CN112110814A - Nervonic acid extraction device - Google Patents
Nervonic acid extraction device Download PDFInfo
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- CN112110814A CN112110814A CN202011042008.6A CN202011042008A CN112110814A CN 112110814 A CN112110814 A CN 112110814A CN 202011042008 A CN202011042008 A CN 202011042008A CN 112110814 A CN112110814 A CN 112110814A
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- XJXROGWVRIJYMO-SJDLZYGOSA-N Nervonic acid Natural products O=C(O)[C@@H](/C=C/CCCCCCCC)CCCCCCCCCCCC XJXROGWVRIJYMO-SJDLZYGOSA-N 0.000 title claims abstract description 55
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Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/42—Separation; Purification; Stabilisation; Use of additives
- C07C51/47—Separation; Purification; Stabilisation; Use of additives by solid-liquid treatment; by chemisorption
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/42—Separation; Purification; Stabilisation; Use of additives
- C07C51/43—Separation; Purification; Stabilisation; Use of additives by change of the physical state, e.g. crystallisation
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C51/00—Preparation of carboxylic acids or their salts, halides or anhydrides
- C07C51/42—Separation; Purification; Stabilisation; Use of additives
- C07C51/43—Separation; Purification; Stabilisation; Use of additives by change of the physical state, e.g. crystallisation
- C07C51/44—Separation; Purification; Stabilisation; Use of additives by change of the physical state, e.g. crystallisation by distillation
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- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Crystallography & Structural Chemistry (AREA)
- Fats And Perfumes (AREA)
Abstract
The invention discloses a nervonic acid extraction device, which comprises a raw oil pretreatment unit, a saturated fatty acid separation unit and a multi-level fractionation unit which are sequentially communicated; the raw oil pretreatment unit comprises a second flowmeter, a first fine filter and a first plate heat exchanger which are sequentially communicated; the saturated fatty acid separation unit comprises a first heating and stirring tank, a crystallization tank and a plate and frame filter press which are sequentially communicated, wherein the first heating and stirring tank is communicated with the first plate heat exchanger; the multi-level fractionation unit comprises a second heating and stirring tank, a first jacketed fractionation tank, a third heating and stirring tank, a second jacketed fractionation tank and a second fine filter which are sequentially communicated; the reaction conditions are easy to control, the purity of the nervonic acid obtained by separation is high, each specific device involved in the extraction device is a standard device, and extra cost is not needed, so that the extraction cost of the nervonic acid is low. The extraction device has simple structure, and short extraction period of nervonic acid.
Description
Technical Field
The invention belongs to the technical field of extraction of fatty acid in grease, and particularly relates to a nervonic acid extraction device.
Background
Nervonic Acid (NA for short), the general formula of which is C24H46O2Is a monounsaturated fatty acid having the formula: CH (CH)3(CH2)7CH=CH(CH2)3COOH, relative molecular weight 366.63。
Nervonic acid was first found in mammalian nerve tissue and was named nervonic acid. Foreign research shows that nervonic acid is a core natural component of brain nerve cells and nerve tissues, is a specific substance which is discovered in the world so far and can promote the repair and regeneration of damaged nerve tissues, is an essential 'higher nutrient' for the growth, regeneration and maintenance of nerve cells, particularly brain cells, optic nerve cells and peripheral nerve cells, and has great effects on improving the activity degree of the brain nerves and preventing the aging of the brain nerves.
Nervonic acid is mainly used in the following fields: 1. blending oil: so that the fatty acid ratio of the fatty acid can meet the metabolic requirement of human body. Avoid the occurrence of chronic diseases such as obesity, heart disease, diabetes, hyperlipemia and the like;
2. high oleic acid edible oil: supplementing unsaturated fatty acid (MUFA) unit in the edible oil to make the mass fraction of the MUFA unit be more than or equal to 75%, so as to prevent the cholesterol oxidation of low-density lipoprotein (LDL), improve high-density lipoprotein (HDL), protect blood vessels, and prevent cerebral apoplexy and cardiovascular diseases;
3. functional edible oil: linoleic acid and linoleic acid which can not be synthesized by human bodies and unit unsaturated fatty acid (MUFA) are reasonably blended and fused to meet the functional health requirements of the human bodies, such as memory enhancement, vision improvement, prostate hyperplasia inhibition, blood fat reduction and cardiovascular and cerebrovascular disease prevention;
4. special oil for food processing: processing high-end baked food, spraying, puffing, quick-freezing, roasted food, can, seasoning packet, frying base material, baking tray and high-temperature-resistant food material, and the like;
5. functional special oleic acid: the nervonic acid is called as brain gold by the scientific community, can supplement brain nutrition, repair brain trauma and effectively prevent and treat senile dementia;
6. other fields: such as health products (cod liver oil), cosmetics (skin care oil), industrial oils (lubrication, cutting and polishing, spinning, perforating, etc.).
