CN112059810A - Production process of lampshade of LED energy-saving lamp - Google Patents
Production process of lampshade of LED energy-saving lamp Download PDFInfo
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- CN112059810A CN112059810A CN202010984819.1A CN202010984819A CN112059810A CN 112059810 A CN112059810 A CN 112059810A CN 202010984819 A CN202010984819 A CN 202010984819A CN 112059810 A CN112059810 A CN 112059810A
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- Prior art keywords
- supporting
- polishing
- clamping
- cylinder
- saving lamp
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/20—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of plastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention provides a production process of a lampshade of an LED energy-saving lamp, which is characterized in that the production process is completed by matching an installation L-shaped plate, a lifting sliding plate, a rotary supporting mechanism, a clamping mechanism and a polishing mechanism, wherein the lower end of the installation L-shaped plate is provided with the rotary supporting mechanism, the installation L-shaped plate is provided with a shifting chute, the lifting sliding plate is installed in the shifting chute in a sliding fit manner, the lower end of the lifting sliding plate is provided with the clamping mechanism, the clamping mechanism is positioned above the rotary supporting mechanism, and the clamping mechanism is provided with the polishing mechanisms which are uniformly arranged through sliding fit, and is difficult to align and stably clamp and support, the common external support clamping can influence the effective working area of burr removal in the production process of the lampshade of the LED energy-saving lamp, in the deburring and polishing process, the problem that the arc surface of the lampshade of the LED energy-saving lamp is circumferentially and uniformly polished is difficult to solve.
Description
Technical Field
The invention relates to the technical field of energy-saving lamp shade production, in particular to a production process of an LED energy-saving lamp shade.
Background
The LED energy-saving lamp is a new generation of lighting source after a compact fluorescent lamp (namely a common energy-saving lamp), is environment-friendly, does not contain mercury, can be recycled, has low power, high luminous efficiency and long service life, can be turned on and turned on instantly, is resistant to frequent switching, has low light attenuation, is rich in color and light, can be adjusted, and is rich in change, the LED energy-saving lamp without a lampshade, namely a plurality of light sources, is dazzled by direct vision, and an object is irradiated and weakened, the secondary light distribution effect of the LED energy-saving lamp can be realized by adding the lampshade to the LED energy-saving lamp, however, in the production and manufacturing process of the lampshade of the traditional LED energy-saving lamp, a blow molding manufacturing method is usually adopted, burrs can be left on the surface of the lampshade of the LED energy-saving lamp due to an exhaust port arranged in the blow molding process, the burrs are removed manually, time and labor are wasted, the scratches on the surface of the lampshade of the, also be difficult to align and carry out stable centre gripping and support, ordinary outside supports the centre gripping and can influence the effective working area who deckle edge was polished in the LED electricity-saving lamp shade production process, and at the in-process that deckle edge was polished, also be difficult to carry out the even polishing of circumference to the arc surface of LED electricity-saving lamp shade.
Disclosure of Invention
In order to solve the problems, the invention adopts the following technical scheme, a production process of a lampshade of an LED energy-saving lamp uses production equipment of the lampshade of the energy-saving lamp, the production equipment of the lampshade of the energy-saving lamp comprises an installation L-shaped plate, a lifting sliding plate, a rotary supporting mechanism, a clamping mechanism and a grinding mechanism, and the production process of the lampshade of the LED energy-saving lamp by adopting the production equipment of the lampshade of the energy-saving lamp comprises the following steps:
s1, placing a lampshade: manually placing the LED energy-saving lamp shade formed by blow molding on the rotary supporting mechanism;
s2, clamping and positioning: carrying out circumferential clamping operation on the lampshade placed in the step S1 through a clamping mechanism, and adjusting the distance between the polishing mechanism and the outer surface of the lampshade of the LED energy-saving lamp according to the diameter size of the lampshade of the L energy-saving lamp;
