CN112085831A - Three-dimensional digital design and manufacturing system based on full flow and implementation method thereof - Google Patents
Three-dimensional digital design and manufacturing system based on full flow and implementation method thereof Download PDFInfo
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- CN112085831A CN112085831A CN202010409215.4A CN202010409215A CN112085831A CN 112085831 A CN112085831 A CN 112085831A CN 202010409215 A CN202010409215 A CN 202010409215A CN 112085831 A CN112085831 A CN 112085831A
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Abstract
The invention discloses a three-dimensional digital design and manufacturing system based on a full flow, which is characterized by comprising a full-flow three-dimensional digital integrated research and development module and a standard system module, wherein the standard system module provides a standard file for the full-flow three-dimensional digital integrated research and development module; the specification file comprises a general specification, a design standard, a process standard, a simulation standard and a manufacturing standard; the full-flow three-dimensional digital integrated research and development module comprises a simulation comprehensive management module, a structural design module, a process design module and a three-dimensional digital manufacturing module. The invention overcomes the defects that the research and development system is isolated, the data source is not unified and the through of the whole process of design, process and manufacture is not realized in the prior art.
Description
Technical Field
The invention relates to the technical field of digital integrated design and manufacture, in particular to a three-dimensional digital design and manufacture system based on a full flow and an implementation method thereof.
Background
The electronic equipment has the characteristics of multiple loading platforms, multiple varieties and variable batches, mixed line development and batch production, fast updating and upgrading of product technology, multiple generations of platforms, multidisciplinary cross coupling and the like. In the current development process of electronic equipment, the problems of isolated multi-professional research and development systems such as structure, process and manufacturing, non-uniform data sources and the like exist, a three-dimensional model is only popularized at a structure design end, the three-dimensional design model is difficult to transfer, change and reconstruct to the process and manufacturing ends, and the three-dimensional process is not released and used to a production field, so that the design error rate is high, the research and development period is long, the efficiency is low, and the high-quality development of enterprises is severely restricted. However, the existing equipment products are high in reliability and increasingly normalized in short delivery period, the traditional structural process manufacturing and designing flow method cannot be adapted to the existing equipment products, and the structural, process and manufacturing systems in the research and development process need to be effectively integrated to realize the full-flow communication based on a unified model.
Advanced enterprises such as foreign Dasuo, Siemens, airbus and the like have widely adopted digital design and manufacturing technology based on three-dimensional models, and the industrial development is led. However, foreign digital design and manufacturing platforms are relatively concentrated in the industries of aviation, aerospace, electromechanical and the like, and no examples of large-scale application in the electronic equipment industry exist, such as ' full-flow through of electronic equipment design, process, simulation and manufacturing based on full three-dimensional ', rapid construction of PBOM-based electronic equipment process prototypes ' and other technologies are not disclosed.
Enterprises such as domestic aerospace, ships and the like have preliminarily established enterprise-level PDM platforms, but research and development systems are isolated, data sources are not unified, three-dimensional models of products do not penetrate through the whole design and manufacturing process, the full-flow communication of design, process and manufacturing is not realized, and no report is found in the aspect of 'full-flow communication of design, process, simulation and manufacturing based on unified models'.
The patent application with the patent application number of CN201810159509.9 and the name of ship base digital collaborative design method, system and electronic equipment provides a ship base digital collaborative design method, system and electronic equipment, so that design changes are reduced, design efficiency is improved, and development period is shortened. However, this method is limited to the design of the ship base and does not include the full flow through of the process and manufacturing site.
The patent application with the patent application number of 201810149876.0 and the name of the invention of a method for designing a spacecraft by using a three-dimensional model provides a method for designing a spacecraft by using a three-dimensional model, thereby reducing the workload caused by state changes caused by different development stages. However, the method is limited to the design stage and does not go through the process and the manufacturing flow.