The existing nervonic acid mainly comes from deep sea fish oil and shark brain, and has high extraction difficulty and high cost.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a device for extracting nervonic acid.
The technical scheme adopted by the invention is as follows: a nervonic acid extraction device comprises a raw oil pretreatment unit, a saturated fatty acid separation unit and a multi-layer fractionation unit which are sequentially communicated;
the raw oil pretreatment unit comprises a second flowmeter, a first fine filter and a first plate heat exchanger which are sequentially communicated;
the saturated fatty acid separation unit comprises a first heating and stirring tank, a crystallization tank and a plate and frame filter press which are sequentially communicated, wherein the first heating and stirring tank is communicated with a first plate heat exchanger;
the multi-level fractionation unit comprises a second heating and stirring tank, a first jacketed fractionation tank, a third heating and stirring tank, a second jacketed fractionation tank and a second fine filter which are sequentially communicated;
wherein, the second heating and stirring tank is communicated with the plate-and-frame filter press; a cooling liquid cavity of the first jacketed type fractionating tank is communicated with a refrigerating machine, and four liquid phase outlets arranged on the first jacketed type fractionating tank are communicated with a material inlet of the second heating stirring tank;
wherein, four liquid phase outlets arranged on the second jacketed fractionating tank are communicated with a feed inlet of the third heating and stirring tank;
wherein, the bottom liquid outlet of the second jacketed type fractionating tank is simultaneously communicated with the feeding port of the third heating and stirring tank and the second fine filter, and a screw pump is arranged between the second fine filter and the bottom liquid outlet of the second jacketed type fractionating tank.
Further limiting, a second bag filter is arranged between the second heating stirring tank and the first jacketed type fractionating tank; and a cooling liquid inlet of the first jacketed type fractionating tank is sequentially communicated with a refrigerator and a first cooling tower, an outlet of the refrigerator is communicated with the crystallizing tank, and the first jacketed type fractionating tank and the second jacketed type fractionating tank.
Further inject, from the top down is provided with a plurality of temperature-sensing needles on the crystallizer, and the crystallizer overcoat is equipped with the heat preservation, and the heat preservation thickness is 50mm, and the cooling water entry of crystallizer communicates in proper order has cooling water pump, cooling water jar and refrigerator.
Further limiting, a solid phase outlet of the plate and frame filter press is communicated with a melting tank, the melting tank is communicated with a third bag filter, and the third bag filter is communicated with a saturated fatty acid storage tank.
Further limiting, a filtrate outlet of the plate and frame filter press is communicated with an oil storage tank, and the oil storage tank is communicated with the second heating and stirring tank; and a back-blowing air inlet of the plate-and-frame filter press is sequentially communicated with an air storage tank, a dryer, a fourth filter and an air compressor.
Further inject, the crystallizer is the coil type heat transfer barrel, and first thermometer, second thermometer, third thermometer and magnetism turn over the board level gauge from the top down have set gradually on the coil type heat transfer barrel, and the range of first thermometer, second thermometer and third thermometer is 0 ~ 100 ℃.
Further limiting, a cooling liquid pipeline of the crystallizing tank adopts cold insulation, the insulation material is rubber, the thickness of the rubber is 50mm, and 0.6mm aluminum skin is coated outside the rubber.
Further limiting, a filtrate outlet of the plate-and-frame filter press is communicated with a first cleaning tank and a second cleaning tank, the first cleaning tank and the second cleaning tank are both provided with a hot coil pipe, and the first jacketed type fractionating tank and the second jacketed type fractionating tank are both provided with a temperature controller and an endoscope; the outside of the first jacketed type fractionating tank and the outside of the second jacketed type fractionating tank are both coated with insulating layers.
