CN112139208B - Refiner and zero release kitchen garbage production line pretreatment system - Google Patents

Refiner and zero release kitchen garbage production line pretreatment system Download PDF

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Publication number
CN112139208B
CN112139208B CN202010926777.6A CN202010926777A CN112139208B CN 112139208 B CN112139208 B CN 112139208B CN 202010926777 A CN202010926777 A CN 202010926777A CN 112139208 B CN112139208 B CN 112139208B
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China
Prior art keywords
shaft
fine grinding
plate
refining
reduction
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CN202010926777.6A
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Chinese (zh)
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CN112139208A (en
Inventor
胡韶华
贺小辉
李生好
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Chongqing Vocational Institute of Engineering
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Chongqing Vocational Institute of Engineering
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/0084Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
    • B02C18/0092Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage for waste water or for garbage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/08Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
    • B02C18/12Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged below container
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/02Feeding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/14Separating or sorting of material, associated with crushing or disintegrating with more than one separator
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C4/00Crushing or disintegrating by roller mills
    • B02C4/02Crushing or disintegrating by roller mills with two or more rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/12Apparatus having only parallel elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/18Drum screens
    • B07B1/22Revolving drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE
    • B09B5/00Operations not covered by a single other subclass or by a single other group in this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • B02C23/16Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
    • B02C2023/165Screen denying egress of oversize material

Abstract

The invention discloses a refiner and a zero-emission kitchen waste production line pretreatment system, wherein the refiner comprises a refining shell, a hole sieve and a cutter head, a hollow refining cavity is arranged in the refining shell, the cutter head, the hole sieve and a rotating sieve are sequentially arranged in the refining cavity from top to bottom, the cutter head is sleeved and fixed on one end of a refining power shaft, the hole sieve is fixed in the refining cavity, the rotating sieve is sleeved and fixed on one end of a follower cylinder, the other end of the refining power shaft sequentially penetrates through the hole sieve, the rotating sieve, the follower cylinder, a first refining belt wheel and a power shaft frame plate and then is connected and fixed with an output shaft of a refining motor, the power shaft frame plate, the follower cylinder, the rotating sieve and the hole sieve are respectively assembled with the refining power shaft in a circumferential rotation mode and in an axial movement mode, and the first refining belt wheel is sleeved and fixed on the refining power shaft; the rotating screen can be arranged in the fine grinding cavity in a circumferential rotating manner; the rotary screen and the hole screen have the same structure, and first screen holes and second screen holes which are distributed at intervals are arranged on the rotary screen and the hole screen along the circumferential direction of the rotary screen and the hole screen.

Description

Refiner and zero release kitchen garbage production line pretreatment system
Technical Field
The invention relates to a kitchen waste treatment technology, in particular to a zero-emission kitchen waste production line pretreatment system.
Background
The current zero-emission kitchen waste treatment technology is mainly used for sterilizing, fermenting and deteriorating kitchen waste to prepare products such as industrial crude oil, industrial alcohol, industrial protein and the like, so that harmless zero emission is realized. It is roughly industrially as follows:
1. carrying out three-level crushing on the kitchen waste to enable the particle size of the waste to be not more than 7 mm;
2. continuously sterilizing for about two hours at the high temperature of 120 ℃;
3. fermenting for about 36 hours;
4. centrifuging to obtain solid and liquid; drying the solid to obtain industrial protein; the liquid is separated in a butterfly way to obtain industrial crude oil, alcohol (condensed at 105 ℃) and water, and the water is purified to reach the discharge standard and then discharged or recycled.
While this approach is relatively mature and practical, it has the following problems:
the kitchen waste is not well classified when being collected, the kitchen waste contains a large amount of sundries, such as water bottles, bowls, dinner plates, toilet paper, rags, iron spoons, porcelain spoons, plastic bags and other household waste, and the sundries are not directly crushed by the existing production process without being treated. The following problems arise in the subsequent production:
1. the crusher, the pipeline and the like frequently break down due to the entry of solid particles, so that the efficiency and the reliability of equipment are reduced;
2. the load of treatment is increased when the household garbage particles enter the subsequent process, so that the cost is increased;
3. the solid particles eventually mix with the industrial protein and become a source of contamination for subsequent processing and there is substantially no possibility of separation.
To this inventor design a zero release kitchen garbage production line pretreatment system, it can effectively select the large granule debris, and can avoid smashing stereoplasm large granule debris.
Disclosure of Invention
In view of the above-mentioned defects of the prior art, the technical problem to be solved by the present invention is to provide a refiner and a zero-emission kitchen waste production line pretreatment system, wherein the refiner can effectively refine floating materials.
In order to achieve the purpose, the invention provides a refiner, which comprises a refining shell, a hole sieve and a cutter head, wherein a hollow refining cavity is arranged in the refining shell, the cutter head, the hole sieve and a rotating sieve are sequentially arranged in the refining cavity from top to bottom, the cutter head is sleeved and fixed on one end of a refining power shaft, the hole sieve is fixed in the refining cavity, the rotating sieve is sleeved and fixed on one end of a follower cylinder, the other end of the refining power shaft sequentially penetrates through the hole sieve, the rotating sieve, the follower cylinder, a first refining belt wheel and a power shaft frame plate and then is connected and fixed with an output shaft of a refining motor, the power shaft frame plate, the follower cylinder, the rotating sieve and the hole sieve are respectively assembled with the refining power shaft in a circumferential rotation mode and in an axial non-movable mode, and the first refining belt wheel is sleeved and fixed on the refining power shaft; the rotary screen can be circumferentially and rotatably arranged in the fine grinding cavity; the rotary screen and the hole screen have the same structure, and first screen holes and second screen holes which are distributed at intervals are arranged in the rotary screen and the hole screen along the circumferential direction of the rotary screen and the hole screen; the first sieve pore and the second sieve pore respectively penetrate through the rotary sieve and the pore sieve;
the other end of the follow-up cylinder penetrates through the fine grinding top plate and then is fixedly assembled with the speed-regulating bevel gear, the follow-up cylinder and the fine grinding top plate can rotate circumferentially and are not axially movable and are assembled in a sealing mode, the fine grinding shell is arranged on the fine grinding seat, a discharge groove communicated with the fine grinding cavity is formed in the fine grinding seat, one end, far away from the fine grinding cavity, of the discharge groove is communicated with one end of a discharge pipe, and the fine grinding seat is arranged on the fine grinding top plate; the part of the fine grinding shell above the cutter head is provided with a filter ring, the filter ring is provided with countless through filter holes, the filter ring is positioned on the outer side of the fine grinding cavity and provided with an overflow shell, the inner part of the overflow shell is hollow, the inner part of the overflow shell is communicated with one end of an overflow pipe, and the other end of the overflow pipe is communicated with a discharge groove.
Preferably, the part that the finish grinding chamber is located between blade disc and the hole sieve communicates with moisturizing pipe one end, and the moisturizing pipe other end inserts moisturizing chamber bottom, and the moisturizing chamber sets up in the moisturizing shell, and the moisturizing shell is installed on the water tank, and the inside water storage chamber that is provided with of water tank, water storage chamber bottom and moisturizing chamber intercommunication, moisturizing intracavity by with deposit water chamber intercommunication department down install disk seat, case, keep seat, floater in proper order, the floater is installed in the valve rod bottom, the valve rod top passes in proper order and keeps the chamber, keep the seat after and the assembly of case, keep seat, disk seat to install respectively in the moisturizing intracavity, the inside conical bore that is of disk seat, conical bore and the conical surface laminating of setting on the case outer wall are sealed to cut off the conical bore.
Preferably, a stress ring is fixedly sleeved on the part of the valve rod positioned in the holding cavity, the bottom of the holding cavity is sealed by a screw plug ring, and a valve core spring is sleeved on the part of the valve rod positioned between the stress ring and the screw plug ring and used for applying upward pushing elasticity to the stress ring.
Preferably, the aperture of the filtering hole is not more than 5 mm.
Preferably, the speed regulation helical gear is in meshed transmission with the speed regulation pinion, and the speed regulation pinion can move along the outer wall of the speed regulation helical gear so as to be meshed with positions with different diameters of the speed regulation helical gear to realize the adjustment of the transmission ratio of the speed regulation helical gear to the speed regulation pinion.
