CN112056678A

CN112056678A - Automatic cap assembling equipment

Info

Publication number: CN112056678A
Application number: CN202010922528.XA
Authority: CN
Inventors: 储金武
Original assignee: Anhui Runhong Plastic Co ltd
Current assignee: Anhui Runhong Plastic Co ltd
Priority date: 2020-09-04
Filing date: 2020-09-04
Publication date: 2020-12-11

Abstract

The invention relates to automatic cap assembling equipment which comprises a cap body feeding device, wherein an assembling die is arranged at an outlet of the cap body feeding device, a cap lining feeding device is arranged beside the assembling die, an outlet of the cap lining feeding device is arranged above the assembling die, a lower jaw belt feeding device is further arranged beside the assembling die and used for guiding a lower jaw belt out of the assembling die for assembling, when the automatic safety cap assembling is implemented, the cap body feeding device guides a cap body into the assembling die for positioning, then the cap lining feeding device guides a cap lining into a cap body in the assembling die, the lower jaw belt feeding device guides the lower jaw belt into the assembling die for assembling the lower jaw belt, and the lower jaw belt and the cap lining are fixed The automatic cap assembling equipment can effectively improve the production efficiency of the safety cap and ensure the quality of the safety cap.

Description

Automatic cap assembling equipment

Technical Field

The invention relates to the technical field of safety helmet assembly, in particular to automatic cap assembly equipment.

Background

The safety helmet plays an extremely important role in actual operation, particularly riding or building operation, so the demand of the safety helmet is large. Combine fig. 1 to fig. 4 to show, the cap body A material of safety helmet is mostly polymer plastic injection moulding, be provided with cap liner B in cap body A, the clearance is arranged between cap liner B and the cap body A, can effective absorption impact energy through the clearance, also be the key component that the safety helmet played the safety cushioning effect, be provided with chin strap D on cap liner B, can realize the fixed to the wearer's chin through chin strap D, avoid the safety helmet from the random dropping of wearer's head, for improving wearing comfort level, be provided with sweat-absorbing band around the cap liner, utilize sweat-absorbing band can effectively improve the comfort level of wearing.

The safety helmet of needle to above-mentioned structure, as an organic whole through buckle or pin joint between the cap body A and the cap liner B, also mostly be buckle formula or pin joint's mode between cap liner B and the chin strap D and install, it is also mostly buckle or pin joint between sweat-absorbing area C and the cap liner B, because the safety helmet structure is comparatively special, do not have among the prior art to carrying out the equipment of automated assembly with each part of safety helmet, adopt artifical mode to assemble each part more, consequently, lead to the inefficiency of safety helmet production, and the assembly quality is also not high.

Disclosure of Invention

The invention aims to provide automatic cap assembling equipment which can effectively improve the production efficiency of safety caps and ensure the quality of the safety caps.

The technical scheme adopted by the invention is as follows.

The utility model provides a safety helmet automatic production system, includes cap body feedway, cap body feedway's export is provided with the assembly jig, the side of assembly jig is provided with cap lining feedway, cap lining feedway's export setting is in the top position of assembly jig, the side of assembly jig still is provided with chin strap feedway, chin strap feedway is used for exporting the chin strap and assembles in the assembly jig.

The invention has the technical effects that: when the automatic assembly of the safety helmet is implemented, the cap body feeding device guides the cap body into the assembly mold to be positioned, the cap lining feeding device guides the cap lining into the cap body in the assembly mold, the chin strip feeding device guides the chin strip into the assembly mold to be assembled, and the chin strip and the cap lining are fixed.

Drawings

FIGS. 1 and 2 are schematic views of two perspective structures of a helmet;

FIG. 3 is a schematic plan view of the chinstrap;

FIG. 4 is a schematic view of the assembly mold on the turntable;

FIG. 5 is a schematic structural view of an assembly mold;

FIGS. 6 and 7 are schematic views of the feeding device of the cap body from two different perspectives;

FIG. 8 is a front view of the cap feeder;

figures 9, 10 and 11 are schematic views from three perspectives of a front end position configuration of the cap feeder;

FIGS. 12 and 13 are schematic views of the cap liner supply device and the assembly device from two different perspectives;

FIG. 14 is a front view of the cap liner supply assembly and the assembly apparatus;

FIG. 15 is a schematic view of the cap liner supply tape in the cap liner supply device;

fig. 16 and 17 are schematic diagrams of three visual structures of the receiving female die;

figures 18, 19 and 20 are schematic views of three views of the assembly punch and its attachment;

figures 21, 22 and 23 are schematic views of three views of the assembled male mold;

figure 24 is a schematic view of the assembled punch in cross section;

FIGS. 25 and 26 are schematic views of two views of the assembled device;

FIG. 27 is a schematic view of a portion of the construction of the assembly device;

fig. 28 and 29 are schematic views of the chin strap feeding device from two different perspectives;

FIG. 30 is a front view of the chinstrap feeding apparatus;

fig. 31 and 32 are schematic diagrams of two viewing angle structures of the receiving rack in the chin strip feeding device;

FIG. 33 is a front view of a receiving rack in the chinstrap feeding apparatus;

fig. 34 and 35 are schematic diagrams of two viewing angle structures of the receiving rack in the chin strip feeding device.

