CN112132128A

CN112132128A - Intelligent image recognition device

Info

Publication number: CN112132128A
Application number: CN202010991603.8A
Authority: CN
Inventors: 张晓卫
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-09-21
Filing date: 2020-09-21
Publication date: 2020-12-25

Abstract

The invention provides an intelligent image recognition device, which comprises a main body; the rear end face of the main body is connected with a group of camera covers in a sliding mode; the right end face of the main body is connected with a group of computer displays through a group of display supports; the middle part of the surface light source is fixedly connected with a group of industrial cameras; the inner side of the upper part of the main body is provided with a group of computer hosts; the industrial camera, the light source driver, the sound box, the computer display and the computer host are electrically connected. The device is through adopting the most popular AI degree of depth study down as the software basis to detect PCB and electronic components's technology defect through high performance computer and high resolution industry camera, improved detection efficiency, the device job stabilization simultaneously conveniently realizes automated production, and the device mechanism is simple simultaneously, low in production cost, and the facilitate promotion can be better further reach the target of industry 4.0.

Description

Intelligent image recognition device

Technical Field

The invention belongs to the technical field of industrial automation and detection and inspection, and particularly relates to an intelligent image recognition device.

Background

With the development of science and technology, the AI deep learning technology based on the convolutional neural network and the deep confidence network has achieved breakthrough progress in classifying and detecting objects in images.

In the production of PCB and electronic components, because of the large output, the process defects of individual products are inevitably generated, and some products with process defects of PCB and electronic components need to be screened.

Based on the above, the existing PCB and electronic component products need to be manually screened for the process defect products in production, errors can inevitably occur in screening, the labor intensity is high in the screening process, and the labor cost of enterprises is high, so that an image recognition device capable of automatically recognizing the process defects of the PCB and electronic component products is needed.

Disclosure of Invention

In order to solve the technical problems, the invention provides an intelligent image recognition device, which is used for solving the problems that the existing PCB and electronic component products need to be manually screened in production, errors are inevitable in screening, the labor intensity is high in the screening process, and the labor cost of enterprises is high, so that the image recognition device capable of automatically recognizing the technological defects of the PCB and the electronic component products is needed.

The invention relates to an intelligent image recognition device, which is achieved by the following specific technical means:

an intelligent image recognition apparatus includes a main body; the rear end face of the main body is connected with a group of camera covers in a sliding mode; the right end face of the main body is connected with a group of computer displays through a group of display supports; a group of the surface light sources is fixedly connected in the camera cover; the middle part of the surface light source is fixedly connected with a group of industrial cameras; the inner side of the top of the main body is provided with a group of light source drivers, and two sides of the inner side of the top of the main body are respectively provided with a group of sound boxes; the inner side of the upper part of the main body is provided with a group of computer hosts; the surface light source is electrically connected with the light source driver; the industrial camera, the light source driver, the sound box, the computer display and the computer host are electrically connected.

Further, the main body also comprises the aluminum profile, the balancing weight, the roller supporting legs, the external interface, the socket, the outer metal plate, a keyboard and mouse drawer, a control operation panel and sound holes, the main body is internally spliced by the aluminum profile, a group of roller supporting legs are arranged at four corners of the bottom of the main body, the socket is arranged in the main body, the outer metal plate is arranged at the outer side of the main body, the outer metal plate is divided into a front metal plate, a rear metal plate, a cabinet cover, a cabinet shield and the like, a group of keyboard and mouse drawers are arranged in the middle of the front end face of the outer metal plate, a group of control operation panel is arranged at the upper part of the front end face of the outer metal plate, an LOGO plate, function buttons and the like are arranged on the control operation panel, a group of sound holes are arranged at the upper parts of the left, the sound hole is opposite to the sound;

further, a group of steel balancing weights are arranged at the bottom of the main body;

furthermore, the left side and the right side of the main body are respectively provided with a plurality of groups of different external interfaces, the external interfaces comprise a plurality of connection interfaces such as an RJ45 network cable interface, a USB interface, an RS-232 interface, a Y17 series bayonet type circular electric connector and the like, and the external interfaces are electrically connected with the computer host;

further, the camera cover further comprises the linear module and the light shield, the camera cover is connected with the main body in a sliding mode through the linear module, and the linear module can be selectively matched with automatic control and manual control according to needs;

furthermore, the display bracket connects the display mounting seat with the bracket mounting seat through two groups of hinged support rods;

furthermore, the top of the area light source is provided with a fan and aluminum alloy radiating fins, so that the area light source can be conveniently and well radiated in use, and the lower part of the camera cover is provided with a group of light shields;

furthermore, the industrial camera is a high-resolution industrial camera, and the computer host is a high-performance computer.

