Freeze-dried food transport case with predetermined shape
Technical Field
The invention relates to the technical field of food transport boxes, in particular to a freeze-dried food transport box with a preset shape.
Background
The freeze-dried food is short for vacuum freeze-dried food and is also called FD food. Due to the special freeze-drying treatment process, the color, the flavor, the nutrient content, the appearance and the shape of the original fresh food can be kept to the maximum extent; in addition, the freeze-dried product can be preserved for more than 5 years at normal temperature without preservatives, and the finished product has light weight and is convenient to carry and transport.
Chinese patent No. CN108177856B discloses a freeze-dried food storage device with a preset shape and a use method thereof, relating to the technical field of freeze-dried food storage. The preservation device comprises a machine shell body, a display is arranged at the upper end of the machine shell body, a connecting rod is arranged at the lower end of the display, a shock-absorbing layer is arranged at the inner side of a sealing layer, a preservation box body is arranged at one side of the shock-absorbing layer, an anti-radiation layer is arranged at the inner side of the preservation box body, a temperature controller is arranged in a defrosting device, a refrigerating assembly is arranged in a supporting tray, a vacuum pump is arranged at one side of the machine shell body, a trap pump valve is arranged at the lower end of the vacuum pump, a through groove is arranged at the lower end of the trap pump valve, a box door is arranged at one side of a hinge, and a handle is arranged in the box door, so that the preservation device, and the oxygen content in the device can not be detected in time, the freshness of the food can not be guaranteed, and the sale of the freeze-dried food is influenced.
However, the above patent has the following disadvantages in use. First, the above patent uses a vacuum low temperature method to preserve the freeze-dried food, however, the actual preservation method of the freeze-dried food only needs to preserve under the condition of normal temperature and without oxygen, therefore, the above patent wastes a large amount of energy when in actual use. In addition, above-mentioned patent is owing to adopt the mode that the vacuum was preserved, and its compressive strength, inside vacuum, outside atmospheric pressure can cause very big pressure to the box when equipment is whole in the preparation, can increase the cost of equipment, also makes its manufacturing degree of difficulty increase. Second, there is not oxygen processing apparatus in the above-mentioned patent, in the transportation, if the box takes place to leak, oxygen gets into inside, if not in time handle the oxygen that gets into, causes the food oxidation easily, and then influences the quality of freeze-dried food, does not exist this emergency treatment mechanism in the above-mentioned patent.
Disclosure of Invention
The invention aims to provide a freeze-dried food transport case with a preset shape, and aims to solve the technical problems that the freeze-dried food transport case in the prior art is high in energy consumption and poor in preservation effect.
The invention provides a freeze-dried food transport case with a preset shape, which comprises a case body, a shaping mechanism and an auxiliary mechanism, wherein the front end of the case body is provided with a case door, a horizontally arranged baffle plate is arranged in the case body, the middle part of the baffle plate is provided with a through hole matched with the shaping mechanism, the baffle plate divides the space in the case body into a transport cavity and a driving cavity, a sealing plate is arranged in the driving cavity, the driving cavity is divided into an auxiliary cavity and a shaping cavity by the sealing plate, the shaping mechanism is arranged in the shaping cavity and comprises a quantitative transport assembly, a shaping assembly and a blanking assembly, the shaping assembly and the blanking assembly are respectively positioned at the upper end and the lower end of one side of the quantitative transport assembly, the auxiliary mechanism is arranged in the auxiliary cavity and comprises an auxiliary block, a first auxiliary assembly, a second auxiliary assembly and a circulating assembly, and the auxiliary block is, the first auxiliary assembly and the second auxiliary assembly are adjacently arranged in the auxiliary block, and the first auxiliary assembly, the second auxiliary assembly and the transportation cavity are matched.
Further, the ration transportation subassembly includes fixed station, transportation piece and transportation motor, the fixed station level sets up under the baffle, the transportation piece is installed between baffle and fixed station, the transportation motor is installed and is run through the fixed station and with the middle part fixed connection of transportation piece at the lower extreme of fixed station and the output of transporting the motor, be equipped with the transportation hole that a plurality of is the circumference and distributes on the transportation piece, every all be equipped with the design mould in the transportation hole, the through-hole is located the top of the removal route of design mould, be equipped with the unloading hole that is located design mould removal route below on the fixed station.