Preferably, the speed regulating pinion is sleeved and fixed on one end of a speed regulating short shaft, the other end of the speed regulating short shaft penetrates through the first speed regulating belt wheel and then is circumferentially and rotatably assembled with the speed regulating support block, and the speed regulating support block is fixed on a speed reducing shell of the speed reducer; the first speed regulation belt wheel is connected with the second speed regulation belt wheel through a speed regulation belt to form a belt transmission mechanism, the second speed regulation belt wheel is sleeved and fixed on a speed reduction output shaft, one end of the speed reduction output shaft is arranged in a speed reducer, and the speed reducer inputs power through a speed reduction input shaft;
the bottom of the speed reduction input shaft penetrates through the speed reduction shell and the driven long gear and then is assembled with the side shifting bottom plate of the side shifting frame in a circumferential rotating and non-axial moving mode, the speed reduction input shaft is fixedly assembled with the driven long gear, the driven long gear is in meshing transmission with the driving short gear, the driving short gear can axially move along the driven long gear, and the driving short gear and the driven long gear are always kept in a meshing state;
the driving short gear is sleeved and fixed on a speed reducing intermediate shaft, the speed reducing intermediate shaft and two intermediate shaft plates can rotate circumferentially and can not move axially for assembly, the two intermediate shaft plates are respectively arranged on an intermediate shaft frame, the intermediate shaft frame can be sleeved on an intermediate sliding shaft in an axially sliding manner, and one end of the intermediate sliding shaft is arranged on the sliding shaft plate; middle shaft bracket bottom and support frame plate laminating, slidable assembly, the support frame plate sets up on the support holder, smooth shaft axial lamina, support holder are all installed on the accurate grinding bottom plate, the accurate grinding bottom plate is fixed with the assembly of accurate grinding roof through the accurate grinding curb plate.
Preferably, the speed reducer comprises a speed reducing outer shell and a speed reducing inner shell, at least one group of planetary speed reducing mechanisms is installed in the speed reducing inner shell, each planetary speed reducing mechanism comprises a speed reducing gear ring, a speed reducing rotary table, a speed reducing wheel shaft, a planetary gear and a driving gear, the speed reducing gear ring is fixed in the speed reducing inner shell, the speed reducing wheel shaft is installed on the speed reducing rotary table, the planetary gear is sleeved on the speed reducing wheel shaft, the planetary gear can be respectively in meshing transmission with a latch and the driving gear on the inner side of the speed reducing gear ring, and the driving gear is sleeved on the speed reducing input shaft;
when a plurality of planetary reduction mechanisms exist, the reduction output shaft of the last planetary reduction mechanism is assembled with the driving gear of the next planetary reduction mechanism, and the reduction output shaft of the last planetary reduction mechanism penetrates out of the reduction shell and then is assembled and fixed with the second speed regulation belt wheel.
Preferably, the bottom of the speed reducing intermediate shaft passes through a side shifting bottom plate and then is assembled and fixed with the third fine grinding belt wheel, and the side shifting bottom plate can move along the axial direction of the speed reducing intermediate shaft and can rotate circumferentially relative to the speed reducing intermediate shaft; the fine grinding belt respectively bypasses a third fine grinding belt wheel, a second fine grinding belt wheel and a first fine grinding belt wheel to form a belt transmission mechanism, the second fine grinding belt wheel can be circumferentially and rotatably sleeved on a fine grinding tensioning shaft, the fine grinding tensioning shaft can be circumferentially and rotatably arranged on a fine grinding slide block, the fine grinding slide block is clamped and slidably arranged in a fine grinding chute of a fine grinding guide shell, and the fine grinding guide shell is arranged on a fine grinding bottom plate through a guide fixing plate; the fine grinding slide block is assembled with one end of the fine grinding tensioning slide shaft, the other end of the fine grinding tensioning slide shaft penetrates through the fine grinding tensioning partition plate and the fine grinding tensioning spring and then is assembled with the fine grinding tensioning nut, two ends of the fine grinding tensioning spring are respectively tightly pressed with the fine grinding tensioning nut and the fine grinding tensioning partition plate, so that elastic force far away from the fine grinding tensioning partition plate is applied to the fine grinding tensioning slide shaft, and the fine grinding tensioning partition plate is installed on the fine grinding bottom plate.
Preferably, the power shaft frame plate is arranged on the power shaft frame, and the power shaft frame is arranged on the refining bottom plate; the fine grinding motor is arranged on the fine grinding bottom plate; an adjusting bracket is further mounted on the fine grinding bottom plate, a push rod motor is mounted on the inner side of the adjusting bracket, and a push rod telescopic shaft of the push rod motor is assembled with the side shifting lifting plate;
an adjusting support vertical plate is arranged on the adjusting support, the top of the adjusting support vertical plate is arranged on an adjusting support shaft plate, the adjusting support shaft plate is assembled with one end of an adjusting support guide shaft, the other end of the adjusting support guide shaft penetrates through a side shifting lifting plate and then is assembled with the fine grinding bottom plate, and the side shifting lifting plate can axially slide along the adjusting support guide shaft;
the side shifting frame comprises a side shifting lifting plate, a side shifting bottom plate, a first side shifting vertical plate and a second side shifting vertical plate, the upper end and the lower end of the second side shifting vertical plate are respectively assembled with the speed reducing shell and the side shifting bottom plate, the first side shifting vertical plate is arranged on the side shifting lifting plate, and the side shifting bottom plate is attached to the side shifting lifting plate and can be assembled with the side shifting lifting plate in a sliding mode; the second side moving vertical plate is provided with a side moving guide shaft, one end of the side moving guide shaft penetrates through the first side moving vertical plate and then is assembled with a side moving guide nut, a side moving spring is sleeved on a part, located between the first side moving vertical plate and the second side moving vertical plate, of the side moving guide shaft, and the side moving spring is used for applying elastic force, blocking the second side moving vertical plate to move towards the first side moving vertical plate, to the second side moving vertical plate.
The invention also discloses a zero-emission kitchen waste production line pretreatment system, which is applied to the refiner.
The invention has the beneficial effects that:
the triangular screen type domestic garbage screening device is simple in structure, and can effectively screen out large-size domestic garbage such as graceful garbage, water bottles, porcelain products and the like through the triangular screen coarse screening, so that the load of subsequent crushing can be greatly reduced, and the phenomenon that the crusher is blocked to cause faults is avoided. In addition, the crusher can ensure that soft kitchen waste is crushed, but large-particle solid impurities cannot be crushed, so that the kitchen waste is prevented from being polluted and the crusher is prevented from being damaged after the large-particle solid impurities are crushed. And screening once more through the rolling screen after crushing, can separate little volume debris, plastic bag etc. that the triangular screen did not screen out to obtain pure kitchen garbage relatively, can avoid damaging the blade disc of follow-up refiner on the one hand, on the other hand can avoid polluting kitchen garbage, thereby improve kitchen garbage subsequent processing's efficiency, reduce cost.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural diagram of the present invention.
Fig. 3 is a schematic structural diagram of the present invention.
Fig. 4 is a sectional view at a center plane of the axis of the screw shaft.
Fig. 5 is a schematic diagram of a structure at a triangular sieve.
Fig. 6-10, 31 are schematic structural views at the crusher. Wherein fig. 9 is a sectional view at a center plane of the crushing slide shaft axis. Fig. 31 is a schematic structural view of the first gear and the second gear.
Fig. 11-16 are schematic views of the structure of the rolling screen. Wherein FIG. 16 is a cross-sectional view at the center plane in the axial direction of the roll.
Fig. 17 is a schematic diagram of the structure at the skeleton.
Fig. 18-20 are schematic views of the structure at the crusher. Wherein figure 20 is a schematic view of a configuration employing two cutterheads.
Figures 21-30 are schematic views of another construction of a refiner. Wherein fig. 24 is a sectional view at the center plane of the axis of the refining power shaft; FIG. 25 is a schematic view of the structure of the upper and lower hole plates.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Example one
Referring to fig. 1 to fig. 31, the zero-emission kitchen waste production line pretreatment system of the embodiment includes:
the spiral conveying mechanism 300 is used for conveying the kitchen waste to be mixed;
the triangular screen 400 is used for screening out garbage with larger volume;
the crusher A is used for crushing the kitchen waste, and large-particle solid impurities cannot be crushed while the kitchen waste is crushed;
the rolling screen B is used for screening large-particle garbage which is not crushed by the crusher;
and the refiner 200 is used for finely grinding the screened kitchen waste into small particles. In this embodiment, the grain diameter of the fine-ground grains does not exceed 7 mm.
