CN112103079B - Direct-current brake enameled wire winding equipment and using method thereof - Google Patents
Direct-current brake enameled wire winding equipment and using method thereof Download PDFInfo
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- CN112103079B CN112103079B CN202010928377.9A CN202010928377A CN112103079B CN 112103079 B CN112103079 B CN 112103079B CN 202010928377 A CN202010928377 A CN 202010928377A CN 112103079 B CN112103079 B CN 112103079B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/09—Winding machines having two or more work holders or formers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
Abstract
The utility model relates to a direct current brake enameled wire is around rolling up equipment and application method thereof relates to the field of motor brake production facility, and it includes operation panel, winding device and is used for supplying the traditional thread binding putting of line for winding device, winding device include the spool and be used for driving spool pivoted slewing mechanism, slewing mechanism include power component and clamping component, power component with clamping component set up relatively and all be located the operation panel, power component include the power shaft, clamping component including rotating the piece and being used for driving the flexible driving piece of rotation piece, the rotation axis of rotation piece with the rotation axis of power shaft coincide mutually, spool one end and power shaft can dismantle the connection, the other end can dismantle the connection with the rotation piece. This application has the effect that can improve production efficiency.
Description
Technical Field
The application relates to the field of motor brake production equipment, in particular to direct current brake enameled wire winding equipment and a using method thereof.
Background
The brake motor is divided into a direct current brake motor. The working principle is that a DC brake is arranged at the tail part of the motor, the motor is electrified and sucked when being electrified, the motor is not braked, the motor is also powered off when being powered off, and the motor is braked under the action of the spring when being held and braked.
Existing dc brakes include components such as an electromagnetic coil, an armature, and a contact plate. When the electromagnetic coil is wound, the enameled wire is wound on the winding disc. However, the existing winding devices for the solenoid of the dc brake can only wind one at a time.
With respect to the related art described above, the inventors consider that there is a drawback that the work efficiency is low.
Disclosure of Invention
In order to improve the working efficiency, the application provides a direct current brake enameled wire winding device and a using method thereof.
In a first aspect, the application provides a dc brake enameled wire winding device, which adopts the following technical scheme:
the utility model provides a direct current brake enameled wire is around rolling up equipment, includes operation panel, winding device and is used for supplying the traditional thread binding putting of line for winding device, winding device include the spool and be used for driving spool pivoted slewing mechanism, slewing mechanism include power component and clamping component, power component with clamping component set up relatively and all be located the operation panel, power component include the power shaft, clamping component including rotate the piece and be used for driving the flexible driving piece of rotation piece, the rotation axis of rotation piece with the rotation axis of power shaft coincide mutually, spool one end and power shaft can dismantle the connection, the other end can dismantle the connection with the rotation piece.
Through adopting above-mentioned technical scheme, install a plurality of reels on the spool when using, the one end with the spool subsequently offsets tightly with the power shaft, and the other end is aimed at and is rotated the piece, the driving piece drive rotates the piece and stretches out, and support tight spool, after that with many enameled wires and a plurality of reel one-to-ones of winding, and the winding is on the reel that corresponds, the power shaft takes place to rotate afterwards, and drive the reel rotation of winding, consequently, can wind the reel to a plurality of reels, and the work efficiency is improved, simultaneously when the reel is accomplished, pull down the spool, and another spool is installed to the power shaft and rotates between, also make the time of last unloading shortened, further improved work efficiency.
Preferably, the spool include main shaft and mounting, the mounting include fixed disk, activity dish and butt dish, the fixed disk with main shaft fixed connection, butt dish with main shaft threaded connection, the activity dish cover establish on the main shaft and by butt dish support tightly in the fixed disk.
Through adopting above-mentioned technical scheme, when using, establish to the main shaft on the reel cover, and contact with the fixed disk, the activity dish is established to the cover afterwards, make the activity dish contact with around the reel, repeated cover is established around reel and activity dish on the main shaft afterwards, until the cover is equipped with the reel of winding of specified quantity on the main shaft, be connected with the main shaft with the butt joint dish afterwards, and support tightly around the reel, consequently can make when winding, can not take place to remove around the reel, make the winding effect to the enameled wire better.
Preferably, the movable disc include barrel and the disk body that is located the barrel both sides, the disk body on seted up the groove of stepping down, the barrel on still be equipped with the locating lever.