Further limiting, the raw oil preparation device comprises an extraction kettle, wherein a raw material inlet, a gas inlet, a liquid phase outlet and a solid phase outlet are formed in the extraction kettle, the raw material inlet is formed in the top of the extraction kettle, the gas inlet and the liquid phase outlet are formed in the middle of the extraction kettle, the solid phase outlet is formed in the bottom of the extraction kettle, and the liquid phase outlet is sequentially communicated with a first pressure reducing valve, a first separation kettle, a second pressure reducing valve and a second separation kettle; the second separation kettle is sequentially communicated with a first filter, a first flowmeter and a first buffer tank; the gas inlet is sequentially communicated with a second filter, a first heater, a high-pressure pump, a first cooler and a third filterAnd CO2A storage tank; the air outlet of the first buffer tank is communicated with the first cooler.
Further limit, be provided with first control valve between first buffer tank and the first cooler, be provided with the second control valve between second filter and the gas inlet, be provided with the third control valve between liquid phase export and the second relief pressure valve.
The invention has the beneficial effects that: 1. the nervonic acid extraction device disclosed by the invention has the advantages that the reaction conditions are easy to control, the purity of the nervonic acid obtained by separation is high, each specific device involved in the extraction device is a standard device, extra cost is not required, so that the extraction cost of the nervonic acid is low, the jacketed fractionation tank is adopted, and the cooling medium is completely covered outside the barrel body of the fractionation tank, so that the cooling speed is high, and the cooling time is short.
2. The extraction device has simple structure, and short extraction period of nervonic acid.
Drawings
FIG. 1 is a flow chart of a process for preparing acer truncatum seed oil;
FIG. 2 is a flow chart of the process for the extraction of nervonic acid;
FIG. 3 is a flow diagram of crystallization of acer truncatum seed oil;
FIG. 4 is a scheme for the isolation of saturated fatty acids;
FIG. 5 is a flow diagram of the fractionation of unsaturated fatty acids;
FIG. 6 is a flow chart of the storage of Acer truncatum seed oil;
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the embodiments of the present invention are described in detail and completely, and it is obvious that the described embodiments are a part of the embodiments of the present invention, but not all of the embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It will be understood by those skilled in the art that, unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the prior art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein.
Saturated fatty acids are abbreviated as SFA in English, unsaturated fatty acids are abbreviated as MUFA in English, saturated fatty acids are abbreviated as PUFA in English, and nervonic acids are abbreviated as NA in English.
Example 1
The material is discharged from the bottom of the extraction kettle and is ground and sieved in sequence to obtain the acer truncatum buge, wherein acer truncatum seeds are used as raw materials in the embodiment, and nervonic acid is extracted from the acer truncatum buge.
Preparation of acer truncatum seed oil
1.1 sorting
The acer truncatum seeds are fresh, large in size, full and free of mould in seasons; removing impurities by screening, magnetic separation, air separation and the like to ensure that the mass fraction of the impurities is less than or equal to 0.1 percent, drying oil materials by a tower type dryer, peeling and peeling off involucra, separating kernel and shell to obtain acer truncatum seed kernels, wherein the water content is less than or equal to 8 percent, and the oil content is more than or equal to 48 percent;
1.2 preparation of Acer Truncatum Bunge seed oil
As shown in figure 1 of the drawings, in which,
a1: crushing acer truncatum seeds to obtain acer truncatum seed coarse powder with the particle size of 0.5-2.0 mm and the water content of 8-12%, and sieving to obtain acer truncatum seed powder, wherein the mesh number of a sieve is 40-60 meshes;
