CN112058953A - Steel pipe machining system and machining method - Google Patents
Steel pipe machining system and machining method Download PDFInfo
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- CN112058953A CN112058953A CN202010896193.9A CN202010896193A CN112058953A CN 112058953 A CN112058953 A CN 112058953A CN 202010896193 A CN202010896193 A CN 202010896193A CN 112058953 A CN112058953 A CN 112058953A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D3/00—Straightening or restoring form of metal rods, metal tubes, metal profiles, or specific articles made therefrom, whether or not in combination with sheet metal parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention belongs to the field of steel pipe processing, and particularly relates to a steel pipe processing system and a processing method, wherein the processing method comprises the following steps: lifting the inner wall puller from the processing base, and sleeving the processing steel pipe to be processed and corrected on the inner wall puller, wherein the processing steel pipe is arranged between the outer wall processor and the inner wall puller; adjusting an inner wall puller according to the size of the processed steel pipe to be processed and corrected to enable the inner wall puller to be tightly pushed against the inner wall of the processed steel pipe to be processed and corrected, and fixing the inner wall puller at a locking position through two pushing locking devices; after the inner wall puller is fixed, the outer wall machining device is electrically connected to the movable outer wall machining manipulator, the machined steel pipe to be machined and corrected is hammered, the outer wall machining manipulator is moved through manual displacement, and the movable outer wall machining manipulator is enabled to perform hammering and correction on the machined steel pipes to be machined and corrected at different positions.
Description
Technical Field
The invention belongs to the field of steel pipe processing, and particularly relates to a steel pipe processing system and a processing method.
Background
Patent No. CN201811263048.6 discloses a nonrust steel pipe processing machine, which comprises a bod, the organism adopts upper end open-ended quadrangle structure, the feed liquor pipe is installed to the upper end of organism, the drain pipe is installed to the bottom of organism, all install the valve on feed liquor pipe and the drain pipe, install the feeding slide and the ejection of compact slide that the slope set up in the organism, and the slope opposite direction of feeding slide and ejection of compact slide, feeding slide and ejection of compact slide are used for carrying nonrust steel pipe, the feeding slide and the one end of ejection of compact slide are taken in the upper end of organism. The invention adopts a slide plate type feeding and discharging mechanism, realizes ordered feeding and discharging of the stainless steel pipes by utilizing the circular characteristic of the stainless steel pipes, and effectively solves the problem that the pickling device in the traditional technology generally adopts a pickling tank, all the stainless steel pipes are simultaneously fed into the pickling tank, all the stainless steel pipes are taken out after the pickling tank is pickled, and otherwise, the pickling time of each steel pipe cannot be distinguished, and the inconvenience is caused to the processing. But the device cannot effectively and comprehensively correct the steel pipe which is bent or has deviation in the production process.
Disclosure of Invention
The invention aims to provide a steel pipe machining system and a steel pipe machining method, which have the beneficial effect of effectively and comprehensively automatically correcting a steel pipe which is bent or has deviation in the steel pipe production and machining process.
The purpose of the invention is realized by the following technical scheme:
the invention aims to provide a steel pipe processing system which comprises a processing base, a movable outer wall processing manipulator, an outer wall processing device, an inner wall jacking device, a processed steel pipe and two jacking locking devices, wherein the movable outer wall processing manipulator is connected in the processing base in a sliding mode, the outer wall processing device is connected in the movable outer wall processing manipulator in a sliding mode, the lower end of the outer wall processing device is fixedly connected to the movable outer wall processing manipulator, the inner wall jacking device is connected in the processing base in a clearance fit mode, the processed steel pipe is sleeved between the outer wall processing device and the inner wall jacking device, and the two jacking locking devices are respectively connected to two ends of the inner wall jacking device in a sliding mode.
As a further optimization of the invention, the processing base comprises a fixed bottom plate, a lower inner chute, a left supporting plate, a right supporting plate, an arc-shaped bracket, a left limiting slot and a right limiting rectangular slot, the lower inner chute is arranged at the upper end of the fixed bottom plate, the left supporting plate and the right supporting plate are respectively and fixedly connected to two ends of the fixed bottom plate, the arc-shaped bracket is arranged on the left supporting plate, the left limiting slot is arranged in the arc-shaped bracket, and the right limiting rectangular slot is arranged on the right supporting plate.
As a further optimization of the invention, the movable outer wall machining manipulator comprises a lower sliding seat, a lower connecting plate, a manual moving plate, two fixed circular sliding seats and a plurality of outer cross sliding chutes, wherein the lower end of the lower sliding seat is connected in the lower inner sliding chute in a sliding manner through a T-shaped sliding block, the lower connecting plate is fixedly connected at the upper end of the lower sliding seat, the manual moving plate is fixedly connected on the lower sliding seat, the lower connecting plate is fixedly connected between the two fixed circular sliding seats, and the outer walls of the fixed circular sliding seats are uniformly provided with the plurality of outer cross sliding chutes.