The spiral conveying mechanism 300 conveys the mixed kitchen waste to the triangular sieve 400, and the kitchen waste with small volume falls off from a gap between the two triangular rollers 420 and finally enters the crusher A because the volume of the kitchen waste is small. The screened garbage with larger volume is directly sent into the first storage box 530 for storage; the crusher A crushes the kitchen waste, and hard magnetic products, iron products and the like cannot be crushed. The crushed kitchen waste enters a rolling screen B for secondary screening, and small-particle kitchen waste falls to a refiner 200 from the side wall of a screen cylinder of the rolling screen; the garbage with a larger volume is discharged from the output pipe B630 to the second storage box B210 for storage. The refiner 200 finely grinds the kitchen waste to a grain size of not more than 7 mm, and then outputs the kitchen waste to complete the processes of screening and pre-processing the kitchen waste. The design can firstly ensure that the kitchen waste can be accurately screened out, and secondly can prevent the pollution of the kitchen waste caused by crushing some magnetic products, iron products, glass products and the like and seriously influence the subsequent treatment.
Referring to fig. 1 to 5, the spiral conveying mechanism 300 includes a feed hopper 310 and a spiral conveying shell 320, a spiral blade 330 is installed inside the spiral conveying shell 320, two ends of the spiral blade 330 are respectively assembled with a spiral output shaft 511 and one end of a spiral retaining shaft 340, the other end of the spiral retaining shaft 340 is circumferentially and rotatably assembled with the side wall of the spiral conveying shell 320, and the other end of the spiral output shaft 511 penetrates through the spiral conveying shell 320 and then is installed in a spiral motor 510. The screw motor 510 is activated to drive the screw blade 330 to rotate circumferentially, so that the screw blade 330 conveys the refuse entering from the hopper 310. The spiral conveying shell 320 is far away from one end of the feed hopper 310 and is provided with a discharge hopper 350, one end of the discharge hopper 350 is communicated with the spiral conveying shell 320, and the other end of the discharge hopper is positioned above the triangular sieve 400. In use, the helical blades 330 convey the waste in the feed hopper 310 to the discharge hopper 350, and the waste falls from the discharge hopper 350 onto the triangular roller 420 of the triangular sieve 400 and is then screened by the triangular sieve 400.
Triangular sieve 400 includes triangular sieve case 410, and triangular sieve case 410 is inside cavity and the bottom is installed the triangle and is assembled fill 460, triangular sieve case 410 internally mounted has many triangle rollers 420, and every triangle roller 420 suit is on triangle pivot 451 respectively, triangle pivot 451 both ends are worn out triangular sieve case 410 with triangle pivot 451 one end respectively and are fixed with pivot sprocket 431 assembly after the assembly of triangle pivot 451, pivot sprocket 431 meshes with chain 440 and constitutes chain drive. The chain 440 is sleeved on at least two transmission chain wheels 441, the two transmission chain wheels 441 are respectively sleeved on chain wheel shafts 452, the chain wheel shafts 452 are circumferentially and rotatably installed on the triangular screen box 410, one of the chain wheel shafts 452 is fixedly connected with a chain wheel output shaft 521 of a chain wheel motor 520 through a coupler, or the chain wheel output shaft 521 is integrated with the chain wheel shaft 452, the chain wheel motor 520 is installed on a chain wheel motor frame 411, and the chain wheel motor frame 411 is installed on the triangular screen box 410. The chain wheel motor 520 can drive the chain to run after being started, and the chain 440 drives the rotating shaft chain wheel 431 to rotate circumferentially, so that the triangular roller 420 is driven to rotate synchronously.
The triangle gathers fill 460 inside for the triangle that the cross section from top to bottom diminishes and gathers interior fill 461, the triangle gathers interior fill 461 bottommost and is the triangle and arranges material pipe 462, broken inner chamber A111 top is packed into to the rubbish that sieves the screen with the triangle is introduced breaker A breakage. In the embodiment, the triangular screen can also crush the garbage bag so as to avoid the triangular roller or the crusher from being blocked; meanwhile, large objects such as dinner plates, bowls and the like can be screened out.
A discharging inclined plate 470 is arranged at one end, far away from the discharging hopper 350, of the triangular sieve box 410, one end of the discharging inclined plate 470 is arranged in the first storage cavity 531 of the first storage box 530, and the discharging inclined plate 470 is arranged from one end, installed in the triangular sieve box 410, to one end of the first storage cavity 531 in a downward inclined mode. The design is mainly that screened garbage can be input into the first storage cavity 531 through the discharging inclined plate 470 for storage. The first storage box 530 is assembled and fixed to the rack base 110 through the third rack plate 123, thereby supporting the first storage box 530.
In this embodiment, the triangular roller 420 is inclined upward or downward from the end near the hopper 350 to the end near the first storage box 530, and the inclination angle α is 3-5 °. The design is mainly used for increasing the turning of the garbage, thereby increasing the screening effect. During the use, triangle roller 420 will carry rubbish when rotating, and the rubbish of small granule can drop to triangle from the gap between two triangle rollers and assemble in fighting 460, and the rubbish of bigger than normal volume can be carried along triangle roller 420 and finally is introduced into first storage chamber 531 through arranging material swash plate 470 and deposit. The screened garbage is output from the triangular discharge pipe 462 to the crushing cavity A111 for subsequent treatment.
Referring to fig. 1-4 and 6-10, the crusher a comprises a crushing shell a110, a first crushing roller a251 and a second crushing roller a252, wherein the crushing shell a110 has a hollow crushing cavity a111 therein, the first crushing roller a251 and the second crushing roller a252 are loaded into the crushing cavity a111, and one sides of the first crushing roller a251 and the second crushing roller a252 are attached to each other; the first crushing roller A251 and the second crushing roller A252 are respectively sleeved on a first crushing shaft A241 and a second crushing shaft A242, two ends of the second crushing shaft A242 are respectively assembled with the crushing shell A110 in a circumferential rotating mode, two ends of the first crushing shaft A241 are respectively assembled with the crushing movable plate A232 in a circumferential rotating mode after penetrating out of the abdicating chute A114, the crushing movable plate A232 is assembled with one end of a crushing sliding plate A231, the other end of the crushing sliding plate A231 penetrates through the abdicating chute A114 and then is assembled and fixed with a crushing partition plate A230, the crushing partition plate A230 is clamped, slidably and hermetically assembled with a crushing cavity A111, an end face, far away from the first crushing roller A251, of the crushing partition plate A230 is assembled and fixed with one end of a crushing sliding shaft A210, a crushing spring A220 is sleeved on the other end of the crushing sliding shaft A210 and penetrates out of the crushing shell A110 and then is assembled with a crushing nut A211, the crushing nut A211 cannot penetrate through the crushing shell A110, two ends of the crushing spring A220 are respectively assembled with the crushing partition plate A230, two ends of the crushing partition plate A230 and the crushing shell A230, The inner wall of the crushing cavity A111 is pressed, so that elastic force for pushing the second crushing roller A252 is applied to the crushing partition plate A230, and the design can ensure that enough pressure exists between the first crushing roller A251 and the second crushing roller A252 to crush the kitchen waste on one hand; on the other hand gets into first crushing roller A251 at the stereoplasm rubbish that the volume is bigger than normal, back between second crushing roller A252, rubbish can extrude broken spring A220 through first crushing roller A251, make first crushing roller A251, interval grow between the second crushing roller A252 so that this rubbish passes through rather than pulverize it, just also can avoid non-kitchen garbage to be pulverized and cause kitchen garbage's pollution, influence subsequent processing, can also avoid the breaker to lead to the card dead because of getting into large granule stereoplasm rubbish simultaneously, increase the stability of breaker.
