CN112065537A - Liquid-resistant, high-temperature-resistant and sound-absorbing cotton with good sound-absorbing effect - Google Patents
Liquid-resistant, high-temperature-resistant and sound-absorbing cotton with good sound-absorbing effect Download PDFInfo
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- CN112065537A CN112065537A CN202010895157.0A CN202010895157A CN112065537A CN 112065537 A CN112065537 A CN 112065537A CN 202010895157 A CN202010895157 A CN 202010895157A CN 112065537 A CN112065537 A CN 112065537A
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- cotton
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 67
- 239000007788 liquid Substances 0.000 title claims abstract description 27
- 230000000694 effects Effects 0.000 title claims abstract description 26
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 91
- 239000003063 flame retardant Substances 0.000 claims abstract description 17
- 239000003365 glass fiber Substances 0.000 claims abstract description 17
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 14
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 13
- 210000002615 epidermis Anatomy 0.000 claims abstract description 8
- 238000010030 laminating Methods 0.000 claims abstract description 8
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000000292 calcium oxide Substances 0.000 claims abstract description 7
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims abstract description 7
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims abstract description 7
- CHWRSCGUEQEHOH-UHFFFAOYSA-N potassium oxide Chemical compound [O-2].[K+].[K+] CHWRSCGUEQEHOH-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910001950 potassium oxide Inorganic materials 0.000 claims abstract description 7
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 7
- 235000012239 silicon dioxide Nutrition 0.000 claims abstract description 7
- KKCBUQHMOMHUOY-UHFFFAOYSA-N sodium oxide Chemical compound [O-2].[Na+].[Na+] KKCBUQHMOMHUOY-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229910001948 sodium oxide Inorganic materials 0.000 claims abstract description 7
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000005011 phenolic resin Substances 0.000 claims abstract description 6
- 229920001568 phenolic resin Polymers 0.000 claims abstract description 6
- 238000005516 engineering process Methods 0.000 claims abstract description 5
- 238000001467 acupuncture Methods 0.000 claims abstract description 4
- 239000000203 mixture Substances 0.000 claims abstract description 4
- 239000004831 Hot glue Substances 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 10
- 230000008569 process Effects 0.000 claims description 10
- 239000002657 fibrous material Substances 0.000 claims description 6
- 229920000728 polyester Polymers 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 238000010521 absorption reaction Methods 0.000 abstract description 24
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000010410 layer Substances 0.000 description 51
- 239000002344 surface layer Substances 0.000 description 9
- 238000004080 punching Methods 0.000 description 5
- 238000004513 sizing Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 238000007731 hot pressing Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000002528 anti-freeze Effects 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000010705 motor oil Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
- F01N1/24—Silencing apparatus characterised by method of silencing by using sound-absorbing materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
- B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
- B32B17/067—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of fibres or filaments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/022—Non-woven fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C13/00—Fibre or filament compositions
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/38—Fibrous materials; Whiskers
- C04B14/42—Glass
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/10—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C04B26/12—Condensation polymers of aldehydes or ketones
- C04B26/122—Phenol-formaldehyde condensation polymers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M35/00—Combustion-air cleaners, air intakes, intake silencers, or induction systems specially adapted for, or arranged on, internal-combustion engines
- F02M35/12—Intake silencers ; Sound modulation, transmission or amplification
- F02M35/1272—Intake silencers ; Sound modulation, transmission or amplification using absorbing, damping, insulating or reflecting materials, e.g. porous foams, fibres, rubbers, fabrics, coatings or membranes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/20—All layers being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0276—Polyester fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/10—Inorganic fibres
- B32B2262/101—Glass fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/10—Properties of the layers or laminate having particular acoustical properties
- B32B2307/102—Insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
- B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Organic Chemistry (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Textile Engineering (AREA)
- Civil Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
- Laminated Bodies (AREA)
Abstract
The invention discloses sound-absorbing cotton with liquid resistance, high temperature resistance and good sound-absorbing effect, which is characterized in that: including first non-woven fabrics layer, inhale cotton main part of sound and second non-woven fabrics layer, the upper epidermis on first non-woven fabrics layer and the lower surface laminating of inhaling the cotton main part of sound, the lower top layer on second non-woven fabrics layer and the upper epidermis laminating of inhaling the cotton main part of sound, first non-woven fabrics layer adopts the fashioned PET non-woven fabrics of acupuncture technology, second non-woven fabrics layer is fire-retardant non-woven fabrics, second non-woven fabrics layer is close to automobile engine one side, inhale the cotton main part of sound and include the composition of following parts by weight: 83-88 parts of glass fiber and 12-17 parts of phenolic resin, wherein the glass fiber comprises the following components in parts by weight: 75-80 parts of silicon dioxide, 12-15 parts of potassium oxide, 1-3 parts of sodium oxide, 3-6 parts of calcium oxide and 0-1 part of aluminum oxide. The invention has the beneficial effects that: has good sound absorption performance and flame-retardant and liquid-resistant effects.
