CN112077007A - Sorting method and device, sorting machine and storage medium - Google Patents
Sorting method and device, sorting machine and storage medium Download PDFInfo
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- CN112077007A CN112077007A CN202010820701.5A CN202010820701A CN112077007A CN 112077007 A CN112077007 A CN 112077007A CN 202010820701 A CN202010820701 A CN 202010820701A CN 112077007 A CN112077007 A CN 112077007A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/18—Devices or arrangements for indicating destination, e.g. by code marks
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Abstract
The invention provides a sorting method, a sorting device, a sorting machine and a storage medium, wherein the sorting method comprises the following steps: firstly, outputting an operation interface; the operation interface is used for inputting sorting parameters of the containers about sorting operation, then obtaining the sorting parameters about sorting operation input through the operation interface, then updating corresponding program parameters in the program instructions for sorting operation by using the obtained sorting parameters to obtain updated program instructions, and finally performing sorting operation according to the updated program instructions. Therefore, the invention converts the user editing program into the operation of inputting the sorting parameters related to the sorting operation on the operation interface by the user, so that the user does not need to directly program the program, thereby effectively improving the operation efficiency of the user and the correctness and stability of the sorting operation.
Description
Technical Field
The invention relates to the technical field of sorting machines, in particular to a sorting method, a sorting device, a sorting machine and a storage medium.
Background
Along with the development of human society, electronic commerce walks into people's life gradually, becomes the indispensable component part in people's life, and electronic commerce's development has brought the convenience for people's life, and along with electronic commerce's rising, the commodity circulation becomes the indispensable part in the electronic commerce, and in order to improve the speed of letter sorting in the commodity circulation, manual sorting has been replaced gradually to the sorting machine, has improved letter sorting efficiency greatly.
In the prior art, a sorting machine depends on program instructions, program parameters of the sorting machine are correspondingly adjusted according to different customers and different products, however, a core control component of the sorting machine is generally a servo motor, and the servo motor is controlled by modifying the parameters in a program every time during production, so that the sorting machine is very inconvenient, errors are easy to occur, the operation of the sorting machine is abnormal, and the sorting accuracy and stability are reduced.
Disclosure of Invention
The invention aims to provide a sorting method, a sorting device, a sorting machine and a storage medium, which aim to solve the problems that in the prior art, the sorting machine depends on program instructions, but a servo motor is controlled by editing and modifying parameters in a program each time, so that the operation of the sorting machine is abnormal, and the accuracy and the stability of the sorting machine are reduced due to the inconvenience and the error. The specific technical scheme is as follows:
in a first aspect, the present invention provides a sorting method applied to a sorting machine, the method including:
outputting an operation interface; the operation interface is used for inputting sorting parameters of the containers about sorting operation;
obtaining sorting parameters about sorting operation input through the operation interface;
updating corresponding program parameters in the program instructions aiming at the sorting operation by using the obtained sorting parameters to obtain updated program instructions;
and carrying out sorting operation according to the updated program instruction.
Optionally, before outputting the operation interface, the method further includes:
sorting parameters of the containers with respect to a sorting operation are determined in dependence on the size of the containers.
Optionally, the sorting operation is performed according to the updated program instruction, and specifically includes:
receiving a trigger signal;
and operating the program instruction to complete the corresponding sorting operation.
Optionally, before receiving the trigger signal, the method further includes:
receiving container information of the container, and judging whether the container information of the container is normal or not;
if the container information is normal, generating a trigger signal of a program instruction of a normal container about the sorting operation;
and if the container information is abnormal, generating a trigger signal of the program instruction of the abnormal container about the sorting operation.
In a second aspect, the present invention provides a sorting device applied to a sorting machine, the device comprising:
the touch screen is used for outputting an operation interface; the operation interface is used for inputting sorting parameters of the containers about sorting operation;
the parameter obtaining module is used for obtaining sorting parameters which are input through the operation interface and are related to sorting operation;
a program parameter updating module, configured to update, by using the obtained sorting parameter, a corresponding program parameter in the program instruction for the sorting operation, so as to obtain an updated program instruction;
and the operation module is used for carrying out sorting operation according to the updated program instruction.
Optionally, the apparatus further comprises:
a simulation calculation module for determining sorting parameters of the containers with respect to a sorting operation based on the dimensions of the containers.