As a further optimization of the invention, the outer wall processing device comprises a fixed motor base, a servo motor, a driving rotary table, a driving hinge rod and an inner rotating base, wherein the fixed motor base is fixedly connected to the manual moving plate, the servo motor is fixedly connected to the fixed motor base, the driving rotary table is fixedly connected to a transmission shaft of the servo motor, two ends of the driving hinge rod are respectively hinged to the eccentric part of the driving rotary table and the inner rotating base, and the inner rotating base is rotatably connected to the inner wall of the fixed circular sliding base on the right side.
As a further optimization of the invention, the outer wall processing device further comprises a plurality of outer hinged seats, a plurality of hammering hinged rods, a plurality of outer right cross-shaped sliding seats, a plurality of hammering driving shafts, a plurality of outer left cross-shaped sliding seats, a plurality of central shaft seats and a plurality of hammering correction arc-shaped plates, the plurality of outer hinged seats are uniformly and fixedly connected with the outer wall of the inner rotating seat, two ends of each hammering hinged rod are respectively hinged with the outer hinged seat and the outer right cross-shaped sliding seat, the outer right cross-shaped sliding seats and the outer left cross-shaped sliding seats are respectively and slidably connected in the outer cross-shaped sliding groove on the right side and the outer cross-shaped sliding groove on the left side, the hammering driving shafts are fixedly connected between the outer right cross-shaped sliding seats and the outer left cross-shaped sliding seats, the central shaft seats are fixedly connected at the middle ends of the.
As a further optimization of the invention, the inner wall jacking device comprises two inner shaft seats, a limiting insertion block, a limiting rectangular block, an inner shaft, two locking T-shaped sliding grooves, two inner fixed circular sliding seats and a hand pull ring, wherein the two inner shaft seats are respectively inserted in the left limiting insertion groove and the right limiting rectangular insertion groove in a limiting manner through the limiting insertion block and the limiting rectangular block, the inner shaft is fixedly connected between the two inner shaft seats, the upper ends of the two inner shaft seats are respectively provided with the two locking T-shaped sliding grooves, the two inner fixed circular sliding seats are respectively and rotatably connected to two ends of the inner shaft, and the hand pull ring is fixedly connected to the inner fixed circular sliding seats.
As a further optimization of the invention, the inner wall jacking device further comprises a plurality of inner T-shaped sliding grooves, a plurality of inner hinging seats, a plurality of arc-shaped hinging rods, a plurality of central jacking shafts, a right T-shaped sliding block, a left T-shaped sliding block, a plurality of inner fixing platforms and an inner arc-shaped jacking plate, wherein the inner ends of the two inner fixing circular sliding seats are respectively provided with a plurality of inner T-shaped sliding grooves, the plurality of inner hinging seats are uniformly and fixedly connected to the inner shafts, two ends of each arc-shaped hinging rod are respectively hinged to the inner hinging seats and the central jacking shaft, two ends of each central jacking shaft are respectively and slidably connected to the inner T-shaped sliding grooves of the two inner fixing circular sliding seats through the right T-shaped sliding block and the left T-shaped sliding block, the plurality of inner fixing platforms are uniformly and fixedly connected to the central jacking shaft, and the plurality of inner fixing platforms are uniformly and fixedly connected to the inner.
As a further optimization of the invention, the outer wall of the processed steel pipe is attached to the hammering correction arc-shaped plate, and the inner wall of the processed steel pipe is sleeved on the inner arc-shaped jacking plate.
As a further optimization of the invention, the jacking locker comprises a fixed gear ring, a movable gear ring, a locking T-shaped sliding block and a pushing block, wherein the fixed gear ring is fixedly connected at the outer end of the inner fixed circular sliding seat, the movable gear ring is meshed with the fixed gear ring, the inner wall of the movable gear ring is connected in the locking T-shaped sliding groove in a sliding manner through the locking T-shaped sliding block, and the pushing block is fixedly connected on the movable gear ring.
A method of processing a steel pipe processing system, the method comprising the steps of:
the method comprises the following steps: lifting the inner wall puller from the processing base, and sleeving the processing steel pipe to be processed and corrected on the inner wall puller, wherein the processing steel pipe is arranged between the outer wall processor and the inner wall puller;
step two: adjusting an inner wall puller according to the size of the processed steel pipe to be processed and corrected to enable the inner wall puller to be tightly pushed against the inner wall of the processed steel pipe to be processed and corrected, and fixing the inner wall puller at a locking position through two pushing locking devices;
step three: after the inner wall puller is fixed, the outer wall machining device is electrically connected to the movable outer wall machining manipulator, the machined steel pipe to be machined and corrected is hammered, the outer wall machining manipulator is moved through manual displacement, and the movable outer wall machining manipulator is enabled to perform hammering and correction on the machined steel pipes to be machined and corrected at different positions.
