CN112061184A - LNG tank multi-type intermodal railway transportation safety prevention system - Google Patents

LNG tank multi-type intermodal railway transportation safety prevention system Download PDF

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Publication number
CN112061184A
CN112061184A CN202011030471.9A CN202011030471A CN112061184A CN 112061184 A CN112061184 A CN 112061184A CN 202011030471 A CN202011030471 A CN 202011030471A CN 112061184 A CN112061184 A CN 112061184A
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Prior art keywords
lng
lng tank
safety
tank
monitoring
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CN202011030471.9A
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蒋春辉
王建中
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Changzhou Industrial Technology Research Institute of Zhejiang University
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Changzhou Industrial Technology Research Institute of Zhejiang University
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Priority to CN202011030471.9A priority Critical patent/CN112061184A/en
Publication of CN112061184A publication Critical patent/CN112061184A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61LGUIDING RAILWAY TRAFFIC; ENSURING THE SAFETY OF RAILWAY TRAFFIC
    • B61L27/00Central railway traffic control systems; Trackside control; Communication systems specially adapted therefor
    • B61L27/40Handling position reports or trackside vehicle data
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61LGUIDING RAILWAY TRAFFIC; ENSURING THE SAFETY OF RAILWAY TRAFFIC
    • B61L15/00Indicators provided on the vehicle or train for signalling purposes
    • B61L15/0054Train integrity supervision, e.g. end-of-train [EOT] devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61LGUIDING RAILWAY TRAFFIC; ENSURING THE SAFETY OF RAILWAY TRAFFIC
    • B61L23/00Control, warning or like safety means along the route or between vehicles or trains
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D21/00Measuring or testing not otherwise provided for
    • G01D21/02Measuring two or more variables by means not covered by a single other subclass

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Filling Or Discharging Of Gas Storage Vessels (AREA)

Abstract

The invention discloses a safety prevention system for multi-type combined transportation railway transportation of LNG tanks, which comprises a special railway line network; an LNG tank; the LNG carrier is used for carrying and transporting the LNG tank; the LNG train monitoring platform is positioned on the LNG train and used for monitoring and acquiring safety data of an LNG tank and an LNG carrier in real time and transmitting the safety data back to the monitoring center; and the monitoring center is used for collecting the safety data sent by each LNG train monitoring platform. The LNG tank multi-type intermodal transportation railway transportation safety prevention system innovatively provides an integrated safety concept of LNG railway transportation tanks, vehicles and roads, constructs the LNG tank multi-type intermodal transportation railway transportation safety prevention system, and guarantees the LNG railway transportation safety. Meanwhile, an LNG tank classification standard and a traffic light application early warning mechanism are established, the LNG tank is monitored in real time through a safety monitoring system, abnormal conditions are timely found, reminded, early warned and disposed, and BOG safety and centralized processing are achieved. This system full play railway transportation and LNG tank emergency storage advantage.

