CN112132539A - Subway pipe sheet production-detection-supervision process management system and method - Google Patents
Subway pipe sheet production-detection-supervision process management system and method Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 51
- 238000004519 manufacturing process Methods 0.000 claims abstract description 65
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 23
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 13
- 239000010959 steel Substances 0.000 claims abstract description 13
- 230000002787 reinforcement Effects 0.000 claims abstract description 12
- 238000007726 management method Methods 0.000 claims description 25
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- 238000012544 monitoring process Methods 0.000 abstract 1
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Abstract
The invention discloses a subway tube sheet production-detection-supervision process management system and a method, wherein the system comprises: the method comprises the following steps that: filling related information of the segment steel reinforcement cage by a manufacturer; the monitoring party obtains the on-site examination and approval after the request; the manufacturing party adopts the qualified reinforcement cage to produce the duct piece, and uploads the key process parameter information; after the production of the duct piece is finished, the manufacturer fills in production process information and applies for auditing; the supervisor checks and approves on site; the manufacturing party enters the water culture process of the qualified pipe pieces and uploads the qualified pipe pieces to relevant information; the manufacturing department fills in production information and applies for auditing; the supervisor checks and approves on site, and qualified products are approved to leave the factory. The invention has the advantages that: production information, declaration, auditing and supervision management information sharing are realized, so that the production quality of the subway segments is ensured.
Description
Technical Field
The invention relates to the technical field of subway shield segment management, in particular to a subway segment production-detection-supervision process management system and method based on a network cloud platform.
Background
The shield segment is a main assembly component for subway shield construction, is the innermost barrier of a tunnel and plays a role in resisting soil layer pressure, underground water pressure and some special loads. The shield segment is a permanent lining structure of a shield tunnel, the quality of the shield segment is directly related to the overall quality and safety of the tunnel, the waterproof performance and the durability of the tunnel are affected, and the shield segment is required to be strictly managed according to unified standards from production, detection and supervision links.
The shield segment production of urban subway construction is mainly characterized by the following characteristics that firstly, the number of shield segments is large, and the number of segments required by one subway line can reach hundreds of thousands of segments; secondly, subway segments belong to underground concealed permanent engineering, public safety is involved once quality problems occur, in order to ensure product quality, relevant functional departments are required to carry out effective supervision in the whole manufacturing process, and the production, detection and delivery of each segment can be traced; thirdly, the manufacturer has more than one family, the supervisor has only one family, and the information exchange has certain problems in different places of the city.
Therefore, a management system based on a network is needed to be provided, a manufacturer and a supervisor are brought into a unified platform, and sharing of production information, declaration and verification, supervision and management information is realized, so that the production quality of subway segments is ensured.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a subway tube sheet production-detection-supervision process management system and method, which solve the defects in the prior art.
In order to realize the purpose, the technical scheme adopted by the invention is as follows:
a metro strip production-detection-supervision process management system comprising: the system comprises a factory building, a local server, a database server and an application server on a cloud platform;
the application server comprises an application layer and an interface layer, wherein the application layer is used for establishing system configuration, department management, manufacturer yield statistics, review process management and application form generation, and the interface layer is used for exchanging data with the database server and is provided with a webpage interface and a platform interface.
The database server comprises a data layer and an interface layer, the data layer is used for receiving and storing key production data uploaded by the local server, and the key production data comprise: the system comprises a steel reinforcement cage production data, steam curing process time, temperature and humidity, water curing process time, temperature and PH value, and an interface layer used for data exchange with an application server;
be equipped with in the factory building and evaporate and support the room, the factory building is equipped with the pond of supporting with water outward, evaporates and supports and be equipped with temperature and humidity sensor in the room, evaporates in the factory building and supports and be equipped with a temperature and humidity sensor outward, and the factory building is equipped with a temperature and humidity sensor outward, supports and is equipped with the PH value in the pond with water.
The local server is used for recording key production data: the production data of the steel reinforcement cage, the time of the steam curing process, the temperature and the humidity recorded by the temperature and humidity sensor, the time of the water curing process, and the PH value recorded by the temperature and PH value are uploaded to the database server.
