CN112081445B - Large steel structure sunlight tree and sunlight tree manufacturing process - Google Patents
Large steel structure sunlight tree and sunlight tree manufacturing process Download PDFInfo
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- CN112081445B CN112081445B CN202010917092.5A CN202010917092A CN112081445B CN 112081445 B CN112081445 B CN 112081445B CN 202010917092 A CN202010917092 A CN 202010917092A CN 112081445 B CN112081445 B CN 112081445B
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 50
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 26
- 239000010959 steel Substances 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 claims description 16
- 238000003466 welding Methods 0.000 claims description 15
- 230000002093 peripheral effect Effects 0.000 claims description 10
- QNRATNLHPGXHMA-XZHTYLCXSA-N (r)-(6-ethoxyquinolin-4-yl)-[(2s,4s,5r)-5-ethyl-1-azabicyclo[2.2.2]octan-2-yl]methanol;hydrochloride Chemical compound Cl.C([C@H]([C@H](C1)CC)C2)CN1[C@@H]2[C@H](O)C1=CC=NC2=CC=C(OCC)C=C21 QNRATNLHPGXHMA-XZHTYLCXSA-N 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 8
- 238000005422 blasting Methods 0.000 claims description 5
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 5
- 238000005498 polishing Methods 0.000 claims description 5
- 230000001680 brushing effect Effects 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 239000003973 paint Substances 0.000 claims description 3
- 238000009434 installation Methods 0.000 abstract description 14
- 238000010276 construction Methods 0.000 abstract description 7
- 238000002360 preparation method Methods 0.000 abstract description 3
- 238000009435 building construction Methods 0.000 abstract description 2
- 238000004904 shortening Methods 0.000 abstract 1
- 238000012423 maintenance Methods 0.000 description 6
- 229910003460 diamond Inorganic materials 0.000 description 5
- 239000010432 diamond Substances 0.000 description 5
- 230000003796 beauty Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H12/00—Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
- E04H12/02—Structures made of specified materials
- E04H12/08—Structures made of specified materials of metal
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41G—ARTIFICIAL FLOWERS; WIGS; MASKS; FEATHERS
- A41G1/00—Artificial flowers, fruit, leaves, or trees; Garlands
- A41G1/007—Artificial trees
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H12/00—Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
- E04H12/24—Cross arms
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S20/00—Supporting structures for PV modules
- H02S20/20—Supporting structures directly fixed to an immovable object
- H02S20/22—Supporting structures directly fixed to an immovable object specially adapted for buildings
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
- Y02B10/00—Integration of renewable energy sources in buildings
- Y02B10/10—Photovoltaic [PV]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
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Abstract
The application provides a large-scale steel structure sunshine tree and a sunshine tree manufacturing process, and belongs to the field of building construction. It comprises a circular pipe column; the first group of diamond-shaped members are connected to the lower part of the tubular column through a first supporting structure; the second group of diamond-shaped members are connected to the middle part of the tubular column through a second supporting structure; and the third group of diamond-shaped members are connected to the upper part of the tubular column through a third support structure. The device reasonable in design can reduce the construction degree of difficulty, for engineering shortening the preparation time limit for a project, guarantees production safety and product quality to the on-the-spot installation in later stage provides the guarantee.
Description
Technical Field
The application relates to the field of building construction, in particular to a large-scale steel structure sunlight tree and a sunlight tree manufacturing process.
Background
Along with the building and extension of parks and gardens, more and more ornamental buildings are arranged in the parks, and at present, a plurality of landscape lamps in public places are powered by solar energy, but the solar panel has the characteristics of the solar panel, and the solar panel needs to have the largest daylighting area as much as possible so as to more effectively exert the advantages of the solar panel; however, the conventional solar photovoltaic panel has a low installation utilization rate and cannot sufficiently and effectively absorb solar energy.
Disclosure of Invention
One of the objectives of the present application is to provide a large-scale steel structure solar tree and a solar tree manufacturing process, which aim to improve the problem of low installation utilization rate of the existing solar panel.
The technical scheme of the application is as follows:
a large steel structure solar tree comprising:
a tubular column;
a first set of diamond-shaped members connected to a lower portion of the tubular string by a first support structure;
a second set of diamond-shaped members connected to the middle of the tubular string by a second support structure;
a third set of diamond-shaped members connected to an upper portion of the tubular string by a third support structure.
As a technical scheme of this application, first group diamond-shaped leaf component includes a plurality of little diamond-shaped leaf components, and is a plurality of little diamond-shaped leaf component passes through respectively first bearing structure connect with at an interval in the bottom of tubular column, it is adjacent interval between the little diamond-shaped leaf component is the same.
As a technical scheme of this application, first bearing structure includes a plurality of first bracing pieces and a plurality of head rod, the one end of first bracing piece connect in the tubular column, the other end is angularly connect in the bottom of head rod, be connected with on the top of head rod little rhombus leaf component.