Disclosure of Invention
In order to solve the problems, the invention provides a full-flow-based three-dimensional digital design and manufacturing system, which comprises a full-flow three-dimensional digital integrated research and development module and a standard system module, wherein the standard system module provides a specification file for the full-flow three-dimensional digital integrated research and development module, and the specification file comprises a general specification, a design standard, a process standard, a simulation standard and a manufacturing standard; the full-flow three-dimensional digital integrated research and development module comprises a simulation comprehensive management module, a structural design module, a process design module and a three-dimensional digital manufacturing module;
the structural design module carries out structural design according to a design standard to obtain a three-dimensional design model and an EBOM; the three-dimensional design model has one-to-one corresponding bit numbers; the bit number is a number for recording the model position of the three-dimensional design model;
the process design module carries out process design on the three-dimensional design module according to process standards to obtain a three-dimensional process model and PBOM production organization information;
the three-dimensional digital manufacturing module is used for issuing a three-dimensional process model on a production site according to a manufacturing standard; the three-dimensional digital manufacturing module sends the production information to the process design module;
and the simulation comprehensive management module simulates the three-dimensional design model and the three-dimensional process model according to the simulation standard.
Further, the bit number of the three-dimensional design model is kept unchanged in the full-flow three-dimensional digital manufacturing process.
Further, the air conditioner is provided with a fan,
the process design comprises PBOM construction, process information management, assembly process design, process platform construction, assembly process simulation and part process design.
Further, the air conditioner is provided with a fan,
the structural design comprises collaborative design, model definition, model inspection, model simplification, model modification, model checking, three-dimensional wiring and three-dimensional pipe arrangement.
Further, the air conditioner is provided with a fan,
the standard system module comprises overall specifications, design standards, process standards, simulation standards and manufacturing standards.
An implementation method applying the system comprises the following steps:
the structural design module carries out structural design to obtain a three-dimensional design model and an EBOM;
the structure design module sends the three-dimensional design model and the EBOM to the process design module;
the process design module carries out process design on the three-dimensional design model to obtain the three-dimensional process model and PBOM production organization information;
the three-dimensional digital manufacturing module is used for issuing a three-dimensional process model on a production site through a three-dimensional visual manufacturing module;
the structure design module, the process design module and the three-dimensional digital manufacturing module carry out corresponding structure design, process design and three-dimensional digital manufacturing according to the standard provided by the standard system module.
Further, the method also comprises the following steps:
the structural design module sends the three-dimensional design model to a simulation comprehensive management module;
the process design module sends the three-dimensional process model to a simulation comprehensive management module;
the simulation comprehensive management module simulates according to the three-dimensional design model and the three-dimensional process model and provides a corresponding simulation report to the structure design module and the process design module;
the structural design module and the process design module carry out corresponding design modification or process modification according to corresponding simulation reports;
the three-dimensional digital manufacturing module sends corresponding production information to the structure design module and the process design module;
and the structural design module and the process design module carry out corresponding design modification and process modification according to the production information.
Further, the structural design comprises collaborative design, model definition, model inspection, model simplification, model modification, model checking, three-dimensional wiring and three-dimensional piping.
Further, the process design comprises PBOM construction, process information management, assembly process design, process platform construction, assembly process simulation and part process design; and the process design module sends the three-dimensional process model and the PBOM production organization information to the three-dimensional digital manufacturing module.
Compared with the prior art, the invention has the following beneficial effects:
(1) the invention solves the problems of isolated multi-professional research and development systems, unsmooth information transmission in each link of design, process, manufacture and the like, untight collaboration of each department, inaccurate overall process control and the like, and realizes integrated research and development based on a unified platform.
(2) The invention integrates information such as design, process, manufacture and the like into a unified three-dimensional model, and can realize unified input and complete definition of data sources.
(3) The layered reading and synchronous transmission interface of data among various heterogeneous software established by the invention can realize the end-to-end data rapid transmission and interaction in the links of design, process, manufacture and the like.