Broken shell A110 installs bottom broken aggregate funnel A140, and inside broken aggregate funnel A140 is the broken aggregate chamber that the cross section gradually diminishes from top to bottom, the inner wall in broken aggregate chamber is broken aggregate wall A141, and the bottom in broken aggregate chamber A142 installs broken row material pipe A150, broken row material pipe A150 and delivery connector A160 one end assembly, the delivery connector A160 other end and delivery pipe A430 one end assembly, intercommunication, inside the delivery pipe A430 other end inserts a sieve section of thick bamboo to further filter in introducing the sieve section of thick bamboo with the rubbish after the breakage. The conveying auger can be arranged in the conveying pipe A430, so that the conveying effect is ensured, and blockage is prevented.
One end of the first crushing shaft A241 penetrates through the crushing shell A110 and then is assembled and fixed with the second crushing belt wheel A442, the crushing belt wheel A440 respectively bypasses the second crushing belt wheel A442, the first crushing belt wheel A441 and the third crushing belt wheel A443 to form a belt transmission mechanism, the first crushing belt wheel A441 is sleeved on the crushing intermediate shaft A244, and the crushing intermediate shaft A244 and the crushing shell A110 can be assembled in a circumferential rotating mode; the third crushing belt wheel A443 is sleeved on a crushing middle rotating shaft A243, the crushing middle rotating shaft A243 is circumferentially and rotatably mounted on a crushing sliding frame A280, a crushing sliding frame shaft plate A281 is arranged on the crushing sliding frame A280, the crushing sliding frame shaft plate A281 is assembled with one end of a crushing tensioning shaft A260, the other end of the crushing tensioning shaft A260 is sleeved with a tensioning spring A270 and then penetrates through a tensioning shaft plate A112, and the tensioning shaft plate A112 is mounted on a crushing shell A110; the two ends of the crushing tensioning shaft A260 penetrating through the tensioning shaft plate A112 and the crushing carriage shaft plate A281 are respectively assembled with a tensioning nut A261, the tensioning nut A261 cannot penetrate through the tensioning shaft plate A112 and the crushing carriage shaft plate A281, and the two ends of the tensioning spring A270 are respectively pressed with the tensioning shaft plate A112 and the crushing carriage shaft plate A281, so that the crushing belt is kept in a tensioning state. The parts of the crushing intermediate shaft a244 and the second crushing shaft a242 penetrating through the crushing shell a110 are also respectively sleeved and fixed with a first gear a461 and a second gear a462 which are in meshed transmission, when in use, because the rotation directions of the crushing intermediate shaft a244 and the first crushing shaft a241 are the same, after transmission through the first gear a461 and the second gear a462, the rotation direction of the second crushing shaft a242 penetrating through the crushing shell a is opposite to that of the first crushing shaft a241, and the reverse rotation of the first crushing shaft a241 and the second crushing shaft a242 is not influenced by the movement of the first crushing shaft a241, so that the first crushing shaft a241 and the second crushing shaft a242 always keep reverse rotation, and effective conveying of garbage is ensured.
When the first crushing roller a251 moves away from the second crushing roller a252, the crushing belt a440 drives the third crushing pulley a443 upward against the elastic force of the tension spring a270, thereby keeping the crushing belt a440 tensioned and driven. The other end of the second crushing shaft A242 penetrates out of the crushing shell A110 and then is fixedly connected with an output shaft of the crushing motor A410 through a coupler, and the crushing motor A410 can drive the second crushing shaft A242 to rotate circumferentially after being started, so that the first crushing roller A251 and the second crushing roller A252 are driven to rotate circumferentially in the opposite direction to crush kitchen waste passing through the space between the first crushing roller A251 and the second crushing roller A252, and crushing is achieved. When the device is used, the distance between the first crushing roller A251 and the second crushing roller A252 is adjustable through the crushing springs, hard objects such as small soup spoons and bones cannot be crushed, but substances containing sugar and protein such as rice balls, cooked meat and potatoes can be crushed, so that the subsequent extraction rate is greatly improved. In this embodiment, the crusher crushes the kitchen waste into particles having a particle size of 10 mm or less.
Preferably, the crushing partition plate a230 is further assembled with one end of a crushing connecting plate a233, the other end of the crushing connecting plate a233 penetrates through the crushing shell a110 and then is assembled and fixed with a crushing trigger plate a234, the crushing trigger plate a234 corresponds to the dials of the first dial switch a421 and the second dial switch a422 respectively, the first dial switch a421 and the second dial switch a422 are installed on the switch plate a113, and the switch plate a113 is installed on the crushing shell a 110. Signals of the first shifting piece switch A421 and the second shifting piece switch A422 are respectively connected to the industrial personal computer, and the shifting pieces of the first shifting piece switch A421 or the second shifting piece switch A422 are triggered to transmit signals to the industrial personal computer. When the garbage crusher is used, if the crushing trigger plate A234 triggers the shifting piece of the first shifting piece switch A421, the industrial personal computer judges that the medium particle garbage passes through; if the crushing trigger plate A234 triggers the shifting piece of the second shifting piece switch A422, the industrial personal computer judges that large-particle garbage passes through. The screening effect of the triangular screen is judged in sequence, so that garbage particles screened out by the triangular screen can be adjusted in time when being larger, and subsequent smooth treatment is guaranteed.
Preferably, the kitchen waste is crushed by the crusher A, and the kitchen waste contains a large amount of sticky materials and oil, so that the kitchen waste after crushing is easily stuck on the crushing and collecting wall A141, and the blockage in the crushing and collecting cavity A142 is easily caused, and the following improvements are made by the inventor:
the scraping wheel A520 is attached to the broken aggregate wall A141, and foreign matters stuck to the broken aggregate wall A141 can be scraped off when the scraping wheel A520 rotates, so that the foreign matters on the broken aggregate wall A141 are prevented from being accumulated to block the broken aggregate cavity A142. The scraping pulp wheel A520 is installed at one end of the scraping pulp shaft A510, the other end of the scraping pulp shaft A510 penetrates through the crushing collecting hopper A140 and then is assembled and fixed with the driven bevel gear A340, the driven bevel gear A340 is in meshed transmission with the driving bevel gear A330, the outer portion of the driving bevel gear A330 is fixedly sleeved with the scraping pulp large gear A320, the scraping pulp large gear A320 is in meshed transmission with the scraping pulp small gear A310, the scraping pulp small gear A310 is fixedly sleeved on the scraping pulp output shaft A451, and one end of the scraping pulp output shaft A451 is installed in the scraping pulp motor A450. The scraping pulp motor A450 can drive the scraping pulp pinion A310 to rotate circularly after being started, and therefore the scraping pulp wheel A520 is driven to rotate circularly. The driving bevel gear A330 and the crushing bottom plate A120 are assembled in a circularly rotating and non-axially movable mode, and the crushing bottom plate A120 is assembled and fixed with the rack bottom plate 110 through the second rack plate 122.
Crushing bottom plate a120 is fixedly assembled with crushing collecting hopper a140 through crushing extension plate a130, thereby realizing the support of crushing shell a110 and crushing collecting hopper a 140.
Referring to fig. 1-4 and 11-17, the rolling screen B includes a screen drum, the screen drum includes a framework B630 and a screen drum shaft B450, an inner cross section of the framework B630 is polygonal, a cross section of the framework B630 in this embodiment is 8-12 polygons, and this design enables garbage inside the screen drum to continuously drop from an inner wall of the framework B630 to obtain an overturning effect when the screen drum rolls, so as to increase a screening effect. The screen cylinder shaft B450 is provided with a plurality of screen cylinders and is distributed along the end face of the framework B630, so that the cross section of the whole screen cylinder is close to the polygon on the inner side of the framework B630.
Two ends of the screen cylinder shaft B450 are respectively assembled with an end ring B520, a roller screen big gear B512 is sleeved outside the end ring B520, the roller screen big gear B512 is in meshing transmission with a roller screen small gear B511, the roller screen small gear B511 is sleeved on a roller screen power shaft B440, the roller screen power shaft B440 is respectively assembled with two roller screen vertical plates B530 in a circumferential rotating mode, one end of the roller screen power shaft B440 is fixedly assembled with a second roller screen belt wheel B242, and the two roller screen vertical plates B530 are respectively assembled with the end ring B520 in a circumferential rotating mode and in an axial non-movable mode; the framework B620 is provided with a plurality of frames and is axially arranged along the screen drum shaft B450, so that a cage type screen drum is formed, and a plurality of screen holes B01 are formed between the framework B620 and the screen drum shaft B450.
