CN112072033A - Battery structure and manufacturing method thereof - Google Patents
Battery structure and manufacturing method thereof Download PDFInfo
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- CN112072033A CN112072033A CN202010972480.3A CN202010972480A CN112072033A CN 112072033 A CN112072033 A CN 112072033A CN 202010972480 A CN202010972480 A CN 202010972480A CN 112072033 A CN112072033 A CN 112072033A
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- waterproof
- barrel
- battery structure
- cylinder
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 41
- 238000004146 energy storage Methods 0.000 claims abstract description 31
- 238000007789 sealing Methods 0.000 claims abstract description 15
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 35
- 238000004382 potting Methods 0.000 claims description 22
- 239000003292 glue Substances 0.000 claims description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 5
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 5
- 241001330002 Bambuseae Species 0.000 claims description 5
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 5
- 239000004411 aluminium Substances 0.000 claims description 5
- 239000011425 bamboo Substances 0.000 claims description 5
- 239000000835 fiber Substances 0.000 claims description 5
- 239000011094 fiberboard Substances 0.000 claims description 5
- 238000004891 communication Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 230000002708 enhancing effect Effects 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 abstract description 5
- 238000002955 isolation Methods 0.000 abstract description 3
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 description 4
- 229910001416 lithium ion Inorganic materials 0.000 description 4
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 description 2
- 239000005038 ethylene vinyl acetate Substances 0.000 description 2
- 239000000123 paper Substances 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 229920000297 Rayon Polymers 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/058—Construction or manufacture
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Battery Mounting, Suspending (AREA)
Abstract
A battery structure and method of making the same, the battery structure comprising: barrel subassembly, first lid subassembly, second lid subassembly, bracket component, energy storage subassembly, pressure balance subassembly, waterproof subassembly and cable subassembly. According to the battery structure and the manufacturing method thereof, the battery reaches the IP67 waterproof grade, the strictest waterproof working condition of land use is basically met, and meanwhile, the waterproof vent valve is arranged to balance the pressure inside and outside the sealing cavity; the all-aluminum shell is adopted, so that the strength and rigidity are good, and the all-aluminum shell can effectively resist impact and extrusion with certain intensity; every electric core all receives the even and unanimous isolation and protection of interval from the support on, and elastic connection between electric core and the shell can weaken vibration and impact in order to protect electric core and BMS device, prevents that electric core from desoldering, the battery trouble that original paper damage etc. caused even incident.
Description
Technical Field
The invention relates to the technical field of batteries, in particular to a battery structure and a manufacturing method thereof.
Background
With the development and application of lithium ion power batteries, more and more electric vehicles adopt rechargeable lithium ion batteries, the energy density of the lithium ion batteries is high, and the components are more active, so that the safety and the reliability of the lithium ion batteries become important.
At present, the safety requirements for batteries are not perfect, and the standards adopted in the industry are not consistent, and the specific steps are as follows:
(1) the battery is waterproof: at present, the waterproof of the power battery on the market is completely not considered, the waterproof grades of IP54, IP65 and IP66 are most, and the waterproof grades of the high-safety grade IP67 are less;
(2) structural strength: at present, a considerable part of batteries on the market adopt a universal shell and an assembled support, even the batteries do not have the support, only the battery core is wrapped by a sleeve and then is packaged, the support and the limit between the battery core and the shell basically adopt EVA (ethylene vinyl acetate) filling or viscose, the structure can not adapt to the use working conditions such as severe bumping impact and the like, and the destructive impact and the extrusion can not be resisted.
The above situation brings about the following problems:
(1) if the whole battery does not reach the waterproof IP67 grade, the vehicle passes through a flood road surface or is flooded by water, so that the battery is in water and short-circuited, and accidents are caused;
(2) the vehicle can not avoid jolt vibration when running on the road with various working conditions, and even when accidents such as collision occur, the battery can be impacted by strong force, and the battery can be extruded if the vehicle deforms.
It can be seen that the prior art has at least the following disadvantages: if the whole battery does not reach the waterproof IP67 grade, the vehicle passes through a flood road surface or is flooded by water, so that the battery is in water and short-circuited, and accidents are caused; the vehicle can not avoid jolt vibration when running on the road with various working conditions, and even when accidents such as collision occur, the battery can be impacted by strong force, and the battery can be extruded if the vehicle deforms.
