CN112124671B - Automatic box system of inserting of diluent bottle - Google Patents
Automatic box system of inserting of diluent bottle Download PDFInfo
- Publication number
- CN112124671B CN112124671B CN202010949133.9A CN202010949133A CN112124671B CN 112124671 B CN112124671 B CN 112124671B CN 202010949133 A CN202010949133 A CN 202010949133A CN 112124671 B CN112124671 B CN 112124671B
- Authority
- CN
- China
- Prior art keywords
- module
- diluent
- manipulator
- bottle
- box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000003085 diluting agent Substances 0.000 title claims abstract description 56
- 239000007788 liquid Substances 0.000 claims abstract description 39
- 239000012895 dilution Substances 0.000 claims abstract description 20
- 238000010790 dilution Methods 0.000 claims abstract description 20
- 239000000463 material Substances 0.000 claims abstract description 10
- 238000001514 detection method Methods 0.000 claims description 24
- 238000003780 insertion Methods 0.000 claims description 13
- 230000037431 insertion Effects 0.000 claims description 13
- 230000000007 visual effect Effects 0.000 claims description 9
- 238000004891 communication Methods 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000011179 visual inspection Methods 0.000 claims description 2
- 238000010521 absorption reaction Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 238000007865 diluting Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 241000252254 Catostomidae Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B21/00—Packaging or unpacking of bottles
- B65B21/02—Packaging or unpacking of bottles in or from preformed containers, e.g. crates
- B65B21/04—Arranging, assembling, feeding, or orientating the bottles prior to introduction into, or after removal from, containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3404—Sorting according to other particular properties according to properties of containers or receptacles, e.g. rigidity, leaks, fill-level
- B07C5/3408—Sorting according to other particular properties according to properties of containers or receptacles, e.g. rigidity, leaks, fill-level for bottles, jars or other glassware
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B21/00—Packaging or unpacking of bottles
- B65B21/02—Packaging or unpacking of bottles in or from preformed containers, e.g. crates
- B65B21/08—Introducing or removing single bottles, or groups of bottles, e.g. for progressive filling or emptying of containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manipulator (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
Abstract
The invention discloses an automatic box inserting system for a diluent bottle. The invention provides an automatic box inserting system for a diluent bottle, which comprises: the automatic feeding device comprises a feeding module, a manipulator module, a disc rotating module and a sucker module, wherein the feeding module comprises a feeding belt and a linear oscillator; the material loading module, be arranged in transmitting the dilution liquid bottle to manipulator module department through belt conveying and linear vibrator, manipulator module, be arranged in snatching the dilution liquid bottle to the tool that corresponds through the manipulator, the disc rotates the module, be arranged in the tool and fill up the dilution liquid bottle of default quantity after, transport the next station with the dilution liquid bottle through the rotatory 90 of disc, the sucking disc module, be arranged in with transporting the dilution liquid bottle of next station through the whole absorption of sucking disc and remove to inserting the box position and insert the automatic box function of inserting of box dilution liquid bottle, can improve the production efficiency of producing the line, realize producing the line and change less manization, save the cost.
Description
Technical Field
The invention relates to the technical field of automatic control, in particular to an automatic box inserting system for diluent bottles.
Background
When the diluent bottle is produced, a certain number of diluent bottles are required to be inserted into a certain paper box. At present, the box inserting process of the diluent bottle is usually performed manually, the box inserting wastes much manpower, and the operation efficiency is low, so that an automatic box inserting system of the diluent bottle is needed to be provided to solve the above problems.
Disclosure of Invention
The invention aims to solve the defects, provides an automatic box inserting system for a diluent bottle, and solves the problems that the box inserting process of the diluent bottle is manually carried out, more manpower is wasted in the box inserting process, and the operation efficiency is low.
The invention provides an automatic box inserting system for a diluent bottle, which comprises: the automatic feeding device comprises a feeding module, a manipulator module, a disc rotating module and a sucker module, wherein the feeding module comprises a feeding belt and a linear oscillator;
the feeding module is used for transmitting the diluent bottle to the manipulator module through a feeding belt and a linear oscillator;
the manipulator module is used for grabbing the diluent bottles to the corresponding jig through a manipulator;
the disc rotating module is used for conveying the diluent bottles to the next station by rotating the disc by 90 degrees after the preset number of diluent bottles are filled in the jig;
and the sucker module is used for sucking all the diluent bottles transported to the next station through the suckers and moving the diluent bottles to the position of the box inserting position for box inserting.