a2: weighing Acer truncatum seed powder, putting into an extraction kettle, and heating to a temperature lower than 40 ℃;
a3: introducing liquid CO into the raised acer truncatum seed powder2The reaction pressure is 25-30MPa, CO2The flow rate of the catalyst is 40 Kg/h;
a4: in CO2Extracting the acer truncatum seed powder under the supercritical state to remove oil in the acer truncatum seed powder, wherein the oil flows out from the upper part of an extraction kettle, and the kernel meal is taken as a food additive from the acer truncatum seed powder;
a5: the oil flowing out of the extraction kettle enters a separation kettle (I) after being subjected to first pressure reduction by a pressure reducing valve, the liquid phase flows out of the bottom of the separation kettle (I), the liquid phase at the position is acer truncatum seed oil, the gas phase enters a separation kettle (II) after being subjected to first pressure reduction by the pressure reducing valve, the liquid phase flows out of the bottom of the separation kettle (II) and is acer truncatum seed oil, and the gas phase is mainly CO2Filtering, cooling to obtain liquid, and mixing with newly added liquid CO2Mixing; the pressure of the mixture is 3-6.5 MPa after the pressure is reduced by a first pressure reducing valve;
the indexes of the qualified acer truncatum seed oil are shown in table 1,
TABLE 1
AV (acid value) mg/g | ≤0.5 |
Pov (peroxide number) g/100g | ≤0.05 |
Water content% | ≤0.05 |
Color and luster | R (Red) 2.0Y (yellow) 20 |
Solvent residue | Is free of |
Trans fatty acids | Is free of |
IV (iodine value) | 90-100 |
The analysis (mass percentage) of the components of the acer truncatum seed oil prepared by the method comprises 7.7 percent of saturated fatty acid and 54.7 percent of unit unsaturated fatty acid, wherein 5.8 percent of nervonic acid, 37.6 percent of polyunsaturated fatty acid and the specific proportion of each component of Saturated Fatty Acid (SFA) are shown in Table 2,
TABLE 2
C16:0 | 3.9% |
C18:0 | 2.2% |
C20:0 | 0.3% |
C22:0 | 0.9% |
C24:0 | 0.4% |
The specific proportions of the individual components of the monounsaturated fatty acids (MUFA) are shown in Table 3,
TABLE 3
C18:1 | 23.8% |
C20:1 | 7.9% |
C22:1 | 17.2% |
C24:1 | 5.8% |
The specific proportions of the components of polyunsaturated fatty acids (PUFA) are shown in Table 4,
TABLE 4
C18:2 | 33.9% |
C20:2 | 0.3% |
C18:3 | 2.6% |
Others | 0.8% |
II, extraction of nervonic acid
Taking 500-1000 kg maple seed oil as an example, according to the melting point difference of different fatty acid triglyceride in the grease, the components with different melting points are separated by cooling, crystallization and filter pressing, and the required fatty acid is obtained by cooling by utilizing a cooling curve with strict molecular thermodynamics, multi-level separation and fractionation.
2.1 isolation of Saturated Fatty Acids (SFA) from Acer Truncatum Bunge seed oil
As shown in figures 2 and 4 of the drawings,
carrying out fine filtration treatment on the acer truncatum seed oil obtained by the preparation method through a fine filter, wherein the filtration precision of the fine filter is 0.1 mu m, after the fine filtration is finished, heat exchange is carried out through a plate heat exchanger, then the acer truncatum seed oil enters a first heating stirring tank for stirring and heating, the heating medium is superheated steam, the temperature control precision is +/-0.1%, the speed reducer speed ratio is 1:87, the oil temperature is controlled to be less than or equal to 58 ℃, continuous stirring is carried out for 15min so that the acer truncatum seed oil is completely melted, then the acer truncatum seed oil enters a crystallizing tank for cooling and crystallization, the cooling rate is 0.1-0.5 ℃/min, the speed of a variable frequency speed reducer is 6-12r/min, the cooled liquid phase enters a plate and frame filter press for separation to obtain saturated;
wherein the cooled liquid phase temperature is 30 ℃, the cooling medium is water, and the temperature of the water is 6-10 ℃.