Further, the unloading subassembly includes unloading passageway and two unloading parts, two unloading part symmetry sets up the both sides in unloading hole, the one end of unloading passageway is located the unloading hole under, the other end of unloading passageway extends to the outside of box, every the unloading part all includes unloading door, unloading connecting rod and unloading lead screw slip table, the unloading door is installed in unloading hole department and two the unloading door in the unloading part cooperatees and can seals the unloading hole, the one end and the unloading hinge of unloading connecting rod, unloading lead screw slip table is that the other end of level setting and unloading connecting rod is articulated with the slider on the unloading lead screw slip table.
Further, design subassembly setting groove, a shaping section of thick bamboo, piston, push rod, stereotype board and atmospheric pressure pipeline, the setting groove sets up the lower extreme and the top that the design trench is located the removal route of design mould at the baffle, a shaping section of thick bamboo is located the bottom in setting groove, the piston is located a shaping section of thick bamboo and sliding fit between the two, the upper end and the piston fixed connection of push rod, the lower extreme of push rod extend to a shaping section of thick bamboo the lower extreme and with stereotype board fixed connection, the one end of atmospheric pressure pipeline and the upper end intercommunication of a shaping section of thick bamboo, the other end of atmospheric pressure pipeline extends to the outside of box.
Further, first auxiliary assembly includes first supplementary chamber and a plurality of heating silk screen, first supplementary chamber setting is equipped with the first connecting tube who is used for connecting both in supplementary piece and between first supplementary chamber and the transportation chamber, the middle part of first connecting tube is equipped with air pump, a plurality of heating silk screen top-down arranges in proper order in the transportation intracavity.
Further, the meshes of every two adjacent heating wire nets are arranged in a staggered mode.
Further, the second auxiliary assembly comprises a second auxiliary cavity and a third auxiliary cavity, the second auxiliary cavity and the third auxiliary cavity are both arranged in the auxiliary block, the third auxiliary cavity is located above the second auxiliary cavity, the second auxiliary cavity and the third auxiliary cavity are communicated through a pipeline, a second connecting pipeline used for connecting the third auxiliary cavity and the transportation cavity is arranged between the third auxiliary cavity and the transportation cavity, absorption liquid is arranged in the second auxiliary cavity, absorbent cotton is arranged in the third auxiliary cavity, and a one-way valve is arranged on the first connecting pipeline and the second connecting pipeline.
Further, the circulation subassembly includes intake pipe, outlet duct, first pipeline and second pipeline, intake pipe and first supplementary chamber intercommunication, outlet duct and the supplementary chamber intercommunication of second, the both ends of first pipeline communicate with first supplementary chamber and first connecting pipe respectively, the both ends of second pipeline communicate with first connecting pipe and the supplementary chamber of second respectively, all be equipped with the control valve on intake pipe, outlet duct, first pipeline and the second pipeline.
Compared with the prior art, the invention has the beneficial effects that:
(1) when the freeze-dried food storage box works, inert gas such as nitrogen is filled in the box body to store frozen food, compared with the prior art, the box body is not required to be made of materials with overlarge strength, the manufacturing cost is reduced, and the production steps are simplified.
(2) When the freeze-dried food packaging machine works, freeze-dried food can be stored and transported through the transportation cavity, then when the freeze-dried food is taken out, quantitative shaping and blanking are carried out on the freeze-dried food through the matching work of the quantitative transportation assembly, the shaping assembly and the blanking assembly, so that the freeze-dried food is pre-shaped into a certain shape, the selling phase of the freeze-dried food is improved, and the pre-shaping is carried out in the blanking process after transportation, so that space waste caused by the shape of the freeze-dried food in the transportation process is avoided, and the transportation amount is increased.
(3) The during operation, the air after first auxiliary assembly handles gets into the supplementary intracavity of second, absorption liquid through the supplementary intracavity of second carries out chemical reaction with the oxygen in the air, further oxygen in the air of getting rid of, earlier use heating wire net heating deoxidization and reuse the absorptive mode of absorption liquid and carry out the deoxidization and have following benefit, it is first, through secondary deoxidization, can guarantee the effect of getting rid of to the oxygen in the air, improve the save effect to freeze-dried food, and is second, carry out the deoxidization with the absorption liquid afterwards and can absorb the heat in the air of first auxiliary assembly during operation, the air temperature after avoiding accomplishing the deoxidization dehumidification is too high to cause the influence to freeze-dried food.