Compared with the prior art, the technical scheme provided by the invention has the following beneficial effects that the steel pipe which is bent or has deviation in the production and processing process of the steel pipe can be effectively and comprehensively corrected automatically and mechanically; the inner wall of the steel pipe is jacked up to support, the outer surface of the steel pipe is beaten mechanically, the steel pipe which is flawed and bent after production is effectively corrected, and the steel pipe can be automatically beaten all the year round at a specified position through manual movement.
Drawings
FIG. 1 is a first general structural diagram of the present invention;
FIG. 2 is a second overall structural schematic of the present invention;
FIG. 3 is a schematic diagram of the construction of the process base of the present invention;
FIG. 4 is a partial first schematic structural view of the present invention;
FIG. 5 is a schematic structural view of the moving outer wall machining operator of the present invention;
FIG. 6 is a first schematic structural view of the outer wall processor of the present invention;
FIG. 7 is a second schematic structural view of the outer wall processor of the present invention;
FIG. 8 is a partial second schematic structural view of the present invention;
FIG. 9 is a first schematic structural view of the inner wall ejector of the present invention;
FIG. 10 is a second schematic structural view of the inner wall ejector of the present invention;
FIG. 11 is a third schematic structural view of the inner wall ejector of the present invention;
fig. 12 is a schematic structural view of the tightening locker of the present invention.
In the figure: processing a base 1; a fixed base plate 1-1; a lower inner chute 1-2; 1-3 of a left support plate; 1-4 of a right support plate; 1-5 arc bracket; a left limit slot 1-6; right limit rectangular slots 1-7; moving the outer wall machining operator 2; a lower slide 2-1; a lower connecting plate 2-2; manually moving the board 2-3; a fixed circular slide seat 2-4; 2-5 of an outer cross sliding chute; an outer wall processor 3; fixing a motor base 3-1; a servo motor 3-2; driving the rotating disc 3-3; driving the hinge rod 3-4; 3-5 parts of an inner rotating seat; 3-6 parts of an outer hinge seat; beating the hinged rod 3-7; 3-8 parts of an outer right cross sliding seat; beating the driving shaft for 3-9 times; 3-10 parts of an outer left cross sliding seat; 3-11 parts of a central shaft seat; beating 3-12 parts of the correcting arc-shaped plate; an inner wall ejector 4; an inner shaft seat 4-1; 4-2 of a limiting insert block; 4-3 of a limiting rectangular block; an inner shaft 4-4; locking the T-shaped sliding groove 4-5; 4-8 of an inner T-shaped sliding chute; 4-9 of an inner hinge seat; 4-10 of arc-shaped hinge rods; 4-11 of a central tightening shaft; 4-12 of a right T-shaped sliding block; 4-13 of a left T-shaped sliding block; 4-14 parts of an inner fixed table; 4-15 parts of an inner arc-shaped jacking plate; processing a steel pipe 5; tightly supporting the locker 6; a fixed gear ring 6-1; the gear ring 6-2 is moved; locking the T-shaped sliding block 6-3; and a propulsion block 6-4.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The fixed connection in the device can be fixed by welding, thread fixing and the like, the rotary connection can be realized by baking the bearing on a shaft, a spring retainer groove or an inter-shaft baffle is arranged on the shaft or a shaft hole, the axial fixation of the bearing is realized by clamping an elastic retainer ring in the spring retainer groove or the inter-shaft baffle, and the rotation is realized by the relative sliding of the bearing; different connection modes are used in combination with different use environments.
The first embodiment is as follows:
as shown in fig. 1 to 12, a steel pipe processing system comprises a processing base 1, a movable outer wall processing manipulator 2, an outer wall processing device 3, an inner wall puller 4, a processed steel pipe 5 and two puller lockers 6, wherein the movable outer wall processing manipulator 2 is slidably connected in the processing base 1, the outer wall processing device 3 is slidably connected in the movable outer wall processing manipulator 2, the lower end of the outer wall processing device 3 is fixedly connected on the movable outer wall processing manipulator 2, the inner wall puller 4 is in clearance fit connection in the processing base 1, the processed steel pipe 5 is sleeved between the outer wall processing device 3 and the inner wall puller 4, and the two puller lockers 6 are respectively and slidably connected at two ends of the inner wall puller 4. Lifting the inner wall jacking device 4 from the processing base 1, and sleeving a processing steel pipe 5 to be processed and corrected on the inner wall jacking device 4, wherein the processing steel pipe 5 is arranged between the outer wall processing device 3 and the inner wall jacking device 4; adjusting the inner wall jacking device 4 according to the size of the processed steel pipe 5 to be processed and corrected to enable the inner wall jacking device 4 to be tightly jacked on the inner wall of the processed steel pipe 5 to be processed and corrected, and fixing the inner wall jacking device 4 at a locking position through two jacking locking devices 6; after the inner wall puller 4 is fixed, the outer wall machining manipulator 3 is electrically connected to the movable outer wall machining manipulator 2 to move and hammer the machined steel pipe 5 to be machined and corrected, and the outer wall machining manipulator 2 is moved by manual displacement, so that the movable outer wall machining manipulator 2 performs hammering and correction on the machined steel pipe 5 to be machined and corrected at different positions; further, the steel pipe which is bent or has deviation in the production and processing process of the steel pipe can be effectively and comprehensively corrected automatically and mechanically; the inner wall of the steel pipe is jacked up to support, the outer surface of the steel pipe is beaten mechanically, the steel pipe which is flawed and bent after production is effectively corrected, and the steel pipe can be automatically beaten all the year round at a specified position through manual movement.