Detailed Description

In order that the objects and advantages of the invention will be more clearly understood, the invention will now be described in detail with reference to the following examples. It is to be understood that the following text is merely illustrative of one or more specific embodiments of the invention and does not strictly limit the scope of the invention as specifically claimed. As used herein, the terms "parallel" and "perpendicular" are not limited to their strict geometric definitions, but include tolerances for machining or human error, legibility and inconsistency;

the specific features of the automatic cap assembling apparatus are explained in detail below:

referring to fig. 1 to 35, an automatic cap assembling apparatus includes a cap body feeding device 100, an assembly mold 200 is disposed at an outlet of the cap body feeding device 100, a cap liner feeding device 300 is disposed beside the assembly mold 200, an outlet of the cap liner feeding device 300 is disposed above the assembly mold 200, a chin strap feeding device 400 is further disposed beside the assembly mold 200, and the chin strap feeding device 400 is configured to guide a chin strap out of the assembly mold 200 for assembly;

when the automatic assembly of the safety helmet is implemented, the cap body feeding device 100 guides the cap body into the assembly mold 200 for positioning, then the cap lining feeding device 300 guides the cap lining into the cap body in the assembly mold 200, the chin strap feeding device 400 guides the chin strap into the assembly mold 200 for assembling the chin strap, and the chin strap and the cap lining are fixed, the system can automatically and automatically assemble a plurality of components such as the cap body, the cap lining, the chin strap and the like in real time, and the automatic production system of the safety helmet can effectively improve the production efficiency of the safety helmet and ensure the quality of the safety helmet;

the assembly mold 200 may be disposed on a turntable, and the starting of the turntable may show an intermittent rotation state, and the cap body feeding device 100, the cap liner feeding device 300, the chin strap feeding device 400, and the sweat-absorbing strap feeding device 500 are disposed in a circumferential direction of the turntable, so as to feed the above components, or the assembly mold 200 may be disposed on a horizontal production line, and the cap body feeding device 100, the cap liner feeding device 300, and the chin strap feeding device 400 are disposed along a length direction of the production line, so as to achieve automatic assembly of the components, thereby achieving automatic assembly of the safety cap.

As a preferred embodiment of the present invention, in order to implement the automated installation of the cap liner and the sweat band, the assembly mold 200 is disposed on a transfer mechanism, and the transfer mechanism drives the assembly mold 200 to rotate and move between the outlet of the cap liner feeding device 300 and the outlet of the sweat band feeding device 500;

the transfer mechanism can be a turntable mechanism, the assembly mold 200 can be driven by the turntable, so that the assembly mold 200 is located below the outlets of the devices to be transferred, the cap body, the cap liner and the sweat absorbing belt can be effectively transferred, and the assembly of the components is realized.

More specifically, in order to implement the automated assembly of the cap lining and the chin strap with the cap body, an assembly device 600 is disposed beside the assembly mold 200, and the assembly device 600 is used for implementing the assembly operation of the cap lining and the chin strap with the cap body;

when the cap body feeding device 100 guides the cap body to the assembling die 200 and performs positioning, the cap liner feeding device 300 guides the cap liner into the cap body, the chin strap feeding device 400 guides the chin strap into the cap liner, and the automatic assembling of the cap liner, the chin strap, and the cap body can be effectively realized by using the assembling device 600.

Specifically, the transfer mechanism comprises a turntable 810, a plurality of the assembly molds 200 are positioned on the turntable 810 at equal angles, and the cap body feeding device 100, the cap liner feeding device 300, the chin strap feeding device 400 and the sweat strap feeding device 500 are circumferentially distributed along the turntable 810;

the turntable 810 is intermittently rotated, and the assembly mold 200 receiving the cap body is sequentially transferred to the positions below the cap liner feeding device 300 and the chin strap feeding box 400, so as to automatically feed the components, thereby completing the automatic assembly of the components.

The structure and principles of the various devices implementing the automation of the various components are described in detail below:

firstly, the cap body feeding device 100 comprises a feeding conveyer belt 110, a material guide pipe 120 is arranged at an outlet of the feeding conveyer belt 110, a material receiving convex die 130 is arranged at an outlet of the lower end of the material guide pipe 120, the material receiving convex die 130 is arranged on a turnover mechanism, and the turnover mechanism is used for guiding the cap body on the material receiving convex die 130 out to an assembly die 200;

after the cap body is formed through the injection mold, the cap body is placed on the feeding conveying belt 110, the feeding conveying belt 110 guides a single cap body to the material guiding pipe 120, the cap body is guided to the material receiving convex mold 130 from the pipe opening of the material guiding pipe 120, the material receiving convex mold 130 carries out carrying which is effectively carried out on the material receiving convex mold 130, positioning of the cap body is carried out, then the turnover mechanism is started, a country trade is carried out and guided to the assembling mold 200, assembling operation on the cap body can be effectively carried out through the assembling mold 200, the cap body is guided to the assembling mold 200 in an opening-up state, and automatic assembling operation on the next step of the safety cap is carried out.

