CN112090459A - Liquid-transfering gun - Google Patents
Liquid-transfering gun Download PDFInfo
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- CN112090459A CN112090459A CN202010799431.4A CN202010799431A CN112090459A CN 112090459 A CN112090459 A CN 112090459A CN 202010799431 A CN202010799431 A CN 202010799431A CN 112090459 A CN112090459 A CN 112090459A
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- gun body
- gun
- outlet pipe
- liquid level
- air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01L—CHEMICAL OR PHYSICAL LABORATORY APPARATUS FOR GENERAL USE
- B01L3/00—Containers or dishes for laboratory use, e.g. laboratory glassware; Droppers
- B01L3/02—Burettes; Pipettes
- B01L3/021—Pipettes, i.e. with only one conduit for withdrawing and redistributing liquids
- B01L3/0213—Accessories for glass pipettes; Gun-type pipettes, e.g. safety devices, pumps
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- Health & Medical Sciences (AREA)
- Clinical Laboratory Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
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Abstract
The invention relates to a liquid-transfering gun, which comprises a base, a supporting arm, a gun body moving device, a peristaltic pump, a liquid level detection device and a control system, wherein the supporting arm is arranged on the base, the gun body moves up and down along the supporting arm under the driving of the gun body moving device, the peristaltic pump realizes solution suction and discharge, a gun head is arranged at the lower part of the gun body, the liquid level detection device is used for detecting whether the gun head contacts the liquid level of a solution, and after the fact that the gun head contacts the liquid level of the solution is detected, the control system controls the gun body moving device to enable the gun head to continuously descend by a value preset by the system and then stop, and the peristaltic pump is controlled to suck. The invention can accurately control the insertion depth of the gun head into the solution without contacting the solution detection liquid level position, and automatically and uniformly suck and discharge the solution.
Description
Technical Field
The invention relates to the technical field of liquid filling, in particular to a liquid transfer gun.
Background
The pipette is one of the common instruments in biological, medical and chemical laboratories, and is commonly used for precise extraction of small or trace amounts of liquid in the laboratory. In order to ensure accurate pipetting volumes, minimize experimental errors and achieve good reproducibility, special attention is paid to the method of use of the pipetting gun and to the considerations:
1. the pipette is required to vertically suck liquid when sucking liquid, and the liquid transfer is inaccurate due to excessive inclination of the pipette;
2. the suction head is immersed into the liquid with proper depth, the gun head is generally inserted 2-3mm below the liquid level, the liquid suction process is kept unchanged as much as possible, the gun head is inserted too deeply, and the liquid suction precision is influenced by overlarge liquid pressure;
3. when liquid is sucked, the thumb must be loosened slowly and stably, and the liquid sucking speed is too high, so that backflushing and bubbles can be generated, and the liquid-sucking volume is inaccurate;
4. slowly sucking and slowly releasing, and slowly sucking and releasing liquid at a constant speed, so that the accuracy of a result is ensured.
In the prior art, the liquid-transferring gun is operated manually, so that the requirement on operators is high, and the manual operation of the liquid-transferring gun is low in efficiency, unstable and easy to make mistakes.
Disclosure of Invention
In order to solve the problems, the invention provides a pipette which can detect the position of the liquid level of a solution under the condition that a pipette body is not contacted with the solution, accurately control the verticality and the insertion depth of the pipette head inserted into the solution, accurately control the liquid suction and discharge speed, reduce the influence on the result accuracy due to manual operation, and is particularly suitable for automatic equipment.