Description
Technical Field
The invention relates to the technical field of sound-absorbing cotton, in particular to sound-absorbing cotton which is liquid-resistant, high-temperature-resistant and good in sound-absorbing effect.
Background
With the development of automobile technology, users have higher and higher performance requirements on speed, comfort and the like of automobiles, so that a fuel engine has a development trend of high compression ratio and is accompanied by the increase of engine noise; and the performance requirement of the entire vehicle NVH (NVH is an English abbreviation of noise, vibration and harshness), is increasing, so that the control on the NVH of the engine compartment is higher and higher.
The sound-absorbing cotton of the existing automobile engine has poor sound-absorbing effect and no flame retardant property, and cannot protect the engine in case of fire.
Disclosure of Invention
Aiming at the defects, the invention provides sound-absorbing cotton which is resistant to liquid reduction and high temperature and has a good sound-absorbing effect, good sound-absorbing performance and flame-retardant and liquid-blocking effects.
The invention is realized by the following technical scheme: the utility model provides a resistant liquid, high temperature resistant and inhale sound cotton that sound effect is good, includes first non-woven fabrics layer, inhales cotton main part of sound and second non-woven fabrics layer, the upper epidermis on first non-woven fabrics layer and the lower surface laminating of inhaling the cotton main part of sound, the lower top layer on second non-woven fabrics layer and the upper epidermis laminating of inhaling the cotton main part of sound, first non-woven fabrics layer adopts the fashioned PET non-woven fabrics of acupuncture technology, second non-woven fabrics layer is fire-retardant non-woven fabrics, second non-woven fabrics layer is close to automobile engine one side, inhale the cotton main part of sound and include the composition of following parts by weight: 83-88 parts of glass fiber and 12-17 parts of phenolic resin, wherein the glass fiber comprises the following components in parts by weight: 75-80 parts of silicon dioxide, 12-15 parts of potassium oxide, 1-3 parts of sodium oxide, 3-6 parts of calcium oxide and 0-1 part of aluminum oxide.
As a preferred technical scheme of the invention, the diameter of the glass fiber is 4-6 um.
According to a preferable technical scheme of the invention, hot melt adhesive is filled between the first non-woven fabric layer and the sound-absorbing cotton main body, and hot melt adhesive is filled between the second non-woven fabric layer and the sound-absorbing cotton main body.
In a preferred embodiment of the present invention, the flame-retardant nonwoven fabric is made of a polyester fiber material.
In addition, another object of the present invention is to provide a process for forming sound-absorbing cotton having liquid resistance, high temperature resistance and good sound-absorbing effect, wherein the process comprises the following steps: a forming process of sound-absorbing cotton with liquid resistance, high temperature resistance and good sound-absorbing effect comprises the following steps: :
(1) heating the mold to reach the temperature of 180-200 ℃;
(2) the raw materials are overlapped and injected into a die, and the die is hot pressed for 2min30s by using a 160-180t physical press.
Compared with the prior art, the invention has the beneficial effects that: the first non-woven fabric layer is made of PET non-woven fabric formed by a needle punching process, and has the functions of liquid resistance and acoustic permeability, the sound-absorbing cotton main body is filled with glass fiber with the diameter of 4-6 microns, and a small amount of heat-resistant sizing glue is adopted, so that the best sound-absorbing performance and sizing performance are ensured; the second non-woven fabric layer is made of non-woven fabric with flame retardance and protects an engine compartment.
Detailed Description
The present invention will be further illustrated below with reference to specific embodiments, which are to be understood as merely illustrative and not limitative of the scope of the present invention.