Preferably, two sets of chute frames 111 are arranged at the outlet of the feeding conveyer belt 110, a positioning plate 112 is arranged on each chute frame 111, one side of the positioning plate 112 is hinged to each chute frame 111, a hinged shaft is horizontally arranged, the turnover mechanism is arranged on the lifting mechanism, and the lifting mechanism drives the material receiving male die 130 to vertically lift and extend into the material guide pipe 120 so as to perform material receiving operation on the cap bodies on the chute frames 111;

the feeding conveyer belt 110 guides the single cap body to the position of the positioning plate 112 in a state that the opening faces downwards, the positioning plate 112 is used for supporting the lower edge of the opening of the cap body, the lifting mechanism drives the material receiving convex die 130 to vertically lift, so that a person extends into the material guide pipe 120, the torsion of the torsion spring of the positioning plate 112 is overcome, the cap body smoothly falls to the position of the material receiving convex die 130, along with the resetting of the lifting mechanism, the single cap body is guided out from the lower end pipe opening of the material guide pipe 120, the single feeding operation of the cap body is implemented, and the positioning of the single cap body is effectively realized.

More specifically, a material pressing rod 1121 is arranged at an overhanging end of the positioning plate 112, the material pressing rod 1121 abuts against or is separated from the outer wall of the cap body, a torsion spring is arranged on a hinge shaft of the positioning plate 112, the torsion spring enables the positioning plate 112 to be in a state that the surface of the positioning plate is horizontal, the turnover mechanism comprises a turnover seat 140, one end of the material receiving male die 130 is hinged to the turnover seat 140 through the hinge shaft, the hinge shaft is horizontally arranged, a turnover cylinder 150 is arranged beside the turnover seat 140, a turnover arm 131 is arranged at one end of the hinge shaft of the material receiving male die 130, the turnover arm 131 is arranged at an included angle with the horizontal plane and extends obliquely downwards, a piston rod of the turnover cylinder 150 is vertical, a turnover roller 151 is arranged on the piston rod, and;

when the feeding operation is performed on a single cap body, and the lifting mechanism drives the material receiving convex die 130 to vertically lift, the positioning plate 112 rotates around the hinge shaft, and the material pressing rod 1121 abuts against the outer wall of the cap body, so that the cap body is effectively attached to the material receiving convex die 130, and the reliable material receiving operation on the cap body is performed; along with the resetting of the lifting mechanism, the single cap body can be transferred out along with the cap body.

With the resetting of the material receiving convex die 130, the overturning cylinder 150 is started to enable the overturning roller 151 to abut against the overturning arm 131, so that the material receiving convex die 130 rotates around the hinge shaft, the material receiving convex die 130 is close to the assembling die 200, a single cap body can be guided into the assembling die 200, the opening of the cap body faces upwards, and after the overturning cylinder 150 is reset, the material receiving convex die 130 resets around the hinge shaft, the material receiving convex die 130 faces upwards, and the material receiving operation is carried out on a new cap body;

more preferably, a return torsion spring is sleeved on a hinge shaft of the material receiving convex die 130, the return torsion spring enables the material receiving convex die 130 to be in a vertically upward state, a holding rod 141 is arranged beside the overturning seat 140, the extending direction of the holding rod 141 is consistent with the overturning direction of the material receiving convex die 130, one end of the holding rod 141 is extended and interactively arranged on the rack 142, a supporting spring 143 is sleeved on the extending end of the holding rod 141, and two ends of the supporting spring 143 are respectively abutted against the supporting rod 141 and the rack 142;

after the turning cylinder 150 is started to guide the cap body on the material receiving convex die 130 into the assembling die 200, the material receiving convex die 130 is reset under the reset force of the reset torsion spring so as to perform material receiving operation on a new cap body, when the cap body is turned into the assembling die 200, the cap body cannot be stably guided into the assembling die 200 to prevent the cap body from sliding down from the material receiving convex die 130, for this reason, when the material receiving convex die 130 is turned, the holding rod 141 is arranged on the turning path of the material receiving convex die 130, the holding rod 141 supports the cap body in the process of supporting, so that the holding rod 141 is separated from the cap body, when the material receiving convex die 130 is turned into the assembling die 200, so that the cap body reliably drops into the assembling die 200, the cap body is reliably unloaded into the assembling die 200, and effective positioning is performed.

In order to perform the lifting operation of the feeding male die 130, the lifting mechanism comprises a lifting rod 160 arranged below the turning seat 140, a lifting rack 161 is arranged on the lifting rod 160, the lifting rack 161 is meshed with a lifting gear 162, and the lifting gear 162 is connected with a lifting motor 163;

with the start of the lifting motor 163, the lifting rod 160 is lifted up to perform the material receiving operation for the single cap.