2.2 extraction of Nervonic Acid (NA)
Introducing unsaturated fatty acid into a second heating and stirring tank for stirring and heating, wherein the speed of a speed reducer is 3-5 r/min, the heating medium is superheated steam, the temperature of the heated unsaturated fatty acid is less than or equal to 45 ℃, then introducing into a first jacketed type fractionating tank for cooling and fractionating, the cooling medium is chilled water, the temperature of the chilled water is 0-5 ℃, the liquid phase flowing out of the bottom of the first jacketed type fractionating tank is introduced into a third heating and stirring tank for stirring and heating, the speed of the speed reducer is 3-5 r/min, the heating medium is superheated steam, the temperature of the heated unsaturated fatty acid is less than or equal to 38 ℃, then introducing into a second jacketed type fractionating tank for cooling and fractionating, the cooling medium is chilled water, the temperature of the chilled water is-5 to-10 ℃, the liquid phase flowing out of the bottom of the second jacketed type fractionating tank contains a large amount of nervonic acid, the mass fraction is 75-95%, and the liquid phase reflux amount and flow rate from the first jacketed type fractionating tank and, obtaining nervonic acid with different mass fractions.
The freezing temperature of the freezing water is realized by glycol heat exchange, the heat exchange or cooling crystallization involved in the extraction process is non-contact heat exchange, and the involved heat exchange process is carried out under the condition of heat preservation.
Wherein, the extraction principle of Nervonic Acid (NA) is to utilize the characteristics of different carbon atoms and hydrogen atoms in the molecular formula, especially to contact cold liquid during fractionation, strictly control the cooling rate according to the difference of the measured fatty acid MP, the cooling rate (0.1-0.5 ℃/min) and stirring (6-12r/min) through computer micro-control to promote the formation of fatty acid crystal nucleus, then winterization, separation, heating and melting are carried out, the temperature of chilled water in a first jacketed fractionation tank is controlled to be-5-0 ℃, extraction is carried out, heating and melting are carried out, then the temperature of chilled water in a second jacketed fractionation tank is controlled to be-10-5 ℃, extraction is carried out, fatty acid with the purity of (NA) of 75-95% can be obtained after separation, and white flaky crystals are obtained at normal temperature; the aim of saving energy is achieved by accurately controlling the cooling rate.
Wherein the composition of 75-95% by mass of nervonic acid is shown in Table 5,
TABLE 5
NA75% | NA85% | NA95% | |
C16:1 | 0.5% | 0.3% | 0.2% |
C18:1 | 10.5% | 8.2% | 2.58% |
C22:1 | 5.2% | 3.0% | 0.72% |
C24:1 | ≤75% | ≤85% | ≤95% |
C18:2 | 8.5% | 3.3% | 1.35% |
C18:3 | 0.3% | 0.2% | 0.15% |
analysis of fatty acid composition gas chromatography was used
The method has the following advantages:
1. the method has the advantages of low-temperature physical fractionation, crystallization and multi-level fractionation processes, no chemical addition in the whole process, no three-waste discharge, zero pollution and environmental friendliness;
2. light and simple, short process, less land occupation, less equipment investment and less investment.
3. Low energy consumption, stable product quality, automation and modular production.
4. The purity of Nervonic Acid (NA) can be regulated and controlled to be more than or equal to 75-95%.
Extraction device of Nervonic Acid (NA)
3.1 extraction element of acer truncatum seed oil
As shown in figure 2 of the drawings, in which,
the extraction device for acer truncatum seed oil comprises an extraction kettle, wherein a raw material inlet, a gas inlet, a liquid phase outlet and a solid phase outlet are formed in the extraction kettle, the raw material inlet is formed in the top of the extraction kettle, the gas inlet and the liquid phase outlet are formed in the middle of the extraction kettle, the solid phase outlet is formed in the bottom of the extraction kettle, and the liquid phase outlet is sequentially communicated with a first pressure reducing valve, a first separation kettle, a second pressure reducing valve and a second separation kettle; the second separation kettle is sequentially communicated with a first filter, a first flowmeter and a first buffer tank; the gas inlet is sequentially communicated with a second filter, a first heater, a high-pressure pump, a first cooler, a third filter and CO2A storage tank; the air outlet of the first buffer tank is communicated with the first cooler; a first control valve is arranged between the first buffer tank and the first cooler, a second control valve is arranged between the second filter and the gas inlet, and a third control valve is arranged between the liquid phase outlet and the second reducing valve;
the working principle is as follows: extracting pulverized, impurity-removed and sieved Acer Truncatum Bunge seed kernel with CO as extraction medium in an extraction kettle2The liquid phase obtained by extraction is subjected to first pressure reduction by a first pressure reducing valve, enters a first separation kettle for separation after pressure reduction is finished, the liquid phase obtained by separation is acer truncatum seed oil, the gas phase is subjected to first pressure reduction by a second pressure reducing valve, enters a second separation kettle for separation after pressure reduction is finished, the liquid phase obtained by separation is acer truncatum seed oil, and the gas phase returns to a first cooler for cooling and recycling.