As a technical scheme of this application, the rhombus leaf component in the second group includes a plurality of well rhombus leaf components, and is a plurality of well rhombus leaf component passes through respectively second bearing structure interval ground connect in the middle part of tubular column, it is adjacent the interval between the well rhombus leaf component is the same.
As a technical solution of the present application, the second support structure includes a plurality of second support rods, a plurality of second connecting rods, a first annular connecting member, and a first cross connecting member, the first cross connecting member is welded at a middle portion of the tubular column, and the tubular column passes through the middle portion of the first cross connecting member; first annular connecting piece cup joints first cross connecting piece periphery side, and is a plurality of the one end of second bracing piece connect respectively at interval in first annular connecting piece, the other end be angle connect in the bottom of second connecting rod, be connected with on the top of second connecting rod well rhombus leaf component.
As a technical scheme of this application, the plane that well rhombus leaf component place with the axis looks of tubular column is perpendicular.
As a technical scheme of this application, the rhombus leaf component of third group includes a plurality of big rhombus leaf components, and is a plurality of big rhombus leaf component passes through respectively third bearing structure connect with at an interval in the top of tubular column, it is adjacent interval between the big rhombus leaf component is the same.
As a technical solution of the present application, the third supporting structure includes a plurality of third supporting rods, a plurality of third connecting rods, a plurality of diagonal rods, a plurality of second annular connecting members, and a plurality of second cross-shaped connecting members; the plurality of second cross-shaped connecting pieces are welded on the upper part of the circular pipe column sequentially from bottom to top at intervals, and the circular pipe column sequentially penetrates through the middle part of each second cross-shaped connecting piece; each second annular connecting piece is sleeved on the outer peripheral side of each second cross-shaped connecting piece; one ends of the inclined rods are respectively connected to the tubular columns at intervals, and the other ends of the inclined rods are respectively connected to one second annular connecting piece at the bottommost part of the tubular columns at intervals; a plurality of third support rods are respectively connected to one second annular connecting piece at the bottommost part of the tubular column at intervals; every the one end of third connecting rod is connected in every angularly the third bracing piece, the other end connect in big rhombus leaf component, and every week side of second annular connecting piece connects respectively in a plurality of big rhombus leaf components.
A sunlight tree manufacturing process comprises the large steel structure sunlight tree, and is characterized by comprising the following steps:
step one, respectively determining the dimension data of the tubular column, the small diamond-shaped leaf component of the first group of diamond-shaped components, the first support rod and the first connection rod of the first support structure, the middle diamond-shaped leaf component of the second group of diamond-shaped components, the second support rod, the second connection rod, the first annular connection piece and the first cross connection piece of the second support structure, the large diamond-shaped leaf component of the third group of diamond-shaped components, the third support rod, the third connection rod, the plurality of inclined rods, the second annular connection piece and the second cross connection piece of the third support structure according to a design drawing, and respectively cutting and manufacturing the materials of the first group of diamond-shaped components, the first support structure, the second group of diamond-shaped components, the second support structure, the third group of diamond-shaped components and the third support structure according to the dimension data, cutting the tubular column to manufacture;
step two, respectively manufacturing and splicing the small diamond-shaped leaf component, the middle diamond-shaped leaf component and the large diamond-shaped leaf component according to a design drawing;
step three, performing a ground layout on the relative positions of the large diamond-shaped leaf components on a flat bed mould according to a flip-chip method, fixing the large diamond-shaped leaf components after the ground layout is completed, then placing the cut-off circular column corresponding to the large diamond-shaped leaf components in the middle of the large diamond-shaped leaf components, and respectively welding the large diamond-shaped leaf components on the top positions of the corresponding cut-off circular column through a third support rod, a third connecting rod, a plurality of inclined rods, a second annular connecting piece and a second crossed connecting piece of a third support structure;
fourthly, the plane where the plurality of middle diamond-shaped leaf members are located is parallel to the flat tire plate, and the plurality of middle diamond-shaped leaf members are respectively welded to the middle position of the circular pipe column through a second support rod, a second connecting rod, a first annular connecting piece and a first cross connecting piece of the second support structure;
fifthly, placing a ground sample on the relative positions of the small diamond-shaped leaf members, determining the relative positions of the small diamond-shaped leaf members, and respectively fixing the small diamond-shaped leaf members on the flat bed jig by spot welding; projecting the position of the cut-off circular pipe column corresponding to the small diamond-shaped leaf component on a flat bed mould to be drawn, assembling the first supporting rod and the first connecting rod of the third supporting structure on the cut-off circular pipe column according to design drawing data, and placing the corresponding cut-off circular pipe column on the small diamond-shaped leaf component for welding;
and step six, after the manufacture and assembly are completed, the small diamond-shaped leaf component, the middle diamond-shaped leaf component and each surface formed by the large diamond-shaped leaf component are inspected and checked, the relative positions of the small diamond-shaped leaf component, the middle diamond-shaped leaf component and the large diamond-shaped leaf component are inspected and finally the small diamond-shaped leaf component, the middle diamond-shaped leaf component and the large diamond-shaped leaf component are subjected to mechanical shot blasting, rust removal and polishing and paint brushing.