(4) The invention can improve the design efficiency, reduce the design error rate, improve the design quality and realize the high-efficiency research and development of complex electronic equipment.
Drawings
FIG. 1 is an overall architecture of a full flow based three-dimensional digital design manufacturing system.
FIG. 2 is a standard architecture example of an implementation method for a full flow based three-dimensional digital design manufacturing system.
FIG. 3 is a schematic diagram of a model definition of a unified three-dimensional model.
FIG. 4 is a three-dimensional manufacturing production site visualization system.
FIG. 5 is an example of an architecture for a full flow based three-dimensional digital design manufacturing system.
Detailed Description
The present invention is described in further detail below with reference to the attached drawing figures.
In this disclosure, aspects of the present invention are described with reference to the accompanying drawings, in which a number of illustrative embodiments are shown. It should be appreciated that the various concepts and embodiments described above, as well as those described in greater detail below, may be implemented in any of numerous ways, as the disclosed concepts and embodiments are not limited to any one implementation. In addition, some aspects of the present disclosure may be used alone, or in any suitable combination with other aspects of the present disclosure.
Example 1:
a system block diagram of the full-flow three-dimensional digital design and manufacturing system of this embodiment is shown in fig. 5, and the entire system includes three modules, which are a design and manufacturing integrated management module, a full-flow three-dimensional digital integrated research and development module, and a standard system module, respectively, where the design and manufacturing integrated management module is a basis, the full-flow three-dimensional digital integrated research and development module is a core, and the standard system is a guarantee that the system is standardized and operates effectively.
The design and manufacture integrated management module is the basis of the operation of a full-flow three-dimensional digital integrated research and development module and comprises submodules such as data management, project and task management, ERP (enterprise resource planning), MES (manufacturing execution system) and the like; the data management module includes a research and development file management module (for example, to manage research and development related documents), a design file management module (for example, to manage three-dimensional models), a research and development flow management module (for example, to sign three-dimensional models and research and development related documents), a model library management module (for example, to manage standard component libraries, outsourcing component libraries, etc.), and a knowledge management module (for example, to manage various knowledge libraries including design knowledge, typical manufacturing processes, etc.).
The whole process three-dimensional digital integrated research and development: the system mainly comprises a structural design module (in the embodiment, a full three-dimensional structure digital prototype), a process design module (in the embodiment, a full three-dimensional process digital prototype), a simulation comprehensive management module and a three-dimensional digital manufacturing module, as shown in figure 1.
The structural design module is a source and transmits the three-dimensional design model to the simulation comprehensive management module, and the simulation comprehensive management module can simulate the performance of mechanics, heat and the like of the three-dimensional design model and verify the accuracy of the design; the structure design module is used for realizing the functions of collaborative design, model definition, model inspection, model simplification, model modification, model checking, three-dimensional wiring, three-dimensional pipe arrangement and the like; the structure design module transmits the three-dimensional design model and the EBOM to the process design module to be used as a basis for developing PBOM construction, process compilation and process simulation at a process end;
the process design module carries out process design on the three-dimensional model on the basis of the three-dimensional design model and the EBOM, realizes the functions of PBOM construction, process information management, assembly process design, process platform construction, assembly process simulation, part process design and the like, and obtains production organization information of the three-dimensional process model, the PBOM and the like.
After the process design of the three-dimensional design model is completed, the process design module sends production organization information such as the three-dimensional process model and the PBOM to the three-dimensional digital manufacturing module, the three-dimensional digital manufacturing module guides field production through the three-dimensional visual manufacturing module, and feeds back production information to the structure design module and the process design module, and the production information is obtained from production personnel through the three-dimensional visual manufacturing module (in the embodiment, is obtained from the production personnel through a paperless client).