3.2 Nervonic Acid (NA) extraction device
The Nervonic Acid (NA) extraction device comprises a second flowmeter, a first fine filter, a first plate heat exchanger, a first heating and stirring tank, a crystallization tank, a plate-and-frame filter press, a second heating and stirring tank, a first jacketed type fractionation tank, a third heating and stirring tank, a second jacketed type fractionation tank and a second fine filter which are sequentially communicated;
a second bag filter is arranged between the second heating stirring tank and the first jacketed type fractionating tank;
a cooling liquid inlet of the first jacketed fractionation tank is sequentially communicated with a refrigerator and a first cooling water tower, an outlet of the refrigerator is communicated with the crystallization tank, and the first jacketed fractionation tank and the second jacketed fractionation tank;
the crystallization device comprises a crystallization tank, a cooling water inlet, a cooling water tank and a refrigerating machine, wherein a plurality of temperature sensing needles are arranged on the crystallization tank from top to bottom, a heat insulation layer is sleeved outside the crystallization tank, the thickness of the heat insulation layer is 50mm, the cooling water inlet of the crystallization tank is sequentially communicated with the cooling water pump, the cooling water tank and the refrigerating machine, and a refrigerating medium is ethylene glycol;
wherein the plate-and-frame filter press is placed in an environment with the temperature of more than or equal to 21 ℃, a solid phase outlet of the plate-and-frame filter press is communicated with a melting tank, the melting tank is communicated with a third bag filter, and the third bag filter is communicated with a saturated fatty acid storage tank;
the filtrate outlet of the plate-and-frame filter press is communicated with an oil storage tank; the material in the melting tank is saturated fatty acid, and the oil storage tank is communicated with the second heating and stirring tank;
a back-blowing air inlet of the plate-and-frame filter press is sequentially communicated with an air storage tank, a dryer, a fourth filter and an air compressor;
a filtrate outlet of the plate-and-frame filter press is communicated with a first cleaning tank and a second cleaning tank, the temperature in the first cleaning tank is less than or equal to 55 ℃, and the temperature in the first cleaning tank is maintained by heating with superheated steam;
the cooling liquid cavity of the first jacketed type fractionating tank is communicated with a refrigerator, and four liquid phase outlets arranged on the first jacketed type fractionating tank are communicated with a material inlet of the second heating stirring tank;
wherein, four liquid phase outlets arranged on the second jacketed fractionating tank are communicated with a feed inlet of the third heating and stirring tank;
wherein, the bottom liquid outlet of the second jacketed type fractionating tank is simultaneously communicated with the feeding port of the third heating and stirring tank and a second fine filter, the second fine filter is communicated with the nervonic acid storage tank, and a screw pump is arranged between the second fine filter and the bottom liquid outlet of the second jacketed type fractionating tank.