The second embodiment is as follows:
as shown in fig. 1 to 12, in this embodiment, to further explain the first embodiment, the processing base 1 includes a fixed base plate 1-1, a lower inner chute 1-2, a left support plate 1-3, a right support plate 1-4, an arc-shaped bracket 1-5, a left limit slot 1-6, and a right limit rectangular slot 1-7, the upper end of the fixed base plate 1-1 is provided with the lower inner chute 1-2, the left support plate 1-3 and the right support plate 1-4 are respectively and fixedly connected to two ends of the fixed base plate 1-1, the arc-shaped bracket 1-5 is disposed on the left support plate 1-3, the left limit slot 1-6 is disposed in the arc-shaped bracket 1-5, and the right limit rectangular slot 1-7 is disposed on the right support plate 1-4. Two inner shaft seats 4-1 are lifted up through a limiting insert block 4-2 and a limiting rectangular block 4-3, so that a processed steel pipe 5 is damaged by being sleeved on a plurality of inner arc-shaped jacking plates 4-15, then the two inner shaft seats 4-1 are put down, and the two inner shaft seats 4-1 are respectively inserted into a left limiting slot 1-6 and a right limiting rectangular slot 1-7 through the limiting insert block 4-2 and the limiting rectangular block 4-3 for limiting and fixing, so that displacement deviation movement is prevented.
The third concrete implementation mode:
as shown in fig. 1 to 12, in this embodiment, a second embodiment is further described, the movable outer wall processing manipulator 2 includes a lower slide seat 2-1, a lower connecting plate 2-2, a manual moving plate 2-3, two fixed circular slide seats 2-4 and a plurality of outer cross sliding chutes 2-5, a lower end of the lower slide seat 2-1 is slidably connected in the lower inner sliding chute 1-2 through a T-shaped slider, the lower connecting plate 2-2 is fixedly connected at an upper end of the lower slide seat 2-1, the manual moving plate 2-3 is fixedly connected on the lower slide seat 2-1, the lower connecting plate 2-2 is fixedly connected between the two fixed circular slide seats 2-4, and the outer walls of the fixed circular slide seats 2-4 are uniformly provided with a plurality of outer cross sliding chutes 2-5. The manual moving plate 2-3 is driven to move manually, and then the lower sliding seat 2-1, the lower connecting plate 2-2 and the two fixed circular sliding seats 2-4 are driven to move to the appointed positions.
The fourth concrete implementation mode:
as shown in fig. 1 to 12, in the third embodiment, the outer wall processor 3 further includes a fixed motor base 3-1, a servo motor 3-2, a driving turntable 3-3, a driving hinge rod 3-4 and an inner rotating base 3-5, the fixed motor base 3-1 is fixedly connected to the manual moving plate 2-3, the servo motor 3-2 is fixedly connected to the fixed motor base 3-1, the driving turntable 3-3 is fixedly connected to a transmission shaft of the servo motor 3-2, two ends of the driving hinge rod 3-4 are respectively hinged to an eccentric position of the driving turntable 3-3 and the inner rotating base 3-5, and the inner rotating base 3-5 is rotatably connected to an inner wall of the fixed circular sliding base 2-4 on the right side.
