CN112096633A - Heat radiation structure of industrial ceiling fan - Google Patents
Heat radiation structure of industrial ceiling fan Download PDFInfo
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- CN112096633A CN112096633A CN201910525963.6A CN201910525963A CN112096633A CN 112096633 A CN112096633 A CN 112096633A CN 201910525963 A CN201910525963 A CN 201910525963A CN 112096633 A CN112096633 A CN 112096633A
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- 230000005855 radiation Effects 0.000 title claims 4
- 230000017525 heat dissipation Effects 0.000 claims abstract description 74
- 239000000956 alloy Substances 0.000 claims description 9
- 238000007789 sealing Methods 0.000 claims description 9
- 229910052782 aluminium Inorganic materials 0.000 claims description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 239000000758 substrate Substances 0.000 claims description 3
- 239000002918 waste heat Substances 0.000 abstract description 8
- 229910000838 Al alloy Inorganic materials 0.000 abstract description 7
- 238000001816 cooling Methods 0.000 description 11
- 208000027418 Wounds and injury Diseases 0.000 description 1
- VQAPWLAUGBBGJI-UHFFFAOYSA-N [B].[Fe].[Rb] Chemical compound [B].[Fe].[Rb] VQAPWLAUGBBGJI-UHFFFAOYSA-N 0.000 description 1
- 230000004308 accommodation Effects 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000036760 body temperature Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/08—Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
- F04D25/082—Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation the unit having provision for cooling the motor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/08—Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
- F04D25/088—Ceiling fans
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/02—Selection of particular materials
- F04D29/023—Selection of particular materials especially adapted for elastic fluid pumps
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/58—Cooling; Heating; Diminishing heat transfer
- F04D29/5806—Cooling the drive system
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/60—Cooling arrangements characterised by the use of a forced flow of gas, e.g. air
- F21V29/67—Cooling arrangements characterised by the use of a forced flow of gas, e.g. air characterised by the arrangement of fans
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/70—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks
- F21V29/74—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades
- F21V29/77—Cooling arrangements characterised by passive heat-dissipating elements, e.g. heat-sinks with fins or blades with essentially identical diverging planar fins or blades, e.g. with fan-like or star-like cross-section
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V33/00—Structural combinations of lighting devices with other articles, not otherwise provided for
- F21V33/0088—Ventilating systems
- F21V33/0096—Fans, e.g. ceiling fans
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
Description
技术领域technical field
本发明关于一种散热结构,尤指一种能够将灯具与吊扇马达整合并构,同步进行废热传导与排除的工业吊扇的散热结构。The present invention relates to a heat dissipation structure, in particular to a heat dissipation structure for an industrial ceiling fan that can integrate a lamp and a ceiling fan motor to conduct waste heat conduction and removal synchronously.
背景技术Background technique
现今大型工业吊扇的应用领域,除了宽广的室内公共空间、礼堂、购物中心之外,还会应用在工厂的大型厂房、仓储厂房等处,借此改善宽广大空间中如何快速空调均温及散热问题,使身处此空间的人们可以有效地获得舒适度极佳的大面积吹拂风场,令体感温度可控制降低。然而,大型工业吊扇因吊扇叶片的直径占幅有3米至8米大小,所以在吊扇上方的空间照明就会受到阻碍,灯具无法装设在吊扇上方,这样会使得扇叶旋转的影子投落在吊扇下方,造成一明一暗的间隔挥影,对视觉感受不佳,所以灯具必须装设在吊扇下方,这样才能避免吊扇扇叶转动时的影子投射。而大型工业吊扇所使用的PMSM马达,其内部的转子是采用强力永久磁铁(例如铷铁硼磁铁)来与定子产生磁场作用,但是过高的温度是永久磁铁的致命伤,会造成其磁性减弱,使吊扇的功率下降。因此,要如何兼顾灯具散热与吊扇的马达散热,即为本发明所要积极克服的课题。Nowadays, the application field of large industrial ceiling fans, in addition to wide indoor public spaces, auditoriums, shopping centers, will also be used in large factories, warehouses, etc. Therefore, people in this space can effectively obtain a large-area blowing wind field with excellent comfort, so that the body temperature can be controlled to reduce. However, for large industrial ceiling fans, the diameter of the ceiling fan blades is 3 meters to 8 meters, so the lighting in the space above the ceiling fans will be hindered, and the lamps cannot be installed above the ceiling fans, which will cause the shadow of the fan blades to fall. Under the ceiling fan, the shadows are separated by light and dark, which is not good for the visual experience. Therefore, the lamps must be installed under the ceiling fan, so as to avoid the shadow projection when the fan blades of the ceiling fan rotate. In the PMSM motor used in large industrial ceiling fans, the rotor inside uses strong permanent magnets (such as rubidium iron boron magnets) to generate a magnetic field with the stator. However, excessive temperature is a fatal injury to the permanent magnets, which will cause its magnetism to weaken. , which reduces the power of the ceiling fan. Therefore, how to take into account the heat dissipation of the lamps and the motor of the ceiling fan is a problem to be actively overcome by the present invention.