The beneficial effect of this application:
in the large-scale steel structure sunlight tree and the sunlight tree manufacturing process, the large-scale steel structure sunlight tree is composed of a large-scale round pipe column, 12 small rhombic leaf members, a middle rhombic leaf member, a large rhombic leaf member and a plurality of supporting members, wherein the small rhombic leaf members, the middle rhombic leaf members, the large rhombic leaf members and the supporting members are respectively manufactured by square pipe rhombic members; this application is optimized on assembling to this sunshine tree component, can reduce the construction degree of difficulty effectively, shortens the preparation time limit for the engineering construction, can also guarantee production safety and product quality to installation provides the guarantee for the later stage scene. Meanwhile, four large diamond-shaped leaf members which are arranged at intervals are installed at the top of the large steel structure sunlight tree, and the distances among the large diamond-shaped leaf members are the same; four middle diamond leaf members are arranged at the middle part of the leaf frame at intervals, and the distances among the middle diamond leaf members are the same; four small diamond-shaped leaf members are arranged at the bottom of the leaf frame, and the distances among the small diamond-shaped leaf members are the same; the design can make all blades can be illuminated by sunlight to the maximum extent, thereby being beneficial to each blade to fully absorb solar energy and fully exerting the utilization rate of the solar energy. Meanwhile, the sunshine tree achieves the purposes of beauty and practicability, diamond-shaped components on the periphery of the main rod of the tubular column can be adjusted according to the size and the shape of the solar panel, the installation, the maintenance and the replacement are very convenient, the accuracy and the finished product quality of products are improved by using an inverted method in the manufacturing process, and reference value is provided for manufacturing components of the same type. In addition, the manufacturing method adopts the sectional assembly during the manufacturing and the flip-chip method during the assembly, so that the manufacturing period can be effectively shortened for the project, and the production safety and the product quality are ensured. The products manufactured by the manufacturing process are subjected to mechanical shot blasting, rust removal and polishing and painting treatment, so that the wind resistance and the corrosion resistance can be effectively realized, and the later repeated maintenance cost is avoided. Moreover, each plane that big rhombus leaf component, well rhombus leaf component and little rhombus leaf component constitute is the interval setting between the plane perpendicular with the tubular column, and has corresponding clearance, and the solar energy electroplax of easy to assemble can avoid artificial error to cause the unable installation of solar energy circuit board to can improve the installation effectiveness of solar energy electroplax effectively.
Drawings
In order to more clearly explain the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and that for those skilled in the art, other related drawings can be obtained from these drawings without inventive effort.
Fig. 1 is a schematic structural diagram of a large-scale steel structured solar tree provided in an embodiment of the present application;
fig. 2 is a schematic view of a first angular structure of a large-scale steel structured solar tree according to an embodiment of the present disclosure;
fig. 3 is a second angle structure diagram of a large-scale steel structure solar tree according to an embodiment of the present application.
Icon: 1-large steel structure sunshine tree; 2-a tubular column; 3-a first set of diamond-shaped members; 4-a first support structure; 5-a second set of diamond-shaped members; 6-a second support structure; 7-a third set of diamond-shaped members; 8-a third support structure; 9-small diamond leaf elements; 10-a first support bar; 11-a first connecting rod; 12-medium diamond leaf element; 13-a second support bar; 14-a second connecting rod; 15-a first annular connector; 16-a first cross connector; 17-large diamond leaf member; 18-a third support bar; 19-a third connecting rod; 20-a diagonal rod; 21-a second annular connection; 22-second cross connector.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present application, it should be noted that the terms "upper", "lower", and the like refer to orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the present invention are conventionally placed in use, and are used for convenience in describing the present application and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present application.
Further, in the present application, unless expressly stated or limited otherwise, the first feature may be directly contacting the second feature or may be directly contacting the second feature, or the first and second features may be contacted with each other through another feature therebetween, not directly contacting the second feature. Also, the first feature being above, on or above the second feature includes the first feature being directly above and obliquely above the second feature, or merely means that the first feature is at a higher level than the second feature. A first feature that underlies, and underlies a second feature includes a first feature that is directly under and obliquely under a second feature, or simply means that the first feature is at a lesser level than the second feature.