Description

LNG tank multi-type intermodal railway transportation safety prevention system
Technical Field
The invention relates to the field of multi-type intermodal transportation of LNG tanks, in particular to a multi-type intermodal transportation railway transportation safety prevention system for LNG tanks.
Background
As a clean energy, LNG has been developed greatly by virtue of its high calorific value, low price, low exhaust pollution, environmental friendliness, and the like, and is widely used in various fields of national economy. Natural gas resources in China are unevenly distributed and economic development is unbalanced, so that consumption distribution of LNG is unbalanced. At present, the LNG transportation mode in China is single, the highway tank car transportation is the most main transportation mode, but the long-distance transportation cost is higher, and traffic accidents happen occasionally, so that the LNG resource transportation efficiency and the industrial development are limited.
Disclosure of Invention
Aiming at the defects in the technology, the invention provides a safety prevention system for multi-type intermodal railway transportation of LNG tanks.
In order to solve the technical problems, the invention adopts the technical scheme that: an LNG tank multi-type intermodal railway transportation safety prevention system comprises:
the special railway line network is a railway transportation network consisting of a plurality of LNG special railway lines;
an LNG tank for loading LNG;
an LNG carrier comprising an LNG train and a transfer vehicle for carrying and transporting the LNG tank;
the safety monitoring system comprises an LNG train monitoring platform and a monitoring center;
the LNG train monitoring platform is positioned on an LNG train and used for monitoring and collecting safety data of the LNG tank box and the LNG transport device in real time and transmitting the safety data back to the monitoring center;
and the monitoring center is used for collecting the safety data sent by each LNG train monitoring platform.
Preferably, the LNG tank is provided with a liquid level meter, a temperature sensor, a pressure sensor, a gas leakage alarm and a GPS/Beidou positioning device which are connected with the LNG train monitoring platform.
Preferably, the LNG tanks are selected according to a tank grading criterion that grades the LNG tanks according to LNG lossless storage time.
Preferably, the pressure sensor is used for monitoring the pressure value in the LNG tank;
the LNG train monitoring platform is used for acquiring the pressure value of the pressure sensor and sending an alarm to a monitoring center according to the pressure value.
As a preference, the first and second liquid crystal compositions are,
the private railway line network further comprises an emergency disposal site, the emergency disposal site being equipped with a BOG emergency treatment device;
the monitoring center is used for transferring the LNG tank to the emergency disposal site for disposal according to the alarm.
As a preference, the first and second liquid crystal compositions are,
and when the distance of the LNG special railway line is greater than a length threshold value F, setting at least 1 emergency treatment station, wherein the emergency treatment station is arranged at a station in front of an important safety place.
As a preference, the first and second liquid crystal compositions are,
the BOG emergency treatment equipment comprises BOG reliquefaction and recovery equipment and a natural gas discharge flare system.
As a preference, the first and second liquid crystal compositions are,
the LNG train monitoring platform is configured to judge the safety of the LNG tank box according to a traffic light alarm mechanism and a pressure value;
the traffic light alarm mechanism has the following rules: when the pressure value is less than or equal to 0.4MPa, the lamp is green, when the pressure value is more than 0.4MPa and less than 0.7MPa, the lamp is yellow, and when the pressure value is more than or equal to 0.7MPa, the lamp is red;
the LNG train monitoring platform is further configured to: when the yellow light is emitted, a yellow light alarm is sent to the monitoring center and an acousto-optic alarm is generated, and when the red light is emitted, a red light alarm is sent to the monitoring center and an acousto-optic alarm is generated;
the monitoring center is configured to: when a yellow light alarm is received, the LNG tank is transferred to an emergency disposal site, and BOG reliquefaction recovery equipment is arranged for reliquefaction and cooling treatment; when a red light alarm is received, the LNG tank is transferred to an emergency disposal site, a natural gas discharge torch system is arranged for combustion and pressure reduction, and when a yellow light alarm is received, the BOG reliquefaction recovery equipment is used for reliquefaction and temperature reduction treatment; and when the pressure value in the LNG tank box is reduced to the green light area, the LNG tank box is brought on line to participate in normal transportation.
Compared with the prior art, the invention has the beneficial effects that:
this kind of LNG tank case multimodal intermodal railway transportation safety prevention system:
(1) the integrated safety concept of the LNG railway transport case, the vehicle and the road is innovatively provided, the multi-type combined transport railway transport safety prevention system of the LNG tank case is constructed, and the LNG railway transport safety is guaranteed. Meanwhile, an LNG tank classification standard and a traffic light application early warning mechanism are established, the LNG tank is monitored in real time through a safety monitoring system, abnormal conditions are timely found, reminded, early warned and disposed, and BOG safety and centralized processing are achieved. Therefore, the LNG railway transportation safety problem is solved, and the advantages of railway transportation and LNG tank emergency storage are exerted.