发明内容SUMMARY OF THE INVENTION
本发明的目的在提供一种工业吊扇的散热结构,其可达到兼顾灯具散热与吊扇马达散热的目的。The purpose of the present invention is to provide a heat dissipation structure for an industrial ceiling fan, which can achieve both the heat dissipation of the lamp and the heat dissipation of the ceiling fan motor.
为了达到上述目的,本发明的工业吊扇的散热结构,其包含:在一吊扇马达的散热机壳内部中心装设一定子,在该散热机壳内壁附着一转子,通过该定子驱动该转子与该散热机壳依附一风扇主轴旋转,该散热机壳包含有一转动壳体与一散热端盖,其特征在于:该转动壳体为铝基合金材质所构成的壳体,其具有一环状侧壁,一体成型在该环状侧壁一端的封壁端部,一位于该封壁端部中央用于穿置该风扇主轴的第一轴孔,一形成在该环状侧壁一端的开口,一从该开口往该封壁端部方向凹入用于容纳该定子与该转子的容室,该转子用于带动该转动壳体旋转,及数个一体成型在该环状侧壁周围呈辐射状排列的扇叶固定部;以及该散热端盖为铝基合金材质所构成的盖体,其组合在该环状侧壁一端的开口并遮闭住该容室,其中心具有一与该第一轴孔同轴心并用于穿置该风扇主轴的第二轴孔,其相反于该容室的一外面凸出有数个散热鳍片,该散热鳍片由该第二轴孔周围往该散热端盖周边呈辐射状排列。In order to achieve the above object, the heat dissipation structure of the industrial ceiling fan of the present invention includes: a stator is installed in the center of the heat dissipation casing of a ceiling fan motor, a rotor is attached to the inner wall of the heat dissipation casing, and the rotor and the rotor are driven by the stator. The radiator casing rotates on a fan shaft, the radiator casing includes a rotating casing and a radiating end cover, and is characterized in that: the rotating casing is a casing made of aluminum-based alloy material, and has an annular side wall , an end portion of the sealing wall integrally formed at one end of the annular side wall, a first shaft hole located in the center of the end portion of the sealing wall for penetrating the main shaft of the fan, an opening formed at one end of the annular side wall, a From the opening to the end of the sealing wall, a chamber for accommodating the stator and the rotor is recessed, the rotor is used to drive the rotating casing to rotate, and several integrally formed radially shaped around the annular side wall Arranged fan blade fixing parts; and the heat dissipation end cover is a cover body composed of an aluminum-based alloy material, which is combined with the opening at one end of the annular side wall and covers the chamber, and has a center with the first The shaft hole is coaxial and is used to pass through the second shaft hole of the main shaft of the fan, and a plurality of heat dissipation fins protrude from an outer surface of the chamber opposite to the outer surface of the chamber, and the heat dissipation fins extend from the periphery of the second shaft hole to the heat dissipation end The perimeter of the cover is arranged radially.