Compared with the prior art, the invention has the following beneficial effects:

the high-performance computer host is used as a software carrier, the high-resolution industrial camera is used as a sampling source, and light supplement is provided for a sample through a surface light source so as to ensure the reliable operation of equipment, capture and identification of images are realized, the identification efficiency is higher, the accuracy is improved, and the detection accuracy can be greatly improved; meanwhile, the device adopts the aluminum profile as a supporting material, so that the device is convenient to install and simple to produce in use, and greatly saves the production cost while ensuring a good supporting effect; the fan is arranged on the surface light source, and the aluminum alloy radiating fins are arranged, so that the good heat dissipation performance of the surface light source is ensured, and the work is more stable; by arranging abundant external interfaces, the automatic control system can be conveniently linked with other automatic control equipment in use, and automatic control is better realized; the device is through adopting the most popular AI degree of depth study down as the software basis to detect PCB and electronic components's technology defect through high performance computer and high resolution industry camera, improved detection efficiency, the device job stabilization simultaneously conveniently realizes automated production, and the device mechanism is simple simultaneously, low in production cost, and the facilitate promotion can be better further reach the target of industry 4.0.

Drawings

FIG. 1 is a schematic axial side view of the present invention.

Fig. 2 is a rear axle side structural schematic of the present invention.

FIG. 3 is a schematic diagram of a swing rear axle structure of a computer monitor according to the present invention.

Fig. 4 is a schematic view of the inside shaft side structure of the camera housing of the present invention.

FIG. 5 is a schematic view of the internal rear axial side structure of the present invention.

Fig. 6 is a schematic view of the internal axial side structure of the present invention.

Fig. 7 is a schematic axial side structure of the display stand according to the present invention.

Fig. 8 is a right-side view schematically showing the structure of the present invention in a production line state.

In the drawings, the corresponding relationship between the component names and the reference numbers is as follows:

1. a main body; 101. an aluminum profile; 102. A balancing weight; 103. a foot with a roller; 104. an external interface; 105. a power strip; 106. an outer metal plate; 107. a keyboard and mouse drawer; 108. a control operation panel; 109. a sound hole; 2. A camera cover; 201. a linear module; 202. a light shield; 3. a computer monitor; 4. a display stand; 5. an industrial camera; 6. a surface light source; 7. a light source driver; 8. sounding; 9. A computer host.

Detailed Description

The embodiments of the present invention will be described in further detail with reference to the drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.

As shown in figures 1 to 8:

the invention provides an intelligent image recognition device, comprising: a main body 1; the rear end face of the main body 1 is connected with a group of camera covers 2 in a sliding mode; the right end face of the main body 1 is connected with a group of computer displays 3 through a group of display supports 4; a group of the surface light sources 6 is fixedly connected in the camera cover 2; the middle part of the surface light source 6 is fixedly connected with a group of industrial cameras 5; a group of light source drivers 7 is arranged on the inner side of the top of the main body 1, and a group of sound boxes 8 is respectively arranged on two sides of the inner side of the top of the main body 1; the inner side of the upper part of the main body 1 is provided with a group of the computer host 9; the surface light source 6 is electrically connected with the light source driver 7; the industrial camera 5, the light source driver 7, the sound box 8, the computer display 3 and the computer host 9 are electrically connected.

The main body 1 further comprises an aluminum profile 101, a balancing weight 102, a roller supporting leg 103, an external interface 104, a power strip 105, an outer metal plate 106, a keyboard and mouse drawer 107, a control operation panel 108 and a sound hole 109, the main body 1 is formed by splicing the aluminum profiles 101, a group of roller supporting legs 103 are arranged at four corners of the bottom of the main body 1, the power strip 105 is arranged inside the main body 1, the outer side of the main body 1 is provided with the outer metal plate 106, the outer metal plate 106 is divided into a front metal plate, a rear metal plate, a cabinet cover, a cabinet shield and the like, a group of keyboard and mouse drawers 107 are arranged in the middle of the front end face of the outer metal plate 106, a group of control operation panel 108 is arranged on the upper portion of the front end face of the outer metal plate 106, an LOGO plate, a functional button and the like are arranged on the upper portions of the left and right end faces of the outer metal, The light source driver 7, the industrial camera 5, the sound box 8, the computer display 3 and the computer host 9 supply power, and the LED lamp is simple to assemble, low in cost and good in supporting strength.

The bottom of the main body 1 is provided with a group of steel balancing weights 102, so that the gravity center of the device is lowered, and the stability is improved.

Wherein, the left and right sides of main part 1 all is provided with the multiunit difference external interface 104, external interface 104 including multiple connection interfaces such as RJ45 net twine interface, USB interface, RS-232 interface, Y17 series bayonet type circular electric connector, just external interface 104 with computer 9 electric connection, convenient butt joint can be realized in use, realizes remote monitoring and controls, links with other machinery, realizes automatic industrial control.

The camera cover 2 further comprises the linear module 201 and the light shield 202, the camera cover 2 is connected with the main body 1 in a sliding mode through the linear module 201, the linear module 201 can be selectively controlled automatically or manually according to needs, the height of the industrial camera 5 can be adjusted through the linear module 201 in use, and a good capturing effect is achieved.