Furthermore, the terms "horizontal", "vertical" and the like do not imply that the components are required to be absolutely horizontal or pendant, but rather may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present application, it is also to be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
Example (b):
referring to fig. 1, with reference to fig. 2 and 3, the present application provides a large-scale steel structured solar tree 1, which includes a tubular column 2, a first group of diamond-shaped members 3, a second group of diamond-shaped members 5, and a third group of diamond-shaped members 7; wherein, tubular column 2 is the trunk of this sunshine tree, and first group diamond-shaped component 3, second group diamond-shaped component 5 and third group diamond-shaped component 7 are installed on tubular column 2 as the leaf of this sunshine tree by lower supreme interval ground in proper order respectively, and first group diamond-shaped component 3 connects in the bottom of tubular column 2 through first bearing structure 4, and second group diamond-shaped component 5 connects in the middle part of tubular column 2 through second bearing structure 6, and third group diamond-shaped component 7 connects in the top of tubular column 2 through third bearing structure 8.
The first group of diamond-shaped leaf members 3 comprises a plurality of small diamond-shaped leaf members 9, the small diamond-shaped leaf members 9 are connected to the bottom of the tubular column 2 at intervals through the first supporting structure 4 respectively, and the distances between the adjacent small diamond-shaped leaf members 9 are the same.
It should be noted that, in this embodiment, the plurality of small diamond-shaped leaf members 9 are made of a steel structure in a rhombus shape made of a plurality of square pipes, and four small diamond-shaped leaf members may be used, and the distances between adjacent small diamond-shaped leaf members 9 are the same; in other embodiments, the plurality of diamond-shaped leaf members 9 may be three, five, six, etc., and are not limited to the number and size of the present embodiment.
Further, in this embodiment, the first supporting structure 4 includes a plurality of first supporting rods 10 and a plurality of first connecting rods 11, one end of each first supporting rod 10 is fixedly connected to the peripheral side of the tubular column 2 near the bottom in an included angle manner, and is connected to the tubular column 2 in a welding manner, or is fixedly connected in a mortise-tenon joint manner, or is fixedly connected in a clamping manner, and the other end of the first supporting rod 10 is fixedly connected to the bottom end of the first connecting rod 11 in an obtuse angle manner, and is connected to the first connecting rod 11 in a welding manner, or is fixedly connected in a mortise-tenon joint manner, or is fixedly connected in a clamping manner, and the like; meanwhile, a small diamond-shaped leaf member 9 is fixedly connected to the top end of each first connecting rod 11.
The first support rod 10 and the first connecting rod 11 are both inclined upward.
The second group of diamond-shaped members 5 is positioned above the first group of diamond-shaped members 3 and mainly comprises a plurality of middle diamond-shaped leaf members 12, the middle diamond-shaped leaf members 12 are respectively connected to the middle part of the tubular column 2 at intervals through the second supporting structure 6, and the distances between the adjacent middle diamond-shaped leaf members 12 are the same.
It should be noted that, in this embodiment, the plurality of middle diamond-shaped leaf members 12 are made of a steel structure in a rhombus shape made of a plurality of square pipes, and four middle diamond-shaped leaf members may be used, and the distances between adjacent middle diamond-shaped leaf members 12 are the same; in other embodiments, three, five, six, etc. of the plurality of diamond-shaped leaf members 12 may be used, and are not limited to the number and size of the embodiments. Also, the area of the medium diamond-shaped leaf member 12 is larger than the area of the small diamond-shaped leaf member 9.
Further, in the present embodiment, the second supporting structure 6 is located above the first supporting structure 4, and mainly includes a plurality of second supporting rods 13, a plurality of second connecting rods 14, a first annular connecting member 15, and first cross connecting members 16, each first cross connecting member 16 is a cross-shaped steel structure, and is welded to the middle portion of the tubular column 2, and the tubular column 2 passes through the center of each first cross connecting member 16; meanwhile, the first annular connector 15 is of a circular steel structure and is sleeved on the outer peripheral side of the first cross connector 16. One end of each of the second support rods 13 is fixedly connected to the peripheral side of the first annular connecting member 15 at intervals, welding can be adopted between the two, the other end of each of the second support rods 13 is fixedly connected to the bottom end of the second connecting rod 14 at an obtuse angle, and the top end of the second connecting rod 14 is connected with the middle diamond-shaped leaf member 12.
The second support rod 13 and the second link 14 are both inclined upward.
The four middle diamond-shaped leaf members 12 are on the same plane, and the plane of the four middle diamond-shaped leaf members 12 is perpendicular to the axis of the tubular column 2.
The third group of diamond-shaped members 7 is located above the second group of diamond-shaped members 5, and mainly comprises a plurality of large diamond-shaped leaf members 17, the large diamond-shaped leaf members 17 are respectively connected to the top of the tubular column 2 at intervals through a third support structure 8, and the distances between the adjacent large diamond-shaped leaf members 17 are the same.