The technical scheme adopted by the invention for solving the technical problems is as follows: a liquid-transfering gun comprises a base, a supporting arm, a gun body moving device, a peristaltic pump, a liquid level detection device and a control system;
the base is provided with a plane for placing a culture dish or a solvent bottle and a mounting position for mounting the supporting arm;
the supporting arm is arranged on the base;
the gun body is internally provided with a cavity, the lower part of the gun body is provided with a connector for mounting a gun head, and the gun body moves up and down under the driving of the gun body moving device;
the gun body moving device is a device for driving the gun body to move linearly, and preferably a mode that a stepping motor drives a screw to rotate is adopted;
a suction pipe of the peristaltic pump is inserted into a cavity inside the gun body, and the solution is sucked and discharged through the forward and reverse rotation of the peristaltic pump;
the liquid level detection device comprises an air source, an air inlet pipe, a first air outlet pipe, a second air outlet pipe and a flow sensor, wherein the air source provides air with stable flow, the air inlet pipe is connected with the first air outlet pipe and the second air outlet pipe, the outlet of the first air outlet pipe is arranged in the gun body and faces the direction of installing the gun head at the lower part of the gun body, the outlet of the second air outlet pipe is arranged outside the gun body, and the flow sensor is arranged on the second air outlet pipe;
the side wall of the lower part of the gun body is provided with a connecting hole which allows the air inlet pipe and the second air outlet pipe to penetrate and be tightly matched;
the control system is used for detecting signals of the flow sensor and controlling the gun body moving device, the piston moving device and the air source.
Preferably, the support arm rotation device is further included, the support arm can rotate around the base under the driving of the support arm rotation device, and the support arm rotation device is preferably a stepping motor.
Preferably, the air inlet pipe of the liquid level detection device is provided with a one-way valve, air can only enter but not exit, and the second air outlet pipe is provided with a one-way valve, and air can only exit but not enter.
Preferably, the liquid level detection device further comprises a middle pipe, one end of the middle pipe is connected with the outlet of the first air outlet pipe, and the other end of the middle pipe is connected with the second air outlet pipe.
Preferably, the middle pipe is provided with a one-way valve, and gas can only flow from the first gas outlet pipe to the second gas outlet pipe.
Preferably, the base is provided with a plane for placing a culture dish or a solvent bottle and a mounting position for mounting the supporting arm.
Preferably, the supporting arm is provided with a mounting seat for mounting the gun body moving device and a guide column for enabling the gun body to move up and down.
Preferably, the gun body moving device comprises a gun body moving screw and a gun body moving motor, the gun body moving motor is preferably a stepping motor and is provided with an encoder, and the driving form of the gun body moving device can also adopt a driving form of generating linear motion by using an air cylinder, an oil cylinder, a gear rack, a link mechanism and the like.
Preferably, the peristaltic pump is a multi-pump head multi-channel electronic peristaltic pump.
Preferably, a connecting plate is arranged on the outer side of the gun body, and a threaded hole matched with the gun body moving screw and a guide hole matched with the guide column are formed in the connecting plate.
Preferably, the gun body and the supporting arm are provided with length sensors in the vertical direction for measuring the position of the gun head in the height direction, and the length sensors are preferably grating sensors.
Preferably, the outer side of the gun body is provided with a mounting seat for fixing the air source and the flow sensor.
Preferably, the side wall of the lower part of the gun body is provided with a connecting hole for the air inlet pipe and the second air outlet pipe to penetrate.
Preferably, the control system further comprises a grating sensor and an encoder.
Compared with the prior art, the invention has the following beneficial effects:
1. the liquid level of the solution can be automatically detected under the condition that the gun body is not contacted with the solution, the solution is not polluted, the insertion depth of the gun head is accurately controlled to be a numerical value preset by a system, and the depth of each insertion is ensured to be consistent;
2. the vertical insertion of the gun head into the solution can be ensured, and the precision is ensured;
3. the solution suction and discharge speed is accurately controlled, so that slow suction and slow discharge can be realized, and liquid can be slowly sucked and discharged at a constant speed;
4. the control system is used for accurately controlling the operation, so that the influence of manual operation on the result accuracy is reduced;
5. is suitable for automation and reduces the labor intensity of operators.
