CN112077427B - Tubular pile steel reinforcement framework seam welding device - Google Patents
Tubular pile steel reinforcement framework seam welding device Download PDFInfo
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- CN112077427B CN112077427B CN202010818840.4A CN202010818840A CN112077427B CN 112077427 B CN112077427 B CN 112077427B CN 202010818840 A CN202010818840 A CN 202010818840A CN 112077427 B CN112077427 B CN 112077427B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/36—Auxiliary equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
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- Engineering & Computer Science (AREA)
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- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
One or more embodiments of this description provide a tubular pile framework of steel reinforcement seam welding device, including the base, the welding subassembly is installed to the one end of base, the flue gas collection subassembly is installed to one side of welding subassembly, slidable installs the skeleton on the base and pulls the subassembly, driving motor is installed to the other end of base, drive gear is installed to driving motor's output, the rotatable drive lead screw of installing on the base, drive gear is installed to the one end of drive lead screw, drive gear with drive gear meshes mutually, the skeleton pulls the subassembly with drive lead screw transmission is connected, and the invention has reduced the influence of the flue gas that the welding produced to operating personnel through setting up the flue gas collection subassembly, has improved the security when operating personnel used the seam welding device.
Description
Technical Field
One or more embodiments of this description relate to tubular pile production technical field, especially relate to a tubular pile framework of steel reinforcement seam welding device.
Background
A tubular pile reinforcement cage seam welder is a special welder for automatically seam welding ultrahigh-strength concrete tubular pile reinforcements into cages. The tubular pile reinforcing steel seam welder mainly comprises a welding host, a reinforcing steel framework traction mechanism, a ring reinforcing steel rotating rack and an electric control mechanism.
The rotary frame of the ring rib material comprises a fixed base, a fixed support, a ring rib disc and reinforcing steel bars wound on the ring rib disc, wherein one end of each reinforcing steel bar is wound on the ring rib disc when the tubular pile reinforcing steel bar seam welder works, the other end of each reinforcing steel bar is connected with a connecting frame arranged on a welding host, and the ring rib disc wound with the reinforcing steel bars and the connecting frame rotate synchronously.
However, the existing seam welder can generate a lot of smoke in the welding process, and has great influence on the working environment of operators.
Disclosure of Invention
In view of this, the purpose of one or more embodiments of the present disclosure is to provide a seam welding device for a tubular pile reinforcement cage, so as to solve the problem that a lot of smoke is generated during the welding process of the existing seam welding machine.
Based on above-mentioned purpose, one or more embodiments of this specification provide a tubular pile steel reinforcement skeleton seam welding device, which comprises a base, the welding subassembly is installed to the one end of base, the subassembly is collected to the flue gas is installed to one side of welding subassembly, slidable installs the skeleton on the base and pulls the subassembly, driving motor is installed to the other end of base, drive gear is installed to driving motor's output, rotatable drive lead screw of installing on the base, drive gear is installed to drive lead screw's one end, drive gear with drive gear meshes mutually, the skeleton pull the subassembly with drive lead screw transmission is connected.
Optionally, the flue gas collection assembly comprises a protective cover, the protective cover is mounted on one side of the welding assembly, an annular exhaust pipe is mounted in the protective cover, a plurality of exhaust holes are formed in the annular exhaust pipe and face the welding assembly, a dust hood is mounted on the upper portion of the protective cover and communicated with the annular exhaust pipe, and an exhaust assembly is connected to the upper portion of the dust hood.
Optionally, the air extraction assembly is an exhaust fan.
Optionally, the framework traction assembly comprises a sliding seat, a threaded hole is formed in the lower portion of the sliding seat, the driving screw rod is in threaded transmission connection with the threaded hole, a rotating hole is formed in the upper portion of the sliding seat, a clamping assembly is rotatably mounted in the rotating hole, a rotating motor is mounted on one side of the sliding seat, a rotating gear is mounted at the output end of the rotating motor, and the rotating gear is in transmission connection with the clamping assembly.
