CN112123526A - Two-wire combination production line with demoulding function - Google Patents

Two-wire combination production line with demoulding function Download PDF

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Publication number
CN112123526A
CN112123526A CN202011098438.XA CN202011098438A CN112123526A CN 112123526 A CN112123526 A CN 112123526A CN 202011098438 A CN202011098438 A CN 202011098438A CN 112123526 A CN112123526 A CN 112123526A
Authority
CN
China
Prior art keywords
line
conveying
machine
double
station
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011098438.XA
Other languages
Chinese (zh)
Inventor
刘维音
刘振亚
蒋昌枫
刘晓波
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Qingdao Meizhong Building Materials Machinery Co ltd
Original Assignee
Qingdao Meizhong Building Materials Machinery Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Qingdao Meizhong Building Materials Machinery Co ltd filed Critical Qingdao Meizhong Building Materials Machinery Co ltd
Priority to CN202011098438.XA priority Critical patent/CN112123526A/en
Publication of CN112123526A publication Critical patent/CN112123526A/en
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
    • B28B7/386—Cleaning
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04—Discharging the shaped articles
    • B28B13/06—Removing the shaped articles from moulds
    • B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00—Moulds; Cores; Mandrels
    • B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
    • B28B7/382—Devices for treating, e.g. sanding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G63/00—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations
    • B65G63/002—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations for articles

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Forklifts And Lifting Vehicles (AREA)

Abstract

The invention discloses a double-line combined production line with a demolding function, which comprises a 2.2-meter ferry vehicle, a plate unloading machine, a conveying A line, a double-station sucker machine, a lifter ferry vehicle, a mold cleaning machine, a 5T fork lifter, a double-station sucker machine single-side widening leg, a conveying B line and a plate turnover machine, wherein the plate unloading machine is arranged on the right side of the 2.2-meter ferry vehicle, the conveying A line is arranged on the right side of the plate unloading machine, the double-station sucker machine is arranged at the top of the conveying A line, the mold cleaning machine is arranged on the surface of the top of the conveying A line, the conveying B line is arranged on the back of the conveying A line, and the double-station sucker machine single-side widening leg is arranged at the top of. The full-automatic separation device can realize full-automatic separation of the product plate and the template, has high efficiency without stopping the whole line, and realizes the functions of cleaning the template, protecting the product plate and the like. The device is easy to operate, simple in structure, high in safety and low in manufacturing cost and operation cost.