The invention also provides an operation method applied to the liquid-transfering gun, which comprises the following steps:
1. installing a gun head to an interface of the gun body, starting the liquid level detection device by the control system, and starting the gun body moving device to enable the gun body to descend;
2. the control system detects that the gun head contacts the liquid level of the solution through the liquid level detection device, controls the air source to be closed, and controls the gun body moving device to enable the gun body to continuously descend by a numerical value preset by the system, wherein the numerical value is the optimal depth of the gun head inserted into the liquid level and is 2-3 mm;
3. after the gun body continues to descend to reach a preset position, the control system controls the peristaltic pump to rotate by a certain angle, and the value is the angle corresponding to the sucked solution;
4. the control system controls the gun body moving device to enable the gun body to ascend, takes away a solvent bottle or a culture dish, and puts on the culture dish needing to be added with the solution;
5. and the control system controls the gun body moving device to enable the gun body to descend until the gun head contacts the culture dish, and controls the peristaltic pump to rotate in the opposite direction to enable the solution to be discharged to the culture dish.
Drawings
FIG. 1 is a schematic structural diagram of a first embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a liquid level detection device according to a first embodiment of the invention;
FIG. 3 is a schematic structural view of a liquid level detection device according to a second embodiment of the present invention;
FIG. 4 is a schematic structural view of a liquid level detection device according to a third embodiment of the present invention;
FIG. 5 is a schematic structural view of a liquid level detection device according to a fourth embodiment of the present invention;
FIG. 6 is a schematic structural view of a liquid level detection device according to a fifth embodiment of the present invention;
FIG. 7 is a schematic structural view of a liquid level detection device according to a sixth embodiment of the present invention;
fig. 8 is a schematic structural diagram of a seventh embodiment of the present invention.
Detailed Description
The present invention will be described in detail with reference to fig. 1 to 8, and the exemplary embodiments and descriptions of the present invention are provided to explain the present invention, but not to limit the present invention.
The first embodiment is as follows:
a liquid-transfering gun, refer to fig. 1 and fig. 2, comprises a base 1, a supporting arm 2, a gun body 7, a gun body moving device 4, a peristaltic pump 5, a liquid level detection device 9, a gun head 8 and a control system 6;
the gun head 8 is arranged at the lower part of the gun body 7;
the base 1 is provided with a plane for placing a culture dish or a solvent bottle and a mounting position for mounting the supporting arm 2;
the supporting arm 2 is arranged on the base 1;
a cavity is arranged in the gun body 7, a connector for mounting the gun head is arranged at the lower part of the gun body 7, and the gun head 8 moves up and down under the driving of the gun body moving device 4;
the gun body 7 and the supporting arm 2 are provided with length sensors in the vertical direction for measuring the position of the gun head 7 in the height direction, and the length sensors are preferably grating sensors;
the gun body moving device 4 is a device for driving the gun body 7 to move linearly, and can be a driving mode in which a motor drives a screw, an air cylinder, an oil cylinder, a gear rack, a connecting rod mechanism and the like to generate linear motion, and preferably a mode in which the motor drives the screw to rotate;
when the linear motion of the gun body moving device 4 is realized by adopting a mode of driving the screw rod to rotate by the motor, the supporting arm 2 is provided with a mounting seat for mounting the gun body moving device 4 and a guide post for the gun body to move up and down, the gun body moving device 4 comprises a gun body moving screw rod and a gun body moving motor, the gun body moving motor is preferably a stepping motor, the motor shaft can be provided with an encoder for detecting the rotating angle of the motor shaft, the outer side of the gun body 7 is provided with a connecting plate, the connecting plate is provided with a threaded hole matched with the gun body moving screw rod and a guide hole matched with the guide post, the axis of the threaded hole is parallel to the axis of the guide hole and is vertical to the plane of the base, when the gun body moving motor rotates, the screw rod rotates to drive the gun body to move up and down along the axis direction of the guide post, the moving distance of the gun body 7 can be obtained by controlling the gun body moving, the moving speed of the gun body 7 can be adjusted by adjusting the rotating speed of the motor;
when the gun body moving device 4 adopts a driving mode that a cylinder, an oil cylinder, a gear rack, a connecting rod mechanism and the like generate linear motion, the connecting structure of the gun body 7 and the supporting arm 2 is correspondingly changed, the structural arrangement is the prior art, and the detailed description is not provided herein;
a suction pipe of the peristaltic pump 5 is inserted into a cavity inside the gun body 7, and the solution is sucked and discharged through the positive and negative rotation of the peristaltic pump 5;
the liquid level detection device 9 comprises an air source 91, an air inlet pipe 93, a first air outlet pipe 94, a second air outlet pipe 98 and a flow sensor 99, wherein the air source 91 provides air with stable flow, the air inlet pipe 93 is connected with the first air outlet pipe 94 and the second air outlet pipe 98, an outlet of the first air outlet pipe 94 is arranged in the gun body and faces the direction of the gun head 8, an outlet of the second air outlet pipe 98 is arranged outside the gun body, and the flow sensor 99 is arranged on the second air outlet pipe 98;
the side wall of the lower part of the gun body 7 is provided with a connecting hole which allows the air inlet pipe 93 and the second air outlet pipe 98 to penetrate and be tightly matched;
the control system realizes the automation of the solution suction and discharge of the liquid-transferring gun and improves the operation accuracy, and the specific control system is the prior art.