The display support 4 connects the display mounting seat with the support mounting seat through two sets of hinged support rods, so that the placement angle of the computer display 3 can be adjusted at will in use, and the work of the device can be monitored conveniently at different positions.

The top of the surface light source 6 is provided with a fan and aluminum alloy radiating fins, so that the surface light source 6 can be well radiated in use conveniently, the lower part of the camera cover 2 is provided with a group of light shields 202, so that planar light irradiation can be provided for workpieces in use, the influence of polarized light shadow on automatic identification is prevented, the good radiating effect of the surface light source 6 is ensured, and the work is stable.

The industrial camera 5 is a high-resolution industrial camera, the computer host 9 is a high-performance computer, in use, the industrial camera 5 is used as a sampling source, the computer host 9 is used as a software carrier, and high-precision capturing and recognition of images are achieved by adopting multi-thread parallel computing and high-efficiency self-perfection AI and image recognition algorithms, so that the recognition efficiency is higher, and the accuracy is improved.

When in use: the camera cover 2 is just over the production line, drive camera cover 2 through sharp module 201 and slide, adjust the distance between industrial camera 5 and the work piece, area source 6 lights up and carries out plane light irradiation to the work piece, industrial camera 5 carries out the image to the work piece and gathers simultaneously, and calculate in computer 9, discernment PCB and electronic components process defect's detection, link through external interface 104 and other automated machinery simultaneously, PCB and electronic components that will have process defect screen, improve the yields of PCB and electronic components production, in use can say computer display 3 through the deformation of display support 4 and adjust suitable position and angle, make things convenient for people to monitor and operate.

The embodiments of the present invention have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the invention in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiment was chosen and described in order to best explain the principles of the invention and the practical application, and to enable others of ordinary skill in the art to understand the invention for various embodiments with various modifications as are suited to the particular use contemplated.

Claims

1. An intelligent image recognition device, characterized in that: comprises a main body (1); the rear end face of the main body (1) is connected with a group of camera covers (2) in a sliding mode; the right end face of the main body (1) is connected with a group of computer displays (3) through a group of display supports (4); a group of surface light sources (6) is fixedly connected in the camera cover (2); the middle part of the surface light source (6) is fixedly connected with a group of industrial cameras (5); the inner side of the top of the main body (1) is provided with a group of light source drivers (7), and two sides of the inner side of the top of the main body (1) are respectively provided with a group of sound boxes (8); the inner side of the upper part of the main body (1) is provided with a group of computer hosts (9); the surface light source (6) is electrically connected with the light source driver (7); the industrial camera (5), the light source driver (7), the sound box (8), the computer display (3) and the computer host (9) are electrically connected.

2. The intelligent image recognition device of claim 1, wherein: the main body (1) further comprises the aluminum profile (101), the balancing weight (102), the roller supporting legs (103), the external interface (104), the power strip (105), the outer metal plate (106), the keyboard and mouse drawer (107), the control operation panel (108) and the sound hole (109), the main body (1) is internally spliced by the aluminum profile (101), a set of roller supporting legs (103) are arranged at four corners of the bottom of the main body (1), the power strip (105) is arranged inside the main body (1), the outer metal plate (106) is arranged outside the main body (1), the outer metal plate (106) is divided into a front metal plate, a rear metal plate, a cabinet cover, a cabinet shield and the like, a set of keyboard and mouse drawer (107) is arranged in the middle of the front end face of the outer metal plate (106), a set of the control operation panel (108) is arranged on the upper portion of the front end face of the outer metal plate (106), be provided with LOGO board, function button etc. on control operation panel (108), the terminal surface upper portion all is provided with a set ofly about outer panel beating (106) stereo set hole (109), just stereo set hole (109) are just right stereo set (8).

3. The intelligent image recognition device of claim 1, wherein: the bottom of the main body (1) is provided with a group of steel balancing weights (102).

4. The intelligent image recognition device of claim 1, wherein: the left and right sides of main part (1) all is provided with the multiunit difference external interface (104), external interface (104) are including multiple connection interface such as RJ45 net twine interface, USB interface, RS-232 interface, the circular electric connector of Y17 series bayonet type, just external interface (104) with computer (9) electric connection.

5. The intelligent image recognition device of claim 1, wherein: the camera cover (2) further comprises the linear module (201) and the light shield (202), the camera cover (2) is connected with the main body (1) in a sliding mode through the linear module (201), and the linear module (201) can be selectively controlled in an automatic mode and a manual mode according to needs.

6. The intelligent image recognition device of claim 1, wherein: the display bracket (4) connects the display mounting seat with the bracket mounting seat through two groups of hinged support rods.

7. The intelligent image recognition device of claim 1, wherein: the top of the area light source (6) is provided with a fan and aluminum alloy radiating fins, so that the area light source (6) can be conveniently and well radiated in use, and the lower part of the camera cover (2) is provided with a group of light shields (202).

8. The intelligent image recognition device of claim 1, wherein: the industrial camera (5) is a high-resolution industrial camera, and the computer host (9) is a high-performance computer.