Description

Two-wire combination production line with demoulding function
Technical Field
The invention relates to the technical field of combined production lines, in particular to a double-line combined production line with a demolding function.
Background
The production line is an effective combination of people and machines, the flexibility of the equipment is fully embodied, a conveying system, a follower fixture, an online special machine and detection equipment are organically combined to meet the conveying requirements of various products, the transmission mode of the conveying line is synchronous transmission (forced) or asynchronous transmission (flexible), the assembling and conveying requirements can be realized according to the selection of configuration, the conveying line is indispensable in the batch production of enterprises, the expandability of the production line is high, the conveying amount and the conveying speed can be designed according to requirements, the processing procedures are increased, and the like.
Its simple structure of production line commonly used when using, need the manual separation operation of carrying out product board and template of manpower, greatly reduced production efficiency, and need not possess clear effect with template and product board separation back, cause the equipment surface to have a large amount of dust deposits, the operation is complicated, the practicality is not high, consequently, need one kind to realize full autosegregation product board and template, it is efficient not shut down in the whole line, the clearance is realized to the template, the product board protection, easy operation, simple structure, high safety, manufacturing cost and the low production line of working costs.
Disclosure of Invention
The invention aims to provide a double-line combined production line with a demolding function, which has the advantages of full-automatic separation of a product plate and a template, high efficiency of the whole line without stopping, realization of cleaning of the template, protection of the product plate and the like, easiness in operation, simple structure, high safety, low manufacturing cost and low operating cost, solves the problems that the common production line has a simple structure when in use, needs manpower to manually separate the product plate from the template, greatly reduces the production efficiency, does not have the cleaning function after separating the template from the product plate, causes a large amount of dust deposition on the surface of equipment, and is complex in operation and low in practicability.
In order to achieve the purpose, the invention provides the following technical scheme: a double-line combined production line with a demolding function comprises a 2.2 m ferry vehicle, a plate unloading machine, a conveying line A, a double-station sucker machine, a lifter ferry vehicle, a mold cleaning machine, a 5T fork lifter, a single-side widening leg of the double-station sucker machine, a conveying line B and a plate turnover machine, a plate unloading machine is arranged on the right side of the 2.2 m ferry push, a conveying line A is arranged on the right side of the plate unloading machine, the top of the conveying line A is provided with a double-station sucking disc machine, the top surface of the conveying line A is provided with a mould cleaning machine, the back of the conveying line A is provided with a conveying line B, the top of the right end of the conveying line B is provided with a single-side widening leg of a double-station sucking disc machine, the bottom of the single-side widening leg of the double-station sucker machine is provided with a 5T forklift, the left end of the 5T forklift is provided with a lifter ferry vehicle, and the top of the conveying line B is provided with a plate turnover machine.
Preferably, the 2.2 m ferry vehicle is arranged on the left side of the plate unloader, and the plate unloader is arranged at the left end of the conveying line A and is positioned on one side of the 2.2 m ferry vehicle opposite to the conveying line A.
Preferably, two groups of double-station sucking disc machines are arranged at the top of the conveying line A and are respectively positioned on two sides of the die cleaning machine.
Preferably, the number of the 5T forklifts is two, the forklifts are respectively arranged on the front surfaces of the conveying line A and the conveying line B, and the left end of each group of the 5T forklifts is provided with a lifting ferry vehicle.
Preferably, the top of the right end of the conveying line B is provided with a double-station sucker machine with the same structure, and the single-side widening leg of the double-station sucker machine is fixedly installed on the surface of the double-station sucker machine.
Preferably, the plate turnover machine is positioned on the back of a double-station sucking disc machine arranged at the right end of the conveying line A.
Preferably, the plate unloading machine comprises a frame, a motor is fixedly mounted on the surface of the frame, and a roller is movably connected inside the frame.
Preferably, the bottom of the 2.2 m ferry vehicle and the bottom of the elevator ferry vehicle are both fixedly provided with moving wheels, and the moving wheels and the elevator ferry vehicle are movably connected on the surface of the track.
Preferably, the conveying line A and the conveying line B have the same structure, and the surfaces of the frames of the conveying line A and the conveying line B are fixedly provided with transmission motors.
Preferably, the 5T forklifts are all connected to a hydraulic station.
Compared with the prior art, the invention has the following beneficial effects:
1. the invention improves the common production line to ensure that the template can be separated from the product plate when in use, thereby greatly improving the production efficiency, saving time and labor, saving the trouble of manual demoulding and having higher practicability.
2. According to the invention, through the arranged mold cleaning machine, the equipment can automatically remove dust and debris on the surface of the product plate when in use, so that the quality of the product plate is ensured, the trouble of cleaning is omitted, and meanwhile, the equipment is ensured not to be interfered by the debris and the dust.