The specific implementation process comprises the following implementation steps:
1. the control system 6 controls the air source 91 to be started, air enters from the air inlet pipe 93 and then is divided into two paths, the first path is discharged through the gun head after passing through the first air outlet pipe 94, the second path is discharged through the flow sensor 99 after passing through the second air outlet pipe 98, and the flow sensor 99 feeds detected flow data back to the control system 6;
2. the control system 6 controls the gun body moving device 4 to move so as to enable the gun body 7 and the gun head 8 to move downwards;
3. when the gun head 8 contacts the liquid level, the first path of air is blocked, the resistance is increased, the flow rate of the first path of air is reduced, the flow rate of the second path of air is increased, the numerical value transmitted to the control system 6 from the flow sensor 99 is increased, the control system 6 judges that the gun head contacts the liquid level at the moment, the control system 6 controls the air source 91 to be closed, the gun body moving device 4 is controlled to enable the gun body 7 and the gun head 8 to continuously descend by the numerical value preset by the system, and the numerical value is the optimal depth of the gun head inserted into the liquid level and is preferably 2-;
4. after the gun head 8 continuously descends to a preset position, the control system 6 controls the peristaltic pump 5 to rotate by a certain angle, and the value is the angle corresponding to the sucked solution;
5. the control system 6 controls the gun body moving device 4 to lift the gun body 7 and the gun head 8, takes away the solvent bottle or the culture dish and puts the culture dish needing to be added with the solution;
6. after the control system 6 controls the gun body moving device 4 to enable the gun body 7 and the gun head 8 to descend to the culture dish, the control system 6 controls the peristaltic pump 5 to rotate in the opposite direction, and the solution is discharged to the culture dish.
Example two:
the difference between this embodiment and the first embodiment is:
referring to fig. 3, the air inlet pipe 93 of the liquid level detection device 9 is provided with a first one-way valve 92, so that air can only enter but not exit, and a larger opening pressure is set to ensure that the first one-way valve 92 cannot be opened when the piston 8 is lifted up, and the second air outlet pipe 98 is provided with a second one-way valve 97, so that air can only exit but not enter;
when the piston 8 ascends, the two one-way valves can ensure that outside air cannot enter the inner cavity of the gun body 7 through the air inlet pipe 93 and the second air outlet pipe 98, and the precision of solution suction is ensured.