Through adopting above-mentioned technical scheme, when using, the existence of barrel can increase adjacent interval around between the rolling disc, can effectively reduce adjacent enameled wire around on the rolling disc and take place winding probability, simultaneously, when fixing the one end of enameled wire, sheathe rubber hose in one of enameled wire, and stretch out in the rubber hose, wear out rubber hose from the inslot of stepping down afterwards, and the winding is on the locating lever, therefore rubber hose's existence can effectively reduce when fixed enameled wire one end, this end takes place the probability that wearing and tearing lead to the lacquer layer to drop.
Preferably, the wire supply device comprises a reversing mechanism, the reversing mechanism comprises a support frame, a sliding rod and a reversing guide wheel, the reversing guide wheel is rotatably connected with the sliding rod, the support frame is installed on the operating platform, the sliding rod is slidably connected with the support frame, and the sliding direction of the sliding rod is parallel to the axis of the power shaft.
Through adopting above-mentioned technical scheme, when using, the enameled wire is through the switching-over guide pulley, and when rolling up, the slide bar takes place the horizontal slip, and then drives the switching-over guide pulley and takes place to slide to drive the enameled wire and shift about, make the enameled wire can be even roll up on the reel.
Preferably, the slide bar on still be equipped with the fixing base, the fixing base include first arm and second arm, the switching-over guide pulley on rotate connect in the second arm, first arm on be equipped with and be used for the gliding sliding tray of second arm, first arm on still be equipped with and press from both sides tight hole, press from both sides tight hole and run through first arm and with the sliding tray communicate mutually, the second arm on be equipped with a plurality of connecting holes, second arm and first arm pass through bolt fixed connection, the bolt passes the connecting hole and presss from both sides tight hole, the bolt stretches out in the one end that presss from both sides tight hole and is connected with the nut.
Through adopting above-mentioned technical scheme, when using, can adjust the length that the second arm stretches out from first arm according to actual in service behavior to the enameled wire of different specifications is adapted.
Preferably, the sliding rod is further provided with a tensioning assembly, the tensioning assembly comprises a tensioning frame, a tensioning groove is formed in the tensioning frame, flexible layers are arranged on opposite groove walls in the tensioning groove, and the opposite flexible layers are attached to each other.
Through adopting above-mentioned technical scheme, when using, pass the enameled wire between the relative flexible layer that sets up, because the flexible layer that sets up relatively laminates mutually, consequently when the enameled wire passes between the relative flexible layer that sets up, can extrude the flexible layer, and then make the enameled wire when pulling out in the flexible layer, and there is frictional resistance between the flexible layer, and then when making the enameled wire pull out in the flexible layer, be in the state of stretching straight, be more favorable to rolling up of enameled wire, the wearing and tearing that the existence of flexible layer also can effectively reduce the enameled wire and take place when flexible layer simultaneously.
Preferably, the wire supply device further comprises a straightening mechanism, the straightening mechanism comprises a straightening frame, the straightening frame is rotatably connected with a plurality of straightening wheels, and the straightening wheels are arranged in a staggered manner.
Through adopting above-mentioned technical scheme, when using, because the enameled wire is unreeled from the enameled wire drum, therefore the enameled wire is in crooked state, in order to reduce the enameled wire because the knotting or the winding probability that crooked and produced, with the enameled wire in proper order through the alignment wheel of crisscross setting to can play the effect of alignment to the enameled wire, reduce the crooked degree of enameled wire, and then reduce the enameled wire because crooked and the knotting or winding probability that produces.
Preferably, the wire supply device further comprises an unwinding mechanism, the unwinding mechanism comprises an unwinding frame, the unwinding frame is detachably connected with an unwinding cover, the unwinding cover comprises a large cylinder and a small cylinder which are concentrically arranged, the inner diameter of the large cylinder is larger than that of the small cylinder, the large cylinder is connected with the small cylinder through an arc-shaped surface, and the small cylinder is provided with a guide ring.
Through adopting above-mentioned technical scheme, when using, the existence of big section of thick bamboo can effectively reduce the enameled wire on the enameled wire drum and bump with foreign matter and lead to the probability that enameled wire surface lacquer layer drops, and the enameled wire can contact with the arcwall face when entering into to a little section of thick bamboo in from big section of thick bamboo simultaneously, and wear out in the guide ring, consequently can effectively reduce the lacquer layer of enameled wire and unreel the probability that in-process wearing and tearing drop.