Accomplish deoxidization dehumidification work back, the intake pipe, the outlet duct, control valve on first pipeline and the second pipeline is opened, and make first connecting tube and second connecting tube closed, the intracavity is assisted to the third with first supplementary intracavity hot-air delivery to air pump work, the cotton that absorbs water of first supplementary intracavity heats, the moist air in the intracavity is assisted to the third through the air current flow simultaneously and is taken away, reuse the heat energy that first supplementary subassembly produced on the one hand, avoid causing the heat energy extravagant, on the other hand makes the cotton effect of absorbing water resume, the effect of follow-up dehumidification deoxidization has been guaranteed.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a partial perspective view of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is a cross-sectional view taken along line A-A of FIG. 3;
FIG. 5 is an enlarged view at C of FIG. 4;
FIG. 6 is a cross-sectional view taken along line B-B of FIG. 3;
fig. 7 is a cross-sectional view of the present invention.
Reference numerals:
the device comprises a box body 1, a shaping mechanism 2, a quantitative transportation assembly 21, a fixing table 211, a transportation block 212, a transportation motor 213, a shaping mold 214, a blanking hole 215, a shaping assembly 22, a shaping groove 221, a shaping cylinder 222, a piston 223, a push rod 224, a shaping plate 225, an air pressure pipeline 226, a blanking assembly 23, a blanking channel 231, a blanking door 232, a blanking connecting rod 233, a blanking screw rod sliding table 234, an auxiliary mechanism 3, an auxiliary block 31, a first auxiliary assembly 32, a first auxiliary cavity 321, a heating wire mesh 322, a first connecting pipeline 323, an air pump 324, a second auxiliary assembly 33, a second auxiliary cavity 331, a third auxiliary cavity 332, a second connecting pipeline 333, a circulating assembly 34, an air inlet pipe 341, an air outlet pipe 342, a first pipeline 343, a second pipeline 344, a control valve 345, a box door 4, a partition plate 5, a through hole 6, a transportation cavity 7, a sealing plate 8 and a shaping cavity.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.
The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations. Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention.
All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 7, an embodiment of the present invention provides a freeze-dried food transport box with a predetermined shape, including a box body 1, a shaping mechanism 2 and an auxiliary mechanism 3, wherein a box door 4 is disposed at a front end of the box body 1, a horizontal partition plate 5 is disposed in the box body 1, a through hole 6 matched with the shaping mechanism 2 is disposed in a middle portion of the partition plate 5, the partition plate 5 divides a space in the box body 1 into a transport cavity 7 and a driving cavity, a sealing plate 8 is disposed in the driving cavity, the driving cavity is divided into an auxiliary cavity and a shaping cavity 9 by the sealing plate 8, the shaping mechanism 2 is installed in the shaping cavity 9, the shaping mechanism 2 includes a quantitative transport assembly 21, a shaping assembly 22 and a blanking assembly 23, the shaping assembly 22 and the blanking assembly 23 are respectively located at an upper end and a lower end of one side of the quantitative transport assembly 21, the auxiliary mechanism 3 is installed in the auxiliary cavity, and the auxiliary mechanism 3 includes, A first auxiliary assembly 32, a second auxiliary assembly 33 and a circulating assembly 34, wherein the auxiliary block 31 is arranged in the auxiliary cavity, the first auxiliary assembly 32 and the second auxiliary assembly 33 are adjacently arranged in the auxiliary block 31, and the first auxiliary assembly 32, the second auxiliary assembly 33 and the transportation cavity 7 are matched; during operation, freeze-dried food can be stored and transported through the transportation cavity 7, and then when the freeze-dried food is taken out, quantitative shaping blanking is carried out on the freeze-dried food through the cooperation of the quantitative transportation assembly 21, the shaping assembly 22 and the blanking assembly 23, so that the freeze-dried food is pre-shaped into a certain shape, and the selling phase of the freeze-dried food is improved, wherein the pre-shaping is carried out in the blanking process after transportation, so that space waste caused by the shape of the freeze-dried food cannot be caused in the transportation process, the transportation capacity is improved, the storage environment in the transportation cavity 7 is monitored in time in the transportation process, water and oxygen in the transportation cavity 7 are removed in time through the auxiliary mechanism 3, the situations that the freeze-dried food absorbs water and is oxidized can be effectively avoided, and the storage efficiency of the freeze-dried food is improved. In addition, when the present invention is operated, the frozen food is preserved by filling the box body 1 with inert gas, such as nitrogen gas.