The invention also discloses a subway tube sheet production-detection-supervision process management method, which comprises the following steps:
step S01, the manufacturer fills in the relevant information of the segment steel cage, including: uploading the production date, the manufacturer information, the production batch number, the product main rib spacing, the length, the stirrup spacing and the diameter to a database server, applying for auditing and uploading to an application server;
step S02, the supervisor obtains the request through the cloud platform and then the request is approved to the on-site examination;
step S03, the manufacturer adopts the qualified steel reinforcement cage to produce the segment, and the system detects and automatically records key process parameter information such as steam curing temperature, humidity and the like in the production process and uploads the information to the database server;
step S04, after the segment is produced, the manufacturer fills in the production process information, wherein the key production data are read from the database server and uploaded to the application server for application and examination after the key production data are filled in;
step S05, the supervisor obtains the request through the application server and then the request is approved to the on-site examination;
step S06, the manufacturer enters the water culture process of the qualified segment after being examined and examined, detects and automatically records key production data in the water culture process and uploads the key production data to a database server;
step S07, the manufacturing department fills in production information, wherein the key production data is read from the database server and uploaded to the application server for application and verification after the completion of the filling;
and step S08, the supervisor obtains the request through the application server and then approves the request to the on-site examination, and the qualified products are approved to leave the factory.
Further, the supervisor receives the prompt to be dealt with through a webpage or a mobile phone client, and the prompt is approved by on-site examination and is approved to leave the factory.
Further, the application of the manufacturer is checked through webpage operation or operation on a mobile phone client.
Further, S08 generates the two-dimensional code identification from the beginning of putting the qualified product into production, and can scan the code to inquire the current production state of the product in the whole production process.
Compared with the prior art, the invention has the advantages that:
production information, declaration, auditing and supervision management information sharing are realized, so that the production quality of the subway segments is ensured.
Drawings
FIG. 1 is a flow chart of a management method of a subway segment production-detection-supervision process according to an embodiment of the present invention;
fig. 2 is a structural diagram of a management system for a subway segment production-detection-supervision process in an embodiment of the invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described in detail below with reference to the accompanying drawings by way of examples.
As shown in fig. 1, the subway segment production-detection-supervision process management method has the following flows:
step S01, the manufacturer fills in the relevant information of the segment steel reinforcement cage, uploads the information to the application server and applies for auditing; in this step, the form can be filled in through a computer web page terminal or a mobile phone nailing platform.
And step S02, the supervisor obtains the request through the cloud platform and then approves the request to the on-site examination, and in the step, the supervisor obtains the information to be dealt with through the webpage application service or the mobile phone nailing client.
And step S03, the manufacturer produces the pipe piece by adopting the qualified steel reinforcement cage, the system detects and automatically records key process parameter information such as steam curing temperature, humidity and the like in the production process and uploads the information to a database server, and in the step, a form can be filled in through a computer web page end or a mobile phone nailing platform.
And step S04, after the production of the duct piece is finished, the manufacturer fills in production process information, wherein key information such as temperature and humidity is read from the cloud platform database server, and after the filling is finished, the information is uploaded to the application server to apply for auditing.
Step S05, the supervisor obtains the request through the cloud platform and then the request is approved to the on-site examination; in this step, the supervisor obtains the information to be handled through the web application service or the mobile phone nailing client.
Step S06, the manufacturing party enters the water culture process of the qualified segments after the examination, wherein key process parameters such as water temperature, PH value and the like are uploaded to a database server;
step S07, the manufacturing department fills in production information, wherein key process parameters such as water temperature, PH value and the like are read from the cloud platform database server, and are uploaded to the cloud platform application server for application and verification after filling; in this step, the form can be filled in through a computer web page terminal or a mobile phone nailing platform.
And step S08, the supervisor obtains the request through the cloud platform and then approves the request on site, and qualified products are approved to leave the factory. In this step, the supervisor obtains the information to be handled through the web application service or the mobile phone nailing client.
As shown in fig. 2, a subway tube sheet production-detection-supervision process management system includes: the system comprises a factory building, a local server, a database server and an application server on a cloud platform;
the application server comprises an application layer and an interface layer, wherein the application layer is used for establishing system configuration, department management, manufacturer yield statistics, review process management and application form generation, and the interface layer is used for exchanging data with the database server and is provided with a webpage interface and a platform interface.
The database server comprises a data layer and an interface layer, the data layer is used for receiving and storing key production data uploaded by the local server, and the key production data comprise: the system comprises a steel reinforcement cage production data, steam curing process time, temperature and humidity, water curing process time, temperature and PH value, and an interface layer used for data exchange with an application server;
be equipped with in the factory building and evaporate and support the room, the factory building is equipped with the pond of supporting with water outward, evaporates and supports and be equipped with temperature and humidity sensor in the room, evaporates in the factory building and supports and be equipped with a temperature and humidity sensor outward, and the factory building is equipped with a temperature and humidity sensor outward, supports and is equipped with the PH value in the pond with water.