s3, rotary grinding: after the step S2 is finished, the rotating support mechanism drives the lampshade of the LED energy-saving lamp to rotate at a constant speed, so that the polishing mechanism can conveniently polish leftover materials on the outer surface of the lampshade;
s4, taking out: after polishing is finished, the clamping mechanism releases clamping and positioning of the lampshade of the LED energy-saving lamp, and the machined lampshade of the LED energy-saving lamp is taken out manually;
the lower end of the installation L-shaped plate is provided with a rotary supporting mechanism, the installation L-shaped plate is provided with a shifting chute, the lifting sliding plate is installed in the shifting chute through sliding fit, the lower end of the lifting sliding plate is provided with a clamping mechanism, the clamping mechanism is positioned above the rotary supporting mechanism, and the clamping mechanism is evenly provided with polishing mechanisms through sliding fit;
the rotary supporting mechanism comprises a rotary motor, a rotary cylinder, a limiting cam, a limiting rod, a supporting cylinder, a supporting motor, a supporting rotating shaft, a driving gear, a driven gear, a connecting shaft, a supporting slide bar, a first supporting gear, a second supporting gear, a first supporting connecting rod, a second supporting connecting rod, a supporting seat, a supporting spring rod and a sucker, wherein the rotary motor is installed at the lower end of an L-shaped plate through a motor base, the rotary cylinder is installed at an output shaft of the rotary motor, the limiting cylinder is installed at the upper end of the rotary cylinder, the limiting cam is installed in the limiting cylinder through rotating fit, a limiting rotary groove is formed in the limiting cam, the limiting rod is uniformly arranged at the lower end of the limiting cylinder, the limiting rod is positioned in the limiting rotary groove and is in sliding fit with the limiting cam, the supporting cylinder is installed at the upper end of the limiting cylinder, the driving, the output shaft of the supporting motor is provided with a supporting rotating shaft through a coupler, the middle part of the supporting rotating shaft is fixedly connected with a limiting cam, the end part of the supporting rotating shaft is connected with a driving gear through a spline, driven gears are uniformly arranged in a supporting cylinder positioned outside the driving gear along the circumferential direction of the supporting cylinder through rotating fit, the number of the driven gears is four, the driven gears are in meshing transmission with the driving gear, connecting shafts are uniformly arranged on the driving gear, supporting slide bars are uniformly arranged on the side wall of the supporting cylinder along the circumferential direction of the supporting cylinder through sliding fit, the supporting slide bars positioned on the inner side of the supporting cylinder are connected with the connecting shafts through sliding fit, a first supporting gear and a second supporting gear are symmetrically arranged in the supporting slide bars positioned outside the supporting cylinder through rotating fit, the first supporting gear is positioned below the second supporting gear, the supporting spring rod and the sucking disc can be aligned to the upper end of the inner wall to adsorb in the process of placing the LED energy-saving lamp shade, the limiting cam is arranged to provide a reciprocating vibration effect for the polishing mechanism in the process of driving the LED energy-saving lamp shade to rotate by the rotating motor, and the surface overheating of the LED energy-saving lamp shade caused by continuous polishing is avoided.
The polishing mechanism comprises a polishing spring rod, a polishing bottom plate, a polishing spring, a polishing head, a polishing slide seat and a limiting spring, wherein the lower end of a clamping support is provided with a polishing slide groove, the polishing slide seat is uniformly installed in the polishing slide groove through sliding fit, the polishing slide seat is connected with the clamping support through the limiting spring, one end of the polishing bottom plate is connected with the polishing slide seat through rotating fit, the other end of the polishing bottom plate is installed in a positioning cylinder through sliding fit, the polishing bottom plate is abutted against the outer wall of the circumference of a positioning seat, the polishing spring rod is uniformly installed in the clamping support through hinging, the moving end of the polishing spring rod is connected with the polishing bottom plate, the polishing head is uniformly arranged on the polishing bottom plate through sliding fit, the polishing head is connected with the polishing bottom plate through the polishing spring, the polishing bottom plate arranged in the polishing mechanism is formed by hinging a plurality of, and the polishing head is abutted against the outer surface of the lampshade of the LED energy-saving lamp under the pushing of the polishing spring rod.
