CN112080342A - Automatic rapid hydration machine for high-temperature rapeseed oil - Google Patents
Automatic rapid hydration machine for high-temperature rapeseed oil Download PDFInfo
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- CN112080342A CN112080342A CN202010953371.7A CN202010953371A CN112080342A CN 112080342 A CN112080342 A CN 112080342A CN 202010953371 A CN202010953371 A CN 202010953371A CN 112080342 A CN112080342 A CN 112080342A
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B3/00—Refining fats or fatty oils
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- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B7/00—Separation of mixtures of fats or fatty oils into their constituents, e.g. saturated oils from unsaturated oils
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Abstract
The high-temperature rapeseed oil automatic rapid hydration machine comprises a water bucket, an oil pump, a mixing tank, a three-way valve, a filter screen device and a three-way pipe; the lower end of the water bucket is provided with an electric heating pipe, a temperature control switch and a water outlet pipe, and the water outlet pipe is provided with a manual valve; the lower end of the oil drum is provided with an oil outlet pipe, a one-way check valve is arranged in front of the oil outlet pipe, the liquid discharge end of the check valve is connected with one end of the three-way pipe, and the other end of the manual valve is connected with the second end of the three-way pipe through the other check valve; the lower end of the mixing tank is provided with a lower oil pipe, a liquid inlet pipe of the oil pump is connected with one end of a first three-way valve, and a second end and a third end of the three-way valve are respectively connected with a third end of the three-way pipe and the lower oil pipe; an oil feeding pipe is arranged at the upper end of the mixing tank, the liquid outlet end of the oil pump is connected with the first end of a second three-way valve, and the second end and the third end of the three-way valve are respectively connected with the oil feeding pipe and the oil feeding pipe of the next production process; the filter screen equipment is installed on the blending tank. The invention prevents waste and scalding of workers, improves the production efficiency and can remove the oil phospholipids.
Description
Technical Field
The invention relates to the field of auxiliary equipment for oil pressing, in particular to an automatic and rapid hydration machine for high-temperature rapeseed oil.
Background
In the production of rapeseed oil in a workshop, the rapeseed oil is produced by a physical cold pressing or hot pressing process. In practical situations, newly extracted rapeseed oil contains a large amount of phospholipid which is a harmful substance to human health, and the rapeseed oil is harmful to human bodies when eaten before the phospholipid is removed. At present, in the rapeseed oil production field, the method for removing phospholipid is to add saline water (or water) and oil with proper proportion into newly squeezed oil for mixing, remove phospholipid, and then separate oil-water mixture by other equipment to obtain edible oil which is harmless to human body and does not contain phospholipid.
In actual production, because the rapeseed oil and the oil temperature after raw material pressing are higher, generally 130-. In order to prevent the influence caused by the overhigh oil temperature, the traditional process is that when the oil temperature is cooled to 80-90 ℃, a master in an oil workshop slowly adds salt water with a proper proportion into a container for containing the oil by experience, and then a wooden stick or a motor drives a speed reducer to slowly stir. The traditional process has more defects: firstly, if the temperature measurement is not mastered properly, water is added when the oil temperature is too high, because the boiled oil of water can quickly overflow a container, waste is caused, and the probability of scalding workers is high; secondly, the newly squeezed oil has higher temperature, long cooling time, low production efficiency and is not suitable for mass production; thirdly, a wood stick or a motor is used for driving a speed reducer to stir for a long time, and oil and water are not uniformly mixed, so that the oil is not beneficial to removing phospholipids in the oil; and fourthly, the master in the oil mill adds the saline water, and the ratio of the water to the oil is inconsistent according to experience, so that the phospholipid is not thoroughly removed, and the edible oil is harmful to human bodies.