可选的,在上述工业吊扇的散热结构中,可选的,该散热端盖相反于该容室的外面中央处具有一平台,该平台结合一灯具。Optionally, in the above-mentioned heat dissipation structure of an industrial ceiling fan, optionally, the heat dissipation end cover has a platform opposite to the outer center of the container, and the platform is combined with a lamp.
可选的,在上述工业吊扇的散热结构中,该灯具为一COB封装的LED灯具,该LED灯具的金属基板贴附于该平台。Optionally, in the heat dissipation structure of the industrial ceiling fan, the lamp is a COB packaged LED lamp, and the metal substrate of the LED lamp is attached to the platform.
可选的,在上述工业吊扇的散热结构中,该散热端盖对应该容室的一内面凸出有数个受热鳍片。Optionally, in the heat dissipation structure of the above-mentioned industrial ceiling fan, a plurality of heat receiving fins protrude from an inner surface of the heat dissipation end cover corresponding to the accommodation chamber.
可选的,在上述工业吊扇的散热结构中,该受热鳍片为数个由该第二轴孔周边呈辐射状排列的凸片。Optionally, in the heat dissipation structure of the above-mentioned industrial ceiling fan, the heat receiving fins are a plurality of convex fins arranged radially from the periphery of the second shaft hole.
可选的,在上述工业吊扇的散热结构中,该散热鳍片为拋物线形状排列。Optionally, in the heat dissipation structure of the industrial ceiling fan, the heat dissipation fins are arranged in a parabolic shape.
可选的,在上述工业吊扇的散热结构中,该散热鳍片为断面呈弯弧状的弧形散热鳍片。Optionally, in the heat dissipation structure of the above-mentioned industrial ceiling fan, the heat dissipation fins are arc-shaped heat dissipation fins with a curved section.
本发明工业吊扇的散热结构,其运用铝合金材质构成的一转动壳体与一散热端盖的构造设计,使内部定子线圈运作所产生的热源,及灯具发光所产生的废热,能快速通过风扇主轴及吊挂架直接向外传递,且外部的散热鳍片与扇叶固定部的扇叶同时在风扇的转动状态下,也足以经由气流的流动而达到降温散热的目的。The heat dissipation structure of the industrial ceiling fan of the present invention adopts the structural design of a rotating casing made of aluminum alloy and a heat dissipation end cover, so that the heat source generated by the operation of the inner stator coil and the waste heat generated by the lighting of the lamp can quickly pass through the fan The main shaft and the hanger are directly transmitted to the outside, and the external heat dissipation fins and the fan blades of the fan blade fixing part are also sufficient to achieve the purpose of cooling and heat dissipation through the flow of air flow when the fan is rotating.
具体来说,其通过该散热端盖作为承接定子线圈及灯具的载体,同时经由风扇主轴与转动壳体及吊挂架的直结构造,除了提供定子线圈及灯具装载的功能之外,其铝合金材质一体成型的构成,能将该定子线圈及灯具的废热快速向外传递到吊挂架或转动壳体,通过此一铝合金材质的热传导路径,与转动壳体的扇叶固定部的扇叶旋转作用,以达到增进散热效率的功效。本发明该散热端盖的外面设有数个散热鳍片,能够通过风扇运作所扰动的冷空气通过各该散热鳍片来增进散热效率,因此能够确保工业吊扇马达内部的工作温度不会有过热的情事产生。Specifically, it uses the heat dissipation end cover as a carrier for receiving the stator coil and lamps, and at the same time, through the straight structure of the fan main shaft, the rotating casing and the hanger, in addition to providing the function of loading the stator coil and lamps, its aluminum The alloy material is integrally formed, which can quickly transfer the waste heat of the stator coil and the lamp to the hanger or the rotating casing. The blade rotates to achieve the effect of improving the heat dissipation efficiency. The outer surface of the heat dissipation end cover of the present invention is provided with several heat dissipation fins, so that the cooling air disturbed by the operation of the fan can pass through the heat dissipation fins to improve the heat dissipation efficiency, thus ensuring that the working temperature inside the industrial ceiling fan motor will not be overheated. Affair happens.