Example three:
the difference between this embodiment and the first embodiment is:
referring to fig. 4, the liquid level detection apparatus further includes a middle tube 96, one end of the middle tube 96 is connected to the outlet of the first outlet tube 94, and the other end is connected to the second outlet tube 98;
when the gun head 8 contacts the liquid level, the first path of air is blocked, the resistance is increased, the flow of the first path of air is reduced, the flow of the second path of air is increased, the flow rate of the first air outlet pipe 94 is small, the pressure at the end, connected with the first air outlet pipe 94, of the middle pipe 96 is large, the flow rate of the second air outlet pipe 98 is large, the pressure at the end, connected with the second air outlet pipe 98, of the middle pipe 96 is small, so that the first path of air flows to the second air outlet pipe 98 through the middle pipe 96, the flow of the second air outlet pipe 98 is increased more obviously, signals transmitted to the control system 6 by the flow sensor 99 are more reliable, and the air pressure, increased.
Example four:
the difference between this embodiment and the third embodiment is that:
referring to fig. 5, the middle tube 96 is provided with a third one-way valve 95 so that gas can only flow from the first outlet tube 94 to the second outlet tube 98.
Example five:
the difference between this embodiment and the third embodiment is that:
referring to fig. 6, the air inlet tube 93 of the liquid level detection device 9 is provided with a first check valve 92, so that air can only enter but not exit, and a large opening pressure is set to ensure that the first check valve 92 cannot be opened when the piston 8 is lifted up, and the second air outlet tube 98 is provided with a second check valve 97, so that air can only exit but not enter.
Example six:
the present embodiment is different from the fourth embodiment in that:
referring to fig. 7, the air inlet tube 93 of the liquid level detection device 9 is provided with a first check valve 92, so that air can only enter but not exit, and a large opening pressure is set to ensure that the first check valve 92 cannot be opened when the piston 8 is lifted up, and the second air outlet tube 98 is provided with a second check valve 97, so that air can only exit but not enter.
Example seven:
the difference between this embodiment and the first embodiment is:
referring to fig. 8, the support arm rotating device 3 is further included, the support arm 2 can rotate around the base 1 under the driving of the support arm rotating device 3, and the support arm rotating device 3 is preferably a stepping motor.
The technical solutions provided by the embodiments of the present invention are described in detail above, and the principles and embodiments of the present invention are explained herein by using specific examples, and the descriptions of the embodiments are only used to help understanding the principles of the embodiments of the present invention; meanwhile, for a person skilled in the art, according to the embodiments of the present invention, there may be variations in the specific implementation manners and application ranges, and in summary, the content of the present description should not be construed as a limitation to the present invention.
Claims (8)
1. A pipette, characterized by:
comprises a base, a supporting arm, a gun body moving device, a peristaltic pump, a liquid level detection device and a control system;
the base is provided with a plane for placing a culture dish or a solvent bottle and a mounting position for mounting the supporting arm;
the supporting arm is arranged on the base;
the gun body is internally provided with a cavity, the lower part of the gun body is provided with a connector for mounting a gun head, and the gun body moves up and down under the driving of the gun body moving device;
the gun body moving device is a device for driving the gun body to move linearly;
a suction pipe of the peristaltic pump is inserted into a cavity inside the gun body, and the solution is sucked and discharged through the forward and reverse rotation of the peristaltic pump;
the liquid level detection device comprises an air source, an air inlet pipe, a first air outlet pipe, a second air outlet pipe and a flow sensor, wherein the air source provides air with stable flow, the air inlet pipe is connected with the first air outlet pipe and the second air outlet pipe, the outlet of the first air outlet pipe is arranged in the gun body and faces the direction of installing the gun head at the lower part of the gun body, the outlet of the second air outlet pipe is arranged outside the gun body, and the flow sensor is arranged on the second air outlet pipe;
the side wall of the lower part of the gun body is provided with a connecting hole which allows the air inlet pipe and the second air outlet pipe to penetrate and be tightly matched;
the control system is used for detecting signals of the flow sensor and controlling the gun body moving device, the piston moving device and the air source.
2. The pipette gun of claim 1 wherein: the air inlet pipe of the liquid level detection device is provided with a first one-way valve, air can only enter but not exit, and the second air outlet pipe is provided with a second one-way valve, and air can only exit but not enter.
3. The pipette gun of claim 1 wherein: the liquid level detection device further comprises a middle pipe, one end of the middle pipe is connected with the outlet of the first air outlet pipe, and the other end of the middle pipe is connected with the second air outlet pipe.