It should be noted that, in this embodiment, the plurality of large diamond-shaped leaf members 17 are made of a steel structure in a rhombus shape made of a plurality of square pipes, and four large diamond-shaped leaf members may be used, and the distances between adjacent large diamond-shaped leaf members 17 are the same; in other embodiments, the plurality of large diamond-shaped leaf members 17 may be three, five, six, etc., and are not limited to the number and size of the present embodiment.
The third supporting structure 8 is positioned above the second supporting structure 6 and mainly comprises a plurality of third supporting rods 18, a plurality of third connecting rods 19, a plurality of inclined rods 20, a plurality of second annular connecting pieces 21 and a plurality of second cross-shaped connecting pieces 22; the plurality of second cross-shaped connecting pieces 22 are in cross-shaped structures and are welded on the upper parts of the tubular columns 2 at intervals from bottom to top in sequence, and the tubular columns 2 sequentially penetrate through the middle parts of the second cross-shaped connecting pieces 22; each second annular connecting piece 21 is of an annular structure and is respectively sleeved on the outer peripheral side of each second cross-shaped connecting piece 22, the diameter of the second annular connecting piece 21 positioned above is larger than that of the second annular connecting piece 21 positioned below, and the diameter of the second annular connecting piece 21 close to the first annular connecting piece 15 is larger than that of the first annular connecting piece 15; one ends of the plurality of diagonal rods 20 are connected to the tubular column 2 at intervals, and the other ends thereof pass through the first annular connecting member 15 and are welded to an outer peripheral side of a second annular connecting member 21 closest to the first annular connecting member 15, and are used for supporting and fixing the second annular connecting member 21. A plurality of third support rods 18 are fixedly connected to the outer peripheral side of one second annular connecting member 21 at the bottommost portion of the tubular column 2 at intervals, respectively, and are inclined upward; meanwhile, the bottom end of each third connecting rod 19 is fixedly connected to each third supporting rod 18 at an obtuse angle, the other end of each third connecting rod is fixedly welded to the bottom of each large diamond-shaped leaf member 17 to support and fix the large diamond-shaped leaf members 17, the peripheral sides of each second annular connecting member 21 are respectively fixedly connected to the large diamond-shaped leaf members 17 in a penetrating manner, and the large diamond-shaped leaf members 17 are uniformly distributed along the peripheral sides of each second annular connecting member 21 at intervals.
The third support rod 18 and the third link 19 are both inclined upward.
Meanwhile, the second cross-shaped connecting piece 22 at the middle position of the tubular column 2 extends outwards to one corner end of each middle diamond-shaped leaf member 12 on the same plane, and is fixedly welded with one corner end of each middle diamond-shaped leaf member 12, so that the stability of the middle diamond-shaped leaf members 12 is further enhanced, and the whole device is firmer and more stable. The second cross-shaped connecting piece 22 at the position of the fixed part of the tubular column 2 extends outwards to one corner end of each large diamond-shaped leaf member 17 on the same plane, and is fixedly welded with one corner end of each large diamond-shaped leaf member 17, so that the stability of the large diamond-shaped leaf members 17 is further enhanced, and the whole device is firmer and more stable.
The four small diamond-shaped leaf members 9 in the first group of diamond-shaped members 3 which are evenly distributed at intervals are positioned on the same plane, the four middle diamond-shaped leaf members 12 in the second group of diamond-shaped members 5 which are evenly distributed at intervals are positioned on the same plane, and the four large diamond-shaped leaf members 17 in the third group of diamond-shaped members 7 which are evenly distributed at intervals are positioned on the same plane. The design can make all blades can be illuminated by sunlight to the maximum extent, thereby being beneficial to each blade to fully absorb solar energy and fully exerting the utilization rate of the solar energy.
In addition, the diamond-shaped components on the periphery of the main rod of the tubular column 2 can be adjusted according to the size and the shape of the solar panel, the installation, the maintenance and the replacement are very convenient, the accuracy and the finished product quality of products are improved by using an inverted method in the manufacturing process, and reference value is provided for manufacturing components of the same type.