In a second aspect, the application provides a method for using a direct current brake enameled wire winding device, which adopts the following technical scheme:
a use method of a direct current brake enameled wire winding device comprises the following steps:
step 1: the winding reel is installed before use, a plurality of winding reels and movable discs are sequentially installed on a main shaft at intervals, and then abutting discs are installed on the main shaft and abut against the winding reels; placing the enameled wire coil on an unwinding frame, covering the enameled wire coil by using an unwinding cover, enabling one end of an enameled wire to penetrate out of a guide ring, sequentially penetrating through a plurality of straightening wheels, then penetrating through the adhered flexible layers, and extending to a guide wheel changing position;
step 2: a fixed wire end, wherein one end of the enameled wire at the position of the guide wheel is sleeved with a rubber hose, and the rubber hose passes through the abdicating groove and is wound on the positioning rod;
and step 3: winding, wherein the rotating mechanism drives the main shaft to rotate, and the enameled wire is wound on a winding reel;
and 4, step 4: placing a fixing sheet, folding the two plastic films in half, placing the two plastic films on a winding reel, and rotating a main shaft to enable the enameled wire to be wound to the middle of the plastic films;
and 5: the locking wire end is used for cutting off the enameled wire, penetrating out of a cavity formed by folding the cut end of the enameled wire in half from the plastic film, and then pulling one end of the plastic film away from the cavity to move the plastic film so as to drive the enameled wire which penetrates through the cavity formed by folding the plastic film in half to abut against the enameled wire wound on the plastic film and further lock the end; then taking down the rubber hose on one end sleeved with the rubber hose, penetrating the end out of a cavity formed by folding the other plastic film in half, pulling one end of the plastic film away from the cavity to move the plastic film, driving an enameled wire in the cavity formed by folding the plastic film in half to abut against the enameled wire wound on the plastic film, and further locking the end;
step 6: and (5) replacing, namely disassembling the main shaft at the rotating mechanism, and repeating the steps 1-5.
In summary, the present application includes at least one of the following beneficial technical effects:
the working efficiency can be improved;
the probability that the surface paint layer of the enameled wire falls off when the enameled wire is fixed before winding is started is reduced.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present application.
Fig. 2 is a schematic structural diagram of an unwinding mechanism in an embodiment of the present application.
Fig. 3 is a schematic structural diagram of an alignment mechanism according to an embodiment of the present application.
Fig. 4 is a schematic view of a positional relationship between the reversing mechanism and the guide mechanism according to the embodiment of the present application.
Fig. 5 is a schematic structural diagram of a guide mechanism according to an embodiment of the present application.
Fig. 6 is a schematic structural diagram of a reversing mechanism according to an embodiment of the present application.
Fig. 7 is a schematic structural diagram of a winding device according to an embodiment of the present application.
Fig. 8 is a schematic structural diagram of a clamping assembly according to an embodiment of the present application.
Fig. 9 is a schematic structural view of a butting disk and a movable disk according to an embodiment of the present application.
Description of reference numerals: 1. an operation table; 2. a winding device; 21. a spool; 211. a main shaft; 212. a clamping plate; 213. an insertion rod; 22. a power assembly; 221. a power shaft; 222. a motor; 223. a speed reducer; 224. a clamping cavity; 23. a clamping assembly; 231. a drive member; 232. a contact base; 233. positioning holes; 234. a supporting seat; 235. a support groove; 241. fixing the disc; 242. a movable tray; 2421. a barrel; 2422. a tray body; 2423. positioning a rod; 2424. a yielding groove; 243. a butting tray; 3. an unwinding mechanism; 31. unwinding the frame; 311. positioning a groove; 32. unwinding the cover; 321. a large cylinder; 322. a small cylinder; 323. a guide ring; 33. a straightening frame; 331. a straightening wheel; 332. a guide bar; 333. a hole; 334. a right clamping plate; 335. a left clamping plate; 336. wool felt; 4. a guide mechanism; 41. erecting a frame; 411. a chute; 42. a guide frame; 421. a guide hole; 43. a connecting seat; 44. locking the screw rod; 45. a locking nut; 5. a reversing mechanism; 51. a support frame; 52. a slide bar; 53. a reversing guide wheel; 54. a reciprocating screw rod; 55. a fixed seat; 551. a first arm; 552. a second arm; 553. fixing the rod; 554. a clamping hole; 56. a tension frame; 561. a tension groove; 57. a flexible layer; 6. and (4) winding the reel.
