CN112090860A - An efficient and fast cleaning equipment for camera components - Google Patents
An efficient and fast cleaning equipment for camera components Download PDFInfo
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- CN112090860A CN112090860A CN202011274981.0A CN202011274981A CN112090860A CN 112090860 A CN112090860 A CN 112090860A CN 202011274981 A CN202011274981 A CN 202011274981A CN 112090860 A CN112090860 A CN 112090860A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/02—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area using chambers or hoods covering the area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/02—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
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Abstract
Description
技术领域technical field
本发明属于光学仪器生产设备相关技术领域,具体涉及一种摄像头元器件高效快速清洁设备。The invention belongs to the related technical field of optical instrument production equipment, and in particular relates to an efficient and fast cleaning device for camera components.
背景技术Background technique
众所周知我们所呼吸的空气中含有大量的灰尘和一些细小的颗粒物,而我们的生活中的一些生活用品、机械零部件以及电子设备等,可能会因为这些灰尘的沉积而造成无法正常使用,为了避免这一麻烦,有些物品,例如音圈马达、摄像头镜头和眼睛片等,都可以通过超声波进行清洗,清洗过后的物品可以更好的发挥出它的作用。现有的摄像头清洗设备存在以下问题:行业内的设备大多都是采用超声波进行清洗的,但是清洗后需要烘烤,烘烤也会产生二次脏污,同时可能还会对设备产生一定的损伤;其次部分镜头为无防水结构镜头,这样就无法对其进行清洗;行业内也有采用吸气和除尘的方法进行清理,但是大部分设备都无法将镜头上的小颗粒物进行完全清除。As we all know, the air we breathe contains a lot of dust and some fine particles, and some daily necessities, mechanical parts and electronic equipment in our lives may not be used normally due to the deposition of these dusts. In order to avoid For this trouble, some items, such as voice coil motors, camera lenses and eye lenses, can be cleaned by ultrasonic waves, and the cleaned items can better play their role. The existing camera cleaning equipment has the following problems: most of the equipment in the industry is cleaned by ultrasonic waves, but it needs to be baked after cleaning, and the baking will also produce secondary contamination, and may also cause certain damage to the equipment. ;Secondly, some of the lenses are non-waterproof lenses, so they cannot be cleaned; there are also methods of air suction and dust removal in the industry, but most equipment cannot completely remove the small particles on the lens.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种除尘清洁效率高、设备安全系数好以及对产品除尘无损害的摄像头元器件高效快速清洁设备。The purpose of the present invention is to provide a high-efficiency and rapid cleaning device for camera components with high dust removal and cleaning efficiency, good equipment safety factor and no damage to product dust removal.
为实现上述目的,本发明提供如下技术方案:一种摄像头元器件高效快速清洁设备,包括箱体,所述箱体的上表面固定安装有除尘箱;所述除尘箱的内部下底面后方设置有滑动机构;所述除尘箱的外部上表面嵌入密封安装有风机过滤器;所述箱体的内部下底面前侧固定安装有控制箱;所述箱体的内部下底面正中间竖直固定安装有振动底盘;所述振动底盘的上表面水平固定安装有连接板;所述除尘箱下部底面和连接板的上表面之间左右对称竖直固定安装有传动杆;所述除尘箱的内部下底面正中间嵌入安装有镂空除尘搁架;所述箱体的内部下底面后侧安装有吸尘器;所述镂空除尘搁架的下部密封固定安装有吸尘罩;所述吸尘器与吸尘罩之间密封固定连接安装有吸尘管。In order to achieve the above purpose, the present invention provides the following technical solutions: an efficient and fast cleaning device for camera components, including a box body, a dust box is fixedly installed on the upper surface of the box body; A sliding mechanism; a fan filter is embedded and sealed on the outer upper surface of the dust box; a control box is fixedly installed on the front side of the inner lower bottom of the box; the inner bottom of the box is vertically fixed in the middle a vibration chassis; a connecting plate is installed horizontally on the upper surface of the vibration chassis; a transmission rod is vertically fixed and installed symmetrically between the bottom surface of the lower part of the dust box and the upper surface of the connecting plate; the inner bottom surface of the dust box is A hollow dust removal rack is embedded in the middle; a vacuum cleaner is installed on the rear side of the inner lower bottom surface of the box body; a vacuum cleaner is sealed and fixedly installed on the lower part of the hollow dust removal rack; the vacuum cleaner and the dust cover are sealed and fixed. The connection is equipped with a vacuum hose.