Optionally, the operation module is specifically configured to:
receiving a trigger signal;
and operating the program instruction to complete the corresponding sorting operation. 8. The sorting apparatus according to claim 7, wherein the sorting apparatus further comprises:
a signal generation module to:
receiving container information of the container, and judging whether the container information of the container is normal or not;
if the container information is normal, generating a trigger signal of a program instruction of a normal container about the sorting operation;
and if the container information is abnormal, generating a trigger signal of the program instruction of the abnormal container about the sorting operation.
In a third aspect, the present invention provides a sorting machine, which includes a processor, a communication interface, a memory and a communication bus, wherein the processor, the communication interface and the memory complete communication with each other through the communication bus;
a memory for storing a computer program;
a processor for implementing the method steps as described in the first aspect when executing a program stored in the memory.
In a fourth aspect, the present invention provides a computer-readable storage medium having stored thereon a computer program which, when executed by a processor, performs the method steps of the first aspect.
The sorting method, the sorting device, the sorting machine and the storage medium provided by the invention have the following beneficial effects: according to the sorting method, the user editing program is converted into the operation that the user inputs the sorting parameters related to the sorting operation on the operation interface, so that the user does not need to directly program the program, and the operation efficiency of the user and the accuracy and stability of the sorting operation are effectively improved.
Drawings
FIG. 1 is a schematic flow chart of a sorting method according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a sorting device according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a sorting machine according to an embodiment of the present invention;
fig. 4 is a schematic diagram of an operation interface according to an embodiment of the present invention.
Detailed Description
The following provides a sorting method, a sorting device, a sorting machine and a storage medium according to the present invention, which are further described in detail with reference to the accompanying drawings and embodiments. The advantages and features of the present invention will become more apparent from the following description. It is to be noted that the drawings are in a very simplified form and are not to precise scale, which is merely for the purpose of facilitating and distinctly claiming the embodiments of the present invention.
As described in the background, the prior art sorting machine relies on program instructions, but it is very inconvenient and error-prone to control the servo motor by editing and modifying parameters in the program each time, resulting in abnormal operation of the sorting machine and reduced accuracy and stability of the sorting machine. In view of the above, the present invention provides a sorting method applied to a sorting machine, please refer to fig. 1, the method includes:
s100, outputting an operation interface; the operation interface is used for inputting sorting parameters of the containers about sorting operation.
Specifically, please refer to fig. 4, the operation interface includes two operation windows, which can simultaneously control two sorting machines, and each sorting machine is divided into three control areas (in fig. 4, a shaft 1, a shaft 2, and a shaft 3 correspond to one control area, respectively), so as to ensure that the containers can be continuously sorted. In the operation window, each control area is respectively provided with a corresponding sorting parameter input window, specifically a distribution speed input window, a shifting angle input window and a straight angle input window, before a batch of containers are sorted each time, a customer can predetermine sorting parameters according to the size of the batch of containers, and then the sorting parameters are input by the sorting parameter input windows.
In addition, in the operation window, each control area is also provided with a corresponding control button window which comprises a conveying operation switch button, a manual return-to-original-point button switch and the like, and is also provided with a plurality of sorting operation process indicator lamp windows, and the corresponding process indicator lamps can light up green lamps when the container is in different sorting operation states.
Further, before step S100, it is necessary to determine the sorting parameters of the containers with respect to the sorting operation according to the sizes of the containers.
In particular, the sorting operations with respect to containers mainly comprise two types: the automatic sorting device comprises a straight line and a turning, wherein sorting parameters corresponding to the straight line operation comprise a distribution speed and a straight line angle, and sorting parameters corresponding to the turning operation comprise a distribution speed and a shifting angle. When the sorting machine is used specifically, in order to meet the flow setting requirement and the sorting requirement of the sorting machine, the corresponding distribution speed and the corresponding straight-going angle when the sorting machine is used for straight-going operation and the corresponding distribution speed and the corresponding shifting angle when the sorting machine is used for turning operation need to be respectively determined according to the size of each batch of containers to be sorted.