Disclosure of Invention
The invention provides an automatic rapid hydration machine for high-temperature rapeseed oil, which is suitable for mass production, can effectively prevent waste and scalding of workers, improves the production efficiency, is suitable for mass production, can effectively remove phospholipid in oil and can effectively remove phospholipid in oil, and is harmless to human bodies after eating.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the high-temperature rapeseed oil automatic rapid hydration machine comprises a water bucket, an oil pump, a mixing tank, a three-way valve, a filter screen device and a three-way pipe; the electric heating water bucket is characterized in that the number of the three-way valves is two, an electric heating pipe is arranged at the lower end of the water bucket, and a temperature control switch is matched with the electric heating pipe; a water outlet pipe is arranged at the lower part of the bucket body of the bucket, and a manual valve is arranged on the water outlet pipe; the lower end of the oil drum is provided with an oil outlet pipe, a one-way check valve is arranged in front of the oil outlet pipe, the liquid discharge end of the first check valve is connected with one end of a three-way pipe, a manual valve of the water outlet pipe is connected with the liquid inlet end of the other one-way check valve, and the liquid discharge end of the other one-way check valve is connected with the second end of the three-way pipe through a pipeline; the lower end of the mixing tank is provided with a lower oil pipe; the liquid inlet pipe of the oil pump is connected with one end of a first three-way valve, and the second end and the third end of the first three-way valve are respectively connected with the third end of the three-way pipe and the other end of the lower oil pipe through pipelines; a liquid outlet pipe of the oil pump is connected with a first end of the second three-way valve, an oil applying pipe is arranged at the upper end of the mixing tank, and the other end of the oil applying pipe, an oil inlet pipe of the next production procedure, a second end and a third end of the second three-way valve are respectively connected through pipelines; the filter screen equipment is installed on the upper end of the mixing tank, and a vent pipe is arranged on an exhaust port of the filter screen equipment.
Furthermore, one terminal of the temperature control switch is electrically connected with one pole of the alternating current power supply, and the other terminal of the temperature control switch, the other pole of the alternating current power supply and the two ends of the power supply input of the electric heating tube are respectively electrically connected.
Furthermore, the upper oil pipe is arranged at the inner upper end of the mixing tank and is provided with an upper water dispersing plate with an inclination angle, the upper oil pipe is arranged at the inner lower end of the mixing tank and is transversely provided with a lower water dispersing plate which is horizontally distributed, and a certain distance is arranged between the right end of the upper water dispersing plate and the upper end of the lower water dispersing plate.
Further, the pipeline is a high temperature resistant hose, and the outer diameter of the pipeline connected with the water bucket is smaller than that of the pipeline connected with the first one-way check valve and the oil pump.
Furthermore, water and salt are filled in the water bucket, the salt content in the water is 15% -18%, 100 jin of oil is matched with 2-3 jin of water, and 2.5 jin is optimal.
Furthermore, the two three-way valves can be replaced by four electromagnetic valves and a control module, two ends of the first electromagnetic valve are installed between a liquid inlet pipe of the oil pump and a third end of the three-way pipe, the second electromagnetic valve is installed between the other end of the liquid inlet pipe of the oil pump and the other end of the lower oil pipe, the third electromagnetic valve is installed between a liquid outlet pipe of the oil pump and the other end of the upper oil pipe, the fourth electromagnetic valve is installed between the liquid outlet pipe of the oil pump and the oil inlet pipe of the next production procedure, and the four electromagnetic valves and the control module installed in the control box are electrically connected respectively.
The invention has the beneficial effects that: in the application of the invention, besides necessary water adding to the bucket, the opening and closing of the valve and the power switch, the manual operation is not needed, thereby bringing convenience to operators and improving the working efficiency. Through the selection of the three-way valve, under the combined action of all the mechanisms, the invention can control the oil-water (salt water) mixture to enter the mixing tank to be fully mixed uniformly and effectively dissipate heat, and after the mixing is finished, the oil-water mixture which is uniformly mixed and dissipates heat can enter the next procedure. The invention can not cause the oil and water to overflow the container in the production because the oil and water can not be mixed in the open space, and improves the cooling speed, thereby effectively preventing the probability of wasting and scalding workers, improving the production efficiency, being suitable for mass production, effectively removing the phospholipid in the oil and achieving the purpose of no harm to human bodies after eating. Based on the above, the invention has good application prospect.