Therefore, it is necessary to provide a technical means to solve the above-mentioned drawbacks.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a battery structure and a manufacturing method thereof, which aim to solve the problem that if the whole battery in the prior art does not reach the waterproof IP67 grade, the vehicle passes through a water road surface or is flooded by water to cause the water inlet short circuit of the battery, so that accidents are caused; the vehicle can not avoid jolting and vibrating when running on the road surface under various working conditions, and even when accidents such as collision occur, the battery can also be impacted by strong force, and the battery can be extruded if the vehicle deforms.
The present invention is achieved as such, a battery structure comprising:
the cylinder component is used for mounting each part; the barrel assembly has opposite first and second ends and a receiving cavity connecting the two;
the first cover body assembly is used for plugging the first end of the cylinder body assembly; the first cover body assembly is arranged at the first end of the cylinder body assembly;
the second cover body assembly is used for plugging the second end of the cylinder body assembly; the second cover body assembly is arranged at the second end of the barrel body assembly;
the bracket assembly is used for mounting the energy storage assembly; the bracket component is arranged in the accommodating cavity;
the energy storage assembly is used for supplying power; the energy storage assembly is arranged in the bracket assembly;
the pressure balancing component is used for balancing the accommodating cavity and the external pressure; the pressure balance assembly is arranged on the first cover body assembly and is connected with the accommodating cavity;
the waterproof assembly is used for enhancing the waterproof performance of the joint of the barrel assembly and the cable assembly; the waterproof assembly is arranged on the outer surface of the barrel assembly;
the cable assembly is used for power supply and communication between the energy storage assembly and external equipment; the first end of the cable assembly is connected with the energy storage assembly, and the second end of the cable assembly sequentially penetrates through the support assembly, the cylinder assembly and the waterproof assembly to be connected with external equipment.
Preferably, the cartridge assembly comprises: the aluminum barrel is internally provided with a hollow accommodating cavity, the outer surface of the aluminum barrel is provided with a mounting hole, the waterproof assembly is arranged at the mounting hole, and the cable assembly enters the waterproof assembly from the mounting hole.
Preferably, the first cover assembly comprises: first lid and first waterproof circle, wherein, first lid with the first end of aluminium section of thick bamboo corresponds the connection in the barrel subassembly, and the edge presss from both sides between the two establishes first waterproof circle, be provided with the bleeder vent on the first lid, the pressure balance subassembly set up in the bleeder vent.
Preferably, the second cover assembly comprises: the second cover body is correspondingly connected with the second end of the aluminum cylinder in the cylinder body assembly, and the edge between the second cover body and the second end of the aluminum cylinder is clamped with the second waterproof ring.
Preferably, the bracket assembly comprises: the barrel component comprises a mounting frame, an insulating fiber plate and a rubber pad, wherein a mounting position is arranged in the mounting frame, the insulating fiber plate is respectively arranged on the top surface and the bottom surface of the mounting frame and tightly supported against the inner wall of an aluminum barrel in the barrel component, and the rubber pad is arranged on the side wall of the mounting frame and tightly supported against the inner wall of the aluminum barrel.
Preferably, the energy storage assembly comprises: the battery cell is arranged at the mounting position of the mounting rack in the bracket component.
Preferably, the pressure balancing assembly comprises: and the waterproof vent valve is arranged in the vent hole of the first cover body in the first cover body assembly.
Preferably, the waterproof assembly comprises: the cable assembly comprises a potting box, a top plate, a bottom plate and side plates, wherein the potting box is arranged at a mounting hole of an aluminum cylinder in the cylinder assembly, the top plate is arranged at the top of the potting box, the bottom plate is arranged at the bottom of the potting box and correspondingly covers the mounting hole, a lead hole is formed in the side wall of the potting box, the side plates are arranged at the lead hole, the top plate, the bottom plate and the side plates are jointly arranged at the inside of the potting box to form a sealed glue cavity, the cable assembly passes through the bottom plate, the sealed glue cavity and the side plates in sequence in the containing cavity, and waterproof glue is filled in the sealed glue cavity.
Preferably, the cable assembly includes: the first end of the cable is connected with the battery cell in the energy storage assembly, and the second end of the cable sequentially penetrates through the insulating fiber board in the support assembly, the aluminum cylinder in the cylinder assembly, the bottom plate, the glue sealing cavity and the side plate in the waterproof assembly to be connected with external equipment.