In order to supply the cap liners, the cap liner supply device 300 comprises a cap liner supply belt 310, wherein the cap liner supply belt 310 is provided with lugs 311 for supporting the cap liners at equal intervals, a material receiving female die 320 is arranged above an outlet of the cap liner supply belt 310, the material receiving female die 320 is used for carrying out the operation of receiving the cap liners on the lugs 311, an assembling male die 330 is arranged beside the material receiving female die 320, and the assembling male die 330 is used for carrying the cap liners of the material receiving grooves 320 and transferring the cap liners into the assembling die 200 for assembling operation;

because the cap liner is made of flexible plastic, the feeding mode of the cap liner and the feeding mode of the cap body have a large difference, on the contrary, in order to lead the cap liner to the opening of the cap body in the assembly mold 200 in an open natural state to implement reliable installation of the cap liner and the cap body, the cap liner is placed in the convex block 311 of the cap liner feeding belt 310, the convex block 311 implements reliable opening of the cap liner, the receiving concave die 320 implements receiving operation of the cap liner on the convex block 311, so that the cap liner is led into the receiving concave die 320 in an opening-up state, when the cap liner and the cap body are assembled, the assembly convex die 330 is started to take out the cap liner from the receiving concave die 320, so that the cap liner is led into the cap body in the assembly mold 200 in an open state, and then the assembly operation of the cap liner and the cap body is received, so that the posture of the cap liner is led out in an open state, so as to ensure the reliability of the installation of the cap liner and the cap body.

Further, a first avoiding hole 3111 is formed in the bump 311, a plurality of the first avoiding holes 3111 are arranged along the circumferential direction of the bump 311, the material receiving female die 320 is arranged on the turning unit, the turning unit drives the material receiving female die 320 to be in two states of an upward opening state and a downward opening state, and the material receiving female die 320 faces downward and performs material receiving operation on the cap lining on the bump 311;

the material receiving concave die 320 is provided with a material receiving claw 321, the material receiving claw 321 and a first avoidance hole 3111 on the convex block 311 form a splicing fit, and the material receiving claw 321 and a hole on the top of the cap lining form a clamping fit;

when the material receiving operation is performed on the cap lining on the convex block 311, the material receiving female die 320 is positioned on the turnover mechanism, the turnover mechanism is started, so that the material receiving claw 321 is inserted into the first avoiding hole 3111 on the convex block 311, the material receiving claw 321 and the hole on the top of the cap lining form clamping fit, and then the cap lining can be effectively taken down from the convex block 311 along with the reset of the turnover mechanism, so that the next mounting and assembling operation on the cap lining is performed.

More specifically, one end of the receiving claw 321 is hinged to the receiving female die 320, a torsion spring is sleeved on a hinge shaft, a clamping roller 3211 is arranged at an overhanging end of the receiving claw 321, the clamping roller 3211 is clamped in a hole in the top of the cap liner, and when the turning unit drives the receiving female die 320 to approach the convex block 311, the clamping roller 3211 rolls along the upper end of the convex block 311 and falls into the first avoiding hole 3111;

in order to ensure reliable connection of the cap lining, after the material receiving female die 320 is turned over to the position of the convex block 311, the clamping roller 3211 rolls into the first avoiding hole 3111 along the upper end of the male die 311, so that the clamping roller 3211 can effectively abut against the wall of the hole on the top of the cap lining, and the cap body is clamped to perform the connection operation of the cap body, thereby facilitating the subsequent further guiding and conveying.

More specifically, in order to perform the turning operation of the receiving female die 320, the receiving female die 320 is hinged to the supporting seat 340, the hinge shaft is horizontally arranged, the turning unit comprises a turning gear 322 arranged on the hinge shaft, the turning gear 322 is engaged with a rack 323, and the rack 323 is connected with a piston rod of a turning cylinder 324;

the turning cylinder 324 is started, so that the turning gear 322 is positioned on the supporting seat 340 to turn, and then the material receiving female die 320 is turned, so that the cap liners are guided into the material receiving female die 320.

More specifically, in order to receive and guide the cap lining on the receiving female die 320 into the cap body in the assembling die 200, the assembling male die 330 is arranged on an assembling lifting mechanism, the assembling lifting mechanism drives the assembling male die 330 to reciprocate between the receiving female die 320 and the assembling die 200, the assembling lifting mechanism is arranged on an assembling traversing mechanism, and the assembling traversing mechanism drives the assembling male die 330 to horizontally move and horizontally transfer the cap lining;

when the material receiving of the cap liners on the material receiving female die 320 is carried out, the assembly lifting mechanism is started, so that the assembly male die 330 vertically moves and is close to the material receiving female die 320 to carry out the material receiving operation of the cap liners, and then the assembly transverse moving mechanism is started, so that the assembly male die 330 horizontally moves, so that the cap liners are horizontally transferred, and the cap liners are further transferred to the position of the assembly die 200;

more specifically, a jacking cantilever 331 is arranged on the assembling male die 330, one end of the jacking cantilever 331 is in hinged fit with the assembling male die 330, a jacking roller 3311 is arranged on a hinged shaft of the jacking cantilever 331, the jacking roller 3311 abuts against the clamping roller 3211 and enables the clamping roller 3211 to be drawn out from a hole in the top of the cap lining, a jacking torsion spring is sleeved on the hinged shaft of the jacking cantilever 331, and the jacking roller 3311 and the hole in the top of the cap lining are in clamping fit through the torsion spring;

in order to enable the assembling male die 330 to carry out material receiving operation on the cap liner on the material receiving female die 320, the ejecting roller 3311 abuts against the clamping roller 3211, so that the clamping roller 3211 is pulled out of a hole on the top of the cap liner, the cap liner is reliably separated from the material receiving female die 320 along with the movement of the assembling male die 330, and the assembling male die 330 is pinched into a shell shape, the profile of which is matched with the unfolded inner profile of the cap liner, so that the cap liner is reliably spread, and the reliable assembly of parts at the later stage is ensured.