Optionally, the clamping assembly includes a rotating ring, the rotating ring is installed in the rotating hole through a bearing connection, a toothed ring is installed on one side of the rotating ring, the toothed ring is engaged with the rotating gear, a fixed plate is installed on one side of the rotating ring, a supporting plate is installed on the other side of the rotating ring, a first electric cylinder is installed in the middle of the fixed plate, an output end of the first electric cylinder penetrates through the supporting plate and is provided with a push swash plate, a plurality of sliding grooves are installed on the side surface of the supporting plate along the circumferential direction of the push swash plate, a holding rod is installed in the sliding grooves in a sliding manner, an inclined surface matched with the push swash plate is arranged at one end of the holding rod facing the push swash plate, a holding block is installed at the other end of the holding rod, a plurality of second electric cylinders are installed in the circumferential direction of the fixed plate, and an output end of the second electric cylinder penetrates through the supporting plate, it has a plurality of transmission piece to articulate along circumference in the backup pad, the one end of transmission piece with the output end of second electric jar is articulated, the articulated pressfitting piece of installing of the other end of transmission piece, the pressfitting piece with the quantity of top briquetting is the same, the first clearing hole of a plurality of has been seted up to the backup pad, first clearing hole is located the pressfitting piece with between the top briquetting, set up on the fixed plate with the second through hole that first clearing hole corresponds.
Optionally, a stop block is convexly arranged at one end, far away from the top pressing block, of the top holding rod.
From the foregoing, it can be seen that the pipe pile steel reinforcement framework seam welding device provided in one or more embodiments of the present specification reduces the influence of the flue gas generated by welding on the operator by arranging the flue gas collecting assembly, and improves the safety of the operator when using the seam welding device.
Drawings
In order to more clearly illustrate one or more embodiments or prior art solutions of the present specification, the drawings that are needed in the description of the embodiments or prior art will be briefly described below, and it is obvious that the drawings in the following description are only one or more embodiments of the present specification, and that other drawings may be obtained by those skilled in the art without inventive effort from these drawings.
Fig. 1 is a schematic view of a roll welding device for a pipe pile reinforcement cage according to one or more embodiments of the present disclosure;
FIG. 2 is a partially enlarged view of FIG. 1;
FIG. 3 is a front view of a skeletal traction assembly in accordance with one or more embodiments of the present disclosure;
FIG. 4 is a side view of a skeletal traction assembly in accordance with one or more embodiments of the present disclosure;
FIG. 5 is a schematic view of a flue gas collection assembly according to one or more embodiments of the present disclosure;
the device comprises a base 1, a welding component 2, a smoke collection component 3, a protective cover 31, an annular exhaust pipe 32, a dust collection cover 33, a framework traction component 4, a sliding seat 41, a rotating motor 42, a rotating gear 43, a rotating ring 44, a gear ring 45, a fixing plate 46, a supporting plate 47, a first electric cylinder 48, a pushing swash plate 49, a sliding groove 410, a jacking rod 411, a jacking block 412, a second electric cylinder 413, a transmission block 414, a pressing block 415, a first through hole 416, a second through hole 417, a stop 418, a driving motor 5, a driving gear 6, a driving screw rod 7 and a transmission gear 8.
Detailed Description
To make the objects, technical solutions and advantages of the present disclosure more apparent, the present disclosure is further described in detail below with reference to specific embodiments.
It is to be noted that unless otherwise defined, technical or scientific terms used in one or more embodiments of the present specification should have the ordinary meaning as understood by those of ordinary skill in the art to which this disclosure belongs. The use of "first," "second," and similar terms in one or more embodiments of the specification is not intended to indicate any order, quantity, or importance, but rather is used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
Based on above-mentioned purpose, one or more embodiments of this specification provide a tubular pile steel reinforcement skeleton seam welding device, as shown in fig. 1 to 5, including base 1, welding set 2 is installed to the one end of base 1, welding set 2's one side is installed the flue gas and is collected subassembly 3, slidable installs skeleton traction assembly 4 on base 1, driving motor 5 is installed to base 1's the other end, drive gear 6 is installed to driving motor 5's output, rotatable installation has drive lead screw 7 on the base 1, drive gear 8 is installed to drive lead screw 7's one end, drive gear 6 with drive gear 8 meshes mutually, skeleton traction assembly 4 with drive lead screw 7 transmission is connected.