The fifth concrete implementation mode:
as shown in fig. 1 to 12, the present embodiment further illustrates the fourth embodiment, the outer wall processing device 3 further includes a plurality of outer hinge seats 3-6, a plurality of hammering hinge rods 3-7, a plurality of outer right cross sliding seats 3-8, a plurality of hammering drive shafts 3-9, a plurality of outer left cross sliding seats 3-10, a plurality of central shaft seats 3-11 and a plurality of hammering correction arc-shaped plates 3-12, the plurality of outer hinge seats 3-6 are uniformly and fixedly connected to the outer wall of the inner rotating seat 3-5, two ends of the hammering hinge rods 3-7 are respectively hinged to the outer hinge seats 3-6 and the outer right cross sliding seats 3-8, the outer right cross sliding seats 3-8 and the outer left cross sliding seats 3-10 are respectively slidably connected to the outer cross sliding chutes 2-5 on the right side and the outer cross sliding chutes 2-5 on the left side, the hammering driving shaft 3-9 is fixedly connected between the outer right cross sliding seat 3-8 and the outer left cross sliding seat 3-10, the central shaft seat 3-11 is fixedly connected to the middle end of the hammering driving shaft 3-9, and the hammering correction arc-shaped plate 3-12 is fixedly connected to the inner end of the central shaft seat 3-11. The servo motor 3-2 is connected with electricity to drive the driving rotary disc 3-3 to rotate, the driving hinge rod 3-4 is used for driving the inner rotating seat 3-5 to rotate in the fixed circular slide seat 2-4 in a reciprocating mode, the outer hinge seats 3-6 are driven to rotate in a reciprocating mode left and right, the outer cross slide seats 3-8 and the outer cross slide seats 3-10 slide to drag the reciprocating motion of the beating correction arc plates 3-12 in the longitudinal direction, the beating correction arc tracks 3-12 are used for beating the outer wall of the machining steel pipe 5, and the beating correction is conducted on the outer wall of the machining steel pipe 5.
The sixth specific implementation mode:
as shown in fig. 1 to 12, in this embodiment, to further explain the fifth embodiment, the inner wall jacking device 4 includes two inner shaft seats 4-1, a limiting insertion block 4-2, a limiting rectangular block 4-3, an inner shaft 4-4, two locking T-shaped sliding slots 4-5, two inner fixed circular sliding seats 4-6 and a hand ring 4-7, the two inner shaft seats 4-1 are respectively inserted into the left limiting slot 1-6 and the right limiting rectangular slot 1-7 through the limiting insertion block 4-2 and the limiting rectangular block 4-3, the inner shaft 4-4 is fixedly connected between the two inner shaft seats 4-1, the upper ends of the two inner shaft seats 4-1 are respectively provided with two locking T-shaped sliding slots 4-5, the two inner fixed circular sliding seats 4-6 are respectively rotatably connected to two ends of the inner shaft 4-4, the hand pull ring 4-7 is fixedly connected with the inner fixed circular sliding seat 4-6.
The seventh embodiment:
as shown in fig. 1 to 12, in this embodiment, a sixth embodiment is further described, the inner wall jacking device 4 further includes a plurality of inner T-shaped sliding grooves 4-8, a plurality of inner hinged seats 4-9, a plurality of arc-shaped hinged rods 4-10, a plurality of central jacking shafts 4-11, a right T-shaped sliding block 4-12, a left T-shaped sliding block 4-13, a plurality of inner fixed platforms 4-14 and inner arc-shaped jacking plates 4-15, the inner ends of the two inner fixed circular sliding seats 4-6 are respectively provided with a plurality of inner T-shaped sliding grooves 4-8, the plurality of inner hinged seats 4-9 are uniformly and fixedly connected to the inner shaft 4-4, two ends of the arc-shaped hinged rods 4-10 are respectively hinged to the inner hinged seats 4-9 and the central jacking shafts 4-11, and two ends of the central jacking shafts 4-11 are respectively connected to the two inner fixed circular sliding seats 4-4 through the right T-shaped sliding blocks 4-12 and the left T-shaped sliding blocks 4-13 4-6, a plurality of inner fixed platforms 4-14 are uniformly and fixedly connected on the central tightening shaft 4-11, and a plurality of inner fixed platforms 4-14 are uniformly and fixedly connected at the inner end of the inner arc tightening plate 4-15. After a processing steel pipe 5 to be processed is sleeved, the two fixed circular sliding seats 4-6 are rotated by manually rotating the hand pull rings 4-7, the arc-shaped hinge rods 4-10, the inner fixed platforms 4-14 and the inner arc-shaped jacking plates 4-15 are jacked up by driving the central jacking shaft 4-11 to drive the arc-shaped hinge rods 4-10, the inner fixed platforms 4-14 and the inner arc-shaped jacking plates 4-15 to rotate on the inner hinge seats 4-9 through the traction of the right T-shaped slide blocks 4-12 and the left T-shaped slide blocks 4-13 sliding in the inner T-shaped slide grooves 4-8, so that the inner arc-shaped jacking plates are jacked up to tightly press the inner wall of the processing steel pipe 5 to be processed, the correction force is prevented from being large.
The specific implementation mode is eight:
as shown in fig. 1 to 12, in the present embodiment, a seventh embodiment is further described, in which the outer wall of the processed steel pipe 5 is attached to the hammering straightening arc-shaped plates 3 to 12, and the inner wall of the processed steel pipe 5 is fitted to the inner arc-shaped tightening plates 4 to 15.