Preferably, the clamping mechanism comprises a clamping cylinder, a clamping motor, a threaded rod, a lifting ring, a clamping connecting rod, a positioning cylinder, a clamping support and a positioning seat, the clamping cylinder is arranged at the lower end of the lifting slide plate, clamping chutes are uniformly arranged on the clamping cylinder along the circumferential direction of the clamping cylinder, the positioning cylinder is arranged at the lower end of the clamping cylinder, the clamping support is uniformly arranged on the outer wall of the positioning cylinder along the circumferential direction of the positioning cylinder through hinges, the clamping motor is arranged on the inner wall of the upper end of the clamping cylinder through a motor base, the threaded rod is arranged on an output shaft of the clamping motor through a coupler, the lifting ring is arranged on the threaded rod positioned at the inner side of the clamping cylinder through screw thread fit, the clamping connecting rod is uniformly arranged on the outer wall of the circumference of the lifting ring along the circumferential direction of the lifting ring through hinges, the movable end of, the threaded rod that sets up adopts two-way helicitic texture, can drive the motion that go on opposite direction with the positioning seat of lifting ring, is convenient for adjust the clearance distance between grinding machanism and the LED electricity-saving lamp shade, through the centre gripping support that sets up, can carry out the locate function of circumference to the LED electricity-saving lamp shade, avoids the LED electricity-saving lamp shade to rotate the in-process of polishing because unilateral atress is too big to cause the pine to take off the landing.
Preferably, the bottom plate of polishing form through the transposition concatenation for six panels, the upper end of the bottom plate of polishing is installed in a location section of thick bamboo through sliding fit, the lower extreme of the bottom plate of polishing is connected with the slide of polishing through articulated.
Preferably, the threaded rod is provided with forward threads at one end of the inner side of the clamping cylinder, and reverse threads at one end of the inner side of the positioning cylinder, and the lifting ring and the positioning seat can be driven to move in opposite directions respectively by rotation of the threaded rod.
Preferably, the end of the support slide bar, which is positioned at the inner side of the support cylinder, is provided with an arc-shaped rotating groove, the connecting shaft is positioned in the arc-shaped rotating groove, and the rotation action of the driven gear can be converted into the linear sliding action of the support slide bar along the support cylinder through the limiting action of the arc-shaped rotating groove.
Preferably, the inner side of the arc-shaped curved surface of the first support connecting rod is uniformly provided with meshing teeth, the first support connecting rod is in meshing transmission with the first support gear through the meshing teeth, the outer side of the arc-shaped curved surface of the second support connecting rod is provided with the meshing teeth with the same structure, and the second support connecting rod is in meshing transmission with the second support gear through the meshing teeth.
The invention has the beneficial effects that:
according to the production process of the LED energy-saving lamp shade, the supporting spring rod and the sucking disc can be aligned with the upper end of the inner wall to adsorb in the process of placing the LED energy-saving lamp shade, the arc-shaped rotating groove formed in the supporting sliding rod can enable the rotating action of the driven gear to be converted into the linear sliding action of the supporting sliding rod along the supporting cylinder, the periphery of the inner wall of the LED energy-saving lamp shade is further subjected to circumferential stable supporting action through the supporting seat, the supporting seat can be prevented from rebounding due to the meshing action between the first supporting gear and the second supporting gear through the racks, the stability of supporting operation is further improved, the limiting cam can provide a reciprocating vibration effect for the polishing mechanism in the process of driving the LED energy-saving lamp shade to rotate by the rotating motor, and the phenomenon that the surface of the LED energy-saving lamp shade is overheated due to continuous polishing is avoided.
The threaded rod is of a bidirectional threaded structure, the lifting ring and the positioning seat can be driven to move in opposite directions, the gap distance between the polishing mechanism and the LED energy-saving lamp shade can be conveniently adjusted, the LED energy-saving lamp shade can be circumferentially positioned through the clamping support, and loosening and sliding caused by overlarge single-side stress in the rotating and polishing process of the LED energy-saving lamp shade are avoided.