Wherein, welding set 2 is current welding host computer, tubular pile framework of steel reinforcement is fixed to skeleton traction assembly 4, driving motor 5 works, driving motor 5 drives drive gear 6 and rotates, drive gear 6 drives drive lead screw 7 through drive gear 8 and rotates, drive lead screw 7 drives skeleton traction assembly 4 and removes, flue gas collection assembly 3 pumps the smoke and dust that produces during the welding, the flue gas that has reduced the welding production is to operating personnel's influence, the security when having improved operating personnel and using the seam welding device.
In one embodiment, the fume collecting assembly 3 includes a protective cover 31, the protective cover 31 is installed at one side of the welding assembly 2, an annular air exhaust pipe 32 is installed in the protective cover 31, a plurality of air exhaust holes (not shown) are opened on the annular air exhaust pipe 32, the air exhaust holes face the welding assembly 2, a dust hood 33 is installed at the upper portion of the protective cover 31, the dust hood 33 is communicated with the annular air exhaust pipe 32, and an air exhaust assembly is connected to the upper portion of the dust hood 33. Wherein, the subassembly of bleeding is the air exhauster, and the air exhauster links to each other with dust collector, and the dust collector who mentions here is prior art, no longer gives unnecessary details here, and the air exhauster makes the aspirating hole of distribution on annular exhaust tube 32 all produce suction, and then carries out more comprehensive suction to the flue gas that the welding produced, because of the flue gas upwards drifts much, sets up dust cage 33 in the upper portion, carries out better collection to the flue gas.
In an embodiment, the framework traction assembly 4 includes a sliding seat 41, a threaded hole is formed in the lower portion of the sliding seat 41, the driving screw rod 7 is in threaded transmission connection with the threaded hole, a rotating hole is formed in the upper portion of the sliding seat 41, a clamping assembly is rotatably mounted in the rotating hole, a rotating motor 42 is mounted on one side of the sliding seat 41, a rotating gear 43 is mounted at the output end of the rotating motor 42, and the rotating gear 43 is in transmission connection with the clamping assembly.
In one embodiment, the clamping assembly includes a rotating ring 44, the rotating ring 44 is installed in the rotating hole through a bearing connection, a toothed ring 45 is installed on one side of the rotating ring 44, the toothed ring is engaged with the rotating gear 43, a fixed plate 46 is installed on one side in the rotating ring 44, a supporting plate 47 is installed on the other side in the rotating ring 44, a first electric cylinder 48 is installed in the middle of the fixed plate 46, an output end of the first electric cylinder 48 penetrates through the supporting plate 47 and is provided with a push swash plate 49, a plurality of sliding grooves 410 are installed on the side surface of the supporting plate 47 along the circumferential direction of the push swash plate 49, a holding rod 411 is slidably installed in the sliding grooves 410, one end of the holding rod 411 facing the push swash plate 49 is provided with an inclined surface matched with the push swash plate 49, and a holding block 412 is installed at the other end of the holding rod 411, a plurality of second electric cylinders 413 are installed in the circumferential direction of the fixing plate 46, the output ends of the second electric cylinders 413 penetrate through the supporting plate 47, a plurality of transmission blocks 414 are hinged to the supporting plate 47 along the circumferential direction, one ends of the transmission blocks 414 are hinged to the output ends of the second electric cylinders 413, pressing blocks 415 are hinged to the other ends of the transmission blocks 414, the number of the pressing blocks 415 is the same as that of the top pressing blocks 412, a plurality of first through holes 416 are formed in the supporting plate 47, the first through holes 416 are located between the pressing blocks 415 and the top pressing blocks 412, second through holes 417 corresponding to the first through holes 416 are formed in the fixing plate 46, the clamping assembly can rotate, and the first electric cylinders 48 and the second electric cylinders 413 are powered by conductive slip rings which belong to the existing structure and are not described again.
Optionally, a stopper 418 is protruded from an end of the supporting rod 411 away from the supporting block 412 to prevent the supporting rod 411 located at the lower portion from sliding down from the sliding groove 410.