For example, the flow rate of the sorting machine is set to be 7200 boxes/hour, if the size of the container to be sorted is 600mm, and the average distance is 400mm, the corresponding distribution speed when the container is subjected to straight operation is 120m/min, the straight angle is 90 degrees, the corresponding distribution speed when the container is subjected to turning operation is 120m/min, and the shifting angle is 135 degrees; if the size of the container to be sorted is 400mm and the average spacing is 400mm, the corresponding distribution speed when the container is subjected to straight operation is 96m/min, the straight angle is 93 degrees, the corresponding distribution speed when the container is subjected to turning operation is 120m/min, and the shifting angle is 133 degrees.
And step S101, obtaining the sorting parameters about the sorting operation input through the operation interface.
And step S102, updating corresponding program parameters in the program instructions aiming at the sorting operation by using the obtained sorting parameters to obtain updated program instructions.
And step S103, carrying out sorting operation according to the updated program instruction. The method specifically comprises the following steps:
receiving a trigger signal;
and operating the program instruction to complete the corresponding sorting operation.
Specifically, before receiving the trigger signal, the method further includes:
receiving container information of the container, and judging whether the container information of the container is normal or not;
if the container information is normal, generating a trigger signal of a program instruction of a normal container about the sorting operation, such as a straight-line trigger signal;
and if the container information is abnormal, generating a trigger signal of the abnormal container about the program instruction of the sorting operation, such as a turning trigger signal.
It should be noted that, before the program instruction is run, it is necessary to determine whether the original point position is correct, and if the original point position is correct, the program instruction can be directly run to complete the corresponding sorting operation; and if the position of the origin deviates, correcting the position of the origin and then running a program instruction.
Concretely, the manual origin point that returns of accessible realizes the correction to the origin point position, presses manual origin point button switch that returns on operation interface, and at this moment, green lamp will be lighted to corresponding pilot lamp, to the correction of origin point position, waits for the origin point position to return and accomplishes the back, presses manual origin point button switch that returns again, stops the correction to the origin point position.
The original point position is an absolute position of the sorting machine which is default when leaving factory, all the sorting parameters related to the sorting operation are values relative to the original point position, and the original point position is generally stored permanently by a memory so as to be convenient to call the original point position when the sorting machine runs each time.
During actual operation, firstly, according to the size of a current batch of containers to be sorted, determining corresponding distribution speed and straight-going angle when the containers are subjected to straight-going operation, and corresponding distribution speed and shifting angle when the containers are subjected to turning operation, inputting corresponding sorting parameters through a sorting parameter input window on an operation interface, then pressing a conveying operation switch button, lighting green lamps of the containers, starting sorting operation, if the information of the containers is normal, generating straight-going trigger signals, executing program instructions, carrying out straight-going conveying on normal containers according to the sorting parameters, and at the moment, lighting green lamps of straight-going indicator lamps corresponding to a control area; if the container is abnormal, a turning triggering signal is generated, a program instruction runs, the abnormal container is conveyed to turn according to sorting parameters, and at the moment, a turning indicating lamp corresponding to the control area turns on a green lamp. After finishing the sorting work of a batch of containers, the conveying operation switch button is pressed again, the green light of the conveying operation switch button is turned off, and the sorting work is stopped.
Therefore, according to the sorting method provided by the embodiment, the user editing program is converted into the operation that the user inputs the sorting parameters related to the sorting operation on the operation interface, so that the user does not need to directly program the program, and the operation efficiency of the user and the accuracy and stability of the sorting operation are effectively improved.
In addition, the operation interface is also provided with a code abnormity prompt, for example, the input sorting parameter range exceeds the range of the preset parameter database, the operation interface prompts the user that the code is abnormal, at the moment, the user can directly call a program through the operation interface to check the reason of the abnormity, and therefore the working efficiency is improved.
Corresponding to the above method embodiment, the present embodiment further provides a sorting apparatus applied to a sorting machine, please refer to fig. 2, the sorting apparatus includes:
a touch screen 200 for outputting an operation interface; the operation interface is used for inputting sorting parameters of the containers about sorting operation.
Further, the sorting device further comprises a simulation calculation module for determining the sorting parameters of the containers with respect to the sorting operation according to the sizes of the containers.
A parameter obtaining module 201, configured to obtain sorting parameters related to the sorting operation, which are input through the operation interface.
A program parameter updating module 202, configured to update, by using the obtained sorting parameter, a corresponding program parameter in the program instruction for the sorting operation, so as to obtain an updated program instruction.
And the operation module 203 is used for performing sorting operation according to the updated program instruction.
