece placing device 2, a feeding device 3 and a bending machine 4.
The feeding devices 3 are at least one pair, each pair of feeding devices 3 are symmetrically arranged on two sides of the bending machine 4, the feeding devices 3 are generally at least two pairs under normal conditions, the two feeding devices 3 on the same side of the bending machine 4 are respectively arranged at the front end and the rear end of the bending machine 4, the inclination of the workpiece entering the bending machine 4 can be adjusted by adjusting the pushing positions of the feeding devices 3 at the front end and the rear end of the workpiece, and different processing requirements are met. The workpiece placing device 2 is arranged on one side of the bending machine 4, is positioned on the outer side of the feeding device 3, and is structurally a placing table for preventing plates to be bent.
The material conveying device 1 is used for conveying workpieces from the workpiece placing device 2 to the feeding device 3, and comprises a pair of guide rails 11, two conveying mechanisms 12 respectively arranged on one guide rail 11, and a cross beam 13 with two ends respectively connected with one conveying mechanism 12. A pair of guide rails 12 are symmetrically arranged on both sides of the workpiece placing device 2 and extend along the feeding direction, and a clamping hand or a suction cup is arranged on the cross beam 13. The conveying mechanism 12 adopts common equipment on the market such as a transport vehicle, a transport frame and the like, a lifting component such as a hydraulic cylinder is arranged on the conveying mechanism 12, two ends of the cross beam 13 are respectively and fixedly connected with the telescopic parts of the two lifting components, a clamping hand or a sucking disc is arranged on the lower end face of the cross beam 13, the clamping hand or the sucking disc can be controlled through the lifting cross beam 13 to clamp a workpiece from the workpiece placing device 2 and send the workpiece to the feeding device 3, and the workpiece is transferred.
The feeding device 3 belongs to the most important improvement point of the scheme, and the specific structure and the working principle of the feeding device 3 are described in detail below. As shown in fig. 2, the feeding device 3 includes a frame 31, a box 32, a sensing device, an electric control device, and a stop pillar 33 disposed at the front end of the box 32.
The frame 31 includes two columns and a mounting seat mounted on the upper end surface of the column. Two sides of the mounting seat are respectively provided with a guide rail 311 along the feeding direction, the lower part of the box body 32 is provided with a slide block 321 matched with the guide rail 311, and the box body 32 is arranged on the guide rail 311 through the matching of the slide block 321 and the guide rail 311 and is controlled to move along the guide rail 311 through a box body driving mechanism.
Specifically, the box driving mechanism includes a motor 37 and a rack 36, the motor 37 is installed in the box 32, the housing thereof is fixedly connected with the box 32, the output shaft thereof extends downward and out of the bottom of the box 32, and the output shaft is sleeved with a gear. The rack 36 is mounted on the mounting base and extends in the feeding direction, and the gear is meshed with the rack 36, so that when the motor 37 works, the output shaft of the motor drives the gear to rotate, the box 32 can be driven to move in the direction of the guide rail, and the stop column 33 pushes the workpiece to move forwards. The stop pillar 33 is electrically connected with the sensing device, and the sensing device and the box body driving mechanism are electrically connected with the electric control device.
In this embodiment, the electric control device is a PLC controller. Induction system can adopt conventional power supply unit, power supply unit is connected with the PLC controller electricity, the bumping post 33 of 4 both sides of bender circular telegram respectively connects power supply unit's positive negative pole, after the bumping post 33 of 4 both sides of bender contacted with the work piece simultaneously, can form a closed circuit between power supply unit, two bumping posts 33 and work piece, power supply unit sends the signal of telecommunication to the PLC controller again, PLC controller control box actuating mechanism's motor 37 stop work, make the work piece stop in the processing position. In addition, the sensing device can also adopt normal sensors, namely, one sensor is respectively arranged on the side surfaces of the two retaining columns 33, and when the two sensors sense that the retaining columns 33 are contacted with the workpiece, namely, the PLC receives electric signals of the two sensors at the same time, the motor 37 of the box body driving mechanism is controlled to stop working.