作为本发明的进一步改进,所述滑动机构包括安装板、支撑板和定位板;所述安装板的上表面左右两侧竖直对称固定安装有支撑板;所述支撑板的上端前侧壁水平固定安装有定位板;所述定位板的前侧壁水平固定安装有导轨;所述导轨上间隔安装有滑块;所述安装板的上表面固定安装有安装架;所述安装板的上表面左右两侧和安装架的顶部下表面左右两侧均分别对称固定安装有左固定板和右固定板;所述安装板的右侧下底面竖直固定安装有电机;所述电机的上端正中心竖直安装有传动轴;所述左固定板上竖直安装有旋转轴;所述传动轴上活动安装有主动轮;所述旋转轴上活动安装有从动轮;所述安装板的上表面外侧与安装架的顶部外侧水平对称固定安装有卡板;所述卡板上卡设有传动块;所述主动轮和从动轮上套接安装有传动皮带;所述传动块固定安装于传动皮带上;所述滑块和传动块的前侧壁固定安装有滑板;所述滑板的前侧壁上端水平均匀间隔固定安装有安装块;所述安装块的左侧壁水平固定安装离子风机;所述离子风机的前端固定安装有离子风嘴。As a further improvement of the present invention, the sliding mechanism includes a mounting plate, a supporting plate and a positioning plate; the left and right sides of the upper surface of the mounting plate are vertically symmetrically fixed with supporting plates; the front side wall of the upper end of the supporting plate is horizontal A positioning plate is fixedly installed; a guide rail is fixed horizontally on the front side wall of the positioning plate; a slider is installed on the guide rail at intervals; a mounting frame is fixedly installed on the upper surface of the installation plate; The left and right sides and the left and right sides of the top lower surface of the mounting frame are respectively symmetrically fixed with a left fixing plate and a right fixing plate; the lower bottom surface of the right side of the mounting plate is vertically fixed and installed with a motor; the upper end of the motor is in the center A transmission shaft is installed vertically; a rotating shaft is installed vertically on the left fixed plate; a driving wheel is movably installed on the transmission shaft; a driven wheel is movably installed on the rotating shaft; the outer side of the upper surface of the installation plate A card plate is fixed and installed horizontally symmetrically with the top outer side of the mounting frame; a transmission block is clamped on the card plate; a transmission belt is sleeved and installed on the driving wheel and the driven wheel; the transmission block is fixedly installed on the transmission belt The sliding block and the front side wall of the transmission block are fixedly installed with a sliding plate; the upper end of the front side wall of the sliding plate is fixedly installed with mounting blocks horizontally and evenly spaced; The front end of the ion fan is fixedly installed with an ion air nozzle.
作为本发明的进一步改进,所述箱体的顶部均匀间隔固定对称安装有安装座;所述安装座的内部竖直固定安装有气缸;所述气缸的上端竖直安装有伸缩杆;所述伸缩杆的上端固定安装有压块;所述压块的前端下表面竖直固定安装有调节螺杆。As a further improvement of the present invention, the top of the box body is evenly spaced, fixed and symmetrically installed with mounting seats; the interior of the mounting seat is vertically fixed and installed with a cylinder; the upper end of the cylinder is vertically mounted with a telescopic rod; A pressure block is fixedly installed on the upper end of the rod; an adjusting screw is vertically fixed and installed on the lower surface of the front end of the pressure block.
作为本发明的进一步改进,所述箱体的下底面固定对称安装有滚轮。As a further improvement of the present invention, the lower bottom surface of the box body is fixedly and symmetrically installed with rollers.