(2) The LNG railway transportation has the advantages of low cost, high transportation efficiency, large transportation volume, strong continuity, wide transportation region and the like. The invention solves the problem of LNG railway transportation safety, relieves the problems of crude natural gas, gas storage and peak regulation and the like by exerting the advantages of railway transportation and LNG tank emergency storage, and meets the national requirements for emergency storage of fuel gas in cities and towns. Meanwhile, the LNG transportation cost can be reduced, and an LNG downstream industrial chain is perfected.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts. Wherein:
fig. 1 is a block diagram of a safety prevention system for multi-type intermodal rail transport of LNG tanks according to the present invention;
FIG. 2 is a detailed illustration of the tank-truck integration of the LNG tank multi-type intermodal railway transport safety prevention system provided by the invention;
fig. 3 is a detailed view of the LNG transportation safety of the multiple intermodal railway transportation safety prevention system of the LNG tank of the present invention.
Fig. 4 is a detailed diagram of real-time grading monitoring of the safety prevention system for multi-type intermodal railway transportation of LNG tanks according to the invention.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some of the structures related to the present invention are shown in the drawings, not all of the structures. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The terms "comprising" and "having," as well as any variations thereof, in the present invention are intended to cover non-exclusive inclusions. For example, a process, method, system, article, or apparatus that comprises a list of steps or elements is not limited to only those steps or elements listed, but may alternatively include other steps or elements not listed, or inherent to such process, method, article, or apparatus.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the invention. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.
The invention provides a safety prevention system for multi-type intermodal transportation railway transportation of LNG tanks, which comprises the following components as shown in figures 1-4:
the special railway line network is a railway transportation network consisting of a plurality of LNG special railway lines determined by review and emergency disposal sites arranged in the railway transportation network, wherein the emergency disposal sites are provided with BOG emergency treatment equipment, and the BOG emergency treatment equipment comprises BOG reliquefaction recovery equipment and a natural gas discharge torch system. The BOG reliquefaction recovery device uses a large-cold-capacity cryogenic refrigerator as a cold source, BOG gas is condensed and liquefied through heat exchange with the BOG gas, and the BOG gas returns to the tank after being liquefied. The BOG pressure in the tank is effectively reduced, the temperature of LNG is reduced, and zero emission recovery of the BOG is realized. The natural gas discharge flare system introduces the BOG with overpressure in the tank into the natural gas discharge flare system, and the pressure is quickly reduced in a controllable combustion mode. Effectively avoids the direct air discharge of the BOG to cause environmental pollution, energy waste and potential safety hazard. And when the distance of the LNG special railway line is greater than the length threshold value of 1000km, at least 1 emergency treatment station is arranged, and the emergency treatment station is arranged at a station in front of a long tunnel, a tunnel group and other heavy-point safety places.
LNG tank, it is the carrier of LNG multimodal intermodal railway transportation. In order to ensure the safety of the LNG tank, the standards, structural design, material selection, and processes and equipment related thereto are required to primarily function to reduce heat input and delay the generation of BOG. For the convenience of monitoring and guaranteeing the safety of the LNG transportation process, the LNG tank is selected according to a tank classification standard, and the grade of the LNG tank is divided according to the LNG lossless storage time as a reference according to the tank classification standard. As shown in fig. 2, it is required that: the nondestructive storage time is more than 60 days, the grade A is permitted to be applied to ocean shipping, the grade A is A + in more than 70 days, and the grade A is A + +, in more than 80 days. The nondestructive storage time is more than 30 days and less than 60 days, the grade B is used for inland transportation, the grade B is B + in more than 40 days, and the grade B is B + + in more than 50 days. The lossless storage time is C-level when the storage time is more than 10 days and less than 30 days, and the operation can be carried out in a province; the lossless storage time is less than 20 days and is C-, urban operation is permitted, and a maintenance instruction is sent. The lossless storage time is D grade less than 10 days, and the use is forbidden. The medium of warehousing and transportation in the LNG tank case is low temperature LNG, and LNG medium safety is the key of LNG railway transportation safety. LNG medium safety depends on changes in physical parameters. Due to the wide variety of LNG production locations and process variations, LNG varies in composition, temperature and pressure. Therefore, LNG product profiles need to be established on a batch basis.
The LNG tank is provided with a liquid level meter, a temperature sensor, a pressure sensor, a gas leakage alarm and a GPS/Beidou positioning device which are connected with the LNG train monitoring platform. The system has the functions of realizing remote data transmission, real-time monitoring, overrun alarm and the like. All factory information of the LNG tank, including structural design, material selection, performance parameters and the like, need to be independently filed, and all information after delivery and use must be monitored in real time by a monitoring platform to construct a first barrier of a safety system.