This system adopts this material feeding unit 3, has broken away from the mode that conventional bender kept off the material behind, and same induction system is connected to two bumping posts 33 symmetrical arrangement and electricity respectively, and when two bumping posts 33 contacted the work piece simultaneously, induction system could just send electric signal to electrically controlled device, and electrically controlled device controls box actuating mechanism stop work again, makes the work piece stop in the machined position, and its location is accurate quick, has improved the machining precision of work piece. And because the bumping post 33 has a certain length in the height direction, after the bending machine 4 bends the plate for one time, the bumping post 33 can continuously push the workpiece and position the workpiece to the second bending position only by adjusting the position of the bumping post in the feeding direction, the workpiece does not need to be drawn out and put again, and the bending efficiency of the workpiece needing to be bent for many times is greatly improved. In addition, the stop columns 33 on the two sides of the bending machine 4 can also play a role in clamping the workpiece, so that the workpiece is prevented from being separated from a processing position before the workpiece is pressed and bent, and the processing precision of the workpiece is further ensured.
In addition, when the two retaining columns 33 are respectively connected with the positive electrode and the negative electrode of a power supply device, the retaining columns 33 are electrified, so that influence on the operation of other parts of the feeding device 3, such as a box body driving mechanism, is prevented, influence on the induction precision of the retaining columns 33 by other parts of the feeding device 3 is also prevented, and the working stability and the feeding precision of the feeding device 3 are ensured. In the embodiment, the front end of the box body 32 is provided with the blocking column seat 34, the blocking column 33 is fixedly arranged on the front side of the blocking column seat 34, and the blocking column seat 34 is made of an insulating material, so that the possible conductive influence between the blocking column 33 and the rest parts of the feeding device 3 is isolated.
As shown in fig. 2 and 5, a baffle 312 is disposed above the guide rail 311, a space is formed between the baffle 312 and the guide rail 311, and the lower portion of the box 32 is fixedly connected to the slider 321 through a connecting block 322. The connecting block 322 is of an L-shaped structure, the upper end surface of the vertical section of the connecting block is fixedly connected with the bottom of the box 32, the horizontal section of the connecting block is provided with the sliding block 321, the sliding block 321 can be arranged on the guide rail 311 by avoiding the baffle 312, and the sliding block 321 is positioned in the space between the baffle 312 and the guide rail 311. The baffle 312 can prevent impurities such as dust and water from falling on the guide rail 311, so that the influence of the impurities on the guide rail 311 on the movement of the box body 32 is avoided, and the working stability of the feeding device 3 is ensured.
Further, since the case 32 is supported by the slider 321 alone and is disposed on the guide rail 311, the slider 321 and the guide rail 311 are easily damaged, and therefore, the baffle 312 can also serve to support the case 32 by setting off the bottom of the case 32. In order to ensure that the box 32 moves smoothly on the baffle 312, the universal balls 313 are arranged on the baffle 312, and the universal balls 313 are arranged on the baffle 312 at equal intervals along the feeding direction. The universal ball 313 can reduce the friction between the box body 32 and the baffle 312 when moving, and prolong the service life of the feeding device 3.
The lower end of the upright post of the frame 1 is provided with a feeding mechanism for lifting the frame 1 and adjusting the overall height of the feeding device 3, and the lifting mechanism can adjust the overall height of the feeding device 3 according to actual requirements and is suitable for different processing environments. The lifting mechanism can adopt conventional structures such as a hydraulic cylinder, a screw rod lifter, an air cylinder and the like, and only the upright post is required to be arranged on the lifting part of the lifting mechanism, but the equipment cost, the installation cost and the maintenance cost are higher, so the following structures are adopted in the embodiment.
As shown in fig. 6, the lifting mechanism includes a base 314, a bottom plate 315, a screw 316, and a connecting plate 317. Wherein, the base 314 is arranged below the upright column and is fixedly connected with the lower end of the screw 316, and the bottom plate 315 is arranged at the bottom of the upright column and is provided with an adjusting hole 3151. The threaded rod 316 passes through the adjusting bore 3151 and is locked by a nut, which extends in the height direction. The connecting plate 317 includes a bottom surface 3171 and a side surface 3172, the bottom surface 3171 is fixedly connected to the base 314, the side surface 3172 is provided with a mounting hole 3173, and the side surface 3172 is fixedly connected to the bottom plate 315 by a bolt passing through the mounting hole 3173. After the overall height of the upright post is adjusted, the upright post is fixed on the base 314 through the screw 316 and the nut and the bolt on the mounting hole 3173, and then the adjustment of the overall height of the upright post can be completed. In this embodiment, the adjusting hole 3151 is a kidney-shaped hole, and the position of the vertical column in the horizontal direction can be adjusted at the same time. The mounting hole 3173 is also a kidney-shaped hole, so that the height of the upright post can be adjusted more conveniently.