Preferably, the assembling male die 330 is further provided with a positioning tube 332, the length direction of the positioning tube 332 is horizontal, the number of the positioning tubes 332 is matched with the positions of the assembling holes of the cap liner, the direction of the tube orifice of the positioning tube 332 is parallel to and concentric with the hole orifice of the assembling hole of the cap liner, the positioning tube 332 and the assembling male die 330 form a sliding fit, when the assembling lifting mechanism drives the assembling male die 330 to extend into the assembling die 200, the tube orifice of the positioning tube 332 abuts against the assembling flange extending out of the assembling hole of the cap liner, and when the tube orifice of the positioning tube 332 abuts against the assembling flange extending out of the assembling hole of the cap liner, the assembling flange extending out of the assembling hole of the cap liner abuts against the inner wall of the cap body;

when the cap liner and the cap body are reliably installed, the assembling lifting mechanism drives the assembling male die 330 to extend into the assembling die 200, the pipe orifice of the positioning pipe 332 is abutted against the assembling flange extending out of the assembling hole of the cap liner, and when the pipe orifice of the positioning pipe 332 is abutted against the assembling flange extending out of the assembling hole of the cap liner, the assembling flange extending out of the assembling hole of the cap liner is abutted against the inner wall of the cap body, so that the reliable positioning of the fixing position of the cap liner and the cap body can be reliably realized, the accuracy of the installation of the cap liner and the cap body is ensured, and the assembling quality is ensured.

In order to ensure that the cap body is accurately guided into the assembling die 200, ensure that the cap liner and the cap body are installed and extend into a set position state, and avoid the problem that the cap liner and the cap body are attached too tightly, so that the distance between the cap liner and the cap body is smaller than a set size, and the cap liner loses effect, a limiting rod 333 is further arranged on the assembling male die 330, the limiting rod 333 and the assembling male die 330 form a sliding fit in the vertical direction, a limiting ball 3331 is arranged at the rod end of the limiting rod 333, and the limiting rod 333 penetrates through a hole in the top of the cap liner and abuts against the inner wall of the top of the cap body;

the assembling male die 330 vertically moves, and the limiting ball 3331 of the limiting rod 333 abuts against the inner wall of the austenite in the assembling die 200, so that the assembling depth of the cap liner and the cap body is limited, and the accuracy of the assembling position of the cap liner and the cap body is ensured.

More specifically, the positioning tube 332 extends into the assembling male die 330 and is internally provided with a first return spring 3321, two ends of the first return spring 3321 are respectively abutted to the end of the positioning tube 332 and the assembling male die 330, a tube body of the positioning tube 332 extending into the assembling male die 330 is provided with a jacking ball 3322, a jacking folded plate 3323 is arranged beside the jacking ball 3322, the upper end of the jacking folded plate 3323 is connected with a vertical sliding block 3324, the vertical sliding block 3324 is connected with a piston rod of a jacking cylinder 3325, the piston rod of the jacking cylinder 3325 is vertically arranged, and the jacking cylinder 3325 is fixed to the assembling male die 330;

when the installation positions of the cap liner and the cap body are determined, the cap liner and the cap body are prevented from being displaced, the jacking cylinder 3325 is started, the jacking folded plate 3323 abuts against the jacking ball 3322, the positioning tube 332 horizontally slides along the assembling male die 330, the tube end of the positioning tube 332 abuts against the inner wall of the cap liner, the cap liner is abutted, and the accuracy of the installation positions of the cap liner and the cap body is ensured.

More specifically, the limiting rod 333 extends into the assembling male die 330 and is sleeved with a second return spring 3332, and two ends of the second return spring 3332 are respectively abutted against the rod end of the limiting rod 333 and the assembling male die 330;

when the assembling male die 330 vertically moves, the limiting ball 3331 of the limiting rod 333 abuts against the inner wall of the assembling die 200 to compress the second return spring 3332, so that the assembling depth of the cap liner and the cap body is limited, the accuracy of the assembling position of the cap liner and the cap body is ensured, and the second return spring 3332 can effectively avoid the assembling male die 330 when the cap liner on the material receiving female die 320 is taken.

In order to implement the lifting operation of the assembling male die 330, the assembling lifting mechanism comprises a vertical rail 350, the assembling male die 330 is slidably arranged on the vertical rail 350, a lifting cylinder 351 is arranged on the vertical rail 350, a piston rod of the lifting cylinder 351 is vertically connected with the assembling male die 330, the assembling traversing mechanism comprises a traversing slider 360 connected with the vertical rail 350, the traversing slider 360 is slidably arranged on a traversing rail 361, the traversing rail 361 is horizontally arranged, a traversing nut 362 is arranged on the traversing slider 360, a traversing lead screw 363 is arranged in the traversing nut 362, and the traversing lead screw 363 is parallel to the traversing rail 361 and one end of the traversing lead screw 363 is connected with a traversing motor 364.