The local server is used for recording key production data: the production data of the steel reinforcement cage, the time of the steam curing process, the temperature and the humidity recorded by the temperature and humidity sensor, the time of the water curing process, and the PH value recorded by the temperature and PH value are uploaded to the database server.
The steam curing process comprises 4 temperature and humidity sensors, 1 indoor temperature and humidity sensor, 1 outdoor temperature and humidity sensor, 1 PH value of the water curing pool in the water curing process, and the local server records data with the intelligent instruments through a 485 bus and uploads the data to a network database.
It will be appreciated by those of ordinary skill in the art that the examples described herein are intended to assist the reader in understanding the manner in which the invention is practiced, and it is to be understood that the scope of the invention is not limited to such specifically recited statements and examples. Those skilled in the art can make various other specific changes and combinations based on the teachings of the present invention without departing from the spirit of the invention, and these changes and combinations are within the scope of the invention.
Claims (5)
1. A subway tube sheet production-detection-supervision process management system is characterized by comprising: the system comprises a factory building, a local server, a database server and an application server on a cloud platform;
the application server comprises an application layer and an interface layer, wherein the application layer is used for establishing system configuration, department management, manufacturer yield statistics, review process management and application form generation, and the interface layer is used for exchanging data with the database server and is provided with a webpage interface and a platform interface;
the database server comprises a data layer and an interface layer, the data layer is used for receiving and storing key production data uploaded by the local server, and the key production data comprise: the system comprises a steel reinforcement cage production data, steam curing process time, temperature and humidity, water curing process time, temperature and PH value, and an interface layer used for data exchange with an application server;
a steam curing room is arranged in the plant, a water curing pool is arranged outside the plant, a temperature and humidity sensor is arranged in the steam curing room, a temperature and humidity sensor is arranged outside the steam curing room in the plant, a temperature and humidity sensor is arranged outside the plant, and a PH value meter is arranged in the water curing pool;
the local server is used for recording key production data: the production data of the steel reinforcement cage, the time of the steam curing process, the temperature and the humidity recorded by the temperature and humidity sensor, the time of the water curing process, and the PH value recorded by the temperature and PH value are uploaded to the database server.
2. The management method of the subway tube sheet production-detection-supervision process management system as claimed in claim 1, comprising the steps of:
step S01, the manufacturer fills in the relevant information of the segment steel cage, including: uploading the production date, the manufacturer information, the production batch number, the product main rib spacing, the length, the stirrup spacing and the diameter to a database server, applying for auditing and uploading to an application server;
step S02, the supervisor obtains the request through the cloud platform and then the request is approved to the on-site examination;
step S03, the manufacturer adopts the qualified steel reinforcement cage to produce the segment, and the system detects and automatically records key process parameter information such as steam curing temperature, humidity and the like in the production process and uploads the information to the database server;
step S04, after the segment is produced, the manufacturer fills in the production process information, wherein the key production data are read from the database server and uploaded to the application server for application and examination after the key production data are filled in;
step S05, the supervisor obtains the request through the application server and then the request is approved to the on-site examination;
step S06, the manufacturer enters the water culture process of the qualified segment after being examined and examined, detects and automatically records key production data in the water culture process and uploads the key production data to a database server;
step S07, the manufacturing department fills in production information, wherein the key production data is read from the database server and uploaded to the application server for application and verification after the completion of the filling;
and step S08, the supervisor obtains the request through the application server and then approves the request to the on-site examination, and the qualified products are approved to leave the factory.
3. The subway tube sheet production-detection-supervision process management method according to claim 2, characterized in that: the supervisor receives the prompt to be dealt with through a webpage or a mobile phone client, and the prompt to be dealt with is approved by on-site examination and is approved to leave the factory.
4. The subway tube sheet production-detection-supervision process management method according to claim 2, characterized in that: the application of the manufacturer is checked through webpage operation or operation on a mobile phone client.
5. The subway tube sheet production-detection-supervision process management method according to claim 2, characterized in that: in S08, the two-dimensional code identification is generated from the time when the qualified product is put into production, and the current production state of the product can be inquired by scanning the code in the whole production process.
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