The invention also provides a manufacturing method of a battery structure, wherein the battery structure comprises any one of the battery structures, and the method comprises the following steps:
arranging an energy storage assembly in the bracket assembly;
arranging the bracket assembly in an accommodating cavity of the cylinder assembly;
disposing a first cover assembly at a first end of the barrel assembly;
disposing a second cover assembly at a second end of the barrel assembly;
disposing a water-resistant assembly on an outer surface of the cartridge assembly;
arranging a pressure balance assembly on the first cover body assembly and connecting the pressure balance assembly with the accommodating cavity;
and connecting the first end of the cable assembly with the energy storage assembly, and sequentially passing the second end through the support assembly, the cylinder assembly and the waterproof assembly to be connected with external equipment.
According to the battery structure and the manufacturing method thereof, the battery reaches the IP67 waterproof grade, the strictest waterproof working condition of land use is basically met, and meanwhile, the waterproof vent valve is arranged to balance the pressure inside and outside the sealing cavity; the all-aluminum shell is adopted, so that the strength and rigidity are good, and the all-aluminum shell can effectively resist impact and extrusion with certain intensity; every electric core all receives the even and unanimous isolation and protection of interval from the support on, and elastic connection between electric core and the shell can weaken vibration and impact in order to protect electric core and BMS device, prevents that electric core from desoldering, the battery trouble that original paper damage etc. caused even incident.
Drawings
Fig. 1 is an exploded view of a battery structure according to an embodiment of the present invention;
fig. 2 is an exploded view of a battery structure according to an embodiment of the present invention;
fig. 3 is an exploded view of a battery structure according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.
Referring to fig. 1-3, in an embodiment of the present application, a battery structure is provided, including: the barrel assembly 10, the first cover assembly 20, the second cover assembly 30, the bracket assembly 40, the energy storage assembly 50, the pressure equalization assembly 60, the water prevention assembly 70, and the cable assembly 80, which are described in detail below.
Referring to fig. 1-3, in an embodiment of the present application, a battery structure provided by the present application includes:
a barrel assembly 10 for mounting various parts; the cartridge assembly 10 has opposite first and second ends and a receiving cavity 11 connecting the two;
a first cover assembly 20 for sealing off a first end of the cartridge assembly 10; the first cover assembly 20 is disposed at a first end of the barrel assembly 10;
a second cover assembly 30 for sealing off the second end of the cartridge assembly 10; the second cover assembly 30 is disposed at the second end of the barrel assembly 10;
a bracket assembly 40 for mounting an energy storage assembly 50; the bracket assembly 40 is arranged in the accommodating cavity 11;
an energy storage assembly 50 for supplying power; the energy storage assembly 50 is disposed in the bracket assembly 40;
a pressure balancing assembly 60 for balancing the accommodating chamber 11 with the external pressure; the pressure balancing assembly 60 is disposed on the first cover assembly 20 and connected to the accommodating cavity 11;
a waterproof assembly 70 for enhancing waterproof performance at the junction of the barrel assembly 10 and the cable assembly 80; the waterproof assembly 70 is arranged on the outer surface of the barrel assembly 10;
the cable assembly 80 is used for power supply and communication between the energy storage assembly 50 and external equipment; the first end of the cable assembly 80 is connected to the energy storage assembly 50, and the second end of the cable assembly passes through the bracket assembly 40, the cylinder assembly 10 and the waterproof assembly 70 in sequence to be connected to the external device.
When the battery structure is used, the energy storage assembly 50 is disposed on the bracket assembly 40, the bracket assembly 40 is disposed in the accommodating cavity 11 of the cylinder assembly 10, and the first cover assembly 20 and the second cover assembly 30 respectively block and close two ends of the accommodating cavity 11, so as to well seal the accommodating cavity 11. The pressure balance assembly 60 can balance the accommodating cavity 11 and the external pressure, so as to prevent the cylinder assembly 10 from being damaged due to overlarge pressure difference between the accommodating cavity 11 and the external pressure, the cable assembly 80 sequentially penetrates through the bracket assembly 40 and the cylinder assembly 10 to be connected with external equipment, and performs electric energy and communication interaction with the energy storage assembly 50 on the external equipment, and the waterproof assembly 70 can enhance the waterproof performance of the joint of the cable assembly 80 and the cylinder assembly 10, so as to prevent water from entering the cylinder assembly 10 through the joint.