The polishing bottom plate is formed by hinging a plurality of small plates, so that the polishing bottom plate can better adapt to the arc-shaped surface of the lampshade of the LED energy-saving lamp, the polishing head is pushed by the polishing spring rod to abut against the outer surface of the lampshade of the LED energy-saving lamp, the effective polishing area can be increased by the uniformly arranged polishing head, and the working efficiency is further improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of a manufacturing process of a lampshade of an LED energy-saving lamp;
FIG. 2 is a schematic perspective view of the present invention;
FIG. 3 is a cross-sectional view of FIG. 2 of the present invention;
FIG. 4 is a schematic view, partially in section, of the rotary support mechanism of the present invention;
FIG. 5 is an enlarged view of a portion of the invention at C of FIG. 4;
FIG. 6 is an enlarged, fragmentary view at A of FIG. 3 of the present invention;
FIG. 7 is an enlarged view of a portion of the invention at B of FIG. 3;
fig. 8 is a schematic perspective view of the first support link and the second support link of fig. 3 according to the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
As shown in fig. 1 to 8, a production process of a lampshade of an energy-saving LED lamp uses a production device of a lampshade of an energy-saving LED lamp, the production device of a lampshade of an energy-saving LED lamp comprises an installation L-shaped plate 1, a lifting slide plate 2, a rotary supporting mechanism 3, a clamping mechanism 4 and a polishing mechanism 5, and the production process of the lampshade of the energy-saving LED lamp by using the production device of the lampshade of the energy-saving LED lamp comprises the following steps:
s1, placing a lampshade: manually placing the LED energy-saving lamp shade formed by blow molding on the rotary supporting mechanism 3;
s2, clamping and positioning: the clamping mechanism 4 is used for carrying out circumferential clamping operation on the lampshade placed in the step S1, and the distance between the polishing mechanism 5 and the outer surface of the lampshade of the LED energy-saving lamp is adjusted according to the diameter of the lampshade of the LED energy-saving lamp;
s3, rotary grinding: after the step S2 is completed, the rotating support mechanism 3 drives the lampshade of the LED energy-saving lamp to rotate at a constant speed, so that the polishing mechanism 5 can polish the leftover materials on the outer surface of the lampshade conveniently;
s4, taking out: after polishing is finished, the clamping mechanism 4 releases clamping and positioning of the lampshade of the LED energy-saving lamp, and the machined lampshade of the LED energy-saving lamp is taken out manually;
the lower end of the installation L-shaped plate 1 is provided with a rotary supporting mechanism 3, the installation L-shaped plate 1 is provided with a shifting chute, the lifting sliding plate 2 is installed in the shifting chute through sliding fit, the lower end of the lifting sliding plate 2 is provided with a clamping mechanism 4, the clamping mechanism 4 is positioned above the rotary supporting mechanism 3, and the clamping mechanism 4 is evenly provided with polishing mechanisms 5 through sliding fit;
the rotary supporting mechanism 3 comprises a rotary motor 3a, a rotary cylinder 3b, a limiting cylinder 3c, a limiting cam 3d, a limiting rod 3e, a supporting cylinder 3f, a supporting motor 3g, a supporting rotating shaft 3h, a driving gear 3j, a driven gear 3k, a connecting shaft 3m, a supporting sliding rod 3n, a supporting gear I3 p, a supporting gear II 3q, a supporting connecting rod I3 r, a supporting connecting rod II 3t, a supporting seat 3u, a supporting spring rod 3v and a sucking disc 3w, wherein the lower end of the L-shaped plate 1 is provided with the rotary motor 3a through a motor base, the output shaft of the rotary motor 3a is provided with the rotary cylinder 3b, the upper end of the rotary cylinder 3b is provided with the limiting cylinder 3c, the limiting cam 3d is arranged in the limiting cylinder 3c in a rotating fit manner, the limiting rotating groove is arranged on the limiting cam 3d, the lower end of the limiting cylinder 3c, a limiting rod 3e is positioned in the limiting rotary groove, the limiting rod 3e is in sliding fit with a limiting cam 3d, the upper end of a limiting cylinder 3c is provided with a supporting cylinder 3f, a driving gear 3j is arranged in the supporting cylinder 3f through rotating fit, a supporting motor 3g is arranged in a rotary cylinder 3b through a motor base, an output shaft of the supporting motor 3g is provided with a supporting rotary shaft 3h through a coupler, the middle part of the supporting rotary shaft 3h is fixedly connected with the limiting cam 3d, the end part of the supporting rotary shaft 3h is connected with the driving gear 3j through a spline, driven gears 3k are uniformly arranged in the supporting cylinder 3f positioned outside the driving gear 3j along the circumferential direction through rotating fit, the number of the driven gears 3k is four, the driven gears 3k are in meshing transmission with the driving gear 3j, connecting shafts 3m are uniformly arranged on the driving gear 3j, supporting slide rods 3n are uniformly arranged on the side, a supporting slide bar 3n positioned at the inner side of a supporting cylinder 3f is connected with a connecting shaft 3m through sliding fit, a first supporting gear 3p and a second supporting gear 3q are symmetrically installed in the supporting slide bar 3n positioned at the outer side of the supporting cylinder 3f through rotating fit, a first supporting connecting rod 3r and a second supporting connecting rod 3t are symmetrically installed in the supporting slide bar 3n through rotating fit, meshing teeth are evenly arranged on the arc-shaped outer walls of the first supporting connecting rod 3r and the second supporting connecting rod 3t, the first supporting connecting rod 3r and the second supporting connecting rod 3t are respectively in meshing transmission with the first supporting gear 3p and the second supporting gear 3q through the meshing teeth, 3u are symmetrically installed at the movable ends of the first supporting connecting rod 3r and the second supporting connecting rod 3t through rotating fit, a supporting spring rod 3v is arranged on the outer wall of the upper end of the supporting cylinder 3f, the moving end of the supporting spring rod 3v is provided with a suction cup 3 w.