4. The pipette gun of claim 3 wherein: the middle pipe is provided with a third one-way valve, and gas can only flow from the first gas outlet pipe to the second gas outlet pipe.
5. The pipette gun of claim 1 wherein: the support arm can rotate around the base under the driving of the support arm rotating device.
6. The pipette gun of claim 1 wherein: the supporting arm is provided with a mounting seat for mounting the gun body moving device and a guide post for supplying the gun body to move up and down, the gun body moving device comprises a gun body moving screw and a gun body moving motor, a connecting plate is arranged on the outer side of the gun body, and the connecting plate is provided with a threaded hole matched with the gun body moving screw and a guide hole matched with the guide post.
7. The pipette gun of claim 1 wherein: and length sensors are arranged on the gun body and the supporting arms in the vertical direction and are used for measuring the position of the gun head in the height direction.
8. An operating method applied to the pipette as defined in any one of claims 1 to 7, characterized in that: the method comprises the following steps:
step 1, mounting a gun head to an interface of the gun body, starting the liquid level detection device by the control system, and starting the gun body moving device to enable the gun body to descend;
step 2, the control system detects that the gun head contacts the liquid level of the solution through the liquid level detection device, controls the air source to be closed, and controls the gun body moving device to enable the gun body to continuously descend by a numerical value preset by the system, wherein the numerical value is the optimal depth of the gun head inserted into the liquid level and is 2-3 mm;
step 3, after the gun body continues to descend to reach a preset position, the control system controls the peristaltic pump to rotate for a certain angle, and the value is the angle corresponding to the sucked solution;
step 4, the control system controls the gun body moving device to enable the gun body to ascend, a solvent bottle or a culture dish is taken away, and the culture dish needing to be added with the solution is placed on the gun body;
and 5, controlling the gun body moving device by the control system to enable the gun body to descend until the gun head contacts the culture dish, and controlling the peristaltic pump to rotate in the opposite direction by the control system to enable the solution to be discharged to the culture dish.
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CN202010799431.4A CN112090459A (en) | 2020-08-11 | 2020-08-11 | Liquid-transfering gun |
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CN202010799431.4A CN112090459A (en) | 2020-08-11 | 2020-08-11 | Liquid-transfering gun |
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Citations (5)
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JPS63109373A (en) * | 1986-10-27 | 1988-05-14 | Kyoto Daiichi Kagaku:Kk | Sampling method and apparatus therefor |
JPH06273426A (en) * | 1993-03-18 | 1994-09-30 | Horiba Ltd | Liquid-surface detection device and liquid-surface detection method using the device |
JPH10239323A (en) * | 1997-02-24 | 1998-09-11 | Hitachi Ltd | Automatic dispenser |
CN109718883A (en) * | 2018-12-25 | 2019-05-07 | 迪瑞医疗科技股份有限公司 | A kind of liquid-transfering device and liquid relief method |
CN209669258U (en) * | 2019-01-28 | 2019-11-22 | 北京致雨生物科技有限公司 | A kind of digital pcr droplet generation system |
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2020
- 2020-08-11 CN CN202010799431.4A patent/CN112090459A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS63109373A (en) * | 1986-10-27 | 1988-05-14 | Kyoto Daiichi Kagaku:Kk | Sampling method and apparatus therefor |
JPH06273426A (en) * | 1993-03-18 | 1994-09-30 | Horiba Ltd | Liquid-surface detection device and liquid-surface detection method using the device |
JPH10239323A (en) * | 1997-02-24 | 1998-09-11 | Hitachi Ltd | Automatic dispenser |
CN109718883A (en) * | 2018-12-25 | 2019-05-07 | 迪瑞医疗科技股份有限公司 | A kind of liquid-transfering device and liquid relief method |
CN209669258U (en) * | 2019-01-28 | 2019-11-22 | 北京致雨生物科技有限公司 | A kind of digital pcr droplet generation system |
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