作为本发明的进一步改进,所述除尘箱的前侧壁左右两边分别安装有电源开关、定时开关和急停按钮。As a further improvement of the present invention, a power switch, a timing switch and an emergency stop button are respectively installed on the left and right sides of the front side wall of the dust box.
作为本发明的进一步改进,所述安装座对称设置有两个或两个以上;所述压块伸入穿过到所述除尘箱的内部;所述调节螺杆位于所述镂空除尘搁架正上方。As a further improvement of the present invention, two or more of the mounting seats are symmetrically arranged; the pressing block extends into the interior of the dust removal box; the adjusting screw is located just above the hollow dust removal rack .
作为本发明的进一步改进,所述箱体和除尘箱的左右两侧均对称固定安装有铰接链,所述箱体和除尘箱通过铰接链连接安装有透明防护罩。As a further improvement of the present invention, the left and right sides of the box body and the dust removal box are symmetrically fixed with hinged chains, and the box body and the dust removal box are connected and installed with a transparent protective cover through the hinge links.
与现有技术相比,本发明的有益效果是:本技术方案采用离子风嘴进行吹风的方式来除尘,这一设备不但适用于不具备防水功能的镜头,同时也能够更加有效的将设备上的颗粒物进行清除,大大的提高了设备可使用范围;本技术方案除尘箱上设置有风机过滤器,这样可以有效的将空气中的颗粒物进行过滤,避免吹出来的除尘风对镜头造成二次污染;本技术方案箱体内设置有振动底盘,除尘箱上设置有镂空除尘搁架,振动底盘上设置有连接板和传动杆,通过振动底盘的震动,进而带动传动杆对镂空除尘搁架上的镜头进行同步振动,这样可以更加有效的将灰尘清理干净;本技术方案箱体内设置有吸尘器,镂空除尘搁架下部设置有吸尘罩,吸尘器和吸尘罩之间设置有吸尘管,吸尘罩可以避免掉落的灰尘对箱体造成污染;吸尘器可以有效的将灰尘收集起来进行集中处理;本技术方案安装板上设置有电机、传动轴、主动轮、旋转轴和从动轮,主动轮和从动轮上设置有传动皮带,传动皮带上设置有传动块,定位板上设置有导轨和滑块,传动块和滑块上设置有滑板,当电机运作时,传动皮带可以带动传动块进行循环滑动,进而带动滑板进行左右来回循环往复移动,这样就可以使得设备可以更加全方位的对镜头进行除尘清理;本技术方案除尘箱上设置有安装座,安装坐上设置有气缸、伸缩杆、压块和调节螺杆,通过伸缩杆的伸缩,使得调节螺杆紧紧压住镂空除尘搁架,这样可以有效避免设备震动而造成镂空除尘搁架的掉落,提高了设备工作稳定性。Compared with the prior art, the beneficial effects of the present invention are: the technical solution adopts the ion air nozzle to blow air to remove dust, and this device is not only suitable for the lens without waterproof function, but also can more effectively remove the dust on the device. The dust removal box of this technical solution is equipped with a fan filter, which can effectively filter the particles in the air and avoid the secondary pollution of the lens caused by the blown dust removal wind. In this technical solution, a vibration chassis is arranged in the box, a hollowed-out dust-removing shelf is arranged on the dust-removing box, and a connecting plate and a transmission rod are arranged on the vibration chassis. Synchronous vibration is carried out, so that the dust can be cleaned up more effectively; in this technical solution, a vacuum cleaner is arranged in the box, a vacuum cleaner is arranged at the lower part of the hollow dust removal shelf, and a vacuum cleaner and a vacuum cleaner are arranged between the vacuum cleaner and the dust cover. It can avoid the contamination of the box by the falling dust; the vacuum cleaner can effectively collect the dust for centralized processing; the installation board of this technical solution is provided with a motor, a transmission shaft, a driving wheel, a rotating shaft and a driven wheel, and the driving wheel and the driven wheel are arranged on the mounting plate. The driving wheel is provided with a transmission belt, a transmission block is provided on the transmission belt, a guide rail and a sliding block are provided on the positioning plate, and a sliding plate is provided on the transmission block and the sliding block. In this way, the slide plate is driven to move back and forth cyclically, so that the equipment can dust and clean the lens in a more comprehensive way; in this technical solution, the dust removal box is provided with a mounting seat, and the mounting seat is provided with a cylinder, a telescopic rod, a pressure block and The adjustment screw, through the expansion and contraction of the telescopic rod, makes the adjustment screw tightly press the hollow dust removal shelf, which can effectively avoid the equipment vibration and cause the hollow dust removal shelf to fall, and improve the working stability of the equipment.