Specifically, the quantitative transportation assembly 21 includes a fixed table 211, a transportation block 212 and a transportation motor 213, the fixed table 211 is horizontally disposed under the partition plate 5, the transportation block 212 is installed between the partition plate 5 and the fixed table 211, the transportation motor 213 is installed at the lower end of the fixed table 211, an output end of the transportation motor 213 penetrates through the fixed table 211 and is fixedly connected with the middle of the transportation block 212, a plurality of transportation holes distributed circumferentially are disposed on the transportation block 212, a shaping mold 214 is disposed in each transportation hole, the through hole 6 is located above a moving path of the shaping mold 214, and a blanking hole 215 located below the moving path of the shaping mold 214 is disposed on the fixed table 211; the during operation drives transportation piece 212 through transportation motor 213 work and rotates, and when design mould 214 in the conveyer hole was located through-hole 6 under, freeze-dried food on the baffle 5 fell into design mould 214, and later transportation motor 213 continues to rotate for transportation piece 212 takes away freeze-dried food to unloading hole 215 department and carries out processing on next step, and wherein, design mould 214 can be changed as required, makes freeze-dried food can finalize the design to different shapes. During operation, the upper end of the transportation block 212 is attached to the lower end of the partition plate 5, and the lower end of the transportation block 212 is attached to the upper end of the fixing table 211, so that freeze-dried food in the qualitative mold cannot fall out.
Specifically, unloading subassembly 23 includes unloading passageway 231 and two unloading parts, two unloading part symmetry sets up the both sides in unloading hole 215, the one end of unloading passageway 231 is located unloading hole 215 under, the other end of unloading passageway 231 extends to the outside of box 1, every the unloading part all includes unloading door 232, unloading connecting rod 233 and unloading lead screw slip table 234, unloading door 232 installs in unloading hole 215 department and two unloading door 232 in the unloading part cooperatees and to close unloading hole 215, the one end of unloading connecting rod 233 is articulated with unloading door 232, unloading lead screw slip table 234 is the slider on the other end and the unloading lead screw slip table 234 that the level set up and unloading connecting rod 233 articulated.
Specifically, design subassembly 22 includes a shaping groove 221, a design section of thick bamboo 222, piston 223, push rod 224, design board 225 and pneumatic tube 226, shaping groove 221 sets up the lower extreme at baffle 5 and the top that the design groove 221 is located the removal route of design mould 214, a design section of thick bamboo 222 is located the bottom of a design section of thick bamboo 221, piston 223 is located a design section of thick bamboo 222 and sliding fit between the two, the upper end and the piston 223 fixed connection of push rod 224, the lower extreme of push rod 224 extend to a design section of thick bamboo 222 the lower extreme and with design board 225 fixed connection, the one end of pneumatic tube 226 communicates with the upper end of a design section of thick bamboo 222, the other end of pneumatic tube 226 extends to the outside of box 1.
It can be known from the above two sections that, when the transportation block 212 takes the freeze-dried food to the blanking hole 215, at this time, the two blanking doors 232 are closed, the air pressure pipeline 226 is used for filling air into the shaping cylinder 222, so that the piston 223 moves downward, the piston 223 pushes the shaping plate 225 through the push rod 224 to move downward, the shaping plate 225 enters the shaping mold 214 to extrude the freeze-dried food, and the freeze-dried food is shaped, wherein the shapes of the shaping plate 225 and the upper end of the blanking door 232 and the shapes of the upper end of the shaping plate can be designed according to the requirements of freeze-dried food presetting, so that the freeze-dried food is extruded into a required shaping shape, after the shaping is completed, the two blanking screw sliding tables 234 work to drive the two blanking connecting rods 233 to pull the two blanking doors 232 to open, so that the freeze-dried food falls onto the blanking channel 231. Wherein, the end of the blanking channel 231 is provided with a sealing door to ensure the sealing performance inside the box body 1 in the transportation process, which is the prior art and is not described herein again.
Specifically, the first auxiliary assembly 32 includes a first auxiliary cavity 321 and a plurality of heating wire meshes 322, the first auxiliary cavity 321 is disposed in the auxiliary block 31, a first connecting pipe 323 for connecting the first auxiliary cavity 321 and the transportation cavity 7 is disposed between the first auxiliary cavity 321 and the transportation cavity 7, an air pump 324 is disposed in the middle of the first connecting pipe 323, and the plurality of heating wire meshes 322 are sequentially arranged in the transportation cavity 7 from top to bottom.