Preferably, a plurality of rollers B610 are further circumferentially and rotatably sleeved on the screen shaft B450. When the screening device is used, the roller B610 can rotate circumferentially relative to the screen drum shaft B450, so that plastic bags, grease layers, rice balls and the like in garbage cannot be effectively stuck on the roller B610, and the screening holes B01 are prevented from being blocked to influence the screening effect.
The second roller screen belt wheel B242 is connected with the first roller screen belt wheel B241 through a roller screen belt B240 to form a belt transmission mechanism, the first roller screen belt wheel B241 is sleeved on a roller screen motor shaft B251, one end of the roller screen motor shaft B251 is arranged in a roller screen motor B250, and the roller screen motor B250 is arranged on one roller screen vertical plate B530. After the roller screen motor B250 is started, the roller screen motor shaft B251 can be driven to rotate circumferentially, so that the whole screen drum is driven to rotate circumferentially to realize rolling screening.
Preferably, the bottoms of two rolling screen vertical plates B530 are respectively provided with a vertical plate shaft block B540, the two vertical plate shaft blocks B540 are respectively assembled with a first rolling screen shaft 430 and a second rolling screen shaft B460, two ends of the second rolling screen shaft B460 are respectively assembled with the rolling screen side plates B110 on two sides in a circumferential rotation manner, the top and the bottom of the two rolling screen side plates B110 are respectively assembled and fixed with a rolling screen top plate B120 and a rolling screen bottom plate B140, the rolling screen side plate B110 is provided with an angle adjusting arc groove B111 corresponding to the first rolling screen shaft 430, two ends of the first rolling screen shaft 430 respectively penetrate through the angle adjusting arc groove B111 and then are hinged with one end of an angle adjusting arm B320, the other end of the angle adjusting arm B320 is hinged with an angle adjusting block B310 through an angle adjusting rotating shaft B420, the angle adjusting block B310 is sleeved on an angle adjusting screw B410 and assembled with the angle adjusting screw through a screw thread, the bottom of the angle adjusting block B310 is provided with a slide block B311, the slide block B311 is clamped with a slide groove B132 and assembled with an angle adjusting bottom plate B130, the angle adjusting bottom plate B130 is installed on the roller screen side plate B110, angle adjusting shaft plates B131 are installed on two ends of the angle adjusting bottom plate B130 respectively, the two angle adjusting shaft plates B131 are assembled with angle adjusting screws B410 in a circumferential rotating mode and cannot move axially, the angle adjusting screws B410 are provided with two angles and correspond to one roller screen side plate B110 respectively, one end of each angle adjusting screw B410 is fixedly sleeved with an angle adjusting belt wheel B221, an angle adjusting belt B220 respectively bypasses the two angle adjusting belt wheels B221 and an angle adjusting auxiliary belt wheel B222 to form a belt transmission mechanism, the angle adjusting auxiliary belt wheel B222 is fixedly sleeved on an angle adjusting motor shaft B231, and one end of the angle adjusting motor shaft B231 penetrates through a second roller screen vertical plate B142 to be installed in an angle adjusting motor B230. After the angle adjusting motor B230 is started, the angle adjusting motor B230 can drive the two angle adjusting screws B410 to rotate circumferentially, so that the angle adjusting block B310 is driven to move axially along the angle adjusting screws B410, the angle adjusting block B310 drives the angle adjusting arm B320 to drive the first roller screen shaft 430 to move along the angle adjusting arc groove B111, and therefore the whole roller screen rotates by taking the second roller screen shaft B460 as a center, and the included angle between the roller screen and the roller screen base plate B140 is adjusted. In this embodiment, the angle between the roller screen and the roller screen bottom plate B140 is 3-7 °, preferably 5 °, and the roller screen is inclined upward from one end of the second roller screen shaft B460 to one end of the first roller screen shaft B430.
The end ring that the roller screen is close to second roller screen axle B460 one end is fixed with roller screen row material pipe B630 one end assembly and this end of roller screen row material pipe B630 communicates with the roller screen is inside, the roller screen row material pipe B630 other end is located inside or the top of second storage chamber B211 to can be with the rubbish after the screening through the roller screen row material pipe B630 input second storage chamber B211 interior storage. The second storage chamber B211 is provided in the second storage tank B210, and the second storage tank B210 is installed on the sieve tray B140.
The two ends of the two rolling screen side plates B110 are fixedly connected through a first rolling screen vertical plate B141, the first rolling screen vertical plate B141 and the second rolling screen vertical plate B142 are both installed on a rolling screen bottom plate B140, and the rolling screen bottom plate B140 is installed on the rack bottom plate 110 through a first rack plate 121. Between two first roller screen risers B141, two roller screen curb plates B110, screen section of thick bamboo below install roller screen collecting hopper B150, roller screen collecting hopper B150 is inside to be the roller screen chamber B151 that gathers materials that the cross section from top to bottom gradually diminishes, roller screen chamber B151 bottom and roller screen output tube B160 intercommunication that gathers materials, roller screen output tube B160 bottom are packed into in the correct grinding inner chamber 211 to directly send into the kitchen garbage after the screen section of thick bamboo screening into in the refiner 200 correct grinding.
Preferably, a pipe mounting plate B170 is further installed between the two roller screen side plates B110, and the pipe mounting plate B170 is fixedly assembled with the conveying pipe A430, so that one end of the conveying pipe A430 penetrates through an end ring 520 close to the first roller screen shaft B430 and enters the interior of the roller screen to convey crushed garbage into the roller screen for screening.
Referring to fig. 1-4 and 18-20, the refiner 200 comprises a refining shell 210, a cutter head 230 and a perforated screen 220, wherein the refining shell 210 is internally provided with a hollow refining chamber 211, the perforated screen 220 is arranged in the refining chamber 211, and the bottom surface and the side wall of the perforated screen are provided with a plurality of through material passing holes 221; the hole sieve 220 is internally provided with a cutter head 230, the cutter head 230 is sleeved and fixed on a fine grinding power shaft 240, the bottom of the fine grinding power shaft 240 penetrates out of the fine grinding shell 210 and then is loaded into a fine grinding motor 540, and the fine grinding motor 540 can drive the cutter head 230 to rotate circumferentially after being started so as to finely grind the kitchen waste. The aperture of the material passing hole 221 is not greater than 7 mm, so that the refined kitchen waste can only pass through the material passing hole 221 when the particle size of the kitchen waste is smaller than 7 mm. The design can finely grind the kitchen waste such as rice, corn and the like, thereby improving the extraction rate of alcohol and protein. The fine grinding cavity 211 is located below the hole sieve 220 and communicated with one end of a discharge pipe 250, and the other end of the discharge pipe 250 is introduced into a storage device or a subsequent processing device for further processing the kitchen waste. In this embodiment, there may be two cutterheads, which are mounted axially along the refining power shaft 240. The design can greatly improve the fine grinding effect and efficiency, and is similar to the existing powder grinding machine.
Example two
Although the crusher can crush rice balls, steamed bread, meat and the like to below 10 mm, corn grains and bean grains still keep intact, so that the corn grains and the bean grains cannot be quickly and completely converted into industrial alcohol. Under the existing process conditions, corn kernels, bean kernels and the like need to be further refined to about 5 mm. However, when the refiner of fig. 18-20 is used, hot water is continuously introduced to prevent oil in the kitchen waste from being solidified to cause seizure, so that corn grains, bean grains and the like with low density float on the water surface, which causes the cutter head to be incapable of cutting, and the cutter head is easy to seize or directly overflow from the refining cavity 211 along with the increase of the particles of the corn grains, the bean grains and the like, which causes additional pollution.