When the pipe pile steel bar framework is used, the pipe pile steel bar framework sequentially penetrates through and is installed into a first through hole 416 and a second through hole 417, the first electric cylinder 48 drives the pushing swash plate 49 to move, the pushing swash plate 49 drives the jacking rod 411 to move, the jacking block 412 moves towards the steel bar, the second electric cylinder 413 drives the transmission block 414 to rotate, the transmission block 414 drives the pressing block 415 to move towards the steel bar, the jacking block 412 and the pressing block 415 simultaneously clamp and fix the steel bar, the driving motor 5 works, the driving motor 5 drives the driving gear 6 to rotate, the driving gear 6 drives the driving screw rod 7 to rotate through the transmission gear 8, the driving screw rod 7 drives the framework traction assembly 4 to move, and the smoke collection assembly 3 sucks generated smoke dust during welding;
according to the invention, the smoke collecting assembly 3 is arranged, so that the influence of smoke generated by welding on operators is reduced, and the safety of the operators when using the seam welding device is improved.
Those of ordinary skill in the art will understand that: the discussion of any embodiment above is meant to be exemplary only, and is not intended to intimate that the scope of the disclosure, including the claims, is limited to these examples; within the spirit of the present disclosure, features from the above embodiments or from different embodiments may also be combined, steps may be implemented in any order, and there are many other variations of different aspects of one or more embodiments of the present description as described above, which are not provided in detail for the sake of brevity.
In addition, well-known power/ground connections to Integrated Circuit (IC) chips and other components may or may not be shown in the provided figures, for simplicity of illustration and discussion, and so as not to obscure one or more embodiments of the disclosure. Furthermore, devices may be shown in block diagram form in order to avoid obscuring the understanding of one or more embodiments of the present description, and this also takes into account the fact that specifics with respect to implementation of such block diagram devices are highly dependent upon the platform within which the one or more embodiments of the present description are to be implemented (i.e., specifics should be well within purview of one skilled in the art). Where specific details (e.g., circuits) are set forth in order to describe example embodiments of the disclosure, it should be apparent to one skilled in the art that one or more embodiments of the disclosure can be practiced without, or with variation of, these specific details. Accordingly, the description is to be regarded as illustrative instead of restrictive.
While the present disclosure has been described in conjunction with specific embodiments thereof, many alternatives, modifications, and variations of these embodiments will be apparent to those of ordinary skill in the art in light of the foregoing description. For example, other memory architectures (e.g., dynamic ram (dram)) may use the discussed embodiments.
It is intended that the one or more embodiments of the present specification embrace all such alternatives, modifications and variations as fall within the broad scope of the appended claims. Therefore, any omissions, modifications, substitutions, improvements, and the like that may be made without departing from the spirit and principles of one or more embodiments of the present disclosure are intended to be included within the scope of the present disclosure.
Claims (4)
1. The roll welding device for the tubular pile reinforcement framework is characterized by comprising a base, wherein one end of the base is provided with a welding assembly, one side of the welding assembly is provided with a flue gas collecting assembly, the base is slidably provided with a framework traction assembly, the other end of the base is provided with a driving motor, the output end of the driving motor is provided with a driving gear, the base is rotatably provided with a driving lead screw, one end of the driving lead screw is provided with a driving gear, the driving gear is meshed with the driving gear, the framework traction assembly is in transmission connection with the driving lead screw, the framework traction assembly comprises a sliding seat, the lower part of the sliding seat is provided with a threaded hole, the driving lead screw is in threaded transmission connection with the threaded hole, the upper part of the sliding seat is provided with a rotating hole, and the rotating hole is rotatably provided with a clamping assembly, a rotating motor is installed on one side of the sliding seat, a rotating gear is installed at the output end of the rotating motor, the rotating gear is in transmission connection with the clamping assembly, the clamping assembly comprises a rotating ring, the rotating ring is installed in the rotating hole through a bearing in a connecting mode, a toothed ring is installed on one side of the rotating ring and meshed with the rotating gear, a fixing plate is installed on one side of the rotating ring, a supporting plate is installed on the other side of the rotating ring, a first electric cylinder is installed in the middle of the fixing plate, the output end of the first electric cylinder penetrates through the supporting plate and is provided with a pushing swash plate, a plurality of sliding grooves are installed on the side face of the supporting plate along the circumferential direction of the pushing swash plate, a jacking rod is installed in the sliding grooves in a sliding mode, a slope matched with the pushing swash plate is arranged on one end, facing the pushing swash plate, of the jacking rod, the other end of top holding rod installs a briquetting, a plurality of second electric jar is installed to the circumference of fixed plate, the output of second electric jar runs through the backup pad, it has a plurality of transmission piece to articulate along circumference in the backup pad, the one end of transmission piece with the output of second electric jar is articulated mutually, the articulated pressfitting piece of installing of the other end of transmission piece, the pressfitting piece with the quantity of top briquetting is the same, a plurality of first clearing hole has been seted up to the backup pad, first clearing hole is located the pressfitting piece with between the top briquetting, seted up on the fixed plate with the second through hole that first clearing hole corresponds.