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The invention is further illustrated below with reference to the figures and examples.
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a circuit diagram of the present invention.
Detailed Description
As shown in fig. 1, the automatic rapid hydration machine for high-temperature rapeseed oil comprises a water barrel 1, an oil barrel 2, an oil pump 3, a mixing tank 4, three-way valves 5 and 9, a filter screen device 6 and a three-way pipe 7 which are positioned on the ground; the number of the three-way valves 5 is two, the upper ends of the water bucket 1 and the oil bucket 2 are in an open state, and the upper part and the lower part of the cylindrical mixing tank 4 are in a closed state; an electric heating pipe 101 is arranged in the lower end of the water barrel 1, the electric heating pipe 101 is tightly attached to the outer lower end of the water barrel 1, and a temperature control switch 102 is arranged at the front lower outer end of the water barrel 1; a water outlet pipe 103 which is communicated with the inside of the bucket body from bottom to top is arranged at the lower middle part of the front end of the bucket body of the bucket 1, and a manual valve 104 is arranged below the water outlet pipe 103; an oil outlet pipe 201 communicated with the inside of the oil drum is welded at the front lower end of the oil drum 2, a one-way check valve 202 is installed in front of the oil outlet pipe 201, the liquid discharge end of the check valve 202 is connected with one end of a three-way pipe 7 through a pipeline joint, the other end of a manual valve 104 is connected with the liquid inlet end of another one-way check valve 14, and the liquid outlet end of the other one-way check valve 14 is inserted and connected with the second end of the three-way pipe 7 through a hose pipeline 8; the middle part of the lower end of the mixing tank 4 is welded with a lower oil pipe 41 communicated with the inside of the mixing tank; the liquid inlet pipe of the oil pump 3 is connected with the first end of the first three-way valve 5 through a pipeline joint, and the second end and the third end of the three-way valve 5 are respectively connected with the third end of the three-way pipe 7 and the lower part of the lower oil pipe 41 through hoses in an inserting way; a liquid outlet pipe of the oil pump is connected with a first end of a second three-way valve 9 through a pipeline joint, an upper oil pipe 11 communicated with the interior of the mixing tank 4 is welded at the left upper end of the mixing tank 4, and an oil inlet pipe at the left part outside the upper oil pipe 11 and in the next production process is respectively connected with a second end and a third end of the second three-way valve 9 in an inserting manner through a hose 8; there is a trompil in the upper end middle part of blending tank 4, and filter screen equipment 6 is installed in the trompil upper end through screw nut and sealed between filter screen equipment 6 and the trompil, and the welding has a breather pipe 61 on the 6 gas vents of filter screen equipment. A communicating pipe 13 made of a transparent heat-resistant toughened glass pipe is arranged at the right end of the mixing tank 4, and scales are marked on the outer side of the communicating pipe 13. The height of the communicating pipe is slightly lower than that of the mixing tank 4 and is communicated with the interior of the mixing tank 4 (the communicating pipe 13 is mainly convenient for workers to know the height of the oil-water mixture in the mixing tank 4).