Referring to fig. 1-3, in the present embodiment, the cartridge assembly 10 includes: the aluminum barrel 12 is provided with a hollow accommodating cavity 11 inside the aluminum barrel 12, the outer surface of the aluminum barrel 12 is provided with a mounting hole 13, the waterproof assembly 70 is arranged at the mounting hole 13, and the cable assembly 80 enters the waterproof assembly 70 from the mounting hole 13.
Referring to fig. 1-3, in the embodiment of the present application, the first cover assembly 20 includes: first lid 21 and first waterproof circle 22, wherein, first lid 21 with the first end of aluminium section of thick bamboo 12 corresponds in barrel subassembly 10 is connected, and the edge presss from both sides between the two establishes first waterproof circle 22, be provided with bleeder vent 23 on the first lid 21, pressure balance subassembly 60 set up in the bleeder vent 23.
Referring to fig. 1-3, in the embodiment of the present application, the second cover assembly 30 includes: the second cover 31 and the second waterproof ring 32, wherein the second cover 31 is correspondingly connected to the second end of the aluminum tube 12 in the tube assembly 10, and the second waterproof ring 32 is sandwiched between the two at the edge.
In the embodiment of the present application, the bracket assembly 40 is disposed in the accommodating cavity 11 of the aluminum cylinder 12, the first cover 21 and the second cover 31 correspondingly close the first end and the second end of the accommodating cavity 11, the first waterproof ring 22 seals the first cover 21 and the first end of the accommodating cavity 11, and the second waterproof ring 32 seals the second cover 31 and the second end of the accommodating cavity 11, so that an airtight space is formed inside the accommodating cavity 11. The pressure balancing assembly 60 is disposed in the ventilation hole 23 of the first cover 21 for balancing the pressure of the accommodating cavity 11 and the outside. When the pressure in the accommodating chamber 11 is lower than the ambient pressure, the pressure balancing assembly 60 automatically inputs the ambient gas into the accommodating chamber 11 so that the pressures of the two are equal; when the pressure in the accommodating chamber 11 is higher than the ambient pressure, the pressure balancing assembly 60 automatically outputs the gas in the accommodating chamber 11 to the ambient, so that the two pressures are equal. In this way, the pressure balancing assembly 60 can prevent the pressure difference between the accommodating chamber 11 and the outside from being greater than a preset value to damage the cartridge assembly 10 by being pressed.
Referring to fig. 1-3, in the present embodiment, the bracket assembly 40 includes: mounting bracket 41, insulating fiber board 42 and rubber pad 43, wherein, be provided with installation position 44 in the mounting bracket 41, insulating fiber board 42 set up respectively in the top surface and the bottom surface of mounting bracket 41, and with the inner wall of aluminium section of thick bamboo 12 supports tightly in barrel subassembly 10, rubber pad 43 set up in on the mounting bracket 41 lateral wall, and with the inner wall of aluminium section of thick bamboo 12 supports tightly.
Referring to fig. 1-3, in the embodiment of the present application, the energy storage element 50 includes: the battery cell 51 is arranged at the mounting position 44 of the mounting frame 41 in the rack assembly 40.
In the embodiment of the present application, the battery cells 51 are correspondingly disposed in the mounting locations 44 of the mounting frame 41, and each mounting location 44 is isolated from the adjacent mounting locations 44, so that each battery cell 51 is isolated from each other. The insulating fiber plate 42 separates the aluminum cylinder 12 from the mounting frame 41 in an insulating manner, and the rubber pad 43 can support the aluminum cylinder 12 and the mounting frame 41 and also can play a role in buffering. When the aluminum barrel 12 is subjected to external impact, the rubber pad 43 can reduce the damage of the electric core 51 caused by the impact.
Referring to fig. 1-3, in the embodiment of the present application, the pressure balancing assembly 60 includes: and the waterproof vent valve 61 is arranged in the vent hole 23 of the first cover body 21 in the first cover body assembly 20, and the waterproof vent valve 61 is arranged in the vent hole 23 of the first cover body 21. The waterproof ventilation valve 61 can automatically cooperate with the pressure of the accommodating cavity 11 and the outside, and prevent the pressure difference between the two from being too large and damaging the extrusion of the aluminum cylinder 12.