As shown in fig. 2, the standard system module specifically includes a general specification, a design standard, a process standard, a simulation standard and a manufacturing standard, and is used for providing a relevant legal document for the specification and effective operation of the full-flow three-dimensional digital research and development module; more specifically, the design standard includes a full three-dimensional collaborative design standard, a full three-dimensional model simplification standard, an interference check standard, and the like, the simulation standard includes a mechanical simulation analysis standard, a mechanical simulation analysis guide, and the like, the process standard includes a full three-dimensional process design standard, a PBOM design standard, and the like, and the manufacturing standard includes a production line workshop simulation standard, a three-dimensional process release standard, and the like.
Example 2:
the embodiment is a specific implementation method of a design method of a full-flow three-dimensional digital system of electronic equipment, and specifically comprises the following steps:
the structural design module (in the embodiment, a full three-dimensional structure digital prototype) performs structural design to obtain a three-dimensional design model and an EBOM; the structural design comprises collaborative design, model definition, model inspection, model simplification, model modification, model checking, three-dimensional wiring and three-dimensional pipe arrangement; the structure design module sends the three-dimensional design model and the EBOM to the process design module and the simulation comprehensive management module;
the process design module (in the embodiment, a full three-dimensional process digital prototype) performs process design on the three-dimensional design model to obtain a three-dimensional process model and PBOM production organization information; the process design comprises PBOM construction, process information management, assembly process design, process platform construction, assembly process simulation and part process design; and the process design module sends the three-dimensional process model and the PBOM production organization information to the three-dimensional digital manufacturing module.
A three-dimensional digital manufacturing module (a three-dimensional visual manufacturing system in this embodiment, as shown in fig. 4, including a visual module, a paperless production information feedback module, etc.) issues a three-dimensional process model on a production site; and the three-dimensional digital manufacturing module sends the production information to the process design module.
The structural design module sends the three-dimensional design model to the simulation comprehensive management module;
the process design module sends the three-dimensional process model to the simulation comprehensive management module;
the simulation comprehensive management module simulates according to the three-dimensional design model and the three-dimensional process model and provides a corresponding simulation report to the structure design module and the process design module;
the structure design module and the process design module carry out corresponding design modification or process modification according to corresponding simulation reports;
the three-dimensional digital manufacturing module sends corresponding production information to the structure design module and the process design module;
and the structural design module and the process design module carry out corresponding design modification and process modification according to the production information.
Example 3:
the embodiment is a specific implementation method of a design method of a full-flow three-dimensional digital system of electronic equipment, and specifically comprises the following steps:
(1) system architecture construction
Combing The business process of model through design, simulation, process and manufacture to form a business Architecture according to The TOGAF (The Open Group Architecture Framework);
analyzing the transfer conversion relation and the rule of the three-dimensional model in the business process to form a data framework of data flow;
combining the service architecture and the data architecture to form a structural and process integrated design analysis application architecture which accords with the characteristics of the electronic equipment;
and analyzing the capability and technical requirements of each application scene in the application architecture to form a system architecture of the whole-process three-dimensional digital integrated research and development based on the unified three-dimensional model. According to the system architecture, a complete, single and effective model management center is established, and unified calling of a full three-dimensional structure design, a process, simulation and a manufacturing field is supported.
As shown in fig. 5: the whole system comprises three modules, namely a design and manufacture integrated management module, a full-process three-dimensional digital integrated research and development module and a standard system module, wherein the design and manufacture integrated management module is a foundation, the full-process three-dimensional digital integrated research and development module is a core, and the standard system is a guarantee for guaranteeing the standard and effective operation of the system.
The design and manufacture integrated management module is the basis of the operation of a full-flow three-dimensional digital integrated research and development module and comprises submodules such as data management, project and task management, ERP (enterprise resource planning), MES (manufacturing execution system) and the like; the data management module includes a research and development file management module (for example, to manage research and development related documents), a design file management module (for example, to manage three-dimensional models), a research and development flow management module (for example, to sign three-dimensional models and research and development related documents), a model library management module (for example, to manage standard component libraries, outsourcing component libraries, etc.), and a knowledge management module (for example, to manage various knowledge libraries including design knowledge, typical manufacturing processes, etc.).