Further, the system further comprises: a liquid level detection switch and a vision detection system;
the liquid level detection switch is used for detecting the liquid level of the diluent bottle before the manipulator module grabs the diluent bottle to the corresponding jig through the manipulator, and rejecting the diluent bottle under the condition that the liquid level detection is unqualified;
and the visual detection system is used for sending the position information of the diluent bottle to the manipulator module through the visual detection system under the condition that the liquid level detection is qualified, so that the manipulator module grabs the diluent bottle to a corresponding jig according to the position information.
Furthermore, the sucker module is also used for judging whether the box insertion is successful or not after the box insertion is finished, and re-inserting the box under the condition that the box insertion is unsuccessful; and under the condition that the box insertion is successful, transporting the diluent bottles after the box insertion to a material box.
And further, a stepping motor is matched with a synchronous belt and a linear module to control the horizontal and vertical movements of the sucker module.
Further, the vision inspection system and the manipulator module are in network communication through a switch.
The invention has the following beneficial effects: the invention provides an automatic box inserting system for diluent bottles, which comprises: the automatic feeding device comprises a feeding module, a manipulator module, a disc rotating module and a sucker module, wherein the feeding module comprises a feeding belt and a linear oscillator; the material loading module, be arranged in transmitting the dilution liquid bottle to manipulator module department through belt conveying and linear vibrator, manipulator module, be arranged in snatching the dilution liquid bottle to the tool that corresponds through the manipulator, the disc rotates the module, be arranged in the tool and fill up the dilution liquid bottle of default quantity after, transport the next station with the dilution liquid bottle through the rotatory 90 of disc, the sucking disc module, be arranged in with transporting the dilution liquid bottle of next station through the whole absorption of sucking disc and remove to inserting the box position and insert the automatic box function of inserting of box dilution liquid bottle, can improve the production efficiency of producing the line, realize producing the line and change less manization, save the cost.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required in the embodiments will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic view of an automatic inserting system for diluent bottles according to the present invention.
Illustration of the drawings: 1-a feeding module; 2-a manipulator module; 3-a disk rotation module; 4-a sucker module; 5-liquid level detection switch; 6-a visual inspection system; 7-material box.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings. It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the disclosure. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
Spatially relative terms, such as "above … …," "above … …," "above … … surface," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
Exemplary embodiments according to the present application will now be described in more detail with reference to the accompanying drawings. These exemplary embodiments may, however, be embodied in many different forms and should not be construed as limited to only the embodiments set forth herein. It is to be understood that these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the concept of the exemplary embodiments to those skilled in the art, in the drawings, the thicknesses of layers and regions are exaggerated for clarity, and the same devices are denoted by the same reference numerals, and thus the description thereof will be omitted.
Referring to fig. 1, an embodiment of the present invention provides an automatic inserting system for diluent bottles, including: the device comprises a feeding module 1, a manipulator module 2, a disc rotating module 3 and a sucker module 4.
The feeding module 1 is used for transmitting the diluent bottle to the manipulator module through a feeding belt and a linear oscillator. The feeding module 1 may specifically comprise a feeding belt 11 and a linear oscillator 12. And the manipulator module 2 is used for grabbing the diluent bottle to a corresponding jig through a manipulator. The manipulator module 2 can specifically adopt a YAMAHA four-axis manipulator controlled by a PLC. And the disc rotating module 3 is used for conveying the diluent bottles to the next station by rotating the disc for 90 degrees after the preset number of diluent bottles are filled in the jig. The preset number may be set to 25. And the sucking disc module 4 is used for sucking all the diluent bottles transported to the next station through the sucking discs and moving the diluent bottles to the position of the box inserting position for box inserting.
In this embodiment, the sucker module 4 can be implemented by mounting a sucker on a YAMAHA two-axis manipulator controlled by a PLC, and the movement of the sucker module 4 in the horizontal and vertical directions is controlled by matching a stepping motor with a synchronous belt and a linear module. The PLC and YAMAHA manipulator communicate through I/0 interface.