Detailed Description
The present application is described in further detail below with reference to figures 1-9.
The embodiment of the application discloses direct current brake enameled wire is around rolling up equipment, refer to fig. 1 and fig. 2, including operation panel 1, winding device 2 and the confession line device that is used for supplying the line for winding device 2, supply the line device still including unwinding mechanism 3, unwinding mechanism 3 is including unreeling frame 31, it has unreeling cover 32 to unreel to dismantle to be connected with on the frame 31, it includes concentric big section of thick bamboo 321 and the little section of thick bamboo 322 that sets up to unreel cover 32, the internal diameter of big section of thick bamboo 321 is greater than the internal diameter of little section of thick bamboo 322, big section of thick bamboo 321 and little section of thick bamboo 322 are connected through the arcwall face, fixedly connected with guide ring 323 on the little section of thick bamboo 322.
In use, the enamelled wire coil is placed on the unreeling rack 31, then covered by the unreeling cover 32, with the enamelled wire coil being in the large barrel 321, and then one end of the enamelled wire coil is passed out of the guide ring 323 of the small barrel 322.
Referring to fig. 2 and 3, the thread supplying device further includes a straightening mechanism, the straightening mechanism includes a straightening frame 33, a plurality of straightening wheels 331 are rotatably connected to the straightening frame 33, in this embodiment, the number of the straightening wheels 331 is two, and the two straightening wheels 331 are arranged in a vertically staggered manner. The straightening frame 33 is fixedly arranged above the unreeling frame 31, a positioning groove 311 is arranged on the unreeling frame 31, a bolt is arranged on the straightening frame 33, the bolt penetrates out of the positioning groove 311, one end of the bolt penetrating out of the positioning groove 311 is connected with a nut, a left clamping plate 335 and a right clamping plate 334 are further arranged on the straightening frame 33, the left clamping plate 335 and the right clamping plate 334 are located below the straightening wheel 331, the left clamping plate 335 and the straightening frame 33 are fixedly connected, two screw rods are further fixedly connected to the left clamping plate 335, a through hole for the screw rods to penetrate out is formed in the right clamping plate 334, a butterfly nut is in threaded connection with the screw rods, the right clamping plate 334 is located between the butterfly nut and the left clamping plate 335, and a wool felt 336 is fixedly connected to the opposite surface of the left clamping plate 335 and the right clamping plate 334. The straightening frame 33 is also fixedly connected with a guide rod 332, a hole 333 for an enameled wire to pass through is formed in the guide rod 332, and the hole 333 is located right below a gap formed by the two felts 336.
When one end of the enameled wire passes through the guide ring 323 of the small cylinder 322, the enameled wire passes through the hole 333 of the guide rod 332, the gap between the felt 336 on the left clamping plate 335 and the felt 336 on the right clamping plate 334, and the two straightening wheels 331 in turn. Therefore, the hole 333 on the guide rod 332 can play a guiding role for the enameled wire to vertically enter between the two felted wool 336, the probability that the enameled wire is separated from the two felted wool 336 is reduced, and meanwhile, the position of the butterfly nut is adjusted, so that the fit degree between the two felted wool 336 is adjusted, the purpose of adjusting the friction force of the enameled wire is achieved, the purpose of adjusting the tightening degree of the enameled wire after the enameled wire penetrates out of the felted wool 336 is achieved, the enameled wire is in a tightening state when passing through the two straightening wheels 331, and the straightening effect of the enameled wire is better.
Referring to fig. 4 and 5, the wire feeding device further includes a guiding mechanism 4, the guiding mechanism 4 includes a vertical frame 41 and a guiding frame 42 slidably connected to the vertical frame 41, the guiding frame 42 is provided with a plurality of guiding holes 421 arranged along the length direction of the guiding frame 42, the vertical frame 41 is further provided with a locking member for fixing the guiding frame 42, the locking member includes a connecting seat 43, a locking screw 44 and a locking nut 45, the connecting seat 43 is fixedly connected to the guiding frame 42, the locking screw 44 is fixedly connected to the connecting seat 43, the locking nut 45 is in threaded connection with the locking screw 44, the vertical frame 41 is provided with a sliding groove 411 for allowing the connecting seat 43 to slide up and down, the vertical frame 41 is further provided with a through hole for allowing the locking screw 44 to pass through, and the locking screw 44 passes through the through hole and is located between the connecting seat 43 and the locking nut 45.