In summary, in the bending system with automatic feeding and positioning for the plates of the embodiment, the feeding device 3 can feed the plates and simultaneously accurately position the bending position of the plates, and the feeding device 3 is conveniently and quickly adjusted when the same workpiece is bent for multiple times.
Example 2
The bending system for automatically feeding and positioning the sheet material of the embodiment has basically the same structure as that of the embodiment 1, and only the sensing mechanism of the stop pillar 33 is improved. As shown in fig. 3 and 4, in the present embodiment, the stop pillar 33 positions the workpiece through the mechanical sensing mechanism 35.
The mechanical sensing mechanism 35 includes a rotating shaft 351, a guide rod 352, a connecting arm 353, a sensing arm 354 and a sensor. The rotating shaft 351 is vertically arranged, and the upper end and the lower end of the rotating shaft are respectively hinged with the upper end face and the lower end face of the box body 32 through rotating bearings. The two guide rods 352 and the two connecting arms 353 are respectively provided, the two connecting arms 353 are respectively sleeved on the upper portion and the lower portion of the rotating shaft 351, and the two guide rods 352 are respectively connected with the upper portion and the lower portion of the stop column 33. One end of the guide rod 352 is fixedly connected with the stop pillar 33, and the other end is hinged with the connecting arm 353. Specifically, the ends of the connecting arm 353 and the guide rod 352 are respectively hinged with a spherical hinge, the two spherical hinges are provided with screw holes with central axes on the same straight line, the two screw holes are fixedly connected through a screw rod, and the two ends of the screw rod are locked through nuts. The distance between the rotating shaft 351 and the tail end of the guide rod 352 can be adjusted according to actual requirements in the mode, and the installation is convenient. The sensing arms 354 are fixedly sleeved at the middle part of the rotating shaft 351, and the sensor is arranged on the inner side wall of the box body 32 and at a position corresponding to the sensing arms 354 and is electrically connected with the electric control device. In addition, when the pillar base 34 is installed at the front end of the box 32, a through hole for the guide rod 352 to pass through is formed in the pillar base 34 along the horizontal direction, the guide rod 352 passes through the through hole to be fixedly connected with the pillar 33, and the inner wall of the through hole of the pillar base 34 can support and guide the guide rod 352. Meanwhile, the front side wall of the box 32 is also provided with a through hole for the guide rod 352 to pass through, which corresponds to the through hole of the pillar seat 34.
When the stop pillars 33 push the workpiece and the workpiece touches the stop pillars 33 on the other side, the stop pillars 33 on both sides clamp the workpiece and move toward one side of the box 32 close to the respective feeding device 3, and drive the rotating shaft 351 to rotate, so that the sensing arm 354 on the rotating shaft 351 touches the sensor. When the sensors of the feeding devices 3 on the two sides of the bending machine 4 are simultaneously touched by the sensing arms 354, the electric control device controls the box body driving mechanism to stop working, and the workpiece stops at a processing position. The mode that two sensors simultaneously sense enables the feeding device 3 to more accurately position the workpiece, particularly, the upper portion and the lower portion of the rotating shaft are respectively provided with the connecting arm 353, when one of the upper portion and the lower portion of the retaining column 33 is in contact with the workpiece and is propped open towards two sides by the workpiece, the portion, extruded by the workpiece, of the retaining column 33 can drive the rotating shaft 351 to rotate through the guide rod 352 and the connecting arm 353, the rotating shaft 351 rotates to drive the other connecting arm 354 to move, the other connecting arm 353 drives the other portion of the retaining column 33 to move, the synchronism of the movement of the upper portion and the lower portion of the retaining column 33 is guaranteed, and the positioning accuracy of the workpiece is improved.