An LNG carrier comprising an LNG train and a transfer means for carrying and transporting the LNG tank in a dedicated railway line network; the transfer tool is arranged in a station and comprises tools such as a traction locomotive, a flat car and a gantry crane. In order to ensure the safety of the LNG transportation equipment, it is required that transportation tools of LNG trains and stations, etc. must be configured with fire-fighting facilities according to the requirements of flammable and explosive media, and executed according to the conventional requirements of railway safety to make corresponding safety precautionary measures.
The safety monitoring system comprises an LNG train monitoring platform and a monitoring center;
and the LNG train monitoring platform is positioned on the LNG train, monitors and collects the safety data of the LNG tank and the LNG transport device in real time, and transmits the safety data back to the monitoring center.
The monitoring center is used for collecting the safety data sent by each LNG train monitoring platform and carrying out real-time monitoring and scheduling on the special railway line network and the LNG trains. The pressure and temperature changes in the process of warehousing, shipping, transportation and unloading of the LNG medium are monitored in real time through a monitoring center, and data recording is carried out by adopting a block chain technology.
During transportation of the LNG tank, the LNG continuously absorbs heat from the outside and changes into BOG (boil off Gas), and the pressure of the Gas in the tank gradually increases. When the BOG pressure reaches the take-off pressure of the tank safety valve, the safety valve is opened, the BOG is discharged from the tank, a large amount of resources are wasted, meanwhile, the environmental pollution is brought, and serious safety accidents can be caused due to improper treatment.
In order to avoid safety accidents, the whole process of transporting the LNG tank is subjected to real-time grading monitoring, and the monitoring is shown in figure 4. The pressure value in the LNG tank box is monitored through a pressure sensor (primary monitoring), an LNG train monitoring platform (secondary monitoring) acquires the pressure value of the pressure sensor, and an alarm is sent to a monitoring center (tertiary monitoring) according to the pressure value. The safety of the LNG tank is judged according to a traffic light alarm mechanism and a pressure value;
the traffic light alarm mechanism has the following rules: when the pressure value is less than or equal to 0.4MPa, the lamp is in a normal use state; when the pressure value is more than 0.4MPa and less than 0.7MPa, the lamp is yellow, and the treatment plan needs to be made; when the pressure value is greater than or equal to 0.7MPa, the lamp is red, and the lamp needs to be immediately treated according to a preset scheme;
the LNG train monitoring platform is configured to: when the yellow light is emitted, a yellow light alarm is sent to the monitoring center and an acousto-optic alarm is generated, and when the red light is emitted, a red light alarm is sent to the monitoring center and an acousto-optic alarm is generated;
the monitoring center is configured to: when a yellow light alarm is received, the LNG tank is transferred to an emergency disposal site, and BOG reliquefaction recovery equipment is arranged for reliquefaction and cooling treatment; when a red light alarm is received, the LNG tank is transferred to an emergency disposal site, a natural gas discharge torch system is arranged for combustion and pressure reduction, and when a yellow light alarm is received, the BOG reliquefaction recovery equipment is used for reliquefaction and temperature reduction treatment. When the BOG pressure in the LNG tank box is reduced to a green light area, the BOG is online to participate in normal transportation, so that the transportation safety and medium safety in the LNG transportation process are ensured.
In fig. 3, the transportation security is strictly managed by the consignor, the carrier, and the receiver according to the division link and the scope. Safety detection, filling and unloading are carried out by the LNG operators in the logistics nodes, and safety certificates of the tanks need to be confirmed before LNG filling. The railway freight yard loading and unloading safety and logistics distribution management are responsible for railway departments, and before the freight yard is conveyed to the freight yard for loading, the communication between all instrument information of the tank and the monitoring room needs to be verified in time, accurately and completely and is in a safe state. During transportation, if a safety warning occurs, the system needs to follow the instructions of the monitoring center to carry out throwing and hanging treatment at the nearest emergency treatment point. When the destination storage yard is reached, the safety detection process is required to be implemented to confirm that the safety party can send out the delivery notice. The dump safety mainly refers to the safety of the station, the yard and the like in fig. 2. The technical safety protection is mainly required, the safe technical conditions of the LNG tanks of the wharf, the storage yard and the station are formulated, and the safety of the storage state is realized. According to the specification of 5.3.6 in the safety regulations on dangerous cargo container port operation, LNG tanks should not be stacked on each other, and should be placed on the uppermost layer when stacked with other non-flammable and non-combustible dangerous cargo containers.
The integrated box, vehicle and road in the invention is an important support for LNG railway transportation safety, the safety monitoring system is a foundation stone for LNG railway transportation safety, various data signals in the transportation process of the LNG tank box are monitored in real time through the safety monitoring system, data are recorded and processed, and LNG transport trains are monitored and scheduled, so that abnormal conditions are discovered, reminded, early-warned and disposed in time, and BOG safety and centralized processing are realized, thereby guaranteeing the LNG railway transportation safety.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims (8)