The refiner is improved by the inventor as follows:
see fig. 21-30, which are alternative designs of refiners. The refiner comprises a refining shell 210, a hole sieve 220 and a cutter head 230, wherein a hollow refining cavity 211 is arranged in the refining shell 210, the cutter head 230, the hole sieve 220 and a rotary sieve 260 are sequentially arranged in the refining cavity 211 from top to bottom, the cutter head 230 is sleeved and fixed at one end of a refining power shaft 240, the hole sieve 220 is fixed in the refining cavity 211, the rotary sieve 260 is sleeved and fixed at one end of a follower cylinder 270, the other end of the refining power shaft 240 sequentially penetrates through the hole sieve 220, the rotary sieve 260, the follower cylinder 270, a first refining pulley C441 and a power shaft frame plate C151 and then is connected and fixed with an output shaft of a refining motor 540 through a coupler, the power shaft frame plate C151, the follower cylinder 270, the rotary sieve 260 and the hole sieve 220 are respectively assembled with the refining power shaft 240 in a circumferential rotation and non-axial movement mode, and the first refining pulley C441 is sleeved and fixed on the refining power shaft 240; the rotating screen 260 is circumferentially and rotatably arranged in the fine grinding cavity 211; the structures of the rotary screen 260 and the hole screen 220 are the same, and the rotary screen 260 and the hole screen 220 are provided with a first screen hole 221 and a second screen hole 261 which are distributed at intervals along the circumferential direction; the first and second screen holes 221 and 261 penetrate the rotary screen 260 and the screen 220, respectively. When the rotating screen 260 rotates circumferentially during use, when the first screen hole 221 and the second screen hole 261 are aligned, the liquid above the screen 220 is discharged to the lower side of the rotating screen 260 from the inside of the first screen hole 221 and the second screen hole 261. When the first sieve hole 221 and the second sieve hole 261 are staggered, the first sieve hole 221 and the second sieve hole 261 are not communicated, so that the bottom in the fine grinding cavity 211 above the rotary sieve 260 is sealed, and at the moment, liquid cannot enter the lower part of the rotary sieve 260; while the refining chamber 211 above the rotating screen 260 is briefly sealed, the corn, beans, etc. float up so that the cutterhead 220 can cut up to break up the corn, beans, etc.
The other end of the follow-up cylinder 270 penetrates through the fine grinding top plate C120 and then is assembled and fixed with the speed regulation helical gear C410, the follow-up cylinder 270 and the fine grinding top plate C120 can rotate circumferentially and cannot move axially and are assembled in a sealing mode, the fine grinding shell 210 is installed on the fine grinding base C210, a discharge groove C211 communicated with the fine grinding cavity 211 is formed in the fine grinding base C210, one end, far away from the fine grinding cavity 211, of the discharge groove C211 is communicated with one end, far away from the fine grinding cavity 211, of the discharge pipe 250, and the fine grinding base C210 is installed on the fine grinding top plate C120; the fine grinding shell 210 is located the part above the cutter head 220 and is installed with the filter ring C330, is provided with countless through filter holes on the filter ring C330, and the aperture of the filter holes is not more than 5 mm, the filter ring C330 is located the outside of the fine grinding cavity 211 and is installed with the overflow shell C320, the inside cavity of the overflow shell C320 and the inside of the overflow shell C310 one end are communicated, and the other end of the overflow tube C310 is communicated with the discharge groove C211. When the corn and bean chopping ring is used, the chopped corn, bean and the like float upwards to the position of the filtering ring C330, and at the moment, the particles can pass through the filtering hole and enter the overflow shell C320 as long as the particles are smaller than 5 mm, then enter the overflow pipe C310 from the overflow shell C320, and finally enter the discharging groove C211 from the overflow pipe C310 to be discharged, so that the cutting and particle size control of the particles such as the corn, the bean and the like is ensured.
The part of the fine grinding cavity 211 located between the cutter head 220 and the hole sieve 220 is communicated with one end of a water replenishing pipe C340, the other end of the water replenishing pipe C340 is connected to the bottom of a water replenishing cavity C231, the water replenishing cavity C231 is arranged in a water replenishing shell C230, the water replenishing shell C230 is installed on a water tank C220, a water storing cavity C221 is arranged inside the water tank C220, the bottom of the water storing cavity C221 is communicated with the water replenishing cavity C231, a valve seat C240, a valve core C250, a retaining seat C260 and a floating ball C270 are sequentially installed in the water replenishing cavity C231 from the position communicated with the water storing cavity C221 downwards, the floating ball C270 is installed at the bottom of a valve rod C530, the top of the valve rod C530 sequentially penetrates through the retaining cavity C262 and the retaining seat C260 and then is assembled with the valve core C250, the retaining seat C260 and the valve seat C240 are respectively installed in the water replenishing cavity C231, a conical hole C241 is arranged inside the valve seat C240, and the conical hole C241 is attached and sealed with a conical surface C251 arranged on the outer wall of the valve core C250, so that the conical hole C241 is blocked. A stress ring C531 is sleeved and fixed on the part of the valve rod C530 positioned in the holding cavity C262, the bottom of the holding cavity C262 is sealed by a plug screw ring C261, a valve core spring C630 is sleeved on the part of the valve rod C530 positioned between the stress ring C531 and the plug screw ring C261, and the valve core spring C630 is used for applying upward pushing elastic force to the stress ring C531. The float ball C270 may float on the water surface. In use, if the water level in the fine grinding chamber 211 is sufficient, the water in the water replenishing chamber exerts an upward buoyancy on the float ball C270, and the elastic force of the valve core spring C630 makes the valve core C250 tightly push against the valve seat C240 to cut off the tapered hole, and at this time, the water in the water storing chamber C221 cannot pass through the valve seat. When the water level in the refining chamber 211 is insufficient, the floating ball does not have enough elasticity to apply upward thrust to the valve core, so that the water pressure driving valve core C250 of the water replenishing chamber C231 above the valve seat moves downwards to overcome the elasticity of the valve core spring so as to open the conical hole, and at the moment, water enters the water replenishing level in the refining chamber after passing through the valve seat from the conical hole. In the embodiment, a valve core spring can be eliminated according to actual needs, and even the opening and closing of the valve core is completely controlled by the floating ball.
The speed regulation bevel gear C410 is in meshed transmission with the speed regulation pinion C420, and the speed regulation pinion C420 can move along the outer wall of the speed regulation bevel gear C410 so as to be meshed with positions with different diameters of the speed regulation bevel gear C410 to realize the adjustment of the transmission ratio of the speed regulation bevel gear C410 to the speed regulation pinion C420. This is designed primarily to adjust the rotation speed of the follower cylinder 270 and thus the rotation speed of the rotary screen 260 relative to the hole screen 220, that is, the frequency of the communication of the first and second screen holes 221 and 261, thereby adjusting the refining time and discharge time of the floating material in the refining chamber. When first sieve mesh 221, second sieve mesh 261 communicate, liquid passes first sieve mesh 221, second sieve mesh 261 in the twinkling of an eye and forms the impact rivers, can effectively avoid the delay of solid debris, prevents to block up. The grain diameter of the finely ground solid particles can be adjusted by adjusting the connection frequency of the first sieve hole 221 and the second sieve hole 261, and the grain diameter after fine grinding is preferably between 3 mm and 5 mm in the embodiment, so that the subsequent fermentation can be ensured, and the excessive fine bonding on the inner wall can be avoided.
The speed regulation pinion C420 is sleeved and fixed on one end of a speed regulation short shaft C540, the other end of the speed regulation short shaft C540 penetrates through a first speed regulation belt wheel C431 and then is assembled with a speed regulation support block C911 in a circumferential rotating mode, and the speed regulation support block C911 is fixed on a speed reduction shell C910 of a speed reducer C900; the first speed regulation belt wheel C431 is connected with the second speed regulation belt wheel C432 through a speed regulation belt C430 to form a belt transmission mechanism, the second speed regulation belt wheel C432 is sleeved and fixed on a speed reduction output shaft C551, one end of the speed reduction output shaft C551 is installed in a speed reducer C900, the speed reducer C900 inputs high-rotation-speed power through a speed reduction input shaft C552, and then the high-rotation speed is converted into low-rotation speed and then output from the speed reduction output shaft C551. Specifically, the speed reducer C900 includes a speed reduction outer shell C910 and a speed reduction inner shell C920, at least one group of planetary reduction mechanism is arranged in the speed reduction inner shell C920, the planetary reduction mechanism comprises a reduction gear ring C930, a reduction turntable C960, a reduction wheel shaft C950, a planetary gear C942 and a driving gear C942, the speed reduction gear ring C930 is fixed in the speed reduction inner shell C920, the speed reduction wheel shaft C950 is arranged on the speed reduction turntable C960, the reduction wheel shaft C950 is sleeved with a planetary gear C942, the planetary gear C942 can be respectively engaged with the latch and the driving gear C942 on the inner side of the reduction gear ring C930 for transmission, the driving gear C942 is sleeved on the reduction input shaft C552, when there are a plurality of planetary reduction mechanisms, the reduction output shaft C551 of the previous planetary reduction mechanism is assembled with the driving gear C942 of the next planetary reduction mechanism, and the reduction output shaft C551 of the last planetary reduction mechanism penetrates through the reduction housing C910 and then is assembled and fixed with the second speed pulley C432.