附图说明Description of drawings
图1为本发明的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明的偏下方轴侧立体结构示意图。FIG. 2 is a schematic diagram of the three-dimensional structure of the lower axial side of the present invention.
图3为本发明的滑动机构整体结构示意图。FIG. 3 is a schematic diagram of the overall structure of the sliding mechanism of the present invention.
图4为本发明的滑动机构内部结构示意图。FIG. 4 is a schematic diagram of the internal structure of the sliding mechanism of the present invention.
图5为本发明的安装座及气缸处局部放大示意图。FIG. 5 is a partial enlarged schematic view of the mounting seat and the cylinder of the present invention.
图中:1、箱体;2、除尘箱;3、滑动机构;4、风机过滤器;5、控制箱;6、振动底盘;7、连接板;8、传动杆;9、镂空除尘搁架;10、吸尘器;11、吸尘罩;12、吸尘管;13、铰接链;14、安装板;15、支撑板;16、定位板;17、导轨;18、滑块;19、安装架;20、右固定板;21、左固定板;22、电机;23、传动轴;24、旋转轴;25、主动轮;26、从动轮;27、卡板;28、传动块;29、传动皮带;30、滑板;31、安装块;32、离子风机;33、离子风嘴;34、安装座;35、气缸;36、伸缩杆;37、压块;38、调节螺杆;39、滚轮;40、电源开关;41、定时开关;42、急停按钮。In the picture: 1. Box body; 2. Dust removal box; 3. Sliding mechanism; 4. Fan filter; 5. Control box; 6. Vibration chassis; 7. Connecting plate; 8. Transmission rod; 9. Hollow dust removal shelf ; 10, vacuum cleaner; 11, vacuum hood; 12, vacuum pipe; 13, hinged chain; 14, mounting plate; 15, support plate; 16, positioning plate; 17, guide rail; 18, slider; 19, mounting frame ;20, right fixed plate; 21, left fixed plate; 22, motor; 23, transmission shaft; 24, rotating shaft; 25, driving wheel; 26, driven wheel; 27, card plate; 28, transmission block; 29, transmission Belt; 30, slide plate; 31, mounting block; 32, ion fan; 33, ion air nozzle; 34, mounting seat; 35, cylinder; 36, telescopic rod; 37, pressing block; 38, adjusting screw; 39, roller; 40. Power switch; 41. Timing switch; 42. Emergency stop button.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-5,本发明提供一种技术方案:一种摄像头元器件高效快速清洁设备,包括箱体1,箱体1的上表面固定安装有除尘箱2;除尘箱2的内部下底面后方设置有滑动机构3;除尘箱2的外部上表面嵌入密封安装有风机过滤器4;箱体1的内部下底面前侧固定安装有控制箱5;箱体1的内部下底面正中间竖直固定安装有振动底盘6;振动底盘6的上表面水平固定安装有连接板7;除尘箱2下部底面和连接板7的上表面之间左右对称竖直固定安装有传动杆8;除尘箱2的内部下底面正中间嵌入安装有镂空除尘搁架9;箱体1的内部下底面后侧安装有吸尘器10;镂空除尘搁架9的下部密封固定安装有吸尘罩11;吸尘器10与吸尘罩11之间密封固定连接安装有吸尘管12;箱体1和除尘箱2的左右两侧均对称固定安装有铰接链13。1-5, the present invention provides a technical solution: an efficient and fast cleaning device for camera components, including a