2. The tubular pile steel reinforcement framework seam welding device of claim 1, characterized in that, the flue gas collection assembly includes a protective cover, the protective cover is installed on one side of the welding assembly, an annular exhaust tube is installed in the protective cover, a plurality of exhaust holes are opened on the annular exhaust tube, the exhaust holes face towards the welding assembly, a dust hood is installed on the upper portion of the protective cover, the dust hood is communicated with the annular exhaust tube, and the upper portion of the dust hood is connected with an exhaust assembly.
3. The tubular pile reinforcement cage seam welding device of claim 2, wherein the air suction assembly is an air blower.
4. The roll welding device for the tubular pile steel reinforcement framework according to claim 1, wherein a stop block is convexly arranged at one end, far away from the jacking pressing block, of the jacking rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010818840.4A CN112077427B (en) | 2020-08-14 | 2020-08-14 | Tubular pile steel reinforcement framework seam welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010818840.4A CN112077427B (en) | 2020-08-14 | 2020-08-14 | Tubular pile steel reinforcement framework seam welding device |
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| Publication Number | Publication Date |
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| CN112077427A CN112077427A (en) | 2020-12-15 |
| CN112077427B true CN112077427B (en) | 2021-11-05 |
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| CN202010818840.4A Active CN112077427B (en) | 2020-08-14 | 2020-08-14 | Tubular pile steel reinforcement framework seam welding device |
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Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0825195B2 (en) * | 1990-04-16 | 1996-03-13 | 旭化成工業株式会社 | Alignment jig mounting machine |
| CN201375981Y (en) * | 2008-12-10 | 2010-01-06 | 领亚电子科技股份有限公司 | Smoke exhausting system suitable for welding stations |
| CN105583566B (en) * | 2016-03-16 | 2017-06-23 | 江苏科技大学 | Special pipe framework of steel reinforcement automatic reducer seam welder |
| CN107186413A (en) * | 2017-07-13 | 2017-09-22 | 盐城市永成专用焊接设备有限公司 | A kind of clamping device of butt welding machine workpiece |
| CN107442917A (en) * | 2017-07-31 | 2017-12-08 | 湖州同晟企业管理咨询服务有限公司 | A kind of spot welding machine fume purifying apparatus with environment-friendly function |
| CN207757115U (en) * | 2017-12-01 | 2018-08-24 | 福州市鸿生建材有限公司 | A kind of pile pile skeleton welding equipment |
| CN108406823A (en) * | 2018-03-09 | 2018-08-17 | 哈尔滨博实自动化股份有限公司 | A kind of mechanical paw for Fesi Furnace automatic tapping operation |
| CN208132195U (en) * | 2018-04-28 | 2018-11-23 | 林振裕 | A kind of dust cleaning apparatus of laser cutting machine tool |
| CN109805516A (en) * | 2019-03-22 | 2019-05-28 | 泉州华中科技大学智能制造研究院 | A kind of glue spraying method and automatic glue-spraying system based on mask vamp |
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2020
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