In an embodiment of the present invention, a sound absorption cotton with liquid resistance, high temperature resistance and good sound absorption effect includes a first nonwoven fabric layer, a sound absorption cotton main body and a second nonwoven fabric layer, an upper surface layer of the first nonwoven fabric layer is attached to a lower surface of the sound absorption cotton main body, a lower surface layer of the second nonwoven fabric layer is attached to an upper surface layer of the sound absorption cotton main body, the first nonwoven fabric layer is a PET nonwoven fabric formed by a needle punching process, the second nonwoven fabric layer is a flame retardant nonwoven fabric, the second nonwoven fabric layer is close to a side of an automobile engine, and the sound absorption cotton main body includes the following components in parts by weight: 88 parts of glass fiber and 12 parts of phenolic resin, wherein the glass fiber comprises 75 parts of silicon dioxide, 15 parts of potassium oxide, 3 parts of sodium oxide, 6 parts of calcium oxide and 1 part of aluminum oxide, a hot melt adhesive is filled between the first non-woven fabric layer and the sound-absorbing cotton main body, a hot melt adhesive is filled between the second non-woven fabric layer and the sound-absorbing cotton main body, and the flame-retardant non-woven fabric is made of a polyester fiber material.
Example 2
In an embodiment of the present invention, a sound absorption cotton with liquid resistance, high temperature resistance and good sound absorption effect includes a first nonwoven fabric layer, a sound absorption cotton main body and a second nonwoven fabric layer, an upper surface layer of the first nonwoven fabric layer is attached to a lower surface of the sound absorption cotton main body, a lower surface layer of the second nonwoven fabric layer is attached to an upper surface layer of the sound absorption cotton main body, the first nonwoven fabric layer is a PET nonwoven fabric formed by a needle punching process, the second nonwoven fabric layer is a flame retardant nonwoven fabric, the second nonwoven fabric layer is close to a side of an automobile engine, and the sound absorption cotton main body includes the following components in parts by weight: 83 parts of glass fiber and 17 parts of phenolic resin, wherein the material components of the glass fiber are 75 parts of silicon dioxide, 15 parts of potassium oxide, 3 parts of sodium oxide, 6 parts of calcium oxide and 1 part of aluminum oxide, a hot melt adhesive is filled between the first non-woven fabric layer and the sound-absorbing cotton main body, a hot melt adhesive is filled between the second non-woven fabric layer and the sound-absorbing cotton main body, and the flame-retardant non-woven fabric is made of polyester fiber materials.
Example 3
In an embodiment of the present invention, a sound absorption cotton with liquid resistance, high temperature resistance and good sound absorption effect includes a first nonwoven fabric layer, a sound absorption cotton main body and a second nonwoven fabric layer, an upper surface layer of the first nonwoven fabric layer is attached to a lower surface of the sound absorption cotton main body, a lower surface layer of the second nonwoven fabric layer is attached to an upper surface layer of the sound absorption cotton main body, the first nonwoven fabric layer is a PET nonwoven fabric formed by a needle punching process, the second nonwoven fabric layer is a flame retardant nonwoven fabric, the second nonwoven fabric layer is close to a side of an automobile engine, and the sound absorption cotton main body includes the following components in parts by weight: 88 parts of glass fiber, 8 parts of phenolic resin and 5 parts of water, wherein the material components of the glass fiber are 80 parts of silicon dioxide, 12 parts of potassium oxide, 1 part of sodium oxide, 6 parts of calcium oxide and 1 part of aluminum oxide, a hot melt adhesive is filled between the first non-woven fabric layer and the sound-absorbing cotton main body, a hot melt adhesive is filled between the second non-woven fabric layer and the sound-absorbing cotton main body, and the flame-retardant non-woven fabric is made of polyester fiber materials.
Example 4
The utility model provides a resistant liquid, high temperature resistant and inhale sound cotton that sound effect is good, includes first non-woven fabrics layer, inhales cotton main part of sound and second non-woven fabrics layer, the upper epidermis on first non-woven fabrics layer and the lower surface laminating of inhaling the cotton main part of sound, the lower top layer on second non-woven fabrics layer and the upper epidermis laminating of inhaling the cotton main part of sound, first non-woven fabrics layer adopts the fashioned PET non-woven fabrics of acupuncture technology, second non-woven fabrics layer is fire-retardant non-woven fabrics, second non-woven fabrics layer is close to automobile engine one side, inhale the cotton main part of sound and include the composition of following parts by weight: 80 parts of silicon dioxide, 12 parts of potassium oxide, 1 part of sodium oxide, 6 parts of calcium oxide and 1 part of aluminum oxide, wherein a hot melt adhesive is filled between the first non-woven fabric layer and the sound-absorbing cotton main body, a hot melt adhesive is filled between the second non-woven fabric layer and the sound-absorbing cotton main body, and the flame-retardant non-woven fabric is made of a polyester fiber material.