3. According to the invention, through the arrangement of the ferry vehicle with the length of 2.2 meters and the elevator ferry vehicle, the trouble of manual carrying can be saved when the equipment is used, the demoulding efficiency is improved, and the equipment has wide development space and higher popularization value.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a main view of a 2.2 m ferry vehicle according to the present invention;
FIG. 4 is a top view of the 2.2 m ferry vehicle of the present invention;
FIG. 5 is a top view of the unloader of the present invention.
In the figure: 1. 2.2 m ferry vehicle; 2. unloading the plate machine; 3. conveying the A line; 4. a double-station sucker machine; 5. an elevator ferry vehicle; 6. clearing the mould machine; 7. a 5T forklift; 8. the single-side widening leg of the double-station sucker machine; 9. conveying the B line; 10. panel turnover machine.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: a double-line combined production line with a demolding function comprises a 2.2 m ferry vehicle 1, a plate unloading machine 2, a conveying A line 3, a double-station sucker machine 4, a lifter ferry vehicle 5, a mold cleaning machine 6, a 5T fork lifter 7, a single-side widening leg 8 of the double-station sucker machine, a conveying B line 9 and a plate turnover machine 10, wherein the plate unloading machine 2 is arranged on the right side of the 2.2 m ferry vehicle 1 and comprises a frame, a motor is fixedly arranged on the surface of the frame, a roller is movably connected inside the frame, the conveying A line 3 is arranged on the right side of the plate unloading machine 2, the 2.2 m ferry vehicle 1 is arranged on the left side of the plate unloading machine 2, the plate unloading machine 2 is arranged at the left end of the conveying A line 3 and is positioned on one side of the 2.2 m ferry vehicle 1 opposite to the conveying A line 3, the double-station sucker machine 4 is arranged on the top of the conveying A line 3, the mold cleaning machine 6 is arranged on the top surface of, the device can automatically remove dust and scraps on the surface of a product plate when in use, thereby ensuring the quality of the product plate, saving the trouble of cleaning, and simultaneously ensuring that the device can not be interfered by the scraps and the dust, the top of a conveying A line 3 is provided with two groups of double-station sucking disc machines 4, the two groups of double-station sucking disc machines 4 are respectively positioned at two sides of a mold cleaning machine 6, the back of the conveying A line 3 is provided with a conveying B line 9, the conveying A line 3 and the conveying B line 9 have the same structure, the surface of a frame is fixedly provided with a transmission motor, the top of the right end of the conveying B line 9 is provided with a sucking disc machine single-side widening leg 8, the top of the right end of the conveying B line 9 is provided with the double-station sucking disc machine 4 with the same structure, the double-station sucking disc machine single-side widening leg 8 is fixedly arranged on the surface of the double-station sucking disc machine double-side, the number of the 5T forklifts 7 is two groups, and the two groups are respectively arranged on the front sides of a conveying A line 3 and a conveying B line 9, the left end of each group of 5T forklifts 7 is provided with a lifting ferry vehicle 5, the 5T forklifts 7 are communicated with a hydraulic station, the left end of each group of 5T forklifts 7 is provided with a lifting ferry vehicle 5, the bottoms of the 2.2 m ferry vehicles 1 and the lifting ferry vehicles 5 are fixedly provided with moving wheels and movably connected on the surface of a track through the moving wheels, the top of the conveying B line 9 is provided with a panel turnover machine 10, the panel turnover machine 10 is positioned on the back side of a double-station sucking disc machine 4 arranged at the right end of the conveying A line 3, the common production line is improved to ensure that the panel can be movably separated from a product plate when in use, thereby greatly improving the production efficiency, saving time and labor, saving the trouble of manual demoulding, having higher practicability, and the ferry vehicles 1 and the lifting ferry vehicles 5 of 2.2 m, make this equipment can save the trouble of manpower transport when using, improve drawing of patterns efficiency, have wide development space and higher spreading value.
In the embodiment 1, the conveying line A3 and the conveying line B9 drive the belt on the chain wheel driving line to provide power for the roller through the speed reducing motor, the 2.2 m ferry vehicle 1 and the lifter ferry vehicle 5 drive the roller to travel on the rail through the motor and the chain wheel, the plate unloading machine 2 drives the roller to travel on the rail through the motor and the chain wheel, the hydraulic station provides power to drive the lifter to move up and down, and the motor and the chain wheel on the upright post of the plate unloading machine 2 drive the roller to rotate to provide template pushing power.
The embodiment 2 is characterized in that the double-station sucker 4 and the single-side widening leg 8 of the double-station sucker travel through motor driving, a template and a product plate are taken and placed through a vacuum station and a vacuum sucker, the plate turnover machine 10 achieves production line transmission and turnover through motor driving, the 5T forklift 7 provides power through a hydraulic station to drive a platform to lift up and down, and the mold cleaning machine 6 provides power through a motor to achieve functions of scraping, cleaning, sweeping, conveying and the like.