In operation, air in the transport chamber 7 is pumped into the first auxiliary chamber 321 by the air pump 324, and then oxygen in the air is consumed by the heating wire 322, and the air is conveyed to the second auxiliary assembly 33 for subsequent processing.
In addition to the above embodiments, the present invention further includes an oxygen sensor, a humidity sensor, and a controller working in cooperation with the oxygen sensor and the humidity sensor in the transportation cavity 7, and monitors the air humidity and the oxygen content in the transportation cavity 7, and when the oxygen exceeds a standard and the humidity exceeds a standard, the control cavity controls the auxiliary mechanism 3 to work to dehumidify and remove oxygen from the air in the transportation cavity 7, and the oxygen sensor, the humidity sensor, and the controller working in cooperation with the oxygen sensor are all in the prior art, and are not described in detail in the present invention.
Specifically, the meshes of each adjacent two heating wire meshes 322 are staggered; this arrangement can improve the contact effect of the air with the heating wire mesh 322, thereby improving the oxygen removal effect.
Specifically, the second auxiliary component 33 includes a second auxiliary cavity 331 and a third auxiliary cavity 332, the second auxiliary cavity 331 and the third auxiliary cavity 332 are both disposed in the auxiliary block 31, the third auxiliary cavity 332 is located above the second auxiliary cavity 331, the second auxiliary cavity 331 and the third auxiliary cavity 332 are communicated through a pipeline, a second connecting pipeline 333 for connecting the third auxiliary cavity 332 and the transport cavity 7 is disposed between the third auxiliary cavity 332 and the transport cavity 7, the second auxiliary cavity 331 is provided with absorption liquid, the third auxiliary cavity 332 is provided with absorbent cotton, and the first connecting pipeline 323 and the second connecting pipeline 333 are provided with one-way valves; during operation, the air after first supplementary subassembly 32 is handled gets into in the second supplementary chamber 331, carries out chemical reaction through the absorption liquid in the second supplementary chamber 331 and the oxygen in the air, further oxygen in the air of getting rid of, and the absorption liquid can be FeCl2 solution, easily takes place redox reaction with oxygen, and then consumes oxygen, and the air after handling is dehumidified through the cotton that absorbs water again, and wherein, also can use other desiccants to replace the cotton that absorbs water to dehumidify. Wherein use heating wire net 322 heating deoxidization earlier and reuse the absorptive mode of absorption liquid and carry out the deoxidization and have following benefit, first, through secondary deoxidization, can guarantee the effect of getting rid of the oxygen in the air, improve the save effect to freeze-dried food, and second, the later heat absorption that carries out the deoxidization with absorption liquid in can being with first auxiliary assembly 32 during operation air, and the air temperature after avoiding accomplishing the deoxidization dehumidification causes the influence to freeze-dried food.
Specifically, the circulation assembly 34 includes an air inlet pipe 341, an air outlet pipe 342, a first pipe 343 and a second pipe 344, the air inlet pipe 341 is communicated with the first auxiliary cavity 321, the air outlet pipe 342 is communicated with the second auxiliary cavity 331, two ends of the first pipe 343 are respectively communicated with the first auxiliary cavity 321 and the first connecting pipe 323, two ends of the second pipe 344 are respectively communicated with the first connecting pipe 323 and the second auxiliary cavity 331, and the air inlet pipe 341, the air outlet pipe 342, the first pipe 343 and the second pipe 344 are all provided with a control valve 345; when the device works, when the device performs the deoxidization and dehumidification work, the control valves 345 on the air inlet pipe 341, the air outlet pipe 342, the first pipeline 343 and the second pipeline 344 are closed, so that the deoxidization and dehumidification work is performed smoothly, after the deoxidization and dehumidification work is completed, the control valves 345 on the air inlet pipe 341, the air outlet pipe 342, the first pipeline 343 and the second pipeline 344 are opened, the first connecting pipeline 323 and the second connecting pipeline 333 are closed, the air pump 324 works to convey the air in the first auxiliary cavity 321 into the third auxiliary cavity 332, so as to heat the absorbent cotton in the first auxiliary cavity 321, and meanwhile, the moist air in the third auxiliary cavity 332 is taken out through airflow flow, so that on one hand, the heat energy generated by the first auxiliary component 32 is reused, the waste of the heat energy is avoided, on the other hand, the water absorption effect of the absorbent cotton is recovered, and the subsequent dehumidification and deoxidization effect is ensured.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.