滑动机构3包括安装板14、支撑板15和定位板16;安装板14的上表面左右两侧竖直对称固定安装有支撑板15;支撑板15的上端前侧壁水平固定安装有定位板16;定位板16的前侧壁水平固定安装有导轨17;导轨17上间隔安装有滑块18;安装板14的上表面固定安装有安装架19;安装板14的上表面左右两侧和安装架19的顶部下表面左右两侧均分别对称固定安装有左固定板21和右固定板20;安装板14的右侧下底面竖直固定安装有电机22;电机22的上端正中心竖直安装有传动轴23;左固定板21上竖直安装有旋转轴24;传动轴23上活动安装有主动轮25;旋转轴24上活动安装有从动轮26;安装板14的上表面外侧与安装架19的顶部外侧水平对称固定安装有卡板27;卡板27上卡设有传动块28;主动轮25和从动轮26上套接安装有传动皮带29;传动块28固定安装于传动皮带29上;滑块18和传动块28的前侧壁固定安装有滑板30;滑板30的前侧壁上端水平均匀间隔固定安装有安装块31;安装块31的左侧壁水平固定安装离子风机32;离子风机32的前端固定安装有离子风嘴33。The
箱体1的顶部均匀间隔固定对称安装有安装座34;安装座34的内部竖直固定安装有气缸35;气缸35的上端竖直安装有伸缩杆36;伸缩杆36的上端固定安装有压块37;压块37的前端下表面竖直固定安装有调节螺杆38;箱体1的下底面固定对称安装有滚轮39;除尘箱2的前侧壁左右两边分别安装有电源开关40、定时开关41和急停按钮42;所述安装座34对称设置有两个或两个以上;所述压块37伸入穿过到所述除尘箱2的内部;所述调节螺杆38位于所述镂空除尘搁架9正上方;箱体1和除尘箱2通过铰接链13连接安装有透明防护罩。A
本设备在具体使用时,先将带有摄像头部件的镂空除尘搁架9放置在除尘箱2下方中间位置,在接通电源并通过控制箱5控制调节伸缩杆36压紧,使调节螺杆38紧紧压住镂空除尘搁架9的外侧边缘,再启动离子风机32,此时离子风机32将会吸取经过风机过滤器4净化过后的洁净空气,然后从离子风嘴33内喷出高压强风,对镜头部件表面进行除尘清理工作,当镂空除尘搁架9横向摆放较多时需要对其表面各个位置进行全方位清理,此时可以通过控制箱5控制电机22进行运作,电机22上部连接的主动轮25与从动轮26使传动皮带29作往复运动,这样安装在传动皮带29上的传动块28也会跟随往复运动,其中导轨17上的滑块18与传动块28一起会带动滑板30及其前部安装的离子风嘴33也进行左右来回往复运动,这样离子风嘴33就可以全方位的对下方左右位置轮换进行吹风清理;同时,通过启动箱体1下部安装的振动底盘6和吸尘器10,这时振动底盘6会带动传动杆8及其上部的镂空除尘搁架9进行高频微小振动,使残余在待清洁部件上的灰尘不断被抖落下来,同时镂空除尘搁架9上的灰尘也可以更加容易被抖落到吸尘罩11内,最后通过吸尘器10将灰尘集中吸取收集起来,这样就能进一步提高箱体1内部空气洁净度,防止内部灰尘造成二次污染。When using this equipment, first place the hollow dust removal rack 9 with a camera part in the middle position below the
以上所述仅为本发明的优选实例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred examples of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still understand any of the foregoing embodiments. The recorded technical solutions are modified, or some technical features thereof are equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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Denomination of invention: An efficient and fast cleaning device for camera components Granted publication date: 20210312 Pledgee: Bank of China Limited by Share Ltd. Nanjing Jiangning branch Pledgor: Nanjing Hangyu Intelligent Technology Co.,Ltd. Registration number: Y2024980057690 |