Further, a spring is sleeved on the guide rod 352 between the stop pillar 33 and the box body 32, and when the stop pillar seat 34 is arranged at the front end of the box body 32, the spring is sleeved on the guide rod 352 between the stop pillar 33 and the stop pillar seat 34. After the bumping post 33 is extruded and moves to both sides, the spring is in a compressed state, and the spring can make the bumping post restore to the normal position rapidly after the bumping post 33 is separated from the workpiece, so as to prevent the induction arm 34 from mistakenly touching the sensor and influencing the bending work of the system to the workpiece.
Example 3
An automatic feeding, positioning and bending method for a plate adopts the automatic feeding, positioning and bending system of the embodiment 1 or 2, and the process is as follows: after a workpiece to be machined is conveyed to the feeding device 3 located on one side of the bending machine 4 from the workpiece placing device 2 by the conveying device 1, the box driving mechanism in the feeding device 3 works, the stop pillar 33 is driven to push the workpiece to move towards the other side of the bending machine 4, after the stop pillar 33 on the feeding device 3 on the other side touches the workpiece, the electric control device simultaneously receives signals, which are sensed by the feeding devices 3 on two sides of the bending machine 4, of the workpiece reaching the machining position, the box driving mechanism is controlled to stop working, and the workpiece stays at the machining position.
When the bending system of embodiment 1 is adopted, after the stop posts 33 on the pair of feeding devices 3 on both sides of the bending machine 4 simultaneously contact the workpiece, a closed loop is formed between the sensing device and the two stop posts 33 and between the sensing device and the workpiece, and an electric signal is sent to the electric control device, and the electric control device controls the box body driving mechanism of the pair of feeding devices to stop working.
When the bending system according to embodiment 2 is used, after the retaining pillars 33 of the pair of feeding devices 3 on both sides of the bending machine 4 simultaneously contact the workpiece, the retaining pillars 33 move toward the respective boxes 32 under the squeezing action of the workpiece, and drive the rotating shaft 351 in the boxes 32 to rotate, so that the sensing arm 354 on the rotating shaft 351 contacts the sensor on the inner side wall of the box 32. When the sensors of the feeding devices 3 all receive the sensing, the workpiece reaches the preset processing position, and the electric control device controls the box body driving mechanisms of the feeding devices 3 to stop working, so that the workpiece stays at the processing position.
In addition, when the bending system of the embodiment operates, of the pair of feeding devices 3, the feeding device 3 without the workpiece thereon moves to the predetermined position first, and then the feeding device 3 on the other side pushes the workpiece to move to the processing position. When the workpiece moving device moves, the electric control device records the stroke of a motor of the feeding device 3 for pushing the workpiece to move, whether the positioning of the feeding device 3 on the workpiece is accurate or not can be judged according to the detected stroke, and the adjustment can be timely made when the positioning accuracy goes wrong.
In addition, when a plate workpiece needs to be bent, the workpiece is firstly flatly placed in front of the stop column 33 of the feeding device 3 on the front side of the bending machine 4, the box body driving mechanism is controlled to work, the workpiece is sent to a first bending position, and the first bending position is generally located at the edge of the plate. Then, one side surface of the workpiece is kept horizontal under the action of the gravity of the workpiece, then the position of a stop column 33 of a feeding device 3 at the rear side of the bending machine is adjusted, the front-side feeding device 3 moves to send the secondary bending part of the workpiece to the bending position of the bending machine 4, and the previous steps are repeated until the workpiece is bent. Since the abutment 33 is at a certain height to ensure contact with the workpiece, the method allows continuous bending of the workpiece in this way.
In summary, according to the automatic feeding, positioning and bending method for the plate, a specific feeding device is adopted, so that the bending position of the plate can be accurately positioned while the plate is fed, and the feeding device can be conveniently and quickly adjusted when the same workpiece is bent for multiple times.
The examples described herein are merely illustrative of the preferred embodiments of the present invention and do not limit the spirit and scope of the present invention, and various modifications and improvements made to the technical solutions of the present invention by those skilled in the art without departing from the design concept of the present invention shall fall within the protection scope of the present invention.
