CN112138864B - High-precision intelligent magnetic separator based on self-adjustment of magnetic strength - Google Patents

High-precision intelligent magnetic separator based on self-adjustment of magnetic strength Download PDF

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CN112138864B
CN112138864B CN202010961175.4A CN202010961175A CN112138864B CN 112138864 B CN112138864 B CN 112138864B CN 202010961175 A CN202010961175 A CN 202010961175A CN 112138864 B CN112138864 B CN 112138864B
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magnetic
self
magnetic separator
magnetic strength
cutting fluid
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CN112138864A (en
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祁海红
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Dongguan Jianghe Magnetic Technology Co ltd
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Dongguan Jianghe Magnetic Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C1/00Magnetic separation
    • B03C1/02Magnetic separation acting directly on the substance being separated

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Abstract

The invention provides a high-precision intelligent magnetic separator based on magnetic strength self-regulation, which comprises a main body, wherein a fixing part is fixedly arranged in the main body, a spring mechanism is arranged in the fixing part, the upper end of the spring mechanism is fixedly connected with an induction part, the upper side of the induction part is fixedly connected with a traction rope, the shaft end of the traction rope is fixedly connected with a bearing plate, and the lower side of the bearing plate is provided with a supporting mechanism and a connecting hose. This intelligent magnet separator of high accuracy based on magnetic strength self-modulation, the cutting fluid that adds in through equipment is more, and the stroke that the loading board pushed down is big more, utilizes the inductor of the bigger power of response part contact to increased the electro-magnet magnetic strength on the mechanism of magnetism, and then improved the screening precision of cutting fluid and the screening efficiency of equipment, thereby made equipment reach the size according to the cutting fluid screening output and then adjusted magnetic strength's effect.