The first heating and stirring tank comprises a tank body, a heating coil is arranged in the tank body, a liquid level meter, a plurality of thermometers and thermometer induction needles are arranged on the tank body, the stirring time is 15 minutes, heating steam comes from a superheated oil furnace or a steam engine, the steam quantity is 300kg/h, all steam pipelines are subjected to thermal insulation, the thermal insulation material is polyurethane foam, the thermal insulation thickness is 50mm, 0.6mm aluminum skin is coated outside the steam pipelines, and the energy consumption is reduced by adopting a thermal insulation mode;
the crystallization tank is a coiled loop barrel, a first thermometer, a second thermometer, a third thermometer and a magnetic turning plate liquid level meter are sequentially arranged on the coiled loop barrel from top to bottom, the measuring ranges of the first thermometer, the second thermometer and the third thermometer are all 0-100 ℃, a cooling liquid pipeline of the crystallization tank is cold-insulated by adopting cold, the heat-insulated material is rubber and plastic, the thickness of the rubber and plastic is 50mm, and 0.6mm aluminum skin is coated outside the rubber and plastic; the temperature regulation is PID regulation;
wherein the refrigeration source is prepared from a glycol water chiller, and the temperature of the glycol is-15 ℃;
wherein the room temperature of the pressure chamber is less than or equal to 21 ℃, and the matched gas source is as follows: 10kw air compressor, filter, drier, 3m3A gas storage tank, an oil-gas separation tank;
wherein, a hot coil is additionally arranged in the cleaning tank, and the first jacketed type fractionating tank and the second jacketed type fractionating tank are respectively provided with a temperature controller, an endoscope and four-section type height valves corresponding to four liquid phases; insulating layers are respectively coated outside the first jacketed type fractionating tank and the second jacketed type fractionating tank;
the extraction principle of Nervonic Acid (NA) is as follows: the acer truncatum seed oil passes through a second flowmeter and a first fine filter with the filtering precision of 0.1 mu m and then enters a first plate heat exchanger for melting, the heat source of the first plate heat exchanger is steam which can come from an electric steam engine, the melted acer truncatum seed oil enters a crystallizing tank, a liquid-solid mixture after crystallization enters a plate-frame filter press for filtering, a solid phase in the plate-frame filter press enters a melting tank for melting, and the molten acer truncatum seed oil is filtered by a third bag filter and then enters a saturated fatty acid storage tank after being melted into a liquid state;
filtrate in the plate-and-frame filter press is stored in an oil storage tank, then is heated and melted by a second heating and stirring tank, and then enters a first jacketed type fractionating tank after being filtered by a second bag filter, a liquid phase partially distilled from the bottom of the first jacketed type fractionating tank is pumped into a third heating and stirring tank, a liquid phase flowing out of the bottom of the third heating and stirring tank enters a second jacketed type fractionating tank, and liquid phases at four liquid phase outlets of the first jacketed type fractionating tank return to the second heating and stirring tank; liquid phases of four liquid phase outlets of the second jacketed type fractionating tank return to the third heating and stirring tank, part of effluent liquid at the bottom of the second jacketed type fractionating tank is pumped into the nervonic acid storage tank through the screw pump, and the other part of effluent liquid returns to the third heating and stirring tank.
Example 2
Different from the embodiment 1, the acer truncatum seed oil in the embodiment comes from a storage device, the storage device comprises a first raw material storage tank, a second raw material storage tank and a third raw material storage tank, and the top of the first raw material storage tank, the top of the second raw material storage tank and the top of the third raw material storage tank are all communicated with a nitrogen gas source device.
The working principle is as follows: acer truncatum seed oil gets into each jar from the top of first raw materials holding vessel, the top of second raw materials holding vessel and the top of third raw materials holding vessel, then lets in nitrogen gas wherein, plays the effect of isolation air, avoids unsaturated fatty acid in the acer truncatum seed oil to be by the oxidation rancidity, and the raw materials export has all been seted up to the bottom of first raw materials holding vessel, the bottom of second raw materials holding vessel and the bottom of third raw materials holding vessel, and the raw materials export intercommunication has the discharge pump.
Wherein the first raw material storage tank, the second raw material storage tank and the third raw material storage tank are placed in a dark environment, and the storage temperature is 11-21 ℃.
The invention is not limited to the above alternative embodiments, and any other various forms of products can be obtained by anyone in the light of the present invention, but any changes in shape or structure thereof, which fall within the scope of the present invention as defined in the claims, fall within the scope of the present invention.
Claims (10)
1. The device for extracting the nervonic acid is characterized by comprising a raw oil pretreatment unit, a saturated fatty acid separation unit and a multi-layer fractionation unit which are sequentially communicated;
the raw oil pretreatment unit comprises a second flowmeter, a first fine filter and a first plate heat exchanger which are sequentially communicated;
the saturated fatty acid separation unit comprises a first heating and stirring tank, a crystallization tank and a plate and frame filter press which are sequentially communicated, wherein the first heating and stirring tank is communicated with a first plate heat exchanger;
the multi-level fractionation unit comprises a second heating and stirring tank, a first jacketed fractionation tank, a third heating and stirring tank, a second jacketed fractionation tank and a second fine filter which are sequentially communicated;
wherein, the second heating and stirring tank is communicated with the plate-and-frame filter press; a cooling liquid cavity of the first jacketed type fractionating tank is communicated with a refrigerating machine, and four liquid phase outlets arranged on the first jacketed type fractionating tank are communicated with a material inlet of the second heating stirring tank;
wherein, four liquid phase outlets arranged on the second jacketed fractionating tank are communicated with a feed inlet of the third heating and stirring tank;
wherein, the bottom liquid outlet of the second jacketed type fractionating tank is simultaneously communicated with the feeding port of the third heating and stirring tank and the second fine filter, and a screw pump is arranged between the second fine filter and the bottom liquid outlet of the second jacketed type fractionating tank.