When the LED energy-saving lamp shade is in specific work, the LED energy-saving lamp shade after blow molding is manually placed on the limiting cylinder 3c, the sucker 3w is adsorbed at the upper end of the inner wall of the LED energy-saving lamp shade through the elastic action of the supporting spring rod 3v, then, the supporting motor 3g drives the supporting rotating shaft 3h to rotate, the driving gear 3j is driven to rotate through the supporting rotating shaft 3h, further, the driven gear 3k uniformly arranged around the driving gear 3j is driven to rotate through the meshing action between the gears, the driven gear 3k drives the supporting slide bar 3n to slide outwards along the supporting cylinder 3f through the limiting action between the connecting shaft 3m and the arc rotating groove arranged on the supporting slide bar 3n while rotating, after the supporting seat 3u is abutted against the inner wall of the LED energy-saving lamp shade, the supporting seats 3u arranged on the first supporting connecting rod 3r and the second supporting connecting rod 3t start to slide towards two ends respectively under the action of hinge rotation, the supporting distance between the supporting seats 3u is increased, the supporting gears 3p and 3q arranged on the supporting slide rods 3n can be limited through the meshing action of the meshing teeth arranged on the supporting connecting rods 3r and 3t, and the stability of the supporting surface is enhanced.
The clamping mechanism 4 comprises a clamping cylinder 4a, a clamping motor 4b, a threaded rod 4c, a lifting ring 4d, a clamping connecting rod 4e, a positioning cylinder 4f, a clamping support 4g and a positioning seat 4h, the lower end of the lifting slide plate 2 is provided with the clamping cylinder 4a, the clamping cylinder 4a is uniformly provided with a clamping sliding chute along the circumferential direction thereof, the lower end of the clamping cylinder 4a is provided with the positioning cylinder 4f, the outer wall of the positioning cylinder 4f is uniformly provided with the clamping support 4g along the circumferential direction thereof through hinging, the inner wall of the upper end of the clamping cylinder 4a is provided with the clamping motor 4b through a motor seat, the output shaft of the clamping motor 4b is provided with the threaded rod 4c through a coupler, the threaded rod 4c positioned at the inner side of the clamping cylinder 4a is provided with the lifting ring 4d through threaded fit, the circumferential outer wall of the lifting ring 4d is uniformly provided with the clamping connecting rod 4e along the circumferential direction, the lower end of the threaded rod 4c is provided with a positioning seat 4h through thread fit, the positioning seat 4h is positioned in the positioning cylinder 4f, and the positioning seat 4h is in running fit with the positioning cylinder 4 f. When the LED energy-saving lamp shade is supported and completed by the rotary supporting mechanism 3, the clamping motor 4b drives the threaded rod 4c to rotate, the threaded rod 4c drives the lifting ring 4d to move downwards through thread fit, and the clamping support 4g is further driven to turn downwards through the lifting ring 4d and the clamping connecting rod 4e, so that the lower end of the clamping support 4g is abutted to the outer wall of the circumference of the limiting cam 3 d.
The polishing mechanism 5 comprises a polishing spring rod 5a, a polishing bottom plate 5b, a polishing spring 5c, a polishing head 5d, a polishing slide seat 5e and a limiting spring 5f, a polishing slide groove is arranged at the lower end of a clamping support 4g, the polishing slide seat 5e is uniformly arranged in the polishing slide groove through sliding fit, the polishing slide seat 5e is connected with the clamping support 4g through the limiting spring 5f, one end of the polishing bottom plate 5b is connected with the polishing slide seat 5e through rotating fit, the other end of the polishing bottom plate 5b is arranged in a positioning cylinder 4f through sliding fit, the polishing bottom plate 5b is abutted against the circumferential outer wall of a positioning seat 4h, the polishing spring rod 5a is uniformly arranged in the clamping support 4g through hinging, the moving end of the polishing spring rod 5a is connected with the polishing bottom plate 5b, and the polishing head 5d is uniformly arranged on the polishing bottom plate 5b through, and the polishing head 5d is connected with the polishing bottom plate 5b through a polishing spring 5 c.