The whole process three-dimensional digital integrated research and development: the system mainly comprises a structural design module (in the embodiment, a full three-dimensional structure digital prototype), a process design module (in the embodiment, a full three-dimensional process digital prototype), a simulation comprehensive management module and a three-dimensional digital manufacturing module.
(2) Model definition
The method comprises the steps of formulating definition specifications of a three-dimensional model containing design information, process information, manufacturing information and inspection information, wherein the design information comprises codes, departments, dimensions, tolerances, materials, coatings, technical requirements and the like, the process information comprises procedures, steps, tools, processing methods and the like, the manufacturing information comprises assembly paths, tools, planning periods, production problems and the like, and the inspection information comprises dimensions, performances, reports and the like, and is shown in figure 3.
By the unified input and the complete definition of the data sources, the unification of the data sources and the effective transmission of information are realized, and the problem of non-unification of the data sources is solved.
Specifically, as shown in fig. 3, the structural design module adopts full three-dimensional structure design and labeling, and labels the dimensions, form and position tolerances, processing requirements and the like with special requirements on the three-dimensional model, and the general requirement of commonality is executed by referring to the three-dimensional design standard; defining design information such as materials, departments, codes, subsystems and the like through model attributes; and (4) specifying the coating, painting and design requirements according to technical requirements to obtain a final three-dimensional design model. The final three-dimensional design model is used as the only input basis of the subsequent stages of process design, three-dimensional digital manufacturing and the like.
The process design module is based on a unified platform, three-dimensional process design software is utilized to read in a three-dimensional design model, and design information is automatically brought into the process design module; the process design module carries out part procedure and work step design based on the three-dimensional design model, reconstructs EBOM to form PBOM, gives process information such as processing requirements, cutting tools, assembly requirements and the like to the three-dimensional design model, and completes the model definition of the process design module.
The three-dimensional digital manufacturing module gives manufacturing information and inspection information such as production and processing problems, time period, actual size, tolerance, coating and the like to the three-dimensional process model through a paperless terminal on the basis of the three-dimensional process model, and model definition of the three-dimensional digital manufacturing module is completed.
(3) Three-dimensional model transfer
Based on a unified platform, a layered reading and synchronous transmission technology is adopted to establish a three-dimensional model data transmission interface among various heterogeneous modules (including a structural design module, a process design module, a simulation comprehensive management module, a three-dimensional digital manufacturing module, an ERP (enterprise resource planning) module and the like), so that the data of all links of design, process and manufacturing are ensured to be completely communicated.
Based on a unified three-dimensional model, the PBOM is constructed by adopting a method of recording a three-dimensional model example by a position number, the difficult problems that the PBOM structure is not matched with a three-dimensional assembly model and a three-dimensional process model cannot be changed by changing a three-dimensional design model are solved, and the model dynamic adjustment and the PBOM structure and the three-dimensional model are accurately associated and changed. The bit number is a serial number for recording the model position of the three-dimensional design model, and the bit number of the three-dimensional design model is kept unchanged in the whole-process three-dimensional digital manufacturing process.
(4) Paperless production
By applying three-dimensional visualization and Web Service-based multi-system integration technology, the three-dimensional digital manufacturing module enables the production technicians to browse various types of process files (mainly comprising information such as electric fitting process, machine-mounted process, assembly simulation, machining simulation, bill of materials, tooling files and the like) generated by the three-dimensional digital manufacturing module on line in a production field, so that paperless production is realized.
In summary, the invention overcomes the defects of isolated research and development system, non-uniform data source and no realization of through design, process and manufacturing whole flow in the prior art; the method has the advantages that information such as design, process and manufacture is integrated into a unified three-dimensional model, a quick transmission interface of three-dimensional model data among various heterogeneous software is established, and the whole-process integrated research and development based on the unified model are realized through the unification of data sources and the effective transmission of information; therefore, the design efficiency is improved, the design error rate is reduced, the design quality is improved, and the efficient research and development of complex electronic equipment are realized.