This automatic box system of inserting of diluent liquid bottle still includes: the liquid level detection switch 5 and the visual detection system 6, the visual detection system 6 and the manipulator module 2 are in network communication through the exchanger. And the liquid level detection switch 5 is used for carrying out liquid level detection on the diluent bottle before the manipulator module grabs the diluent bottle to the corresponding jig through the manipulator, and rejecting the diluent bottle under the condition that the liquid level detection is unqualified. And the visual detection system 6 is used for sending the position information of the diluent bottle to the manipulator module through the visual detection system under the condition that the liquid level detection is qualified, so that the manipulator module grabs the diluent bottle to a corresponding jig according to the position information. The vision inspection system 6 is in network communication with the manipulator module 2 via a switch.
Furthermore, the sucker module 4 is also used for judging whether the box insertion is successful or not after the box insertion is finished, and re-inserting the box under the condition that the box insertion is unsuccessful; and under the condition that the box insertion is successful, transporting the diluent bottles after the box insertion to the material box 7. After the material box 7 is filled, the alarm device of the material box can remind the operator to replace the material box in time.
The total power supply of the automatic box inserting system of the diluent bottle adopts 220V commercial power, the total designed power does not exceed 2KW, and three switch power supplies are provided, wherein two of the three switch power supplies are 220VAC-24VDC output currents of 10A, and one is 220VC-24VDC output current of 4.5A. The development environment is based on ladder programs developed by Mitsubishi GXWORKS and aiming at FX5U, and development resources comprise a Mitsubishi FX5U-64MT host, GXWORK3 special debugging software and related hardware.
In summary, the present invention provides an automatic inserting system for diluent bottles, comprising: the automatic feeding device comprises a feeding module, a manipulator module, a disc rotating module and a sucker module, wherein the feeding module comprises a feeding belt and a linear oscillator; the material loading module, be arranged in transmitting the dilution liquid bottle to manipulator module department through belt conveying and linear vibrator, manipulator module, be arranged in snatching the dilution liquid bottle to the tool that corresponds through the manipulator, the disc rotates the module, be arranged in the tool and fill up the dilution liquid bottle of default quantity after, transport the next station with the dilution liquid bottle through the rotatory 90 of disc, the sucking disc module, be arranged in with transporting the dilution liquid bottle of next station through the whole absorption of sucking disc and remove to inserting the box position and insert the automatic box function of inserting of box dilution liquid bottle, can improve the production efficiency of producing the line, realize producing the line and change less manization, save the cost. The automatic feeding of the single diluting liquid bottle automatic box inserting equipment and the average time from the last box inserting are controlled within 30s, the target time for grabbing a single diluting liquid bottle by the manipulator module is within 1.2s, the working efficiency of workers can be obviously improved, and the allocation of human resources and time and space resources can be improved.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the accompanying drawings are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (4)
1. An automatic cartridge insertion system for diluent bottles, comprising: the automatic feeding device comprises a feeding module (1), a manipulator module (2), a disc rotating module (3) and a sucker module (4), wherein the feeding module (1) comprises a feeding belt (11) and a linear oscillator (12);
the feeding module (1) is used for transmitting the diluent bottle to the manipulator module through a feeding belt and a linear oscillator;
the manipulator module (2) is used for grabbing the diluent bottles to the corresponding jig through a manipulator;
the disc rotating module (3) is used for conveying the diluent bottles to the next station by rotating the disc by 90 degrees after the jig is filled with a preset number of diluent bottles;
the sucking disc module (4) is used for sucking all the diluent bottles transported to the next station through the sucking discs and moving the diluent bottles to the position of the box inserting position for box inserting;
further comprising: a liquid level detection switch (5) and a visual detection system (6);
the liquid level detection switch (5) is used for detecting the liquid level of the diluent bottle before the manipulator module grabs the diluent bottle to the corresponding jig through the manipulator, and rejecting the diluent bottle under the condition that the liquid level detection is unqualified;
and the visual detection system (6) is used for sending the position information of the diluent bottle to the manipulator module through the visual detection system under the condition that the liquid level detection is qualified, so that the manipulator module grabs the diluent bottle to a corresponding jig according to the position information.
2. The automatic inserting system for the dilution liquid bottle as claimed in claim 1, wherein the suction cup module (4) is further configured to determine whether the inserting is successful after the inserting is completed, and to perform the inserting again if the inserting is unsuccessful; and under the condition that the box insertion is successful, transporting the diluent bottles after the box insertion to a material box (7).
3. The automatic inserting system for dilution liquid bottle as claimed in claim 2, wherein the movement of the suction cup module (4) in horizontal and vertical directions is controlled by a stepping motor in cooperation with a synchronous belt and a linear module.