The bottom of the speed reduction input shaft C552 penetrates through the speed reduction shell C910 and the driven long gear C452, and then is assembled with the side shift bottom plate C163 of the side shift frame C160 in a way of circumferential rotation and axial non-movement, the speed reduction input shaft C552 is assembled and fixed with the driven long gear C452, the driven long gear C452 is in meshing transmission with the driving short gear C451, and the driving short gear C451 can move axially along the driven long gear C452 and always keeps a meshing state. The driving short gear C451 is sleeved and fixed on a speed reducing intermediate shaft C590, the speed reducing intermediate shaft C590 and two intermediate shaft plates C141 can rotate circumferentially and can not move axially, the two intermediate shaft plates C141 are respectively arranged on an intermediate shaft frame C140, the intermediate shaft frame C140 can be sleeved on an intermediate sliding shaft C570 in an axially sliding manner, and one end of the intermediate sliding shaft C570 is arranged on a sliding shaft plate C182; the bottom of the middle shaft bracket C140 is jointed and slidably assembled with a support frame plate C181, the support frame plate C181 is arranged on a support bracket C180, the sliding shaft plate C182 and the support bracket C180 are both arranged on the fine grinding bottom plate C110, and the fine grinding bottom plate C110 is fixedly assembled with the fine grinding top plate C120 through a fine grinding side plate C111.
The bottom of the speed reducing intermediate shaft C590 is fixedly assembled with the third fine grinding pulley C443 after passing through a side shift bottom plate C163, and the side shift bottom plate C163 can move along the axial direction of the speed reducing intermediate shaft C590 and can rotate circumferentially; the refining belt C440 is wound around a third refining pulley C443, a second refining pulley C442 and a first refining pulley C441 respectively to constitute a belt transmission mechanism, the second refining pulley C442 is circumferentially rotatably fitted over a refining tension shaft C580, the refining tension shaft C580 is circumferentially rotatably mounted on a refining slide C131, the refining slide C131 is snap-fitted and slidably mounted in a refining chute C132 of a refining guide housing C130, and the refining guide housing C130 is mounted on the refining bottom plate C110 through a guide fixing plate C113; the fine grinding slide block C131 is assembled with one end of the fine grinding tension slide shaft C510, the other end of the fine grinding tension slide shaft C510 is assembled with the fine grinding tension nut C511 after passing through the fine grinding tension partition plate C112 and the fine grinding tension spring C610, both ends of the fine grinding tension spring C610 are respectively pressed against the fine grinding tension nut C511 and the fine grinding tension partition plate C112 to apply an elastic force to the fine grinding tension slide shaft C510 away from the fine grinding tension partition plate C112, and the fine grinding tension partition plate C112 is installed on the fine grinding bottom plate C110.
The power shaft bracket plate C151 is arranged on the power shaft bracket C150, and the power shaft bracket C150 is arranged on the fine grinding bottom plate C110; the refining motor 540 is installed on the refining bottom plate C110; the fine grinding bottom plate C110 is also provided with an adjusting bracket C170, a push rod motor 550 is arranged on the inner side of the adjusting bracket C170, a push rod telescopic shaft 551 of the push rod motor 550 is assembled with the side shifting lifting plate C162, and the side shifting lifting plate C162 can be driven to move up and down after the push rod motor 550 is started. An adjusting bracket vertical plate C171 is arranged on the adjusting bracket C170, the top of the adjusting bracket vertical plate C171 is mounted on an adjusting bracket shaft plate C1711, the adjusting bracket shaft plate C1711 is assembled with one end of an adjusting bracket guide shaft C560, the other end of the adjusting bracket guide shaft C560 penetrates through the side shifting lifting plate C162 and then is assembled with the fine grinding bottom plate C110, and the side shifting lifting plate C162 can axially slide along the adjusting bracket guide shaft C560.
The side shift frame C160 comprises a side shift lifting plate C162, a side shift bottom plate C163, a first side shift vertical plate C161 and a second side shift vertical plate C164, the upper end and the lower end of the second side shift vertical plate C164 are respectively assembled with the speed reduction shell C910 and the side shift bottom plate C163, the first side shift vertical plate C161 is installed on the side shift lifting plate C162, and the side shift bottom plate C163 is attached to the side shift lifting plate C162 and is assembled with the side shift lifting plate C162 in a sliding mode; the second side moving vertical plate C164 is provided with a side moving guide shaft C520, one end of the side moving guide shaft C520 penetrates through the first side moving vertical plate C161 and then is assembled with a side moving guide nut C521, a side moving spring C620 is sleeved on a part of the side moving guide shaft C520, which is located between the first side moving vertical plate C161 and the second side moving vertical plate C164, and the side moving spring C620 is used for applying elastic force to the second side moving vertical plate C164 to prevent the second side moving vertical plate C164 from moving towards the first side moving vertical plate C161.
When the transmission ratio between the speed regulation bevel gear C410 and the speed regulation pinion C420 needs to be adjusted, the push rod motor 550 is started, the side moving frame C160 and the speed regulation pinion C420 are started to move upwards, and the speed regulation pinion C420 and the speed regulation bevel gear C410 are radially pressed to enable the side moving frame to move against the elastic force of the side moving spring C620 or move under the elastic force of the side moving spring C620, so that the speed regulation bevel gear C410 is radially adjusted and kept meshed with the speed regulation pinion C420. In the process, the driving short gear C451 is not moved, and the driving long gear C452 moves upward along the axial direction thereof, so that the meshing transmission of the driving short gear C451 and the driving long gear C452 is ensured. The third fine grinding belt wheel C443 is driven to move laterally while the lateral moving frame moves, and at the moment, the second fine grinding belt wheel C442 ensures the tensioning and transmission of the fine grinding belt wheel C440 through the stretching and contraction of the fine grinding tensioning shaft C510. Therefore, the stepless speed regulation in the work can be realized after the speed regulation structure of the embodiment is adopted, and the asynchronous rotation of the cutter head and the rotary screen 260 can be realized only by one fine grinding motor 540. Generally, the rotating speed of the cutter head needs to be more than 2000 revolutions per second, and the rotating sieve 260 only needs to rotate at the speed of about 0.1 revolutions per second.
The invention is not described in detail, but is well known to those skilled in the art.
The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.

Claims (10)

1. A refiner is characterized by comprising a refining shell, a hole sieve and a cutter head, wherein a hollow refining cavity is arranged in the refining shell, the cutter head, the hole sieve and a rotating sieve are sequentially arranged in the refining cavity from top to bottom, the cutter head is sleeved and fixed on one end of a refining power shaft, the hole sieve is fixed in the refining cavity, the rotating sieve is sleeved and fixed on one end of a follower cylinder, the other end of the refining power shaft sequentially penetrates through the hole sieve, the rotating sieve, the follower cylinder, a first refining pulley and a power shaft frame plate and then is connected and fixed with an output shaft of a refining motor, the power shaft frame plate, the follower cylinder, the rotating sieve and the hole sieve are respectively assembled with the refining power shaft in a circumferential rotation and non-axial movement mode, and the first refining pulley is sleeved and fixed on the refining power shaft; the rotary screen can be circumferentially and rotatably arranged in the fine grinding cavity; the rotary sieve and the hole sieve have the same structure; the rotary screen is provided with first screen holes distributed at intervals along the circumferential direction of the rotary screen, and the screen holes are provided with second screen holes distributed at intervals along the circumferential direction of the rotary screen; the first sieve pore and the second sieve pore respectively penetrate through the rotary sieve and the pore sieve;
the other end of the follow-up cylinder penetrates through the fine grinding top plate and then is fixedly assembled with the speed-regulating bevel gear, the follow-up cylinder and the fine grinding top plate can rotate circumferentially and are not axially movable and are assembled in a sealing mode, the fine grinding shell is arranged on the fine grinding seat, a discharge groove communicated with the fine grinding cavity is formed in the fine grinding seat, one end, far away from the fine grinding cavity, of the discharge groove is communicated with one end of a discharge pipe, and the fine grinding seat is arranged on the fine grinding top plate; the part of the fine grinding shell above the cutter head is provided with a filter ring, the filter ring is provided with countless through filter holes, the filter ring is positioned on the outer side of the fine grinding cavity and provided with an overflow shell, the inner part of the overflow shell is hollow, the inner part of the overflow shell is communicated with one end of an overflow pipe, and the other end of the overflow pipe is communicated with a discharge groove.