The specific implementation method nine:
as shown in fig. 1 to 12, in this embodiment, the eighth embodiment is further described, the tightening locker 6 includes a fixed gear ring 6-1, a movable gear ring 6-2, a locking T-shaped slider 6-3 and a pushing block 6-4, the fixed gear ring 6-1 is fixedly connected to the outer end of the inner fixed circular slider 4-6, the movable gear ring 6-2 is engaged with the fixed gear ring 6-1, the inner wall of the movable gear ring 6-2 is slidably connected to the locking T-shaped sliding groove 4-5 through the locking T-shaped slider 6-3, and the pushing block 6-4 is fixedly connected to the movable gear ring 6-2. After the inner arc-shaped jacking plate 4-15 is jacked tightly, the pushing block 6-4 is driven by hand to drive the movable gear ring 6-2 and the locking T-shaped sliding block 6-3 to slide in the locking T-shaped sliding groove 4-5, so that the movable gear ring 6-2 is meshed with the fixed gear ring 6-1, the position of the fixed circular sliding seat 4-6 is fixed, and the inner arc-shaped jacking plate 4-15 is further fixed to jack tightly the inner wall of the steel pipe 5.
A method of processing a steel pipe processing system, the method comprising the steps of: the method comprises the following steps: lifting the inner wall jacking device 4 from the processing base 1, and sleeving a processing steel pipe 5 to be processed and corrected on the inner wall jacking device 4, wherein the processing steel pipe 5 is arranged between the outer wall processing device 3 and the inner wall jacking device 4;
step two: adjusting the inner wall jacking device 4 according to the size of the processed steel pipe 5 to be processed and corrected to enable the inner wall jacking device 4 to be tightly jacked on the inner wall of the processed steel pipe 5 to be processed and corrected, and fixing the inner wall jacking device 4 at a locking position through two jacking locking devices 6;
step three: after the inner wall ejector 4 is fixed, the outer wall machining tool 3 is electrically connected to the movable outer wall machining manipulator 2, and the outer wall machining manipulator 2 is moved by manual displacement to hammer the machined steel pipe 5 to be machined and corrected, so that the movable outer wall machining manipulator 2 performs the hammering and correction on the machined steel pipe 5 to be machined and corrected at different positions.
The working principle of the steel pipe processing system provided by the invention is as follows: two inner shaft seats 4-1 are lifted through a limiting insert block 4-2 and a limiting rectangular block 4-3, a processed steel pipe 5 is damaged by being sleeved on a plurality of inner arc-shaped jacking plates 4-15, then the two inner shaft seats 4-1 are placed down, the two inner shaft seats 4-1 are respectively inserted into a left limiting slot 1-6 and a right limiting rectangular slot 1-7 through the limiting insert block 4-2 and the limiting rectangular block 4-3 to be limited and fixed, and displacement deviation movement is prevented; after a steel pipe to be processed 5 is sleeved, two fixed circular sliding seats 4-6 are rotated by manually rotating hand pull rings 4-7, and the inner arc jacking plates 4-15 are jacked up by driving a central jacking shaft 4-11 to drive arc-shaped hinge rods 4-10, inner fixed tables 4-14 and inner arc-shaped jacking plates 4-15 to rotate on inner hinge seats 4-9 through the traction of the right T-shaped slide blocks 4-12 and the left T-shaped slide blocks 4-13 sliding in a plurality of inner T-shaped sliding grooves 4-8, so that the inner arc-shaped jacking plates 4-15 are jacked up to tightly jack the inner wall of the steel pipe to be processed 5, the correction force is prevented from being large, and the steel pipe is prevented from shifting; after the inner arc-shaped jacking plate 4-15 is jacked tightly, the pushing block 6-4 is manually driven to drive the movable gear ring 6-2 and the locking T-shaped sliding block 6-3 to slide in the locking T-shaped sliding groove 4-5, so that the movable gear ring 6-2 is meshed with the fixed gear ring 6-1, the position of the fixed circular sliding seat 4-6 is fixed, and the inner arc-shaped jacking plate 4-15 is further fixed to jack and process the inner wall of the steel pipe 5; the servo motor 3-2 is connected with electricity to drive the driving turntable 3-3 to rotate, further the driving hinge rod 3-4 drives the inner rotating seat 3-5 to rotate in the fixed circular slide seat 2-4 in a reciprocating mode, further the plurality of outer hinge seats 3-6 are driven to rotate in a reciprocating mode left and right, further the plurality of hammering hinge rods 3-7, the plurality of hammering drive shafts 3-9 and the plurality of central shaft seats 3-11 are dragged by the sliding of the plurality of outer right cross slide seats 3-8 and the plurality of outer left cross slide seats 3-10, the plurality of hammering correction arc-shaped plates 3-12 are driven to do reciprocating motion longitudinally, and the outer wall of the processed steel pipe 5 is hammered and corrected through the arc-shaped tracks of the hammering correction arc-shaped plates 3-12; further, the steel pipe which is bent or has deviation in the production and processing process of the steel pipe can be effectively and comprehensively corrected automatically and mechanically; the inner wall of the steel pipe is jacked up to support, the outer surface of the steel pipe is beaten mechanically, the steel pipe which is flawed and bent after production is effectively corrected, and the steel pipe can be automatically beaten all the year round at a specified position through manual movement.