Referring to fig. 1-3, in the embodiment of the present application, the waterproof assembly 70 includes: the cable assembly comprises a potting box 71, a top plate 72, a bottom plate 73 and side plates 74, wherein the potting box 71 is arranged at the mounting hole 13 of the aluminum cylinder 12 in the cylinder assembly 10, the top plate 72 is arranged at the top of the potting box 71, the bottom plate 73 is arranged at the bottom of the potting box and correspondingly covers the mounting hole 13, a lead hole is arranged on the side wall of the potting box 71, the side plate 74 is arranged at the lead hole, the top plate 72, the bottom plate 73 and the side plates 74 jointly form a sealed glue sealing cavity 75 in the potting box 71, the cable assembly 80 sequentially penetrates through the bottom plate 73, the glue sealing cavity 75 and the side plates 74 from the accommodating cavity 11, and waterproof glue is filled in the glue sealing cavity 75.
Referring to fig. 1-3, in the embodiment of the present application, the cable assembly 80 includes: a first end of the cable 81 is connected to the battery cell 51 in the energy storage assembly 50, and a second end of the cable 81 sequentially passes through the insulation fiber board 42 in the bracket assembly 40, the aluminum tube 12 in the tube assembly 10, the bottom plate 73 in the waterproof assembly 70, the sealing glue cavity 75, and the side plate 74 to be connected to an external device.
In the embodiment of the present application, the battery cells 51 are connected in parallel, and the cable 81 is led out from the battery cells 51. The aluminum cylinder 12 is provided with a mounting hole 13 for leading out the cable 81. The mounting hole 13 is provided with a potting box 71, the bottom plate 73 seals the mounting hole 13, the side wall of the potting box 71 is provided with a lead hole, the lead hole is provided with a side plate 74, and the top of the potting box 71 is provided with a top plate 72. The top plate 72, the bottom plate 73 and the side plate 74 together form a sealed glue sealing cavity 75 inside the potting box 71, and the cable 81 is led out from the mounting hole 13 on the aluminum cylinder 12 and sequentially passes through the bottom plate 73, the glue sealing cavity 75 and the side plate 74 to enter the outside. The glue sealing cavity 75 is filled with waterproof glue, and the waterproof glue can enhance the waterproof performance of the glue sealing cavity 75 and well seal the gap between the cable 81 and the aluminum cylinder 12.
In an embodiment of the present application, the present application further provides a method for manufacturing a battery structure, where the battery structure includes the battery structure as shown in fig. 1 to 3, and the method includes the steps of:
disposing the energy storage assembly 50 in the bracket assembly 40;
the bracket assembly 40 is arranged in the accommodating cavity 11 of the cylinder assembly 10;
disposing a first cover assembly 20 at a first end of the barrel assembly 10;
disposing a second cover assembly 30 at a second end of the barrel assembly 10;
disposing a waterproof assembly 70 on the outer surface of the cartridge assembly 10;
a pressure balancing assembly 60 is arranged on the first cover assembly 20 and connected with the accommodating cavity 11;
a first end of the cable assembly 80 is connected to the energy storage assembly 50, and a second end of the cable assembly passes through the bracket assembly 40, the cylinder assembly 10 and the waterproof assembly 70 in sequence to be connected to an external device.
According to the battery structure and the manufacturing method thereof, the battery reaches the IP67 waterproof grade, the strictest waterproof working condition of land use is basically met, and meanwhile, the waterproof vent valve is arranged to balance the pressure inside and outside the sealing cavity; the all-aluminum shell is adopted, so that the strength and rigidity are good, and the all-aluminum shell can effectively resist impact and extrusion with certain intensity; every electric core all receives the even and unanimous isolation and protection of interval from the support on, and elastic connection between electric core and the shell can weaken vibration and impact in order to protect electric core and BMS device, prevents that electric core from desoldering, the battery trouble that original paper damage etc. caused even incident.
The above description is only exemplary of the present invention, and the structure is not limited to the above-mentioned shapes, and any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. A battery structure, comprising:
the cylinder component is used for mounting each part; the barrel assembly has opposite first and second ends and a receiving cavity connecting the two;
the first cover body assembly is used for plugging the first end of the cylinder body assembly; the first cover body assembly is arranged at the first end of the cylinder body assembly;
the second cover body assembly is used for plugging the second end of the cylinder body assembly; the second cover body assembly is arranged at the second end of the barrel body assembly;
the bracket assembly is used for mounting the energy storage assembly; the bracket component is arranged in the accommodating cavity;
the energy storage assembly is used for supplying power; the energy storage assembly is arranged in the bracket assembly;
the pressure balancing component is used for balancing the accommodating cavity and the external pressure; the pressure balance assembly is arranged on the first cover body assembly and is connected with the accommodating cavity;
the waterproof assembly is used for enhancing the waterproof performance of the joint of the barrel assembly and the cable assembly; the waterproof assembly is arranged on the outer surface of the barrel assembly;
the cable assembly is used for power supply and communication between the energy storage assembly and external equipment; the first end of the cable assembly is connected with the energy storage assembly, and the second end of the cable assembly sequentially penetrates through the support assembly, the cylinder assembly and the waterproof assembly to be connected with external equipment.