Referring to fig. 4 and 6, the thread supplying device comprises a reversing mechanism 5, the reversing mechanism 5 comprises a support frame 51, a sliding rod 52 and a reversing guide wheel 53, the sliding rod 52 is driven by a reciprocating screw rod 54 to reciprocate, the reversing guide wheel 53 is rotatably connected with the sliding rod 52, the support frame 51 is installed on the operating platform 1, the sliding rod 52 is slidably connected with the support frame 51, and the sliding direction of the sliding rod 52 is parallel to the axis of the power shaft 221.
Referring to fig. 4 and 6, the sliding rod 52 is further provided with a fixing seat 55, the fixing seat 55 includes a first arm 551, a second arm 552 and a fixing rod 553, the fixing rod 553 is fixedly connected with the sliding rod 52 through the fixing block, one end of the first arm 551 is fixedly connected with a clamp, the first arm 551 is fixedly connected with the fixing rod 553 through the clamp, the reversing guide wheel 53 is rotatably connected with the second arm 552, the first arm 551 is provided with a sliding groove for sliding the second arm 552, the first arm 551 is further provided with a clamping hole 554, the clamping hole 554 penetrates through the first arm 551 and is communicated with the sliding groove, the second arm 552 is provided with a plurality of connecting holes, the second arm 552 and the first arm 551 are fixedly connected through bolts, the bolts pass through the connecting holes and the clamping hole 554, and one end of the bolts extending out of the clamping hole 554 is connected with nuts.
Referring to fig. 4 and 6, the sliding rod 52 is further provided with a tensioning assembly, the tensioning assembly is located between the reversing guide wheel 53 and the guide frame 42, the tensioning assembly comprises a tensioning frame 56, the tensioning frame 56 is fixedly connected with the fixing rod 553, a tensioning groove 561 is arranged on the tensioning frame 56, flexible layers 57 are arranged on opposite groove walls in the tensioning groove 561, and the opposite flexible layers 57 are attached to each other. The flexible layer 57 may be felt.
The enamel wire coming out from the straightening wheel 331 passes through the guiding hole 421 of the guiding frame 42, passes through the gap formed by the oppositely arranged flexible layers 57, and then passes through the guide roller 53. After using a period of time, flexible layer 57 can take place deformation, leads to not good to the tensioning effect of enameled wire, rotates certain angle with first arm 551 this moment, for example clockwise rotation certain angle, and rotatory lock nut 45 simultaneously for connecting seat 43 rises, and then drives leading truck 42 and rises, thereby reaches the purpose of adjusting the enameled wire position in flexible layer 57, and then makes and to keep the tensioning effect good to the enameled wire.
Referring to fig. 7 and 8, the winding device 2 includes a winding shaft 21 and a rotating mechanism for driving the winding shaft 21 to rotate, the rotating mechanism includes a power assembly 22 and a clamping assembly 23, the power assembly 22 and the clamping assembly 23 are oppositely disposed and are both located on the operating platform 1, the power assembly 22 includes a power shaft 221 and a motor 222 for driving the power shaft 221 to rotate, an output shaft of the motor 222 is engaged with a reducer 223 through a gear, the output shaft of the reducer 223 is used for driving a reciprocating screw 54 to work, and further driving a sliding rod 52 to reciprocate, a clamping cavity 224 is formed at one end of the power shaft 221, which is in contact with the winding shaft 21, the clamping assembly 23 includes a rotating member and a driving member 231 for driving the rotating member to extend and retract, a rotating axis of the rotating member coincides with a rotating axis of the power shaft 221, the clamping assembly 23 further includes a positioning seat, which is fixedly mounted on the operating platform 1, still fixed mounting has the supporting seat 234 that is used for supporting spool 21 on the positioning seat, set up on the supporting seat 234 with the support groove 235 of spool 21 looks adaptation, driving piece 231 fixed mounting is on the positioning seat, driving piece 231 is the cylinder, it includes contact base 232 to rotate the piece, contact base 232 and the one end that spool 21 contacted have seted up locating hole 233, contact base 232 and driving piece 231 rotate to be connected, spool 21 one end and power shaft 221 can dismantle the connection, the other end and rotation piece can dismantle the connection.