As shown in fig. 1 and 2, an upper water dispersing plate 15 inclined at an angle of 45 degrees is welded at the inner upper end of the upper oil pipe 11 located in the mixing tank 4, a lower water dispersing plate 12 horizontally distributed is transversely welded at the inner lower end of the upper oil pipe 11 located in the mixing tank 4, and a certain distance is reserved between the right end of the upper water dispersing plate 15 and the upper end of the lower water dispersing plate 12 to ensure the entering of an oil-water mixture. The hose 8 is high temperature resistant hose, and the hose 8 external diameter of being connected with the cask is less than the hose 8 external diameter that the oil pump links to each other with first one-way check valve (guarantee in the salt solution entering oil pump 3 feed liquor end in the cask, if the hose 8 external diameter of being connected with the cask is greater than the hose 8 external diameter that the oil pump links to each other with first one-way check valve, so because the salt solution volume is too big, the oil mass that gets into in the oil pump will reduce, can cause the influence to the profit entering oil pump like this). One pole of the 220V alternating current power supply is connected with one terminal of the temperature control switch W through a lead, and the other terminal of the temperature control switch W, the other pole of the 220V alternating current power supply and the two power supply input ends of the electric heating tube RT are respectively connected through leads. When the temperature-sensing water barrel is used, the knob of the temperature-sensing switch W is adjusted to 95 ℃, the temperature of water can be effectively detected because the temperature-sensing head of the temperature-sensing switch W is tightly attached to the outer side end of the water barrel during heating, and when the temperature is higher than 95 ℃, the contact inside the temperature-sensing switch W is open, so that the electric heating tube RT loses power; when the temperature is lower than 95 ℃, the internal contact of the temperature control switch W is closed, so that the electric heating tube RT is electrified, and through the action, the temperature of the invention can be kept at about 95 ℃ all the time when the salt water is heated, thereby ensuring the requirement of constant temperature heating. Water and salt are filled in the water barrel 1, oil is filled in the oil barrel 2, the salt content in the water is 15% -18%, 100 jin of oil is matched with 2-3 jin of water, and 2.5 jin is optimal.
In fig. 1 and 2, before the invention is used, oil mill staff put water and salt into a bucket 1 in proportion, the salt content in the water is 15% -18%, 100 jin of oil is matched with 2-3 jin of water, and 2.5 jin is the best; the staff opens the power of electric heating pipe 101, and electric heating pipe 101 keeps the constant temperature under the effect of temperature detect switch 102 and heats the boiling with the salt water mixture, makes the salt water mixture fully mix evenly, then closes electric heating pipe 101's power, dries in the air the salt water mixture for subsequent use. After the raw materials are squeezed, and oil is put into the oil barrel 2, a worker opens a power switch of the oil pump 3 and a water valve 104 of a water barrel (the proportion of the mixture of the oil and saline water can be controlled by controlling the flow of the water valve 104), opens a position between a second end valve core and a first end valve core (the second end valve core and the first end valve core of the three-way valve 5 are communicated, and the third end valve core and the first end valve core are closed) of a first three-way valve 5 and a three-way valve 7 at a liquid inlet pipe of the oil pump 3, and opens a position between the first end valve core and a first end valve core of a second three-way valve 9 (the second end valve core and the first end valve core of the three-way valve 5 are communicated; like this, oil pump 3 can be taken out oil in the oil drum 2, the salt solution mixture in the cask 1 together with electric work to in 3 drain pipes of oil pump, the pump of oil pipe 11 pump income blending tank 4 (one-way check valve 202 guarantees that the oil that flows out in the oil drum and the salt solution in the cask can not flow back into the oil drum, one-way check valve 14 guarantees that the water that flows out in the cask 1 and the oil in the oil drum can not flow back into in the cask 1). The oil of salt-containing water spouts in the oil pipe 11 that oils, because go up the 15 slope 45 degrees angles of board that looses, the oil water mixture strikes and is hindered under the board 15 that looses and can carry out the oil water and water first time and mix like this, later receive the resistance again and reach the oil water second time and mix on the board 12 that looses down by the bounce-back whereabouts, mixed back profit (salt water) from scattering all around down the board 12 that looses, fall into the blending tank 4 more evenly in, form the oil water mixture of third time in the fluid, the above-mentioned process is convenient for water and oil flash mixed, reach the fast hydration effect. The filter screen device 6 and the exhaust pipe 61 can effectively ensure that the oil and water in the mixing tank cannot form vacuum negative pressure, so that the oil pump 3 cannot work normally, and the exhausted air can be filtered without causing pollution to the environment.