Description

High-precision intelligent magnetic separator based on self-adjustment of magnetic strength
Technical Field
The invention belongs to the technical field of magnetic separators, and particularly relates to a high-precision intelligent magnetic separator based on self-regulation of magnetic strength.
Background
The magnetic separator is one of the most widely used machines in the industry and has high universality, is suitable for separating substances with magnetic differences, is widely applied to the industries such as mining industry, wood industry, kiln industry, chemistry, food and the like, and is suitable for wet or dry magnetic separation of materials such as manganese ore, magnetite, pyrrhotite, roasted ore, ilmenite, hematite and the like with the granularity of less than 50mm in the mining industry and is also used for iron removal operation of materials such as coal, non-metal ore, building materials and the like.
At present, when large-scale metal machining processed, metal working machine discharges the cutting fluid that contains the heavy metal waste residue, for fully filtering out the cutting fluid, can filter the cutting fluid that contains the heavy metal waste residue through the magnet separator usually, prior art's magnet separator is not high to the efficiency that contains the cutting fluid screening of heavy metal waste residue, and traditional equipment can not be according to the size of screening capacity and then adjust the function of magnetic strength, intelligent degree is low, the screening precision has been reduced, thereby influence the screening efficiency of equipment, so the use limitation is higher.
Therefore, in view of the above, research and improvement are made for the existing structure and defects, and a high-precision intelligent magnetic separator based on magnetic force intensity self-adjustment is provided, so as to achieve the purpose of higher practical value.
Disclosure of Invention
In order to solve the technical problems, the invention provides a high-precision intelligent magnetic separator based on self-adjustment of magnetic strength, which is achieved by the following specific technical means:
the utility model provides an intelligent magnet separator of high accuracy based on magnetic strength self-modulation, includes the main part, the inside fixed mounting of main part has fixed part, fixed part's inside sets up installs spring mechanism, spring mechanism's upper end fixedly connected with response part, the upside fixedly connected with haulage rope of response part, haulage rope's axle head fixedly connected with loading board, supporting mechanism and coupling hose are installed to the downside setting of loading board, supporting mechanism's lower extreme is connected with the main part, fixed part's upside fixed mounting has the roof, set up between roof and the loading board and install the rotation axis, set up on the rotation axis and install magnetic absorption mechanism and installation component, the inside setting of installation component installs the shell, the inside fixed mounting of shell has the air cushion, the downside of air cushion is provided with movable assembly, movable assembly's downside fixedly connected with dead lever, the lower extreme fixed mounting of dead lever has the lug, movable assembly's both sides movable connection has movable connecting rod, movable connecting rod's axle head movable mounting has correction mechanism.
Further, set up the recess on fixed part's the inner wall, and set up on the recess and install response spring, the axle head setting of response spring is connected with the inductor, moves in the fortune downwards through response part, makes response part and inductor contact to the signal of telecommunication makes magnetism inhale the mechanism and begins the function.
Furthermore, a feed inlet is formed in the top plate, and cutting fluid containing heavy metal waste residues is conveyed into the equipment along the feed inlet.
Further, a discharge port is formed in the bearing plate, the lower side of the discharge port is connected with the connecting hose, and the screened cutting fluid flows to the discharging mechanism through the discharge port along the connecting hose.
Further, mechanism includes the connecting rod is inhaled to magnetism, the axle head setting of connecting rod is installed the electro-magnet, inhales mechanism pivoted in-process through magnetism, and the centrifugal force that produces when utilizing the rotation impels the electro-magnet of connecting rod axle head to take place the rotation, and the electro-magnet will adsorb the heavy metal waste residue in the cutting fluid and handle, with heavy metal waste residue adsorption above again, filter the screening to the cutting fluid.
Furthermore, a return spring is arranged between the movable assembly and the lug, the return spring is arranged on the outer side of the fixed rod, and the lug is reset by the return spring.
Furthermore, the lower side of the main body is fixedly provided with a discharging mechanism, the upper side of the discharging mechanism is connected with a connecting hose, and the screened cutting fluid is discharged through the discharging mechanism.
Advantageous effects
Compared with the prior art, the invention provides a high-precision intelligent magnetic separator based on self-adjustment of magnetic strength, which has the following beneficial effects:
1. this intelligent magnet separator of high accuracy based on magnetic strength self-modulation, the cutting fluid that adds in through equipment is more, and the stroke that the loading board pushed down is big more, utilizes the inductor of the bigger power of response part contact to increased the electro-magnet magnetic strength on the mechanism of magnetism, and then improved the screening precision of cutting fluid and the screening efficiency of equipment, thereby made equipment reach the size according to the cutting fluid screening output and then adjusted magnetic strength's effect.
2. This intelligent magnet separator of high accuracy based on magnetic strength self-modulation, inhale mechanism high-speed rotation on the rotation axis through magnetism, inhale when magnetism the mechanism and appear the skew, inhale mechanism and lug and contact through magnetism, utilize the dead lever to drive movable subassembly and push down, movable subassembly drives movable connecting rod motion simultaneously, drive the correctional mechanism motion through movable connecting rod, make the correctional mechanism of inhaling with the magnetism of skew to the contact, inhale the mechanism to inhale simultaneously and kick-back, make the magnetism of skew inhale the mechanism and reply to the normal position, thereby make equipment reach the magnetism of skew and inhale the effect that the mechanism carries out the automatic correction.
3. This intelligent magnet separator of high accuracy based on self-modulation of magnetic strength, pouring into of cutting fluid through containing heavy metal waste residue, the messenger bears the weight of the mechanism and pushes down, thereby make response part and the sensor signal of telecommunication that contacts, make magnetism inhale the mechanism and begin the function, cutting fluid to containing heavy metal waste residue homogenizes, mechanism pivoted in-process is inhaled to magnetism, the centrifugal force that produces when utilizing the rotation makes the electro-magnet of connecting rod axle head take place the rotation, the electro-magnet will adsorb the heavy metal waste residue in the cutting fluid and handle, adsorb heavy metal waste residue above again, filter the screening to the cutting fluid, thereby the filtration screening effect of equipment to the cutting fluid has been promoted.