2. The refiner of claim 1, wherein the part of the refining chamber between the cutter head and the hole sieve is communicated with one end of a water replenishing pipe, the other end of the water replenishing pipe is connected to the bottom of the water replenishing chamber, the water replenishing chamber is arranged in a water replenishing shell, the water replenishing shell is arranged on a water tank, a water storage chamber is arranged in the water tank, the bottom of the water storage chamber is communicated with the water replenishing chamber, a valve seat, a valve core, a retaining seat and a floating ball are sequentially arranged in the water replenishing chamber from the position communicated with the water storage chamber downwards, the floating ball is arranged at the bottom of a valve rod, the top of the valve rod sequentially passes through the retaining chamber and the retaining seat and then is assembled with the valve core, the retaining seat and the valve seat are respectively arranged in the water replenishing chamber, the inside of the valve seat is a conical hole, and the conical hole is in fit and sealed with a conical surface arranged on the outer wall of the valve core, so that the conical hole is blocked.
3. The refiner of claim 2, wherein the portion of the valve stem located in the holding cavity is sleeved with a force-bearing ring, the bottom of the holding cavity is sealed by a plug screw ring, and the portion of the valve stem located between the force-bearing ring and the plug screw ring is sleeved with a valve core spring, and the valve core spring is used for applying upward pushing elastic force to the force-bearing ring.
4. The refiner of claim 1, wherein the filter holes have a diameter of no more than 5 mm.
5. The refiner of claim 1 wherein the speed helical gear is in meshing drive with a speed pinion, the speed pinion being movable along an outer wall of the speed helical gear to mesh with the speed helical gear at different diameters to effect adjustment of the speed helical gear to speed pinion drive ratio.
6. The refiner of claim 5, wherein the speed regulation pinion is fixed on one end of a speed regulation short shaft in a sleeving manner, the other end of the speed regulation short shaft passes through the first speed regulation belt wheel and then is assembled with a speed regulation support block in a circular rotation manner, and the speed regulation support block is fixed on a speed reduction shell of the speed reducer; the first speed regulation belt wheel is connected with the second speed regulation belt wheel through a speed regulation belt to form a belt transmission mechanism, the second speed regulation belt wheel is sleeved and fixed on a speed reduction output shaft, one end of the speed reduction output shaft is arranged in a speed reducer, and the speed reducer inputs power through a speed reduction input shaft;
the bottom of the speed reduction input shaft penetrates through the speed reduction shell and the driven long gear and then is assembled with the side shifting bottom plate of the side shifting frame in a circumferential rotating and non-axial moving mode, the speed reduction input shaft is fixedly assembled with the driven long gear, the driven long gear is in meshing transmission with the driving short gear, the driving short gear can axially move along the driven long gear, and the driving short gear and the driven long gear are always kept in a meshing state;
the driving short gear is sleeved and fixed on a speed reducing intermediate shaft, the speed reducing intermediate shaft and two intermediate shaft plates can rotate circumferentially and can not move axially for assembly, the two intermediate shaft plates are respectively arranged on an intermediate shaft frame, the intermediate shaft frame can be sleeved on an intermediate sliding shaft in an axially sliding manner, and one end of the intermediate sliding shaft is arranged on the sliding shaft plate; middle shaft bracket bottom and support frame plate laminating, slidable assembly, the support frame plate sets up on the support holder, smooth shaft axial lamina, support holder are all installed on the accurate grinding bottom plate, the accurate grinding bottom plate is fixed with the assembly of accurate grinding roof through the accurate grinding curb plate.
7. The refiner of claim 6, wherein the reducer comprises a reduction outer casing and a reduction inner casing, at least one set of planetary reduction mechanism is arranged in the reduction inner casing, the planetary reduction mechanism comprises a reduction gear ring, a reduction turntable, a reduction wheel shaft, a planetary gear and a driving gear, the reduction gear ring is fixed in the reduction inner casing, the reduction wheel shaft is arranged on the reduction turntable, the planetary gear is sleeved on the reduction wheel shaft, the planetary gear can be respectively meshed with a latch and the driving gear on the inner side of the reduction gear ring for transmission, and the driving gear is sleeved on the reduction input shaft;
when a plurality of planetary reduction mechanisms exist, the reduction output shaft of the last planetary reduction mechanism is assembled with the driving gear of the next planetary reduction mechanism, and the reduction output shaft of the last planetary reduction mechanism penetrates out of the reduction shell and then is assembled and fixed with the second speed regulation belt wheel.
8. The refiner of claim 6, wherein the bottom of the reduction intermediate shaft is fixedly assembled with the third refining pulley after passing through a side shift bottom plate, the side shift bottom plate being movable in an axial direction thereof and rotatable circumferentially with respect to the reduction intermediate shaft; the fine grinding belt respectively bypasses a third fine grinding belt wheel, a second fine grinding belt wheel and a first fine grinding belt wheel to form a belt transmission mechanism, the second fine grinding belt wheel can be circumferentially and rotatably sleeved on a fine grinding tensioning shaft, the fine grinding tensioning shaft can be circumferentially and rotatably arranged on a fine grinding slide block, the fine grinding slide block is clamped and slidably arranged in a fine grinding chute of a fine grinding guide shell, and the fine grinding guide shell is arranged on a fine grinding bottom plate through a guide fixing plate; the fine grinding slide block is assembled with one end of the fine grinding tensioning slide shaft, the other end of the fine grinding tensioning slide shaft penetrates through the fine grinding tensioning partition plate and the fine grinding tensioning spring and then is assembled with the fine grinding tensioning nut, two ends of the fine grinding tensioning spring are respectively tightly pressed with the fine grinding tensioning nut and the fine grinding tensioning partition plate, so that elastic force far away from the fine grinding tensioning partition plate is applied to the fine grinding tensioning slide shaft, and the fine grinding tensioning partition plate is installed on the fine grinding bottom plate.
9. The refiner of claim 8, wherein the power shaft plate is mounted on a power shaft carrier mounted on the refining bottom plate; the fine grinding motor is arranged on the fine grinding bottom plate; an adjusting bracket is further mounted on the fine grinding bottom plate, a push rod motor is mounted on the inner side of the adjusting bracket, and a push rod telescopic shaft of the push rod motor is assembled with the side shifting lifting plate;
an adjusting support vertical plate is arranged on the adjusting support, the top of the adjusting support vertical plate is arranged on an adjusting support shaft plate, the adjusting support shaft plate is assembled with one end of an adjusting support guide shaft, the other end of the adjusting support guide shaft penetrates through a side shifting lifting plate and then is assembled with the fine grinding bottom plate, and the side shifting lifting plate can axially slide along the adjusting support guide shaft;
the side shifting frame comprises a side shifting lifting plate, a side shifting bottom plate, a first side shifting vertical plate and a second side shifting vertical plate, the upper end and the lower end of the second side shifting vertical plate are respectively assembled with the speed reducing shell and the side shifting bottom plate, the first side shifting vertical plate is arranged on the side shifting lifting plate, and the side shifting bottom plate is attached to the side shifting lifting plate and can be assembled with the side shifting lifting plate in a sliding mode; the second side moving vertical plate is provided with a side moving guide shaft, one end of the side moving guide shaft penetrates through the first side moving vertical plate and then is assembled with a side moving guide nut, a side moving spring is sleeved on a part, located between the first side moving vertical plate and the second side moving vertical plate, of the side moving guide shaft, and the side moving spring is used for applying elastic force, blocking the second side moving vertical plate to move towards the first side moving vertical plate, to the second side moving vertical plate.
10. A zero-emission kitchen waste production line pretreatment system, characterized in that the refiner of any one of claims 1-9 is applied.
CN202010926777.6A 2020-09-07 2020-09-07 Refiner and zero release kitchen garbage production line pretreatment system Active CN112139208B (en)

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