Referring to fig. 7 and 8, the winding shaft 21 includes a main shaft 211 and a fixing member, one end of the main shaft 211 contacting the power shaft 221 is fixedly connected with a clamping disc 212, the clamping disc 212 is matched with the clamping cavity 224, one end of the main shaft 211 contacting the contact base 232 is fixedly connected with an insertion rod 213, the insertion rod 213 is matched with the positioning hole 233, the fixing member includes a fixed disc 241, a movable disc 242 and a abutting disc 243, the fixed disc 241 is fixedly connected with the main shaft 211, the abutting disc 243 is in threaded connection with the main shaft 211, and the movable disc 242 is sleeved on the main shaft 211 and is abutted against the fixed disc 241 by the abutting disc 243.
Referring to fig. 7 and 9, the movable disc 242 includes a cylinder 2421 and a disc 2422 located at two sides of the cylinder 2421, the disc 2422 is fixedly connected to the cylinder 2421, a abdicating groove 2424 is formed on the disc 2422, and a positioning rod 2423 is further fixedly connected to the cylinder 2421.
In use, four winding disks 6 for winding the enamel wire are sleeved on the main shaft 211 and contacted with the fixed disk 241, then the movable disk 242 is sleeved, so that the movable disk 242 is contacted with the winding disk, then the winding disk 6 and the movable disk 242 are repeatedly sleeved on the main shaft 211, then the abutting disk 243 is connected with the main shaft 211 and abuts against the winding disk 6.
Then, the clamping disc 212 extends into the clamping cavity 224, one end of the main shaft 211, which is far away from the clamping disc 212, is supported by the supporting groove 235, at this time, the insertion rod 213 corresponds to the positioning hole 233, the driving member 231 drives the contact seat 232 to extend out, so that the insertion rod 213 extends into the positioning hole 233 and abuts against the contact seat 232, then, when one end of the enameled wire passing through the reversing guide wheel 53 is fixed, a rubber hose is sleeved on one end of the enameled wire and extends out of the rubber hose, and then, the rubber hose passes through the abdicating groove 2424 and is wound on the positioning rod 2423, so that the fixation is realized.
The implementation principle of the direct current brake enameled wire winding equipment in the embodiment of the application is as follows: after the enameled wire is wound on the positioning rod 2423, the motor 222 drives the power shaft 221 to rotate, and further drives the winding shaft 21 to rotate, so that winding is achieved, meanwhile, the reciprocating screw rod 54 also drives the sliding rod 52 to slide in a reciprocating manner, so that reversing of winding of the enameled wire is achieved, the enameled wire is more uniform in winding, when the enameled wire is wound to the last dozens of circles, the motor 222 stops working, two plastic films are folded in half and placed on the winding reel 6, then the motor 222 continues to rotate until the enameled wire is wound, at the moment, the plastic films are clamped between the enameled wires, then the enameled wire is cut off, one end of the enameled wire on the winding reel 6 penetrates out of a cavity formed by folding the plastic films in half, the other end of the enameled wire penetrates out of a cavity formed by folding the other plastic film in half, then the two plastic films are pulled to be away from one end of the cavity, so that the cavity is gradually reduced, until the enameled wire penetrating out of the cavity is abutted against the enameled wire wound on the outer side of the plastic flexible sheet, the purpose of clamping and fixing the two ends of the enameled wire is achieved, and the purpose of winding the enameled wire on the winding disc 6 is achieved.