Drawings
FIG. 1 is a schematic view of the structure of the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1 in accordance with the present invention;
FIG. 3 is a top view of the magnetic attraction mechanism of the present invention;
FIG. 4 is a schematic view of the magnetic attraction mechanism and the mounting member of the present invention;
fig. 5 is an enlarged view of the portion B of fig. 4 according to the present invention.
In the figure: 1. a main body; 2. a fixing member; 3. a spring mechanism; 4. an inductive component; 5. a hauling rope; 6. an induction spring; 7. an inductor; 8. a carrier plate; 9. a top plate; 10. a rotating shaft; 11. a magnetic attraction mechanism; 1101. a connecting rod; 1102. an electromagnet; 12. a mounting member; 13. a feed inlet; 14. a support mechanism; 15. a discharge port; 16. a connecting hose; 17. a discharge mechanism; 18. a housing; 19. an air cushion; 20. a movable component; 21. fixing the rod; 22. a bump; 23. a return spring; 24. a movable connecting rod; 25. a corrective mechanism.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
as shown in figures 1 to 5:
the invention provides a high-precision intelligent magnetic separator based on magnetic force intensity self-regulation, which comprises a main body 1, a fixed part 2 is fixedly arranged in the main body 1, a spring mechanism 3 is arranged in the fixed part 2, an induction part 4 is fixedly connected to the upper end of the spring mechanism 3, a groove is formed in the inner wall of the fixed part 2, an induction spring 6 is arranged on the groove, an inductor 7 is arranged at the shaft end of the induction spring 6, the induction part 4 is in downward movement through the induction part 4, so that the induction part 4 is in contact with the inductor 7 to generate an electric signal, so that a magnetic absorption mechanism 11 starts to operate, a traction rope 5 is fixedly connected to the upper side of the induction part 4, a bearing plate 8 is fixedly connected to the shaft end of the traction rope 5, a discharge port 15 is formed in the bearing plate 8, the lower side of the discharge port 15 is connected with a connecting hose 16, screened cutting liquid flows into a discharging mechanism 17 through the discharge port 15 along the connecting hose 16, a supporting mechanism 14 and a connecting hose 16 are arranged on the lower side of the bearing plate 8, the lower end of the supporting mechanism 14 is connected with the main body 1, a top plate 9 is fixedly arranged on the upper side of the fixed part 2, a top plate 9, a heavy metal absorption mechanism is arranged on a rotating shaft end of a rotating shaft, a heavy metal absorption mechanism 1102, the bearing plate 10 arranged on a magnetic absorption mechanism, the rotating shaft end of the electromagnet, the heavy metal absorption mechanism, the electromagnet 1102, the heavy metal absorption mechanism is arranged on the rotating shaft end of the heavy metal absorption mechanism 1102, the electromagnet 1102, the heavy metal absorption mechanism, the electromagnet 1102, filtering and screening the cutting fluid, a shell 18 is arranged inside the mounting part 12, an air cushion 19 is fixedly arranged inside the shell 18, a movable assembly 20 is arranged on the lower side of the air cushion 19, a fixed rod 21 is fixedly connected to the lower side of the movable assembly 20, a lug 22 is fixedly arranged at the lower end of the fixed rod 21, a reset spring 23 is arranged between the movable assembly 20 and the lug 22, the reset spring 23 is arranged on the outer side of the fixed rod 21, the lug 22 is reset by arranging the reset spring 23, movable connecting rods 24 are movably arranged on two sides of the movable assembly 20, a correcting mechanism 25 is movably arranged at the shaft ends of the movable connecting rods 24, a discharging mechanism 17 is fixedly arranged on the lower side of the main body 1, the upper side of the discharging mechanism 17 is connected with the connecting hose 16, and the screened cutting fluid is discharged through the discharging mechanism 17.
The specific use mode and function of the embodiment are as follows:
the working principle is as follows: when the magnetic force intensity self-adjusting-based high-precision intelligent magnetic separator is used, when a large metal is machined, a metal machining machine discharges cutting fluid containing heavy metal waste residues, in order to fully filter the cutting fluid, the cutting fluid containing the heavy metal waste residues is usually filtered by the magnetic separator, the cutting fluid containing the heavy metal waste residues is conveyed into equipment along a feed inlet 13, a bearing mechanism is pressed downwards through pouring of the cutting fluid containing the heavy metal waste residues, meanwhile, a spring mechanism 3 pulls the bearing mechanism through a traction rope 5 on an induction part 4, the induction part 4 moves downwards, the induction part 4 is contacted with an inductor 7, an electric signal is sent out, a magnetic attraction mechanism 11 is made to start to operate, the cutting fluid containing the heavy metal waste residues is stirred uniformly, the heavy metal waste residues in the cutting fluid are prevented from being directly precipitated to the bottom, the electromagnet at the shaft end 1101 is made to rotate by centrifugal force generated during rotation of the magnetic attraction mechanism 11, the electromagnet waste residues in the cutting fluid are made to adsorb, the heavy metal waste residues in the cutting fluid, the heavy metal waste residues are made to be adsorbed and then filtered, and the filtering effect of the equipment on the cutting fluid is improved; the more cutting fluid is added into the device, the larger the pressing stroke of the bearing plate 8 is, and the induction component 4 is contacted with the inductor 7 with larger power, so that the magnetic strength of the electromagnet 1102 on the magnetic attraction mechanism 11 is increased, the screening precision of the cutting fluid and the screening efficiency of the device are improved, and the device achieves the effect of adjusting the magnetic strength according to the screening quantity of the cutting fluid; the magnetic attraction mechanism 11 rotates on the rotating shaft 10 at a high speed, when the magnetic attraction mechanism 11 deviates, the magnetic attraction mechanism 11 is in contact with the bump 22, the fixed rod 21 is used for driving the movable assembly 20 to press downwards, meanwhile, the movable assembly 20 drives the movable connecting rod 24 to move, the movable connecting rod 24 drives the correction mechanism 25 to move, the correction mechanism 25 is in contact with the deviating magnetic attraction mechanism 11, the magnetic attraction mechanism 11 rebounds, the deviating magnetic attraction mechanism 11 returns to the original position, and therefore the device achieves the effect of automatic correction of the deviating magnetic attraction mechanism 11; and the screened cutting fluid flows to a discharging mechanism 17 through a discharging port 15 along a connecting hose 16, so that the screened cutting fluid is discharged; and the equipment has simple structure, is fast and efficient.
The technical solutions of the present invention or similar technical solutions designed by those skilled in the art based on the teachings of the technical solutions of the present invention are all within the scope of the present invention to achieve the above technical effects.