In addition, the application also provides a sunlight tree manufacturing process, which is used for manufacturing the large steel structure sunlight tree 1 and mainly comprises the following steps:
firstly, according to a design drawing, respectively determining dimension data of a tubular column 2, a small diamond-shaped leaf member 9 of a first group of diamond-shaped members 3, a first support rod 10 and a first connection rod 11 of a first support structure 4, a middle diamond-shaped leaf member 12 of a second group of diamond-shaped members 5, a second support rod 13 of a second support structure 6, a second connection rod 14, a first annular connection piece 15 and a first cross connection piece 16, a large diamond-shaped leaf member 17 of a third group of diamond-shaped members 7, a third support rod 18 of a third support structure 8, a third connection rod 19, a plurality of inclined rods 20, a second annular connection piece 21 and a second cross connection piece 22, respectively cutting and manufacturing materials of the first group of diamond-shaped members 3, the first support structure 4, the second group of diamond-shaped members 5, the second support structure 6, the third group of diamond-shaped members 7 and the third support structure 8 according to the dimension data, after the tubular column 2 is cut, the tubular column 2 can be reasonably cut and segmented again according to the size of a manufacturing area and a reasonable manufacturing mode;
step two, the small diamond-shaped leaf component 9, the middle diamond-shaped leaf component 12 and the large diamond-shaped leaf component 17 are all manufactured by precisely cutting and blanking square pipes, and when cutting is carried out, welding allowance, cutting allowance and machining allowance are fully considered; respectively manufacturing and splicing the small diamond-shaped leaf component 9, the middle diamond-shaped leaf component 12 and the large diamond-shaped leaf component 17 according to a design drawing, and respectively measuring the length dimension and the angle dimension of each diamond-shaped component after splicing to make the length dimension and the angle dimension consistent with the drawing;
step three, performing ground layout on the relative positions of the large diamond-shaped leaf components 17 on the flat bed mould according to a flip-chip method, fixing the large diamond-shaped leaf components 17 after the ground layout is completed, placing a part of the cut circular pipe column 2 corresponding to the large diamond-shaped leaf components in the middle of the large diamond-shaped leaf components 17, and respectively welding the large diamond-shaped leaf components 17 on the top of the circular pipe column 2 through a plurality of third support rods 18, a plurality of third connecting rods 19, a plurality of inclined rods 20, a second annular connecting piece 21 and a second cross-shaped connecting piece 22 of a third support structure 8; wherein, a plurality of third connecting rods 19 which are closest to the tubular column 2 are welded on the tubular column 2, and then a plurality of third supporting rods 18, a second cross-shaped connecting piece 22, a diagonal rod 20 and a second annular connecting piece 21 are welded on the tubular column 2 one by one;
fourthly, the plane where the plurality of middle diamond-shaped leaf members 12 are located is parallel to the flat tire plate, and the plurality of middle diamond-shaped leaf members 12 are respectively welded to the middle position of the tubular column 2 through a second support rod 13, a second connecting rod 14, a first annular connecting piece 15 and a first cross connecting piece 16 of the second support structure 6;
fifthly, placing a ground sample on the small diamond-shaped leaf members 9, determining the relative positions of the small diamond-shaped leaf members 9, and respectively fixing the small diamond-shaped leaf members 9 on the flat bed plate in a spot welding manner; projecting the position of the short section of the tubular column 2 on a flat bed mould, drawing the flat bed mould, and welding the flat bed mould on the bottom of the long section of the tubular column 2; welding a third supporting structure 8 supporting rod on the small diamond-shaped leaf member 9, and welding the short-section tubular column 2 corresponding to the third supporting structure 8 with the third supporting structure;
and step six, after the manufacture and assembly are completed, checking each surface formed by the small diamond-shaped leaf components 9, the middle diamond-shaped leaf components 12 and the large diamond-shaped leaf components 17, checking the relative positions of the small diamond-shaped leaf components 9, the middle diamond-shaped leaf components 12 and the large diamond-shaped leaf components 17, and finally performing mechanical shot blasting, rust removal, polishing and paint brushing on the small diamond-shaped leaf components 9, the middle diamond-shaped leaf components 12 and the large diamond-shaped leaf components 17.
It should be noted that, in this embodiment, the manufacturing process is optimized for the assembly of the solar tree component, so that the construction difficulty can be effectively reduced, the manufacturing period can be shortened for engineering construction, the production safety and the product quality can be ensured, and a guarantee is provided for the later-stage field installation. In addition, the sunshine tree achieves the purposes of beauty and practicability, diamond-shaped components on the periphery of the main rod of the tubular column 2 can be adjusted according to the size and the shape of the solar panel, the installation, the maintenance and the replacement are very convenient, the accuracy and the finished product quality of products are improved by using an inverted method in the manufacturing process, and reference value is provided for manufacturing components of the same type.