The embodiment of the application also discloses a using method of the direct current brake enameled wire winding device, which comprises the following steps:
step 1: before use, a plurality of winding reels 6 and movable disks 242 are sequentially installed on the main shaft 211 at intervals, and then abutting disks 243 are installed on the main shaft 211 and abut against the winding reels 6; placing the enameled wire coil on the unwinding frame 31, covering the enameled wire coil by using an unwinding cover 32, enabling one end of an enameled wire to penetrate out of the guide ring 323, sequentially penetrating through a plurality of straightening wheels 331, then penetrating between the attached flexible layers 57, and extending to the reversing guide wheel 53;
step 2: a fixed wire end, wherein a rubber hose is sleeved on one end of the enameled wire at the reversing guide wheel 53, penetrates through the abdicating groove 2424 and is wound on the positioning rod 2423;
and step 3: winding, the rotating mechanism drives the main shaft 211 to rotate, and the enameled wire is wound on the winding disc 6;
and 4, step 4: placing a fixing sheet, folding the two plastic films in half, placing the two plastic films on a winding reel 6, and then rotating a main shaft 211 to enable the enameled wire to be wound to the middle of the plastic films;
and 5: the locking wire end is used for cutting off the enameled wire, penetrating out of a cavity formed by folding the cut end of the enameled wire in half from the plastic film, and then pulling one end of the plastic film away from the cavity to move the plastic film so as to drive the enameled wire which penetrates through the cavity formed by folding the plastic film in half to abut against the enameled wire wound on the plastic film and further lock the end; then taking down the rubber hose on one end sleeved with the rubber hose, penetrating the end out of a cavity formed by folding the other plastic film in half, pulling one end of the plastic film away from the cavity to move the plastic film, driving an enameled wire in the cavity formed by folding the plastic film in half to abut against the enameled wire wound on the plastic film, and further locking the end;
step 6: and (5) replacing, namely disassembling the main shaft 211 at the rotating mechanism, and repeating the steps 1-5.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (8)
1. The utility model provides a direct current brake enameled wire is around rolling up equipment which characterized in that: the winding device comprises an operating platform (1), a winding device (2) and a wire supply device for supplying wires to the winding device (2), wherein the winding device (2) comprises a winding shaft (21) and a rotating mechanism for driving the winding shaft (21) to rotate, the rotating mechanism comprises a power assembly (22) and a clamping assembly (23), the power assembly (22) and the clamping assembly (23) are oppositely arranged and are both positioned on the operating platform (1), the power assembly (22) comprises a power shaft (221), the clamping assembly (23) comprises a rotating piece and a driving piece (231) for driving the rotating piece to stretch, the rotating axis of the rotating piece coincides with the rotating axis of the power shaft (221), one end of the winding shaft (21) is detachably connected with the power shaft (221), and the other end of the winding shaft is detachably connected with the rotating piece;
the wire supply device comprises a reversing mechanism (5), the reversing mechanism (5) comprises a support frame (51), a sliding rod (52) and a reversing guide wheel (53), the reversing guide wheel (53) is rotatably connected with the sliding rod (52), the support frame (51) is installed on the operating table (1), the sliding rod (52) is slidably connected with the support frame (51), and the sliding direction of the sliding rod (52) is parallel to the axis of the power shaft (221).
2. The direct current brake enameled wire winding apparatus according to claim 1, wherein: spool (21) include main shaft (211) and mounting, the mounting include fixed disk (241), activity dish (242) and butt dish (243), fixed disk (241) with main shaft (211) fixed connection, butt dish (243) with main shaft (211) threaded connection, activity dish (242) overlap and establish on main shaft (211) and by butt dish (243) support tightly in fixed disk (241).
3. A dc brake enamelled wire winding apparatus according to claim 2, characterized in that: the movable disc (242) comprises a cylinder body (2421) and disc bodies (2422) located on two sides of the cylinder body (2421), abdicating grooves (2424) are formed in the disc bodies (2422), and positioning rods (2423) are further arranged on the cylinder body (2421).
4. The direct current brake enameled wire winding apparatus according to claim 1, wherein: the sliding rod (52) is further provided with a fixed seat (55), the fixed seat (55) comprises a first arm (551) and a second arm (552), the reversing guide wheel (53) is rotatably connected to the second arm (552), the first arm (551) is provided with a sliding groove for the sliding of the second arm (552), the first arm (551) is further provided with a clamping hole (554), the clamping hole (554) penetrates through the first arm (551) and is communicated with the sliding groove, the second arm (552) is provided with a plurality of connecting holes, the second arm (552) and the first arm (551) are fixedly connected through a bolt, the bolt penetrates through the connecting hole and the clamping hole (554), and one end, extending out of the clamping hole (554), of the bolt is connected with a nut.