Claims (7)

1. The utility model provides an intelligent magnet separator of high accuracy based on magnetic strength self-modulation, includes main part (1), its characterized in that: the inside fixed mounting of main part (1) has fixed part (2), the inside setting of fixed part (2) is installed spring mechanism (3), the upper end fixedly connected with of spring mechanism (3) responds to part (4), the upside fixedly connected with haulage rope (5) of response part (4), the axle head fixedly connected with loading board (8) of haulage rope (5), supporting mechanism (14) and coupling hose (16) are installed to the downside setting of loading board (8), the lower extreme of supporting mechanism (14) is connected with main part (1), the upside fixed mounting of fixed part (2) has roof (9), set up between roof (9) and loading board (8) and install rotation axis (10), set up on rotation axis (10) and install magnetic absorption mechanism (11) and installing part (12), the inside setting of installing part (12) installs shell (18), the inside fixed mounting of shell (18) has air cushion (19), the downside of activity subassembly (19) is provided with movable assembly (20), the downside fixedly connected with dead lever (21) of activity subassembly (20), the lower extreme fixed mounting of dead lever (21) has movable connecting rod (22), movable connecting rod (24) is installed movable connecting rod (24), and a correcting mechanism (25) is movably arranged at the shaft end of the movable connecting rod (24).
2. The magnetic separator based on self-regulation of magnetic strength with high precision and intelligence as claimed in claim 1, characterized in that: the inner wall of the fixed part (2) is provided with a groove, the groove is provided with an induction spring (6), and the shaft end of the induction spring (6) is connected with an inductor (7).
3. The magnetic separator based on self-regulation of magnetic strength high-precision intelligent magnetic separator as claimed in claim 1, characterized in that: and a feed inlet (13) is formed in the top plate (9).
4. The magnetic separator based on self-regulation of magnetic strength high-precision intelligent magnetic separator as claimed in claim 1, characterized in that: a discharge hole (15) is formed in the bearing plate (8), and the lower side of the discharge hole (15) is connected with a connecting hose (16).
5. The magnetic separator based on self-regulation of magnetic strength high-precision intelligent magnetic separator as claimed in claim 1, characterized in that: mechanism (11) is inhaled to magnetism includes connecting rod (1101), the axle head setting of connecting rod (1101) is installed electro-magnet (1102).
6. The magnetic separator based on self-regulation of magnetic strength with high precision and intelligence as claimed in claim 1, characterized in that: a return spring (23) is arranged between the movable assembly (20) and the bump (22), and the return spring (23) is arranged on the outer side of the fixed rod (21).
7. The magnetic separator based on self-regulation of magnetic strength high-precision intelligent magnetic separator as claimed in claim 1, characterized in that: the lower side of the main body (1) is fixedly provided with a discharging mechanism (17), and the upper side of the discharging mechanism (17) is connected with a connecting hose (16).
CN202010961175.4A 2020-09-14 2020-09-14 High-precision intelligent magnetic separator based on self-adjustment of magnetic strength Active CN112138864B (en)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS59162962A (en) * 1983-03-08 1984-09-13 Nec Corp Magnetic separator
EP0127906A1 (en) * 1979-10-02 1984-12-12 Commissariat A L'energie Atomique Process for removing heavy metallic elements suspended in a liquid
CN103804964A (en) * 2012-11-07 2014-05-21 叶均 Loess liquid preparing device, and method used for preparing loess liquid using loess liquid preparing device
CN206778691U (en) * 2017-05-27 2017-12-22 洛阳振北工贸有限公司 A kind of magnet drum gives ore deposit agitator
CN108514828A (en) * 2018-02-02 2018-09-11 张斐斐 A kind of paper grade (stock) slurry metal cleaning apparatus
CN208212998U (en) * 2018-04-09 2018-12-11 江苏瑞特钢化玻璃制品有限公司 A kind of glass processing cutting fluid rapid configuration device
CN110787891A (en) * 2019-09-24 2020-02-14 连云港耀科铝业有限公司 Aluminum alloy wheel hub machining scrap aluminum scrap recovery device and method
CN110936220A (en) * 2019-11-07 2020-03-31 亚新科(天津)汽车零部件有限公司 Liquid and scrap separating device for machining center
CN210753200U (en) * 2019-07-30 2020-06-16 苏州弗斯特润滑科技有限公司 Cutting fluid regenerating unit