附图说明Description of drawings
图1为本发明工业吊扇的散热结构应用在吊扇马达的俯视立体示意图。FIG. 1 is a top perspective schematic view of the cooling structure of an industrial ceiling fan of the present invention applied to a ceiling fan motor.
图2为本发明工业吊扇的散热结构应用在吊扇马达的仰视立体示意图。FIG. 2 is a bottom perspective schematic view of the cooling structure of the industrial ceiling fan of the present invention applied to a ceiling fan motor.
图3为本发明工业吊扇的散热结构应用在吊扇马达的分解立体示意图。FIG. 3 is an exploded perspective view of the application of the heat dissipation structure of the industrial ceiling fan to the ceiling fan motor according to the present invention.
图4为本发明工业吊扇的散热结构的散热端盖与风扇主轴的分解示意图。4 is an exploded schematic view of the heat dissipation end cover and the fan main shaft of the heat dissipation structure of the industrial ceiling fan of the present invention.
图5为本发明工业吊扇的散热结构的散热端盖底面构造的立体示意图。5 is a schematic perspective view of the bottom surface structure of the heat dissipation end cover of the heat dissipation structure of the industrial ceiling fan of the present invention.
图6为本发明工业吊扇的散热结构应用在吊扇马达的组合剖面示意图。6 is a schematic cross-sectional view of the combination of the cooling structure of the industrial ceiling fan of the present invention applied to a ceiling fan motor.
图7为本发明工业吊扇的散热结构应用在吊扇马达的散热动作示意图。FIG. 7 is a schematic diagram of the cooling action of the cooling structure of the industrial ceiling fan of the present invention applied to the motor of the ceiling fan.
部件名称:Part Name:
10 散热机壳;20 定子;30 转子;40 风扇主轴;50 扇叶;10 cooling case; 20 stator; 30 rotor; 40 fan spindle; 50 fan blades;
60 灯具;70 吊挂架;1 转动壳体;11 环状侧壁;12 封壁端部;60 lamps; 70 hangers; 1 rotating shell; 11 annular side walls; 12 closed wall ends;
13 第一轴孔;14 开口;15 容室;16 扇叶固定部;13 first shaft hole; 14 opening; 15 chamber; 16 fan blade fixing part;
2 散热端盖;21 第二轴孔;22 定位座;23 平台;24 散热鳍片;25 受热鳍片。2 cooling end cover; 21 second shaft hole; 22 positioning seat; 23 platform; 24 cooling fins; 25 heating fins.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步说能予以实施,但所举实施例不作为对本发明的限定。The present invention can be further described below in conjunction with the accompanying drawings and specific embodiments, but the embodiments are not intended to limit the present invention.
参阅图1至图3所示,本发明工业吊扇的散热结构,其是在一吊扇马达的散热机壳10内部中心装设一定子20(线圈定子),并在该散热机壳10内壁附着一转子30,通过该定子20驱动该转子30与该散热机壳10依着中心的一风扇主轴40旋转,并直接利用该散热机壳10带动数片扇叶50旋转,该散热机壳10较佳的具体实施例包含有一转动壳体1与一散热端盖2,其中:1 to 3, the heat dissipation structure of the industrial ceiling fan of the present invention is that a stator 20 (coil stator) is installed in the center of the