In the large-scale steel structure sunlight tree 1 and the sunlight tree manufacturing process, the large-scale steel structure sunlight tree 1 consists of a large-scale round pipe column 2, 12 small diamond-shaped leaf members 9, a middle diamond-shaped leaf member 12, a large diamond-shaped leaf member 17 and a plurality of supporting members, wherein the small diamond-shaped leaf members 9, the middle diamond-shaped leaf members 12, the large diamond-shaped leaf members 17 and the supporting members are respectively manufactured by square pipe diamond-shaped members; this application is optimized on assembling to this sunshine tree component, can reduce the construction degree of difficulty effectively, shortens the preparation time limit for the engineering construction, can also guarantee production safety and product quality to installation provides the guarantee for the later stage scene. Meanwhile, four large diamond-shaped leaf members 17 arranged at intervals are installed at the top of the large steel structure sunlight tree 1, and the distances between the large diamond-shaped leaf members 17 are the same; four middle diamond-shaped leaf members 12 are arranged at the middle of the leaf member at intervals, and the distances among the middle diamond-shaped leaf members 12 are the same; four small diamond-shaped leaf components 9 are arranged at the bottom of the leaf component, and the distances among the small diamond-shaped leaf components 9 are the same; in addition, the four middle diamond-shaped leaf components 12 which are arranged at the middle part of the sunshine tree after being installed are respectively arranged at the large diamond-shaped leaf component 17 at the top part of the sunshine tree and the small diamond-shaped leaf components 9 at the bottom part of the sunshine tree in a staggered mode, so that all the leaves can be irradiated by the sunshine to the greatest extent, the full absorption of all the leaves to the solar energy can be facilitated, and the utilization rate of the solar energy can be fully exerted. Meanwhile, the sunshine tree achieves the purposes of beauty and practicability, diamond-shaped components on the periphery of the main rod of the tubular column 2 can be adjusted according to the size and the shape of the solar panel, the installation, the maintenance and the replacement are very convenient, the accuracy and the finished product quality of products are improved by using an inverted method in the manufacturing process, and reference value is provided for manufacturing components of the same type. In addition, the manufacturing method adopts the sectional assembly during the manufacturing and the flip-chip method during the assembly, so that the manufacturing period can be effectively shortened for the project, and the production safety and the product quality are ensured. The products manufactured by the manufacturing process are subjected to mechanical shot blasting, rust removal and polishing and painting treatment, so that the wind resistance and the corrosion resistance can be effectively realized, and the later repeated maintenance cost is avoided. Moreover, each plane that big rhombus leaf component 17, well rhombus leaf component 12 and little rhombus leaf component 9 constitute is the interval setting between the plane of projection on the plane perpendicular to tubular column 2, and has corresponding clearance, and the solar energy electroplax of easy to assemble can avoid artificial error to cause the unable installation of solar energy circuit board to can improve the installation effectiveness of solar energy electroplax effectively.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (8)
1. A sunlight tree manufacturing process adopts a large steel structure sunlight tree to manufacture, wherein the large steel structure sunlight tree comprises a circular pipe column; a first set of diamond-shaped members connected to a lower portion of the tubular string by a first support structure; a second set of diamond-shaped members connected to the middle of the tubular string by a second support structure; a third set of diamond-shaped members connected to an upper portion of the tubular string by a third support structure; the sunlight tree manufacturing process is characterized by comprising the following steps:
step one, respectively determining the dimension data of the tubular column, the small diamond-shaped leaf component of the first group of diamond-shaped components, the first support rod and the first connection rod of the first support structure, the middle diamond-shaped leaf component of the second group of diamond-shaped components, the second support rod, the second connection rod, the first annular connection piece and the first cross connection piece of the second support structure, the large diamond-shaped leaf component of the third group of diamond-shaped components, the third support rod, the third connection rod, the plurality of inclined rods, the second annular connection piece and the second cross connection piece of the third support structure according to a design drawing, and respectively cutting and manufacturing the materials of the first group of diamond-shaped components, the first support structure, the second group of diamond-shaped components, the second support structure, the third group of diamond-shaped components and the third support structure according to the dimension data, cutting the tubular column to manufacture;
step two, respectively manufacturing and splicing the small diamond-shaped leaf component, the middle diamond-shaped leaf component and the large diamond-shaped leaf component according to a design drawing;
step three, performing a ground layout on the relative positions of the large diamond-shaped leaf components on a flat bed mould according to a flip-chip method, fixing the large diamond-shaped leaf components after the ground layout is completed, then placing the cut-off circular column corresponding to the large diamond-shaped leaf components in the middle of the large diamond-shaped leaf components, and respectively welding the large diamond-shaped leaf components on the top positions of the corresponding cut-off circular column through a third support rod, a third connecting rod, a plurality of inclined rods, a second annular connecting piece and a second crossed connecting piece of a third support structure;
fourthly, the plane where the plurality of middle diamond-shaped leaf members are located is parallel to the flat tire plate, and the plurality of middle diamond-shaped leaf members are respectively welded to the middle position of the circular pipe column through a second support rod, a second connecting rod, a first annular connecting piece and a first cross connecting piece of the second support structure;
fifthly, placing a ground sample on the relative positions of the small diamond-shaped leaf members, determining the relative positions of the small diamond-shaped leaf members, and respectively fixing the small diamond-shaped leaf members on the flat bed jig by spot welding; projecting the position of the cut-off circular pipe column corresponding to the small diamond-shaped leaf component on a flat bed mould to be drawn, assembling the first supporting rod and the first connecting rod of the first supporting structure on the cut-off circular pipe column according to design drawing data, and placing the corresponding cut-off circular pipe column on the small diamond-shaped leaf component for welding;
and step six, after the manufacture and assembly are completed, the small diamond-shaped leaf component, the middle diamond-shaped leaf component and each surface formed by the large diamond-shaped leaf component are inspected and checked, the relative positions of the small diamond-shaped leaf component, the middle diamond-shaped leaf component and the large diamond-shaped leaf component are inspected and finally the small diamond-shaped leaf component, the middle diamond-shaped leaf component and the large diamond-shaped leaf component are subjected to mechanical shot blasting, rust removal and polishing and paint brushing.