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102921535B (en) * 2012-11-07 2013-10-30 牛庆君 Method for recycling gold from serpentine asbestos rock type asbestos tailings
CN108043575B (en) * 2017-12-07 2022-05-31 浙江海洋大学 Iron fillings separating element in iron fillings clearance system

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0127906A1 (en) * 1979-10-02 1984-12-12 Commissariat A L'energie Atomique Process for removing heavy metallic elements suspended in a liquid
JPS59162962A (en) * 1983-03-08 1984-09-13 Nec Corp Magnetic separator
CN103804964A (en) * 2012-11-07 2014-05-21 叶均 Loess liquid preparing device, and method used for preparing loess liquid using loess liquid preparing device
CN206778691U (en) * 2017-05-27 2017-12-22 洛阳振北工贸有限公司 A kind of magnet drum gives ore deposit agitator
CN108514828A (en) * 2018-02-02 2018-09-11 张斐斐 A kind of paper grade (stock) slurry metal cleaning apparatus
CN208212998U (en) * 2018-04-09 2018-12-11 江苏瑞特钢化玻璃制品有限公司 A kind of glass processing cutting fluid rapid configuration device
CN210753200U (en) * 2019-07-30 2020-06-16 苏州弗斯特润滑科技有限公司 Cutting fluid regenerating unit
CN110787891A (en) * 2019-09-24 2020-02-14 连云港耀科铝业有限公司 Aluminum alloy wheel hub machining scrap aluminum scrap recovery device and method
CN110936220A (en) * 2019-11-07 2020-03-31 亚新科(天津)汽车零部件有限公司 Liquid and scrap separating device for machining center

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