The above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and variations, modifications, additions and substitutions which may be made by those skilled in the art within the spirit of the present invention are within the scope of the present invention.
Claims (10)
1. The utility model provides a steel pipe machining system, includes processing base (1), removes outer wall processing operation ware (2), outer wall processing ware (3), inner wall top ware (4), processing steel pipe (5) and two tight lockers in top (6), its characterized in that: remove outer wall processing operation ware (2) sliding connection in processing base (1), outer wall processing ware (3) sliding connection is in removing outer wall processing operation ware (2), the lower extreme fixed connection of outer wall processing ware (3) is on removing outer wall processing operation ware (2), inner wall top ware (4) clearance fit is connected in processing base (1), processing steel pipe (5) cup joint between outer wall processing ware (3) and inner wall top ware (4), two top tight locker (6) sliding connection respectively are at the both ends of inner wall top ware (4).
2. A steel pipe machining system as claimed in claim 1, wherein: the processing base (1) comprises a fixed bottom plate (1-1), a lower inner chute (1-2), a left support plate (1-3), a right support plate (1-4), an arc bracket (1-5), a left limit slot (1-6) and a right limit rectangular slot (1-7), the upper end of the fixed bottom plate (1-1) is provided with a lower inner chute (1-2), the left support plate (1-3) and the right support plate (1-4) are respectively and fixedly connected with the two ends of the fixed bottom plate (1-1), the arc-shaped bracket (1-5) is arranged on the left support plate (1-3), the left limit slot (1-6) is arranged in the arc-shaped bracket (1-5), and the right limit rectangular slot (1-7) is arranged on the right support plate (1-4).
3. A steel pipe machining system according to claim 2, wherein: the movable outer wall machining manipulator (2) comprises a lower sliding seat (2-1), a lower connecting plate (2-2), a manual moving plate (2-3), two fixed circular sliding seats (2-4) and a plurality of outer cross sliding grooves (2-5), the lower end of the lower sliding seat (2-1) is connected in the lower inner sliding groove (1-2) in a sliding mode through a T-shaped sliding block, the lower connecting plate (2-2) is fixedly connected at the upper end of the lower sliding seat (2-1), the manual moving plate (2-3) is fixedly connected on the lower sliding seat (2-1), the lower connecting plate (2-2) is fixedly connected between the two fixed circular sliding seats (2-4), and the outer wall of each fixed circular sliding seat (2-4) is evenly provided with a plurality of outer cross sliding grooves (2-5).
4. A steel pipe machining system according to claim 3, wherein: the outer wall machining device (3) comprises a fixed motor base (3-1), a servo motor (3-2), a driving rotary table (3-3), a driving hinged rod (3-4) and an inner rotating base (3-5), wherein the fixed motor base (3-1) is fixedly connected to a manual moving plate (2-3), the servo motor (3-2) is fixedly connected to the fixed motor base (3-1), the driving rotary table (3-3) is fixedly connected to a transmission shaft of the servo motor (3-2), two ends of the driving hinged rod (3-4) are respectively hinged to an eccentric part of the driving rotary table (3-3) and the inner rotating base (3-5), and the inner rotating base (3-5) is rotatably connected to the inner wall of a fixed circular sliding base (2-4) on the right side.
5. A steel pipe machining system according to claim 4, wherein: the outer wall machining device (3) further comprises a plurality of outer hinged seats (3-6), a plurality of hammering hinged rods (3-7), a plurality of outer right cross-shaped sliding seats (3-8), a plurality of hammering driving shafts (3-9), a plurality of outer left cross-shaped sliding seats (3-10), a plurality of central shaft seats (3-11) and a plurality of hammering correcting arc-shaped plates (3-12), the plurality of outer hinged seats (3-6) are uniformly and fixedly connected with the outer wall of the inner rotating seat (3-5), two ends of each hammering hinged rod (3-7) are respectively hinged with the outer hinged seats (3-6) and the outer right cross-shaped sliding seats (3-8), the outer right cross-shaped sliding seats (3-8) and the outer left cross-shaped sliding seats (3-10) are respectively and slidably connected in the outer cross-shaped sliding grooves (2-5) on the right side and the outer cross-shaped sliding grooves (2-5) on the left side, the hammering driving shaft (3-9) is fixedly connected between the outer right cross sliding seat (3-8) and the outer left cross sliding seat (3-10), the central shaft seat (3-11) is fixedly connected at the middle end of the hammering driving shaft (3-9), and the hammering correcting arc-shaped plate (3-12) is fixedly connected at the inner end of the central shaft seat (3-11).