The method is specifically used for:
receiving a trigger signal;
and operating the program instruction to complete the corresponding sorting operation.
Further, the sorting apparatus further comprises a signal generating module, configured to:
receiving container information of the container, and judging whether the container information of the container is normal or not;
if the container information is normal, generating a trigger signal of a program instruction of a normal container about the sorting operation;
and if the container information is abnormal, generating a trigger signal of the program instruction of the abnormal container about the sorting operation.
Referring to fig. 3, the sorting machine includes a processor 300, a communication interface 301, a memory 302, and a communication bus 303, where the processor 300, the communication interface 301, and the memory 302 complete communication with each other through the communication bus 303. Wherein the content of the first and second substances,
a memory 302 for storing a computer program;
the processor 300 is configured to implement the above-mentioned method steps when executing the program stored in the memory.
The present embodiment also provides a computer-readable storage medium, in which a computer program is stored, and the computer program, when being executed by a processor, implements the above-mentioned method steps.
In summary, the sorting method, the sorting device, the sorting machine and the storage medium provided by the invention have the following advantages: according to the sorting method, the user editing program is converted into the operation that the user inputs the sorting parameters related to the sorting operation on the operation interface, so that the user does not need to directly program the program, and the operation efficiency of the user and the accuracy and stability of the sorting operation are effectively improved.
Finally, it should be noted that the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, and although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (10)
1. A sorting method, applied to a sorting machine, the method comprising:
outputting an operation interface; the operation interface is used for inputting sorting parameters of the containers about sorting operation;
obtaining sorting parameters about sorting operation input through the operation interface;
updating corresponding program parameters in the program instructions aiming at the sorting operation by using the obtained sorting parameters to obtain updated program instructions;
and carrying out sorting operation according to the updated program instruction.
2. The sorting method according to claim 1, before outputting the operation interface, further comprising:
sorting parameters of the containers with respect to a sorting operation are determined in dependence on the size of the containers.
3. The sorting method according to claim 1, wherein the sorting operation is performed according to the updated program instructions, and specifically comprises:
receiving a trigger signal;
and operating the program instruction to complete the corresponding sorting operation.
4. The sorting method according to claim 3, wherein before receiving the trigger signal, further comprising:
receiving container information of the container, and judging whether the container information of the container is normal or not;
if the container information is normal, generating a trigger signal of a program instruction of a normal container about the sorting operation;
and if the container information is abnormal, generating a trigger signal of the program instruction of the abnormal container about the sorting operation.
5. A sorting device, applied to sorting machines, characterized in that it comprises:
the touch screen is used for outputting an operation interface; the operation interface is used for inputting sorting parameters of the containers about sorting operation;
the parameter obtaining module is used for obtaining sorting parameters which are input through the operation interface and are related to sorting operation;
a program parameter updating module, configured to update, by using the obtained sorting parameter, a corresponding program parameter in the program instruction for the sorting operation, so as to obtain an updated program instruction;
and the operation module is used for carrying out sorting operation according to the updated program instruction.
6. The sorting apparatus according to claim 5, wherein the apparatus further comprises:
a simulation calculation module for determining sorting parameters of the containers with respect to a sorting operation based on the dimensions of the containers.
7. The sorting apparatus according to claim 5, wherein the operating module is specifically configured to:
receiving a trigger signal;
and operating the program instruction to complete the corresponding sorting operation.
8. The sorting apparatus according to claim 7, wherein the sorting apparatus further comprises:
a signal generation module to:
receiving container information of the container, and judging whether the container information of the container is normal or not;
if the container information is normal, generating a trigger signal of a program instruction of a normal container about the sorting operation;
and if the container information is abnormal, generating a trigger signal of the program instruction of the abnormal container about the sorting operation.
9. A sorting machine, comprising a processor, a communication interface, a memory, and a communication bus, wherein the processor, the communication interface, and the memory communicate with each other via the communication bus;
a memory for storing a computer program;
a processor for implementing the method steps of any one of claims 1 to 4 when executing a program stored in the memory.
10. A computer-readable storage medium, in which a computer program is stored which, when being executed by a processor, carries out the method steps of any one of claims 1 to 4.
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| CN202010820701.5A CN112077007A (en) | 2020-08-14 | 2020-08-14 | Sorting method and device, sorting machine and storage medium |
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Application publication date: 20201215 |