参阅图3及图6所示,该转动壳体1采用热传导效率较佳的铝基合金材质所构成,其具有一圆形或多边形的环状侧壁11,一体成型在该环状侧壁11一端的封壁端部12,一位于该封壁端部12中央用于穿置一风扇主轴40的第一轴孔13,一形成在该环状侧壁11一端的开口14,一从该开口14往该封壁端部12方向凹入用于容纳该定子20、该转子30与该风扇主轴40的容室15,使该转子30用于带动该散热壳体10旋转,及数个一体成型在该环状侧壁11周围呈辐射状排列的扇叶固定部16。Referring to FIGS. 3 and 6 , the rotating casing 1 is made of an aluminum-based alloy material with better thermal conductivity, and has a circular or polygonal
参阅图4、图5及图6所示,该散热端盖2同样是铝基合金材质所构成的一盖体,可为一圆形或多边形的形状,其组合在该风扇主轴40的末端部,使散热端盖2得对应转动壳体1的环状侧壁11一端的开口14并遮闭住该容室15,其中心具有一与该第一轴孔13同轴心并用于穿置该风扇主轴40的第二轴孔21;其对应该容室15的一内面凸出有数个受热鳍片25,该受热鳍片25为数个由该第二轴孔21周边呈辐射状排列的凸片,且其内面设有供定子20架设组装的定位座22;而其相反对应该容室15的外面中央处具有一平台23,于该平台23周围往周边呈辐射状排列凸出有数个散热鳍片24;其中,该定位座22较佳的为数个与该第二轴孔21同轴心环状排列布设的锁柱,而该数个散热鳍片24与该平台23呈拋物线形状排列,且该散热鳍片24为断面呈弯弧状的弧形散热鳍片。Referring to FIG. 4 , FIG. 5 and FIG. 6 , the heat
再参阅图6所示,上述该散热端盖2外部的平台23,其可提供灯具60平贴固结所应用,如图7所示的灯具60应用,其提供一种COB(chip-on-board)封装的大功率LED灯具,当灯具60通过金属基板直接贴附平台23时,乃使灯具60发光所产生的废热,可利用散热端盖2的铝合金结构体适时迅速的向外传导发散,因此也能绝对的提供灯具60有一良好的工作环境,不会因为过度的积热导致影响灯具60使用的寿命。再者,本发明该散热端盖2的外面设有数个散热鳍片24,因此能增进该散热端盖2从内部定子20所传导的废热的向外散除,防止热能累积在马达内部。而该散热端盖2的外面设有数个散热鳍片24,各该散热鳍片24的形状用与该转动壳体1一起旋转时,能够让冷空气通过各该散热鳍片24,更加增进散热效率。Referring to FIG. 6 again, the above-mentioned
本发明工业吊扇的散热结构,该散热端盖2的第二轴孔21提供与该风扇主轴40组接应用,而该风扇主轴40较佳的实施亦采铝合金结构体来构成,该风扇主轴40主要为提供该转动壳体1与该散热端盖2的组挂,该风扇主轴40自该转动壳体1的第一轴孔13向外伸出,并与风扇的吊挂架70组结(如图1及图7所示),该吊挂架70较佳的实施亦采铝合金结构体。因此,当散热端盖2承受了来自定子20与灯具60的废热时,其可通过风扇主轴40至吊挂架70这第一热传路径,或风扇主轴40至转动壳体1至扇叶50的这第二热传路径,将废热予以迅速的向外传递散除。In the heat dissipation structure of the industrial ceiling fan of the present invention, the second shaft hole 21 of the heat
本发明工业吊扇的散热结构,通过该转动壳体1周围的扇叶固定部16的构造设计,除了提供扇叶50组装的功能之外,其与该转动壳体1的铝基合金一体成型,因此能快速将该转动壳体1的热能自扇叶固定部16传递到各该扇叶50,借此通过铝合金材质、一体成型的热传导路径,与各该扇叶50旋转作用,达到增进散热效率的功效。The heat dissipation structure of the industrial ceiling fan of the present invention, through the structural design of the fan
以上所述实施例仅是为充分说明本发明而所举的较佳的实施例,本发明的保护范围不限于此。本技术领域的技术人员在本发明基础上所作的等同替代或变换,均在本发明的保护范围之内。本发明的保护范围以权利要求书为准。The above-mentioned embodiments are only preferred embodiments for fully illustrating the present invention, and the protection scope of the present invention is not limited thereto. Equivalent substitutions or transformations made by those skilled in the art on the basis of the present invention are all within the protection scope of the present invention. The protection scope of the present invention is subject to the claims.
Claims (7)
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MYPI2020000826A MY201745A (en) | 2019-02-19 | 2020-02-17 | Industrial ceiling fan structure |
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