When reliable installation of the cap liner and the cap body is implemented, an expansion pin feeding device 900 is arranged beside the assembly die 200, a discharging track 910 is arranged at an outlet of the expansion pin feeding device 900, the assembly device 600 comprises an expansion pin jacking pipe 610 arranged beside the outlet of the discharging track 910, the expansion pin jacking pipe 610 is horizontal and is abutted against or separated from the outer wall of the cap body on the assembly die 200, a material pushing head 620 is arranged in the expansion pin jacking pipe 610, and the material pushing head 620 slides along the expansion pin jacking pipe 610 and forms insertion fit with an installation hole of the outer wall of the cap body by an expansion pin;

when the operation of installing the expansion nail, the cap body and the cap liner is performed, the assembling die 200 is started, the expansion pin feeding device 900 is started, the expansion pin is led out to the position of the discharge rail 910, the material pushing head 620 is started, the expansion pin slides along the expansion pin jacking pipe 610 until one end of the expansion pin is matched with the installation hole in the outer wall of the cap body and the installation hole in the cap liner, and the cap body and the cap liner are reliably connected.

More specifically, a plurality of expansion pin jacking pipes 610 are arranged along the circumferential direction of the assembling die 200, the number and the positions of the expansion pin jacking pipes 610 correspond to the number and the positions of the positioning pipes 332 on the assembling male die 330, expansion heads 334 are arranged in the pipe cavities of the positioning pipes 332, and the material pushing heads 620 are close to or far away from the expansion heads 334;

when the accurate inserting operation of the positions of the expansion pin and the cap liner is implemented, the material pushing head 620 pushes the expansion pin to form inserting fit with the positioning pipe 332, so that the accuracy of mounting the cap liner and the cap body can be further ensured, and the assembling quality of the safety cap is ensured;

the material pushing head 620 slides along the positioning tube 332 until the expansion head 334 abuts against one end of the expansion pin, so that the expansion pin is unfolded, and the cap lining and the cap body are reliably fixed;

in order to limit the sliding of the material pushing head 620 and expand the expansion pin, one end of the expansion head 334 is large, and the other end of the expansion head 334 is small, the outer diameter of the large-size end of the expansion head 334 is larger than the inner diameter of the expansion pin, the expansion head 334 is arranged in a pipe cavity of the positioning pipe 332 in a sliding mode through a sliding rod, a flanging is arranged on the inner wall of the positioning pipe 332, a top spring 3341 is arranged in the positioning pipe 332, one end, located in the positioning pipe 332, of the expansion head 334 is in limit fit with the flanging, and the inner diameter of the positioning pipe 332 is larger than the outer diameter of the material pushing head 620;

the expansion head 334 extends into holes of the cap body and the cap lining, the material pushing head 620 slides along the positioning pipe 332, the expansion pin is abutted to the cap body, one end of the expansion pin is abutted to the expansion head 334 until the expansion head 334 is clamped in a limiting mode, the expansion pin can be unfolded by the aid of the expansion head 334, and the cap body and the cap lining can be effectively installed.

More specifically, one end of the pushing head 620 is slidably disposed on the pushing frame 621, one end of the pushing head 620, which extends out of the pushing frame 621, is sleeved with a pushing spring 622, two ends of the pushing spring 622 are respectively abutted against the pushing head 620 and the pushing frame 621, one end of the pushing head 620 is provided with a pushing ball 623, the pushing ball 623 is abutted against a pushing folding plate 624, the upper end of the pushing folding plate 624 is connected with a pushing slider 625, and the pushing slider 625 is connected with a piston rod of a pushing cylinder 626;

when the plurality of pushing heads 620 are synchronously driven, the pushing cylinder 626 is started, so that the pushing folding plate 624 vertically moves, and the plurality of pushing heads 620 are synchronously moved in a linkage manner, so that the expansion pins are synchronously installed, and the installation quality is ensured.

When the cap liner and the cap body are installed, the cap liner and the cap body need to be installed synchronously to the lower jaw belt, the lower jaw belt feeding device 400 comprises a feeding frame 410, an outlet position of the feeding frame 410 is provided with an expanding frame 420, and the expanding frame 420 is used for separating four installation pins of the lower jaw belt and guiding the four installation pins into a strip-shaped opening between an assembly hole of the cap liner and a flanging so as to fix the four installation pins of the lower jaw belt and the cap body;

in the implementation of guiding the four mounting pins of the chin strap into the mounting holes and the flanges of the hat lining, the expansion bracket 420 can guide the four mounting pins of the chin strap into the mounting holes and the flanges of the hat lining.