In fig. 1 and 2, after the oil in all the oil drums 2 and the salt water in the water bucket 1 enter the mixing tank 4, the worker closes the second end valve core of the first three-way valve 5 connected with the three-way pipe and opens the third end valve core of the three-way valve 5 (the third end valve core is communicated with the first end valve core, and the second end valve core is closed with the first end valve core). Thus, the oil pump 3 will pump out the oil-water mixture in the mixing tank 4 through the liquid inlet pipe and the lower oil pipe 41 at the lower end of the mixing tank 4, and pump out through the liquid outlet pipe and into the mixing tank 4 through the upper oil pipe 11. The above process is continuously cycled until the oil pump 3 is turned off. The oil-water mixture is continuously pumped out and pumped into the mixing tank 4 to achieve an internal circulation effect, oil and water can be fully mixed and hydrated in the process, the removal of phospholipid in the oil is guaranteed, the internal circulation time is 10-20 minutes, the internal circulation time is determined according to the height of the oil level in the tank, and the internal circulation time is 15 minutes under the normal condition. After the oil-water mixture in the mixing tank 4 is fully hydrated, the third-end valve core of the three-way valve 5 is kept open (the third-end valve core is communicated with the first-end valve core, and the second-end valve core is closed with the first-end valve core), then the first-end valve core and the third-end valve core of the second three-way valve 9 are opened, and the first-end valve core and the second-end valve core are closed, so that the oil-water mixture in the mixing tank 4 is pumped out through the oil pump and the oil outlet pipe 41 to enter the next process, and the oil pump 3 is closed after all the oil-water mixture is pumped out. The processing method has the advantages that the processed high-temperature rapeseed oil does not need to be cooled to a proper temperature, can be directly hydrated, saves a large amount of working hours and improves the production efficiency; the oil treated by the method has controllable saline water content, stable proportion and good dephosphorization effect; manual stirring is not needed, automatic circulation stirring and uniform mixing are realized, and the labor cost is saved; the invention has simple structure, convenient operation, obvious use effect and better market prospect.
Fig. 1 and 2 show that two three-way valves 5 and 9 can also adopt four electromagnetic valves, the control module replaces, install between the feed liquor pipe of oil pump 3 and three-way pipe 7 third end at first electromagnetic valve both ends, the second electromagnetic valve is installed between the feed liquor pipe of oil pump 3 and the oil pipe 41 other end down, the third electromagnetic valve is installed between the drain pipe of oil pump 3 and the oil pipe 11 other end that oils, the fourth electromagnetic valve is installed between the drain pipe of oil pump 3 and the oil pipe that advances of next production process, four electromagnetic valves and the control module of installing in the control box are connected through the wire respectively. In the concrete application, first solenoid valve has pressure probe, and export control module with pressure signal in real time, when detecting that there is pressure in the pipeline 8, have water in also being the cask 1, when having oil in the oil drum 2, control module control first only reaches the work of third solenoid valve, and then in the oil-water mixture pump goes into blending tank 4, after all oil-water pumps, control module control first solenoid valve is closed, the second solenoid valve is opened, and like this, oil pump 3 will be through the feed liquor pipe, the lower oil pipe 41 of blending tank 4 lower extreme takes out the oil-water mixture in the blending tank 4, and pump out through the drain pipe, it realizes the oil-water internal circulation mixing to go into in the blending tank 4 to go up oil pipe 11 pump. After 15 minutes, the control module controls the third electromagnetic valve to be closed and the fourth electromagnetic valve to be opened, so that the oil-water mixture in the mixing tank 4 is pumped out through the oil pump and the oil outlet pipe 41 to enter the next process, and the oil pump 3 is closed after all the oil-water mixture is pumped out to complete all the working processes.