When the polishing machine works specifically, the threaded rod 4c drives the lifting ring 4d to move downwards, the lifting ring 4d drives the positioning seat 4h to move upwards along the positioning cylinder 4f through the reverse threads arranged at the bottom, the abutting effect on the upper end of the polishing bottom plate 5b is removed, the polishing bottom plate 5b immediately slides inwards along the positioning cylinder 4f under the pushing of the elastic force of the polishing spring rod 5a, and drives the polishing head 5d of the upper half part to abut against the outer surface of the lampshade of the LED energy-saving lamp, the polishing slide seat 5e drives the polishing bottom plate 5b to slide inwards through the elastic action of the limiting spring 5f, and further drives the polishing head 5d of the lower half part to abut against the outer surface of the lampshade of the LED energy-saving lamp, the rotating motor 3a rotates to further drive the lampshade of the LED energy-saving lamp to rotate, and the outer surface of the polishing head 5d is subjected to deburring and polishing operation through the polishing head 5 d.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides a LED electricity-saving lamp shade production technology, its used an electricity-saving lamp shade production facility, this electricity-saving lamp shade production facility is including installation L shaped plate (1), lift slide (2), rotation supporting mechanism (3), fixture (4) and grinding machanism (5), its characterized in that: the LED energy-saving lamp shade production process by adopting the energy-saving lamp shade production equipment comprises the following steps:
s1, placing a lampshade: the LED energy-saving lamp shade after blow molding is manually placed on the rotary supporting mechanism (3);
s2, clamping and positioning: carrying out circumferential clamping operation on the lampshade placed in the step S1 through the clamping mechanism (4), and adjusting the distance between the polishing mechanism (5) and the outer surface of the lampshade of the LED energy-saving lamp according to the diameter of the lampshade of the LED energy-saving lamp;
s3, rotary grinding: after the step S2 is finished, the rotating support mechanism (3) drives the lampshade of the LED energy-saving lamp to rotate at a constant speed, so that the polishing mechanism (5) can conveniently polish the leftover materials on the outer surface of the lampshade;
s4, taking out: after polishing is finished, the clamping mechanism (4) releases clamping and positioning of the lampshade of the LED energy-saving lamp, and the machined lampshade of the LED energy-saving lamp is taken out manually;
the lower end of the installation L-shaped plate (1) is provided with a rotary supporting mechanism (3), the installation L-shaped plate (1) is provided with a shifting chute, the lifting sliding plate (2) is installed in the shifting chute in a sliding fit manner, the lower end of the lifting sliding plate (2) is provided with a clamping mechanism (4), the clamping mechanism (4) is positioned above the rotary supporting mechanism (3), and the clamping mechanism (4) is uniformly provided with polishing mechanisms (5) in a sliding fit manner;
the rotary supporting mechanism (3) comprises a rotary motor (3a), a rotary cylinder (3b), a limiting cylinder (3c), a limiting cam (3d), a limiting rod (3e), a supporting cylinder (3f), a supporting motor (3g), a supporting rotating shaft (3h), a driving gear (3j), a driven gear (3k), a connecting shaft (3m), a supporting slide bar (3n), a supporting gear I (3p), a supporting gear II (3q), a supporting connecting rod I (3r), a supporting connecting rod II (3t), a supporting seat (3u), a supporting spring rod (3v) and a sucker (3w), the rotary motor (3a) is installed at the lower end of an L-shaped plate (1) through a motor base, the rotary cylinder (3b) is installed at the output shaft of the rotary motor (3a), the limiting cylinder (3c) is installed at the upper end of the rotary cylinder (3b), and the limiting cam (3d) is installed in the limiting cylinder (3c) through rotary fit, a limiting rotary groove is arranged on the limiting cam (3d), a limiting rod (3e) is uniformly arranged at the lower end of the limiting cylinder (3c), the limiting rod (3e) is positioned in the limiting rotary groove, the limiting rod (3e) is in sliding fit with the limiting cam (3d), a supporting cylinder (3f) is arranged at the upper end of the limiting cylinder (3c), a driving gear (3j) is arranged in the supporting cylinder (3f) through rotating fit, a supporting motor (3g) is arranged in the rotating cylinder (3b) through a motor base, a supporting rotating shaft (3h) is arranged on an output shaft of the supporting motor (3g) through a coupler, the middle part of the supporting rotating