Specifically, in order to implement reliable guiding of the forehead strap, the feeding frame 410 includes two sets of feeding holding belts 411, one set of feeding holding belts 411 being used for holding the middle position of the chin strap and guiding the forehead strap horizontally, four mounting pins of the chin strap extending out of two sides of the feeding holding belts 411 and being in a hanging state, and the expanding frames 420 being disposed at two side positions of the feeding holding belts 411;

when implementing the guide, the forehead area is derived to in the feed band clamping band 411 by the automation equipment of upper reaches, thereby realize the flat exhibition operation to the forehead area, make the installation pin of forehead area both sides position stretch out to feed clamping band 411 position department, expansion frame 420 sets up the both sides position at feed clamping band 411, and then implement the clamping operation to the chin area both sides, conveniently implement the expansion to chin area both sides installation pin, in order to ensure the pilot hole and the turn-ups of the leading-in cap liner of installation pin accuracy, in order to implement the installation operation to installation pin.

More specifically, the unfolding frame 420 comprises four sets of unfolding arms 421, wherein two pairs of unfolding arms 421 are respectively used for clamping two pins on one side of the chin strap, two sets of unfolding arms 421 respectively arranged on one side of the chin strap are in a state of being attached and aligned and are used for clamping two pin positions on one side of the chin strap, the two sets of unfolding arms 421 are connected with an unfolding driving mechanism, the unfolding driving mechanism drives the two sets of unfolding arms 421 to respectively rotate around one end and separate the two pins on one side of the chin strap, the four sets of unfolding arms 421 are all connected with an assembly lifting mechanism, and the assembly lifting mechanism drives the four sets of unfolding arms 421 to extend into a strip-shaped opening between an assembly hole and a flanging of the cap lining in the unfolded state;

when the feeding and clamping belt 411 conducts the chin strap, two sides of the forehead strap are in a constant state, when the forehead strap is led out from the feeding and clamping belt 411, two groups of unfolding arms 421 respectively arranged at two sides of the feeding and clamping belt 411 firstly show a cage closing state, clamping of the forehead strap at two sides is conducted, the two groups of unfolding arms 421 rotate around one end respectively along with the starting of an unfolding driving mechanism, then two groups of pins are separated, and the pins respectively arranged on the two groups of unfolding arms 421 extend into strip-shaped openings between assembling holes and flanges of the cap liner along with the assembling of a lifting mechanism so as to fix the cap liner, the cap body and mounting pins of the chin strap;

in order to make the lengths of the four pins on the two sides of the chin strap consistent so as to ensure that the forehead strap can be accurately installed on the hat lining, the unfolding frame 420 further comprises a separating blade 422, and the separating blade 422 slides along the length direction of the unfolding arm 421 and divides the closed strap on one side of the chin strap into two groups of independent pins;

when the unfolding frame 420 is used for installing the installation pins on the two sides of the lower jaw belt, the separation blade 422 of the unfolding frame 420 is used for aligning the closed installation pins on the two sides of the lower jaw belt and then cutting the installation pins, so that the accuracy and reliability of the installation pins on the two sides of the lower jaw belt and the inner side installation position can be ensured.

In order to implement accurate material taking of the lower jaw belt from the feeding and clamping belt 411, the unfolding frame 420 is arranged on a rotating mechanism, the rotating mechanism drives the unfolding frame 420 to rotate by 90 degrees, the two groups of unfolding arms 421 are in a horizontal state and a vertical state, when the two groups of unfolding arms 421 are in the horizontal state, the two groups of unfolding arms 421 implement clamping operation on two sides of the lower jaw belt, and when the two groups of unfolding arms 421 are in the vertical state, the two groups of unfolding arms 421 are separated and implement separation of a closed belt on one side of the lower jaw belt into two groups of independent pins and separation operation;

when the chin strap is led out from the feeding clamping strap 411, the unfolding frame 420 horizontally carries out clamping operation on two sides of the chin strap, and then after the mounting pins are cut off, the rotating mechanism drives the unfolding frame 420 to rotate by 90 degrees, so that the two groups of unfolding arms 421 are in a vertical state, and the four pins of the chin strap are consistent in length and accurately extend into the strip-shaped openings between the assembling holes of the hat lining and the flanging, and the four pins are mounted.

More specifically, the one end of two sets of expansion arms 421 of putting in jaw area one side down separately is as an organic whole through a sliding shaft 423 sliding connection, the cover is equipped with expansion spring 424 on the sliding shaft 423, the both ends of expansion spring 424 lean on with the one end of two sets of expansion arms 421 respectively, one side of expansion arm 421 is provided with compression folded plate 4211, compression folded plate 4211's outer edge is provided with expansion gyro wheel 4212, the wheel carrier of expansion gyro wheel 4212 is connected as an organic whole through the slider respectively, the slider is connected with the piston rod that expandes cylinder 4213.

In order to unfold the two groups of unfolding arms 421 at the two sides to unfold the closed mounting pins and conveniently cut the mounting pins, a sticky hair paste 4214 is arranged between the opposite surfaces of the two groups of unfolding arms 421, and the sticky hair paste 4214 is respectively attached to the two sides of the closed belt;

after the chin strap is guided into the space between the two sets of unfolding arms 421, the two sets of unfolding arms 421 are unfolded, and the sticky hair pieces 4214 are respectively adhered to the strap surfaces on the two sides of the chin strap, so that the mounting pins are unfolded to perform the unfolding operation of the two sets of mounting pins.