6. A steel pipe machining system according to claim 5, wherein: the inner wall jacking device (4) comprises two inner shaft seats (4-1), a limiting insert block (4-2), a limiting rectangular block (4-3), an inner shaft (4-4), two locking T-shaped sliding grooves (4-5), two inner fixed circular sliding seats (4-6) and a hand pull ring (4-7), wherein the two inner shaft seats (4-1) are respectively in limiting insertion in a left limiting slot (1-6) and a right limiting rectangular slot (1-7) through the limiting insert block (4-2) and the limiting rectangular block (4-3), the inner shaft (4-4) is fixedly connected between the two inner shaft seats (4-1), the upper ends of the two inner shaft seats (4-1) are respectively provided with two locking T-shaped sliding grooves (4-5), the two inner fixed circular sliding seats (4-6) are respectively and rotatably connected at two ends of the inner shaft (4-4), the hand pull ring (4-7) is fixedly connected with the inner fixed circular sliding seat (4-6).
7. A steel pipe machining system according to claim 6, wherein: the inner wall jacking device (4) further comprises a plurality of inner T-shaped sliding grooves (4-8), a plurality of inner hinged seats (4-9), a plurality of arc-shaped hinged rods (4-10), a plurality of center jacking shafts (4-11), a right T-shaped sliding block (4-12), a left T-shaped sliding block (4-13), a plurality of inner fixed platforms (4-14) and inner arc-shaped jacking plates (4-15), the inner ends of the two inner fixed circular sliding seats (4-6) are respectively provided with a plurality of inner T-shaped sliding grooves (4-8), the plurality of inner hinged seats (4-9) are uniformly and fixedly connected to the inner shaft (4-4), the two ends of the arc-shaped hinged rods (4-10) are respectively hinged to the inner hinged seats (4-9) and the center jacking shaft (4-11), and the two ends of the center jacking shaft (4-11) respectively slide through the right T-shaped sliding blocks (4-12) and the left T-shaped sliding blocks (4-13) The inner fixing platforms (4-14) are uniformly and fixedly connected on the central tightening shaft (4-11), and the inner fixing platforms (4-14) are uniformly and fixedly connected at the inner ends of the inner arc tightening plates (4-15).
8. A steel pipe machining system according to claim 7, wherein: the outer wall of the processing steel pipe (5) is attached to the hammering correction arc-shaped plates (3-12), and the inner wall of the processing steel pipe (5) is sleeved on the inner arc-shaped jacking plates (4-15).
9. A steel pipe machining system according to claim 8, wherein: the jacking locking device (6) comprises a fixed gear ring (6-1), a movable gear ring (6-2), a locking T-shaped sliding block (6-3) and a pushing block (6-4), wherein the fixed gear ring (6-1) is fixedly connected to the outer end of an inner fixed circular sliding seat (4-6), the movable gear ring (6-2) is meshed with the fixed gear ring (6-1), the inner wall of the movable gear ring (6-2) is connected into the locking T-shaped sliding groove (4-5) in a sliding mode through the locking T-shaped sliding block (6-3), and the pushing block (6-4) is fixedly connected to the movable gear ring (6-2).
10. A processing method using a steel pipe processing system as claimed in claim 9, characterized in that: the method comprises the following steps:
the method comprises the following steps: lifting the inner wall puller (4) from the processing base (1) to sleeve the processing steel pipe (5) to be processed and corrected on the inner wall puller (4), wherein the processing steel pipe (5) is arranged between the outer wall processor (3) and the inner wall puller (4);
step two: adjusting the inner wall puller (4) according to the size of the processed steel pipe (5) to be processed and corrected, enabling the inner wall puller (4) to be tightly pulled against the inner wall of the processed steel pipe (5) to be processed and corrected, and fixing the inner wall puller (4) at a locking position through two pushing locking devices (6);
step three: after the inner wall puller (4) is fixed, the outer wall machining device (3) is electrically connected to the movable outer wall machining manipulator (2) to move and hammer the machined steel pipe (5) to be machined and corrected, and the outer wall machining manipulator (2) is moved by manual displacement, so that the movable outer wall machining manipulator (2) performs hammering and correction on the machined steel pipe (5) to be machined and corrected at different positions.
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Cited By (1)
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|---|---|---|---|---|
| CN113976673A (en) * | 2021-10-09 | 2022-01-28 | 山东翔讯科技有限公司 | Motor rotor shaft correcting device and correcting method |
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