2. The battery structure of claim 1, wherein the cartridge assembly comprises: the aluminum barrel is internally provided with a hollow accommodating cavity, the outer surface of the aluminum barrel is provided with a mounting hole, the waterproof assembly is arranged at the mounting hole, and the cable assembly enters the waterproof assembly from the mounting hole.
3. The battery structure of claim 1, wherein the first cover assembly comprises: first lid and first waterproof circle, wherein, first lid with the first end of aluminium section of thick bamboo corresponds the connection in the barrel subassembly, and the edge presss from both sides between the two establishes first waterproof circle, be provided with the bleeder vent on the first lid, the pressure balance subassembly set up in the bleeder vent.
4. The battery structure of claim 1, wherein the second cover assembly comprises: the second cover body is correspondingly connected with the second end of the aluminum cylinder in the cylinder body assembly, and the edge between the second cover body and the second end of the aluminum cylinder is clamped with the second waterproof ring.
5. The battery structure of claim 1, wherein the bracket assembly comprises: the barrel component comprises a mounting frame, an insulating fiber plate and a rubber pad, wherein a mounting position is arranged in the mounting frame, the insulating fiber plate is respectively arranged on the top surface and the bottom surface of the mounting frame and tightly supported against the inner wall of an aluminum barrel in the barrel component, and the rubber pad is arranged on the side wall of the mounting frame and tightly supported against the inner wall of the aluminum barrel.
6. The battery structure of claim 1, wherein the energy storage assembly comprises: the battery cell is arranged at the mounting position of the mounting rack in the bracket component.
7. The battery structure of claim 1, wherein the pressure balancing assembly comprises: and the waterproof vent valve is arranged in the vent hole of the first cover body in the first cover body assembly.
8. The battery structure of claim 1, wherein the water resistant assembly comprises: the cable assembly comprises a potting box, a top plate, a bottom plate and side plates, wherein the potting box is arranged at a mounting hole of an aluminum cylinder in the cylinder assembly, the top plate is arranged at the top of the potting box, the bottom plate is arranged at the bottom of the potting box and correspondingly covers the mounting hole, a lead hole is formed in the side wall of the potting box, the side plates are arranged at the lead hole, the top plate, the bottom plate and the side plates are jointly arranged at the inside of the potting box to form a sealed glue cavity, the cable assembly passes through the bottom plate, the sealed glue cavity and the side plates in sequence in the containing cavity, and waterproof glue is filled in the sealed glue cavity.
9. The battery structure of claim 1, wherein the cable assembly comprises: the first end of the cable is connected with the battery cell in the energy storage assembly, and the second end of the cable sequentially penetrates through the insulating fiber board in the support assembly, the aluminum cylinder in the cylinder assembly, the bottom plate, the glue sealing cavity and the side plate in the waterproof assembly to be connected with external equipment.
10. A method of making a battery structure, said battery structure comprising a battery structure according to any of claims 1-9, said method comprising the steps of:
arranging an energy storage assembly in the bracket assembly;
arranging the bracket assembly in an accommodating cavity of the cylinder assembly;
disposing a first cover assembly at a first end of the barrel assembly;
disposing a second cover assembly at a second end of the barrel assembly;
disposing a water-resistant assembly on an outer surface of the cartridge assembly;
arranging a pressure balance assembly on the first cover body assembly and connecting the pressure balance assembly with the accommodating cavity;
and connecting the first end of the cable assembly with the energy storage assembly, and sequentially passing the second end through the support assembly, the cylinder assembly and the waterproof assembly to be connected with external equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010972480.3A CN112072033A (en) | 2020-09-16 | 2020-09-16 | Battery structure and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010972480.3A CN112072033A (en) | 2020-09-16 | 2020-09-16 | Battery structure and manufacturing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112072033A true CN112072033A (en) | 2020-12-11 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010972480.3A Pending CN112072033A (en) | 2020-09-16 | 2020-09-16 | Battery structure and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112072033A (en) |
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