2. The nervonic acid extraction device according to claim 1, wherein a second bag filter is arranged between the second heating stirring tank and the first jacketed type fractionation tank; and a cooling liquid inlet of the first jacketed type fractionating tank is sequentially communicated with a refrigerator and a first cooling tower, an outlet of the refrigerator is communicated with the crystallizing tank, and the first jacketed type fractionating tank and the second jacketed type fractionating tank.
3. The nervonic acid extraction device according to claim 1, wherein a plurality of temperature sensing needles are arranged on the crystallization tank from top to bottom, a heat insulation layer is sleeved outside the crystallization tank, the thickness of the heat insulation layer is 50mm, and a cooling water inlet of the crystallization tank is sequentially communicated with a cooling water pump, a cooling water tank and a refrigerating machine.
4. The device for extracting nervonic acid as claimed in claim 1, wherein the solid phase outlet of the plate and frame filter press is communicated with a melting tank, the melting tank is communicated with a third bag filter, and the third bag filter is communicated with a saturated fatty acid storage tank.
5. The nervonic acid extraction device according to claim 1, wherein the filtrate outlet of the plate and frame filter press is communicated with an oil storage tank, and the oil storage tank is communicated with the second heating and stirring tank; and a back-blowing air inlet of the plate-and-frame filter press is sequentially communicated with an air storage tank, a dryer, a fourth filter and an air compressor.
6. The nervonic acid extraction device of any one of claims 1 to 5, wherein the crystallization tank is a coil heat exchange cylinder, a first thermometer, a second thermometer, a third thermometer and a magnetic turning plate liquid level meter are sequentially arranged on the coil heat exchange cylinder from top to bottom, and the first thermometer, the second thermometer and the third thermometer have the measuring ranges of 0-100 ℃.
7. The nervonic acid extraction device of claim 6, wherein the cooling liquid pipeline of the crystallization tank is cold-insulated, the insulation material is rubber, the thickness of the rubber is 50mm, and the rubber is coated with 0.6mm aluminum sheet.
8. The nervonic acid extraction device according to claim 7, wherein a filtrate outlet of the plate and frame filter press is communicated with a first cleaning tank and a second cleaning tank, the first cleaning tank and the second cleaning tank are respectively provided with a heat coil pipe, and the first jacketed type fractionating tank and the second jacketed type fractionating tank are respectively provided with a temperature controller and an endoscope; the outside of the first jacketed type fractionating tank and the outside of the second jacketed type fractionating tank are both coated with insulating layers.
9. The nervonic acid extraction device according to claim 1 or 2, wherein the raw oil preparation device comprises an extraction kettle, the extraction kettle is provided with a raw material inlet, a gas inlet, a liquid phase outlet and a solid phase outlet, the raw material inlet is arranged at the top of the extraction kettle, the gas inlet and the liquid phase outlet are both arranged in the middle of the extraction kettle, the solid phase outlet is arranged at the bottom of the extraction kettle, and the liquid phase outlet is sequentially communicated with a first pressure reducing valve, a first separation kettle, a second pressure reducing valve and a second separation kettle; the second separation kettle is sequentially communicated with a first filter, a first flowmeter and a first buffer tank; the gas inlet is sequentially communicated with a second filter, a first heater, a high-pressure pump, a first cooler, a third filter and CO2A storage tank; the air outlet of the first buffer tank is communicated with the first cooler.
10. The apparatus according to claim 9, wherein a first control valve is disposed between the first buffer tank and the first cooler, a second control valve is disposed between the second filter and the gas inlet, and a third control valve is disposed between the liquid phase outlet and the second pressure reducing valve.
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