shaft (3h) is fixedly connected with the limiting cam (3d), the end part of the supporting rotating shaft (3h) is connected with the driving gear (3j) through a spline, driven gears (3k) are uniformly arranged in the supporting cylinder (3f) positioned at the outer side of the driving gear (3, the number of the driven gears (3k) is four, the driven gears (3k) are in meshing transmission with the driving gear (3j), the driving gear (3j) is uniformly provided with a connecting shaft (3m), the side wall of the supporting cylinder (3f) is uniformly provided with supporting slide bars (3n) in a sliding fit manner along the circumferential direction, the supporting slide bars (3n) positioned at the inner side of the supporting cylinder (3f) are connected with the connecting shaft (3m) in a sliding fit manner, the supporting slide bars (3n) positioned at the outer side of the supporting cylinder (3f) are symmetrically provided with a first supporting gear (3p) and a second supporting gear (3q) in a rotating fit manner, the first supporting gear (3p) is positioned below the second supporting gear (3q), the first supporting connecting rod (3r) and a second supporting connecting rod (3t) are symmetrically arranged in the supporting slide bars (3n) in a rotating fit manner, meshing teeth are uniformly arranged on the arc-shaped outer walls of the first supporting connecting rod (3, the support connecting rod I (3r) and the support connecting rod II (3t) are respectively in meshing transmission with the support gear I (3p) and the support gear II (3q) through meshing teeth, the support seats (3u) are symmetrically arranged at the movable ends of the support connecting rod I (3r) and the support connecting rod II (3t) through rotating fit, the outer wall of the upper end of the support cylinder (3f) is provided with a support spring rod (3v), and the moving end of the support spring rod (3v) is provided with a sucker (3 w);
the polishing mechanism (5) comprises a polishing spring rod (5a), a polishing bottom plate (5b), a polishing spring (5c), a polishing head (5d), a polishing sliding seat (5e) and a limiting spring (5f), a polishing sliding groove is formed in the lower end of a clamping support (4g), the polishing sliding seat (5e) is uniformly installed in the polishing sliding groove through sliding fit, the polishing sliding seat (5e) is connected with the clamping support (4g) through the limiting spring (5f), one end of the polishing bottom plate (5b) is connected with the polishing sliding seat (5e) through rotating fit, the other end of the polishing bottom plate (5b) is installed in a positioning cylinder (4f) through sliding fit, the polishing bottom plate (5b) is abutted against the outer wall of the circumference of a positioning seat (4h), the polishing spring rod (5a) is uniformly installed in the clamping support (4g) through hinging, the moving end of the polishing spring rod (5a) is connected with the polishing bottom plate (5b), the polishing head (5d) is evenly arranged on the polishing bottom plate (5b) in a sliding fit mode, and the polishing head (5d) is connected with the polishing bottom plate (5b) through a polishing spring (5 c).
2. The production process of the lampshade of the LED energy-saving lamp according to claim 1, characterized in that: the clamping mechanism (4) comprises a clamping cylinder (4a), a clamping motor (4b), a threaded rod (4c), a lifting ring (4d), a clamping connecting rod (4e), a positioning cylinder (4f), a clamping support (4g) and a positioning seat (4h), the clamping cylinder (4a) is installed at the lower end of the lifting sliding plate (2), clamping chutes are evenly arranged on the clamping cylinder (4a) along the circumferential direction of the clamping cylinder, the positioning cylinder (4f) is installed at the lower end of the clamping cylinder (4a), the clamping support (4g) is evenly installed on the outer wall of the positioning cylinder (4f) along the circumferential direction of the positioning cylinder through hinging, the clamping motor (4b) is installed on the inner wall of the upper end of the clamping cylinder (4a) through a motor seat, the threaded rod (4c) is installed on an output shaft of the clamping motor (4b) through a coupler, the lifting ring (4d) is installed on the threaded rod (, the circumference outer wall of lift ring (4d) is evenly installed clamping connecting rod (4e) through articulated along its circumference, and the expansion end and the centre gripping support (4g) of clamping connecting rod (4e) rotate and be connected, and positioning seat (4h) are installed through screw-thread fit to the lower extreme of threaded rod (4c), and positioning seat (4h) are located a location section of thick bamboo (4f) and positioning seat (4h) and a location section of thick bamboo (4f) normal running fit.