The working principle is as follows: a curing vehicle of a primary curing kiln enters a plate unloading machine 2 through a 2.2 m ferry vehicle 1, a lifter of the plate unloading machine 2 vertically moves to convey templates on each layer in the curing vehicle to a conveying A line 3 through a roller, the conveying A line 3 conveys the templates and product plates to a position of a double-station sucker 4, the double-station sucker 4 drives the sucker to vertically move through a motor to suck the product plates and move to a conveying B line 9, the conveying A line 3 continuously conveys the templates to a mold cleaning machine 6, the mold cleaning machine 6 realizes functions of scraping, cleaning, sweeping, conveying and the like on the templates through the motor, finally the product plates are conveyed to the position of the double-station sucker 4 through the conveying A line 3 and sucked to a 5T-fork lifter 7 to be stacked on one side, the lifter ferry vehicle 5 is moved to stack the other side after the slow stacking on the one side, the stacked side of the plates is taken out through a forklift or other modes, and the product plates are conveyed to the position of the plate overturning machine 10 through the conveying B line 9 to realize single-sheet And (4) damage, continuously transmitting to a double-station sucker machine widening leg 8, driving the sucker machine to move up and down through a motor to suck a product plate to a 5T forklift 7 to be stacked on one side, walking the forklift ferry vehicle 5 after the single stack is slowed down to stack the other side, and taking out the stacked side by using a forklift or other modes.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. The utility model provides a double-line combination production line with drawing of patterns function, includes 2.2 meters ferry vehicle (1), unloads trigger (2), carries A line (3), duplex position sucking disc machine (4), lift ferry vehicle (5), clear mould machine (6), 5T fork lift (7), the unilateral leg that widens of duplex position sucking disc machine (8), carries B line (9) and panel turnover machine (10), its characterized in that: the automatic conveying device is characterized in that a plate unloading machine (2) is arranged on the right side of the 2.2 m ferry push car (1), a conveying A line (3) is arranged on the right side of the plate unloading machine (2), a double-station sucking disc machine (4) is arranged at the top of the conveying A line (3), a mold cleaning machine (6) is arranged on the top surface of the conveying A line (3), a conveying B line (9) is arranged on the back surface of the conveying A line (3), a double-station sucking disc machine unilateral widening leg (8) is arranged at the top of the right end of the conveying B line (9), a 5T fork lift (7) is arranged at the bottom of the double-station sucking disc machine unilateral widening leg (8), a lift ferry push car (5) is arranged at the left end of the 5T fork lift (7), and a plate overturning machine (10) is arranged at.
2. The two-wire combined production line with demolding function as claimed in claim 1, wherein: the 2.2 m ferry vehicle (1) is arranged on the left side of the plate unloading machine (2), the plate unloading machine (2) is arranged at the left end of the conveying A line (3), and the plate unloading machine is located on one side, opposite to the conveying A line (3), of the 2.2 m ferry vehicle (1).
3. The two-wire combined production line with demolding function as claimed in claim 1, wherein: two groups of double-station sucking disc machines (4) are arranged at the top of the conveying line A (3), and the two groups of double-station sucking disc machines (4) are respectively positioned on two sides of the mold cleaning machine (6).
4. The two-wire combined production line with demolding function as claimed in claim 1, wherein: the number of the 5T forklifts (7) is two, the forklifts are respectively arranged on the front surfaces of the conveying A line (3) and the conveying B line (9), and the left end of each group of the 5T forklifts (7) is provided with a lifting ferry vehicle (5).
5. The two-wire combined production line with demolding function as claimed in claim 1, wherein: and the top of the right end of the conveying line B (9) is provided with a double-station sucker machine (4) with the same structure, and the single-side widening leg (8) of the double-station sucker machine is fixedly arranged on the surface of the double-station sucker machine (4).
6. The two-wire combined production line with demolding function as claimed in claim 1, wherein: the plate turnover machine (10) is positioned on the back of the double-station sucking disc machine (4) arranged at the right end of the conveying A line (3).
7. The two-wire combined production line with demolding function as claimed in claim 1, wherein: the plate unloading machine (2) comprises a frame, wherein a motor is fixedly arranged on the surface of the frame, and the interior of the frame is movably connected with a roller.
8. The two-wire combined production line with demolding function as claimed in claim 1, wherein: moving wheels are fixedly arranged at the bottoms of the 2.2 m ferry vehicle (1) and the elevator ferry vehicle (5) and are movably connected to the surface of the track through the moving wheels.
9. The two-wire combined production line with demolding function as claimed in claim 1, wherein: the conveying line A (3) and the conveying line B (9) are identical in structure, and transmission motors are fixedly mounted on the surfaces of the frames.
10. The two-wire combined production line with demolding function as claimed in claim 1, wherein: the 5T forklift (7) is connected with a hydraulic station.
CN202011098438.XA 2020-10-14 2020-10-14 Two-wire combination production line with demoulding function Pending CN112123526A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011098438.XA CN112123526A (en) 2020-10-14 2020-10-14 Two-wire combination production line with demoulding function

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011098438.XA CN112123526A (en) 2020-10-14 2020-10-14 Two-wire combination production line with demoulding function

Publications (1)

Publication Number Publication Date
CN112123526A true CN112123526A (en) 2020-12-25

Family

ID=73852936

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011098438.XA Pending CN112123526A (en) 2020-10-14 2020-10-14 Two-wire combination production line with demoulding function

Country Status (1)

Country Link
CN (1) CN112123526A (en)

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