The first non-woven fabric layer in the embodiments 1 to 4 is a PET non-woven fabric formed by a needle punching process, and has the functions of liquid resistance and acoustic permeability, and the sound-absorbing cotton main body is filled with glass fibers with the diameter of 4 to 6 microns and is provided with a small amount of heat-resistant sizing glue, so that the best sound-absorbing performance and sizing performance are ensured; the second non-woven fabric layer is made of non-woven fabric with flame retardance and protects an engine compartment.
A molding process of sound-absorbing cotton with liquid resistance, high temperature resistance and good sound-absorbing effect comprises the following steps:
(1) heating the mold to reach the temperature of 180-200 ℃;
(2) the raw materials are overlapped and injected into a die, and the die is hot pressed for 2min30s by using a 160-180t physical press.
The sound-absorbing cotton with liquid resistance, high temperature resistance and good sound-absorbing effect has good sound-absorbing effect and better full-frequency sound-absorbing capacity, and simultaneously has the performances of liquid resistance, high temperature resistance, flame retardance and the like, and specifically comprises the following components:
(1) the sound absorption capacity is obviously improved: the NVH effect is improved, and the sound absorption effect of 99% is achieved under a certain frequency;
(2) high temperature resistance, flame retardancy and various engine compartment liquids: avoid aging, corrosion and reduction in sound absorption. The flame-retardant material is resistant to high temperature of an engine, can effectively resist flame and can automatically extinguish fireworks. The sound-absorbing cotton can resist water, antifreeze, battery fluid, brake oil, engine oil and other liquids, the time required for the sound-absorbing cotton to absorb the liquid at normal temperature is at least more than 1h, and the sound-absorbing cotton has super-strong liquid resistance. And in a humid environment, the high-efficiency sound absorption effect can be kept. After 12 hours at the high temperature of 180 ℃, the sound absorption performance is unchanged, and the appearance is unchanged;
(3) the capability of shaping and keeping self shape is provided: interference with the peripheral members is avoided in a narrow environment.
When the thickness of the sound-absorbing cotton is lower, the product can be kept to be shaped through hot press molding; in order to meet the requirement that the product still has excellent shaping capacity when the thickness reaches 20 mm, the hot melt adhesive is added on the surface of the non-woven fabric, the hot pressing time is prolonged, the hot pressing temperature is increased, so that the fusion between the hot melt adhesive and the glass fiber and between the hot melt adhesive and the non-woven fabric is tighter, and the product has ultrahigh bonding strength and bending strength.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (5)
1. The utility model provides a resistant liquid, high temperature resistant and inhale sound that sound effect is good inhales cotton which characterized in that: including first non-woven fabrics layer, inhale cotton main part of sound and second non-woven fabrics layer, the upper epidermis on first non-woven fabrics layer and the lower surface laminating of inhaling the cotton main part of sound, the lower top layer on second non-woven fabrics layer and the upper epidermis laminating of inhaling the cotton main part of sound, first non-woven fabrics layer adopts the fashioned PET non-woven fabrics of acupuncture technology, second non-woven fabrics layer is fire-retardant non-woven fabrics, second non-woven fabrics layer is close to automobile engine one side, inhale the cotton main part of sound and include the composition of following parts by weight: 83-88 parts of glass fiber and 12-17 parts of phenolic resin, wherein the glass fiber comprises the following components in parts by weight: 75-80 parts of silicon dioxide, 12-15 parts of potassium oxide, 1-3 parts of sodium oxide, 3-6 parts of calcium oxide and 0-1 part of aluminum oxide.
2. The sound-absorbing cotton according to claim 1, which is liquid-resistant, heat-resistant and has excellent sound-absorbing effect, characterized in that: the diameter of the glass fiber is 4-6 um.
3. The sound-absorbing cotton according to claim 1, which is liquid-resistant, heat-resistant and has excellent sound-absorbing effect, characterized in that: the first non-woven fabrics layer with inhale and be filled with the hot melt adhesive between the cotton main part of sound, the second non-woven fabrics layer with inhale and be filled with the hot melt adhesive between the cotton main part of sound.
4. The sound-absorbing cotton according to claim 1, which is liquid-resistant, heat-resistant and has excellent sound-absorbing effect, characterized in that: the flame-retardant non-woven fabric is made of a polyester fiber material.
5. The process for forming a sound-absorbing cotton having liquid resistance, high temperature resistance and excellent sound-absorbing effect according to any one of claims 1 to 4, comprising the steps of: :
(1) heating the mold to reach the temperature of 180-200 ℃;
(2) the raw materials are overlapped and injected into a die, and the die is hot pressed for 2min30s by using a 160-180t physical press.
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Application publication date: 20201211 |