5. The direct current brake enameled wire winding apparatus according to claim 1, wherein: the sliding rod (52) is further provided with a tensioning assembly, the tensioning assembly comprises a tensioning frame (56), a tensioning groove (561) is formed in the tensioning frame (56), the opposite groove walls in the tensioning groove (561) are provided with flexible layers (57), and the opposite flexible layers (57) are attached to each other.
6. The direct current brake enameled wire winding apparatus according to claim 1, wherein: the wire supply device further comprises a straightening mechanism, the straightening mechanism comprises a straightening frame (33), the straightening frame (33) is connected with a plurality of straightening wheels (331) in a rotating mode, and the straightening wheels (331) are arranged in a staggered mode.
7. The direct current brake enameled wire winding apparatus according to claim 1, wherein: supply traditional thread binding putting still include unwinding mechanism (3), unwinding mechanism (3) including unreeling frame (31), unreel frame (31) on can dismantle and be connected with unreel cover (32), unreel cover (32) including big section of thick bamboo (321) and a little section of thick bamboo (322) that set up with one heart, the internal diameter of big section of thick bamboo (321) be greater than the internal diameter of a little section of thick bamboo (322), big section of thick bamboo (321) with a little section of thick bamboo (322) be connected through the arcwall face, a little section of thick bamboo (322) on be equipped with guide ring (323).
8. Method of use of a direct current brake wire winding apparatus according to any of claims 1-7, characterized in that: the method comprises the following steps:
step 1: before use, a plurality of winding reels (6) and movable discs (242) are sequentially arranged on a main shaft (211) at intervals, and then abutting discs (243) are arranged on the main shaft (211) and abut against the winding reels (6); placing the enameled wire coil on an unwinding frame (31), covering the enameled wire coil by using an unwinding cover (32), enabling one end of an enameled wire to penetrate out of a guide ring (323), sequentially penetrating through a plurality of straightening wheels (331), then penetrating between the attached flexible layers (57), and extending to a reversing guide wheel (53);
step 2: a fixed wire end, wherein one end of the enameled wire at the reversing guide wheel (53) is sleeved with a rubber hose, and the rubber hose passes through the abdicating groove (2424) and is wound on the positioning rod (2423);
and step 3: winding, wherein the rotating mechanism drives the main shaft (211) to rotate, and the enameled wire is wound on a winding disc (6);
and 4, step 4: placing a fixing sheet, folding the two plastic films in half, placing the two plastic films on a winding reel (6), and then rotating a main shaft (211) to enable the enameled wire to be wound to the middle of the plastic films;
and 5: the locking wire end is used for cutting off the enameled wire, penetrating out of a cavity formed by folding the cut end of the enameled wire in half from the plastic film, and then pulling one end of the plastic film away from the cavity to move the plastic film so as to drive the enameled wire which penetrates through the cavity formed by folding the plastic film in half to abut against the enameled wire wound on the plastic film and further lock the end; then taking down the rubber hose on one end sleeved with the rubber hose, penetrating the end out of a cavity formed by folding the other plastic film in half, pulling one end of the plastic film away from the cavity to move the plastic film, driving an enameled wire in the cavity formed by folding the plastic film in half to abut against the enameled wire wound on the plastic film, and further locking the end;
step 6: and (4) replacing, namely disassembling the main shaft (211) at the rotating mechanism, and repeating the steps 1-5.
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| CN202010928377.9A CN112103079B (en) | 2020-09-07 | 2020-09-07 | Direct-current brake enameled wire winding equipment and using method thereof |
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| CN202010928377.9A CN112103079B (en) | 2020-09-07 | 2020-09-07 | Direct-current brake enameled wire winding equipment and using method thereof |
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| CN112103079B true CN112103079B (en) | 2021-12-07 |
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| CN113401718B (en) * | 2021-06-30 | 2023-05-30 | 芜湖铜冠电工有限公司 | Enameled wire winding method based on wire winding equipment |
| CN114446630A (en) * | 2021-12-28 | 2022-05-06 | 江苏硕阳电子科技有限公司 | Reactor enameled wire winding and insulating paint damage repairing device and process |
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Denomination of invention: A DC brake enamelled wire winding device and its use method Effective date of registration: 20221115 Granted publication date: 20211207 Pledgee: Zhejiang Luqiao Taizhou rural commercial bank Limited by Share Ltd. Pledgor: Taizhou Taili Brake Motor Co.,Ltd. Registration number: Y2022330003065 |