2. The solar tree making process of claim 1, wherein said first set of diamond-shaped members comprises a plurality of small diamond-shaped leaf members, said small diamond-shaped leaf members are respectively connected to the bottom of said circular tube column at intervals by said first supporting structure, and the distance between adjacent small diamond-shaped leaf members is the same.
3. The solar tree making process of claim 2, wherein the first supporting structure comprises a plurality of first supporting rods and a plurality of first connecting rods, one end of each first supporting rod is connected to the circular pipe column, the other end of each first supporting rod is connected to the bottom end of the corresponding first connecting rod at an angle, and the top ends of the first connecting rods are connected with the small rhombic leaf members.
4. The solar tree making process of claim 1, wherein said second group of diamond-shaped members comprises a plurality of middle diamond-shaped leaf members, said middle diamond-shaped leaf members are respectively connected to the middle portion of said circular tube column at intervals by said second supporting structure, and the distance between the adjacent middle diamond-shaped leaf members is the same.
5. The solar tree making process of claim 4, wherein the second support structure comprises a plurality of second support rods, a plurality of second connecting rods, a first annular connecting member and a first cross connecting member, the first cross connecting member is welded at the middle part of the tubular column, and the tubular column passes through the middle part of the first cross connecting member; first annular connecting piece cup joints first cross connecting piece periphery side, and is a plurality of the one end of second bracing piece connect respectively at interval in first annular connecting piece, the other end be angle connect in the bottom of second connecting rod, be connected with on the top of second connecting rod well rhombus leaf component.
6. The solar tree making process of claim 4, wherein the plane of the middle diamond-shaped leaf member is perpendicular to the axis of the circular pipe column.
7. The solar tree making process of claim 1, wherein said third set of diamond-shaped members comprises a plurality of large diamond-shaped leaf members, said large diamond-shaped leaf members are respectively connected to the top of said circular tube column at intervals by said third support structure, and the distance between adjacent large diamond-shaped leaf members is the same.
8. The solar tree making process of claim 7, wherein said third support structure comprises a plurality of third support rods, a plurality of third connecting rods, a plurality of diagonal rods, a plurality of second annular connectors, and a plurality of second cross connectors; the plurality of second cross-shaped connecting pieces are welded on the upper part of the circular pipe column sequentially from bottom to top at intervals, and the circular pipe column sequentially penetrates through the middle part of each second cross-shaped connecting piece; each second annular connecting piece is sleeved on the outer peripheral side of each second cross-shaped connecting piece; one ends of the inclined rods are respectively connected to the tubular columns at intervals, and the other ends of the inclined rods are respectively connected to one second annular connecting piece at the bottommost part of the tubular columns at intervals; a plurality of third support rods are respectively connected to one second annular connecting piece at the bottommost part of the tubular column at intervals; every the one end of third connecting rod is connected in every angularly the third bracing piece, the other end connect in big rhombus leaf component, and every week side of second annular connecting piece connects respectively in a plurality of big rhombus leaf components.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR101238955B1 (en) * | 2010-12-03 | 2013-03-11 | 김한식 | Trees in the form of solar modules |
| KR101391035B1 (en) * | 2013-10-04 | 2014-04-30 | (주)강남디자인모형 | Landscape tree for construction model and manufacturing method of the same |
| CN204810210U (en) * | 2015-06-10 | 2015-11-25 | 李梦燕 | Novel solar cell panel support |
| CN207099000U (en) * | 2017-07-14 | 2018-03-13 | 江苏科诺伟业光电科技有限公司 | A kind of photovoltaic plant |
| CN109043711B (en) * | 2018-08-09 | 2023-12-01 | 六合峰（天津）科技股份有限公司 | Prefabricated cement carving simulation tree and construction process thereof |
| CN209942040U (en) * | 2019-04-18 | 2020-01-14 | 广东华域重工有限公司 | Steel construction tubular column |
| CN210960578U (en) * | 2019-07-31 | 2020-07-10 | 赵宏 | Solar photovoltaic energy storage landscape tree |
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