While there have been shown and described what are at present considered to be the essential features of the invention and advantages thereof, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present description refers to embodiments, the embodiments do not include only one independent technical solution, and such description is only for clarity, and those skilled in the art should take the description as a whole, and the technical solutions in the embodiments may be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims (6)
1. The high-temperature rapeseed oil automatic rapid hydration machine comprises a water bucket, an oil pump, a mixing tank, a three-way valve, a filter screen device and a three-way pipe; the electric heating water bucket is characterized in that the number of the three-way valves is two, an electric heating pipe is arranged at the lower end of the water bucket, and a temperature control switch is matched with the electric heating pipe; a water outlet pipe is arranged at the lower part of the bucket body of the bucket, and a manual valve is arranged on the water outlet pipe; the lower end of the oil drum is provided with an oil outlet pipe, a one-way check valve is arranged in front of the oil outlet pipe, the liquid discharge end of the first check valve is connected with one end of a three-way pipe, a manual valve of the water outlet pipe is connected with the liquid inlet end of the other one-way check valve, and the liquid discharge end of the other one-way check valve is connected with the second end of the three-way pipe through a pipeline; the lower end of the mixing tank is provided with a lower oil pipe; the liquid inlet pipe of the oil pump is connected with one end of a first three-way valve, and the second end and the third end of the first three-way valve are respectively connected with the third end of the three-way pipe and the other end of the lower oil pipe through pipelines; the liquid outlet end of the oil pump is connected with the first end of the second three-way valve, the upper end of the mixing tank is provided with an oil applying pipe, and the other end of the oil applying pipe, an oil inlet pipe of the next production process, and the second end and the third end of the second three-way valve are respectively connected through pipelines; the filter screen equipment is installed on the upper end of the mixing tank, and a vent pipe is arranged on an exhaust port of the filter screen equipment.
2. The automatic rapid hydration machine for high-temperature rapeseed oil according to claim 1, characterized in that one terminal of the temperature control switch is electrically connected with one pole of the alternating current power supply, and the other terminal of the temperature control switch, the other pole of the alternating current power supply and two ends of the power supply input of the electric heating tube are respectively electrically connected.
3. The automatic rapid hydration machine for high temperature rapeseed oil according to claim 1, characterized in that the upper oil pipe is located at the inner upper end of the mixing tank and has an upper water dispersing plate with an inclination angle, the upper oil pipe is located at the inner lower end of the mixing tank and has a horizontally distributed lower water dispersing plate, and the right end of the upper water dispersing plate is spaced from the upper end of the lower water dispersing plate.
4. The automatic rapid hydration machine for high temperature rapeseed oil according to claim 1, characterized in that the pipeline is a high temperature resistant hose, and the outer diameter of the pipeline connected with the water tank is smaller than the outer diameter of the pipeline connected with the first one-way check valve.
5. The automatic and rapid hydration machine for high-temperature rapeseed oil according to claim 1, characterized in that water and salt are filled in the water tank, the salt content in the water is 15% -18%, 100 jin of oil is matched with 2-3 jin of water, and 2.5 jin is the best.
6. The automatic rapid hydration machine for high-temperature rapeseed oil according to claim 1, characterized in that the two three-way valves can be replaced by four electromagnetic valves and a control module, two ends of the first electromagnetic valve are installed between the liquid inlet pipe of the oil pump and the third end of the three-way pipe, the second electromagnetic valve is installed between the liquid inlet pipe of the oil pump and the other end of the oil outlet pipe, the third electromagnetic valve is installed between the liquid outlet pipe of the oil pump and the other end of the oil outlet pipe, the fourth electromagnetic valve is installed between the liquid outlet pipe of the oil pump and the oil inlet pipe of the next production process, and the four electromagnetic valves and the control module installed in the control box are respectively and electrically connected.
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| CN104324630A (en) * | 2014-09-28 | 2015-02-04 | 四川德成动物保健品有限公司 | Medicinal liquid preparation pot based on three-way valve |
| CN205914110U (en) * | 2016-08-07 | 2017-02-01 | 浙江中野生物技术有限公司 | Novel high -efficient fluid reservoir that mixes |
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| CN208187454U (en) * | 2018-04-16 | 2018-12-04 | 中国石油大学(华东) | A kind of oil-water two-phase flow experiment loop device |
| CN208917141U (en) * | 2018-09-30 | 2019-05-31 | 郑州汇绿科技有限公司 | A kind of gutter oil prepares the aquation degumming device of biological liquid fuel |
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