Claims (10)
1. The utility model provides a bending system of panel autoloading location, includes material transporting device (1), work piece placer (2), material feeding unit (3) and bender (4), work piece placer (2) set up in one of them side of bender (4), material transporting device (1) is used for transporting the work piece from work piece placer (2) to material feeding unit (3) on, its characterized in that: the device also comprises an electric control device; the feeding devices (3) are provided with at least one pair and are symmetrically arranged on two sides of the bending machine (4); the feeding device (3) comprises a rack (31), a box body (32) and a retaining column (33) arranged at the front end of the box body (32); a guide rail (311) is arranged on the rack (31) along the feeding direction, a sliding block (321) matched with the guide rail (311) is arranged at the lower part of the box body (32), the box body (32) is controlled to move along the guide rail (311) through a box body driving mechanism, and the electric control device is electrically connected with the box body driving mechanism; after the stop column (33) senses that the workpiece is positioned at the processing position, the electric control device receives an instruction and controls the box body driving mechanism to stop working.
2. A bending system for automatic feeding and positioning of plates according to claim 1, characterized in that: and a pair of stop posts (33) at two sides of the bending machine (4) are electrically connected with the same sensing device, and the sensing device is electrically connected with the electric control device.
3. A bending system for automatic feeding and positioning of plates according to claim 2, characterized in that: the front end of the box body (32) is provided with a blocking column seat (34), the blocking column (33) is fixedly arranged on the front side of the blocking column seat (34), and the blocking column seat (34) is made of an insulating material.
4. A bending system for automatic feeding and positioning of plates according to claim 1, characterized in that: a mechanical sensing mechanism (35) is arranged in the box body (32), and the mechanical sensing mechanism (35) comprises a rotating shaft (351), a guide rod (352), a connecting arm (353), a sensing arm (354) and a sensor; the rotating shaft (351) is vertically arranged, and the upper end and the lower end of the rotating shaft are respectively hinged with the upper end surface and the lower end surface of the box body (32); the connecting arm (353) and the induction arm (354) are fixedly sleeved on the rotating shaft (351), one end of the guide rod (352) is fixedly connected with the stop column (33), and the other end of the guide rod is hinged with the connecting arm (353); the sensor is arranged at the position corresponding to the induction arm (354) on the inner side of the box body (32) and is electrically connected with the electric control device.
5. A bending system for automatic feeding and positioning of plates according to claim 5, characterized in that: the number of the guide rods (352) and the number of the connecting arms (353) are two, the two connecting arms (353) are respectively sleeved on the upper portion and the lower portion of the rotating shaft (351), and the two guide rods (352) are respectively connected with the upper portion and the lower portion of the stop lever (33).
6. A bending system for automatic feeding and positioning of plates according to claim 6, characterized in that: and a spring is sleeved on the guide rod (352) part between the stop post (33) and the box body (32).
7. A bending system for automatic feeding and positioning of plates according to any one of claims 1 to 6, characterized in that: the conveying device (1) comprises a pair of guide rails (11), two conveying mechanisms (12) respectively arranged on one guide rail (11) and a cross beam (13) of which two ends are respectively connected with one conveying mechanism (12); the pair of guide rails (11) are symmetrically arranged on two sides of the workpiece placing device (2), and the cross beam (13) is provided with a clamping hand or a sucking disc.
8. A bending system for automatic feeding and positioning of plates according to any one of claims 1 to 6, characterized in that: a baffle (312) is arranged above the guide rail (311), and the lower part of the box body (32) is fixedly connected with the sliding block (321) through a connecting block (322).
9. A bending system for automatic feeding and positioning of plates according to claim 8, characterized in that: the upper end face of the baffle plate (312) is provided with a universal ball (313).
10. A bending system for automatic feeding and positioning of plates according to any one of claims 1 to 6, characterized in that: the lower end of the frame (31) is provided with a lifting mechanism for lifting the frame (31).
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Cited By (1)
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| CN115625234A (en) * | 2022-12-08 | 2023-01-20 | 博鼎精工智能科技(山东)有限公司 | Bending device and control system |
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Denomination of invention: A bending system for automatic feeding and positioning of sheet metal Effective date of registration: 20230807 Granted publication date: 20220527 Pledgee: Agricultural Bank of China Limited by Share Ltd. Ma'anshan Bo Wang sub branch Pledgor: ANHUI JACO NC MACHINE MANUFACTURING Co.,Ltd. Registration number: Y2023980051161 |