1. The utility model provides a many formulas of LNG tank box intermodal railway transportation safety prevention system which characterized in that includes:
the special railway line network is a railway transportation network consisting of a plurality of LNG special railway lines;
an LNG tank for loading LNG;
an LNG carrier comprising an LNG train and a transfer vehicle for carrying and transporting the LNG tank;
the safety monitoring system comprises an LNG train monitoring platform and a monitoring center;
the LNG train monitoring platform is positioned on an LNG train and used for monitoring and collecting safety data of the LNG tank box and the LNG transport device in real time and transmitting the safety data back to the monitoring center;
and the monitoring center is used for collecting the safety data sent by each LNG train monitoring platform.
2. The LNG tank multi-intermodal rail transport safety prevention system of claim 1, wherein: the LNG tank box is provided with a liquid level meter, a temperature sensor, a pressure sensor, a gas leakage alarm and a GPS/Beidou positioning device which are connected with the LNG train monitoring platform.
3. The LNG tank multi-intermodal rail transport safety prevention system of claim 2, wherein: the LNG tank is selected according to a tank classification standard, and the tank classification standard classifies the grade of the LNG tank according to the LNG lossless storage time.
4. The LNG tank multi-intermodal rail transport safety prevention system of claim 2, wherein: the pressure sensor is used for monitoring the pressure value in the LNG tank;
the LNG train monitoring platform is used for acquiring the pressure value of the pressure sensor and sending an alarm to a monitoring center according to the pressure value.
5. The LNG tank multi-type intermodal rail transport safety prevention system of claim 4, wherein:
the private railway line network further comprises an emergency disposal site, the emergency disposal site being equipped with a BOG emergency treatment device;
the monitoring center is used for transferring the LNG tank to the emergency disposal site for disposal according to the alarm.
6. The LNG tank multi-type intermodal rail transport safety prevention system of claim 5, wherein:
and when the distance of the LNG special railway line is greater than a length threshold value F, setting at least 1 emergency treatment station, wherein the emergency treatment station is arranged at a station in front of an important safety place.
7. The LNG tank multi-type intermodal rail transport safety prevention system of claim 6, wherein:
the BOG emergency treatment equipment comprises BOG reliquefaction and recovery equipment and a natural gas discharge flare system.
8. The LNG tank multi-intermodal rail transport safety prevention system of claim 7, wherein:
the LNG train monitoring platform is configured to judge the safety of the LNG tank box according to a traffic light alarm mechanism and a pressure value;
the traffic light alarm mechanism has the following rules: when the pressure value is less than or equal to 0.4MPa, the lamp is green, when the pressure value is more than 0.4MPa and less than 0.7MPa, the lamp is yellow, and when the pressure value is more than or equal to 0.7MPa, the lamp is red;
the LNG train monitoring platform is further configured to: when the yellow light is emitted, a yellow light alarm is sent to the monitoring center and an acousto-optic alarm is generated, and when the red light is emitted, a red light alarm is sent to the monitoring center and an acousto-optic alarm is generated;
the monitoring center is configured to: when a yellow light alarm is received, the LNG tank is transferred to an emergency disposal site, and BOG reliquefaction recovery equipment is arranged for reliquefaction and cooling treatment; when a red light alarm is received, the LNG tank is transferred to an emergency disposal site, a natural gas discharge torch system is arranged for combustion and pressure reduction, and when a yellow light alarm is received, the BOG reliquefaction recovery equipment is used for reliquefaction and temperature reduction treatment; and when the pressure value in the LNG tank box is reduced to the green light area, the LNG tank box is brought on line to participate in normal transportation.
CN202011030471.9A 2020-09-27 2020-09-27 LNG tank multi-type intermodal railway transportation safety prevention system Pending CN112061184A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115468112A (en) * 2022-08-01 2022-12-13 中国船级社武汉规范研究所 LNG tank remaining maintenance time safety forecasting method, system, terminal and storage medium
CN115654362A (en) * 2022-12-09 2023-01-31 中海油能源发展股份有限公司采油服务分公司 LNG filling safety inspection method and system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115468112A (en) * 2022-08-01 2022-12-13 中国船级社武汉规范研究所 LNG tank remaining maintenance time safety forecasting method, system, terminal and storage medium
CN115468112B (en) * 2022-08-01 2023-10-27 中国船级社武汉规范研究所 LNG tank remaining maintenance time safety forecasting method, system, terminal and storage medium
CN115654362A (en) * 2022-12-09 2023-01-31 中海油能源发展股份有限公司采油服务分公司 LNG filling safety inspection method and system

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