Claims (8)
1. A three-dimensional digital design and manufacturing system based on a full flow is characterized by comprising a full flow three-dimensional digital integrated research and development module and a standard system module, wherein the standard system module provides a standard file for the full flow three-dimensional digital integrated research and development module; the specification file comprises a general specification, a design standard, a process standard, a simulation standard and a manufacturing standard; the full-flow three-dimensional digital integrated research and development module comprises a simulation comprehensive management module, a structural design module, a process design module and a three-dimensional digital manufacturing module;
the structural design module carries out structural design according to a design standard to obtain a three-dimensional design model and an EBOM; the three-dimensional design model has one-to-one corresponding bit numbers; the bit number is a number for recording the model position of the three-dimensional design model;
the process design module carries out process design on the three-dimensional design model according to process standards to obtain a three-dimensional process model and PBOM production organization information;
the three-dimensional digital manufacturing module is used for issuing a three-dimensional process model on a production site according to a manufacturing standard; the three-dimensional digital manufacturing module sends the production information to the process design module;
and the simulation comprehensive management module simulates the three-dimensional design model and the three-dimensional process model according to the simulation standard.
2. The full-flow based three-dimensional digital design and manufacturing system according to claim 1,
the bit number of the three-dimensional design model is kept unchanged in the whole-process three-dimensional digital manufacturing process.
3. The full-flow based three-dimensional digital design and manufacturing system according to claim 1,
the process design comprises PBOM construction, process information management, assembly process design, process platform construction, assembly process simulation and part process design.
4. The full-flow based three-dimensional digital design and manufacturing system according to claim 1,
the structural design comprises collaborative design, model definition, model inspection, model simplification, model modification, model checking, three-dimensional wiring and three-dimensional pipe arrangement.
5. An implementation method applying the system of any one of claims 1-4, comprising the following steps:
the structural design module carries out structural design to obtain a three-dimensional design model and an EBOM;
the structure design module sends the three-dimensional design model and the EBOM to the process design module;
the process design module carries out process design on the three-dimensional design model to obtain the three-dimensional process model and PBOM production organization information;
the three-dimensional digital manufacturing module is used for issuing a three-dimensional process model on a production site through a three-dimensional visual manufacturing module;
the structure design module, the process design module and the three-dimensional digital manufacturing module carry out corresponding structure design, process design and three-dimensional digital manufacturing according to the standard provided by the standard system module.
6. The method for implementing the full-flow based three-dimensional digital design and manufacturing system according to claim 5, further comprising the steps of:
the structural design module sends the three-dimensional design model to a simulation comprehensive management module;
the process design module sends the three-dimensional process model to a simulation comprehensive management module;
the simulation comprehensive management module simulates according to the three-dimensional design model and the three-dimensional process model and provides a corresponding simulation report to the structure design module and the process design module;
the structural design module and the process design module carry out corresponding design modification or process modification according to corresponding simulation reports;
the three-dimensional digital manufacturing module sends corresponding production information to the structure design module and the process design module;
and the structural design module and the process design module carry out corresponding design modification and process modification according to the production information.
7. The method for implementing a full-flow based three-dimensional digital design and manufacturing system according to claim 5, wherein:
the structural design comprises collaborative design, model definition, model inspection, model simplification, model modification, model checking, three-dimensional wiring and three-dimensional pipe arrangement.
8. The method for implementing a full-flow based three-dimensional digital design and manufacturing system according to claim 5, wherein:
the process design comprises PBOM construction, process information management, assembly process design, process platform construction, assembly process simulation and part process design; and the process design module sends the three-dimensional process model and the PBOM production organization information to the three-dimensional digital manufacturing module.
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