3. The production process of the lampshade of the LED energy-saving lamp according to claim 1, characterized in that: polishing bottom plate (5b) form through the transposition concatenation for six panel, the upper end of polishing bottom plate (5b) is installed in a location section of thick bamboo (4f) through sliding fit, the lower extreme of polishing bottom plate (5b) is connected with the slide (5e) of polishing through articulated.
4. The production process of the lampshade of the LED energy-saving lamp according to claim 2, characterized in that: threaded rod (4c) be located the inboard one end of a centre gripping section of thick bamboo (4a) and be provided with the forward screw thread, the inboard one end that is located a location section of thick bamboo (4f) is provided with reverse screw thread, can drive respectively through the rotation of threaded rod (4c) and go on opposite direction's motion with positioning seat (4 h).
5. The production process of the lampshade of the LED energy-saving lamp according to claim 1, characterized in that: the one end that supports slide bar (3n) and be located support section of thick bamboo (3f) inboard be provided with the arc rotary tank, connecting axle (3m) are located the arc rotary tank, can make driven gear (3 k)'s rotation effect change into the straight line sliding effect of supporting slide bar (3n) along support section of thick bamboo (3f) through the limiting displacement of arc rotary tank.
6. The production process of the lampshade of the LED energy-saving lamp according to claim 1, characterized in that: the inner side of the arc-shaped curved surface of the first support connecting rod (3r) is uniformly provided with meshing teeth, the first support connecting rod (3r) is in meshing transmission with the first support gear (3p) through the meshing teeth, the meshing teeth with the same structure are arranged on the outer side of the arc-shaped curved surface of the second support connecting rod (3t), and the second support connecting rod (3t) is in meshing transmission with the second support gear (3q) through the meshing teeth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010984819.1A CN112059810A (en) | 2020-09-18 | 2020-09-18 | Production process of lampshade of LED energy-saving lamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010984819.1A CN112059810A (en) | 2020-09-18 | 2020-09-18 | Production process of lampshade of LED energy-saving lamp |
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| Publication Number | Publication Date |
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| CN112059810A true CN112059810A (en) | 2020-12-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010984819.1A Withdrawn CN112059810A (en) | 2020-09-18 | 2020-09-18 | Production process of lampshade of LED energy-saving lamp |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112539350A (en) * | 2020-12-14 | 2021-03-23 | 陈芝宇 | Manufacturing method of LED energy-saving lamp |
| CN113579874A (en) * | 2021-09-28 | 2021-11-02 | 江苏碧松照明股份有限公司 | Hollow lampshade outward-rotating grinding device for lighting electrical equipment processing |
| CN114571318A (en) * | 2022-03-08 | 2022-06-03 | 哈尔滨学院 | Laser lens grinding device |
| CN114619313A (en) * | 2022-05-16 | 2022-06-14 | 南通三喜电子有限公司 | Grinding device for processing spherical energy-saving lampshade |
-
2020
- 2020-09-18 CN CN202010984819.1A patent/CN112059810A/en not_active Withdrawn
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112539350A (en) * | 2020-12-14 | 2021-03-23 | 陈芝宇 | Manufacturing method of LED energy-saving lamp |
| CN113579874A (en) * | 2021-09-28 | 2021-11-02 | 江苏碧松照明股份有限公司 | Hollow lampshade outward-rotating grinding device for lighting electrical equipment processing |
| CN113579874B (en) * | 2021-09-28 | 2021-11-30 | 江苏碧松照明股份有限公司 | Hollow lampshade outward-rotating grinding device for lighting electrical equipment processing |
| CN114571318A (en) * | 2022-03-08 | 2022-06-03 | 哈尔滨学院 | Laser lens grinding device |
| CN114571318B (en) * | 2022-03-08 | 2022-12-16 | 哈尔滨学院 | Laser lens grinding device |
| CN114619313A (en) * | 2022-05-16 | 2022-06-14 | 南通三喜电子有限公司 | Grinding device for processing spherical energy-saving lampshade |
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Application publication date: 20201211 |
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