4. The automatic diluent bottle box plugging system according to claim 3, wherein said visual inspection system (6) is in network communication with said robot module (2) through an exchange.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010949133.9A CN112124671B (en) | 2020-09-10 | 2020-09-10 | Automatic box system of inserting of diluent bottle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010949133.9A CN112124671B (en) | 2020-09-10 | 2020-09-10 | Automatic box system of inserting of diluent bottle |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112124671A CN112124671A (en) | 2020-12-25 |
| CN112124671B true CN112124671B (en) | 2022-07-12 |
Family
ID=73846119
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010949133.9A Expired - Fee Related CN112124671B (en) | 2020-09-10 | 2020-09-10 | Automatic box system of inserting of diluent bottle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112124671B (en) |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101806752B (en) * | 2010-03-12 | 2012-01-11 | 长沙图创机电科技有限公司 | Method and equipment for visual detection of visible foreign matters in bottled liquid medicine |
| CN101786511B (en) * | 2010-03-16 | 2012-09-05 | 吴忠辉 | Product positioning/displaying device and product displaying method using same |
| CN105388308A (en) * | 2015-11-09 | 2016-03-09 | 曹汝安 | Method for transferring blood sample test tubes |
| CN105644833B (en) * | 2016-03-17 | 2020-06-16 | 温州高格机械科技有限公司 | Penicillin bottle support part |
| CN106733709B (en) * | 2016-11-18 | 2023-08-29 | 北京达特集成技术有限责任公司 | Plasma sorting system and method |
| CN206606745U (en) * | 2017-01-25 | 2017-11-03 | 东莞市川恩智能装备有限公司 | A kind of fully automatic feeding blanking mechanical hand of disk injection machine |
| CN108187781A (en) * | 2017-12-30 | 2018-06-22 | 深圳市阿瑟医疗机器人有限公司 | Rack for test tube mobile system and Development of intelligent laboratory |
| CN110921605A (en) * | 2019-12-26 | 2020-03-27 | 深圳市运泰利自动化设备有限公司 | Automatic production line for cosmetics |
| CN111003248A (en) * | 2019-12-27 | 2020-04-14 | 重庆环视高科技有限公司 | Device, system and baling press that adjustment carton warp |
-
2020
- 2020-09-10 CN CN202010949133.9A patent/CN112124671B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN112124671A (en) | 2020-12-25 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN106249134B (en) | Electronic product tests production line and its test method | |
| CN104268738B (en) | Material intelligent is stored in a warehouse and access method | |
| US11331694B2 (en) | Parcel supply method and apparatus, electronic device, and storage medium | |
| CN109081033A (en) | Intelligent cargo cabinet control method and system | |
| CN204348768U (en) | Cover plate assembling mechanism and comprise the battery production equipment of this cover plate assembling mechanism | |
| JP2002509352A (en) | Integrated material management module | |
| CN110729211B (en) | Semiconductor packaging test intelligent factory | |
| CN204348825U (en) | Power on core mechanism and comprise the battery production equipment of this core mechanism that powers on | |
| CN112124671B (en) | Automatic box system of inserting of diluent bottle | |
| CN108545441A (en) | Conveyor | |
| CN206967502U (en) | A kind of vision industrial robot automatic sorting device | |
| US20210078045A1 (en) | Parcel identification apparatus and parcel sorting apparatus | |
| WO2020103810A1 (en) | Agv base point type communication system and communication method, and computer readable storage medium | |
| CN208773108U (en) | Cutter carrier system and cutter supporting plate | |
| CN112904812B (en) | Intelligent production method of power grid device | |
| JP5202137B2 (en) | Worktable equipment | |
| CN208013770U (en) | A kind of cutter transportation system for NC lathing | |
| CN102264217B (en) | Mounting head of chip mounter, chip mounter and mounting process | |
| CN113256050A (en) | Robot annular storage system and AGV hybrid scheduling method and system | |
| CN204348823U (en) | Brand plastering mechanism and comprise the battery production equipment of this brand plastering mechanism | |
| CN213241173U (en) | Two-dimensional code is board scanning tool even | |
| CN207903499U (en) | A kind of PLC board separators automatic loading and unloading system | |
| CN205085648U (en) | Machine people is corrected to material position | |
| WO2009144571A1 (en) | Device for customizing electronic components | |
| CN215695961U (en) | Sorting machine and sorting system based on sorting machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220712 |