More specifically, one end of the detaching blade 422 is slidably disposed on one set of the unfolding arms 421 through a sliding rod, the sliding direction of the detaching blade 422 is perpendicular to the length direction of the unfolding arms 421, one end of the sliding rod of the detaching blade 422, which extends out of the unfolding arms 421, is sleeved with a detaching spring 4215, two ends of the detaching spring 4215 are respectively abutted against one end of the sliding rod and the unfolding arms 421, one end of the sliding rod is disposed with a detaching ball 4216, the detaching ball 4216 is abutted against a detaching flap 4217, and one end of the detaching flap 4217 is connected with a piston rod of the unfolding cylinder 4213;

in effecting severing of the closed end of the chinstrap, the deployment cylinder 4213 is actuated such that the separation flap 4217 abuts the separation ball 4216 and the separation blade 422 extends into the middle of the deployment arm 421, with actuation of the deployment cylinder 4213, until the closed end is aligned and severed.

More specifically, in order to perform the linkage action of the horizontal movement and the vertical movement of the separating blade 422 to perform the alignment and cutting operation of the closed end of the forehead strap, the separating flap 4217 is provided with a material expelling plate 4218, a slide rod of the separating blade 422 is slidably arranged on a slide block, the slide block is slidably arranged in a slide hole of the carriage 4219, the slide hole is arranged along the length direction of the unfolding arm 421, a return spring 4210 is arranged in the slide hole, the return spring 4210 is arranged along the length direction of the unfolding arm 421, and two ends of the return spring 4210 are respectively abutted against the slide block and the carriage 4219;

with the starting of the expanding cylinder 4213, the material driving plate 4218 drives the sliding block to slide, the reset spring 4210 is compressed, and the separating blade 422 is further linked to align the closed end of the chin strap until the closed end is cut into two mounting pins with equal length.

In order to separate the mounting pins on the two sides of the forehead strap and mount the mounting pins with the hat lining after cutting the two sides, the sliding shaft 423 is a spline shaft, one end of the sliding shaft 423 is rotationally connected with one group of the unfolding arms 421, the sliding shaft 423 is in sliding fit with the shaft holes on the other group of the unfolding arms 421, the unfolding driving mechanism comprises an unfolding rod 4231 arranged at the other end of the sliding shaft 423, the unfolding rod 4231 is arranged perpendicular to the sliding shaft 423, one end of the unfolding rod 4231 is hinged with one end of a linkage rod 4232, the other end of the linkage rod 4232 is hinged with an unfolding slider 4233, and the unfolding slider 4233 is connected with a piston rod of a power cylinder 4234;

the power cylinder 4234 is activated to rotate the sliding shaft 423, so that one set of the unfolding arms 421 is rotated, and the mounting pins with the two cut sides are separated, so as to ensure the mounting reliability with the cap body.

In order to implement the rotation of the unfolding frame 420 which is 90 degrees, the rotating mechanism comprises a rotating base 430 which is rotatably connected with the unfolding frame 420, a rotating gear 425 is arranged on a hinged shaft of the unfolding frame 420, the rotating gear 425 is meshed with a rotating rack 426, and the rotating rack 426 is connected with a piston rod of a rotating cylinder 427;

the rotation cylinder 427 is activated so that the deployment frame 420 is positioned at the rotation base 430 to exhibit a 90 ° rotation.

In order to implement the lifting operation of the deployment frame 420, the assembly lifting mechanism comprises an assembly cylinder 440 connected with a rotary base 430, the rotary base 430 is vertically and slidably arranged on an assembly rail 450, and a cylinder body of the assembly cylinder 440 is fixed on the assembly rail 450.

An automatic cap assembling method, comprising the steps of:

firstly, putting the cap body into a cap body feeding device 100, and guiding a single cap body out of an assembly mold 200 by using the cap body feeding device 100;

secondly, placing the cap liners into a cap liner feeding device 300, and guiding the single cap liner out of the cap body in the assembly mold 200 by using the cap liner feeding device 300;

thirdly, placing the lower forehead strap into a lower forehead strap feeding device 400, and using the lower forehead strap feeding device 400 to enable four mounting pins of a single lower forehead strap to be in openings between mounting holes of the hat lining and the flanging;

fourthly, starting the assembling device 600, and enabling expansion pins to penetrate through the four mounting pins of the cap body, the flanging of the cap liner and the lower forehead band so as to mount the cap body, the cap liner and the lower jaw band;

and fifthly, starting the disc 810 to lead out the assembled safety helmet.

Claims

1. The utility model provides a cap automation equipment which characterized in that: including cap body feedway (100), the export of cap body feedway (100) is provided with assembly jig (200), the side of assembly jig (200) is provided with cap lining feedway (300), the export setting of cap lining feedway (300) is in the top position of assembly jig (200), the side of assembly jig (200) still is provided with chin strap feedway (400), chin strap feedway (400) are used for exporting the chin strap and assemble in assembly jig (200), the side of assembly jig (200) is provided with assembly device (600), assembly device (600) are used for implementing the equipment operation to cap lining and chin strap and cap body.

2. The automated hat assembly apparatus of claim 1, wherein: the cap body feeding device (100) comprises a feeding conveying belt (110), a material guide pipe (120) is arranged at an outlet of the feeding conveying belt (110), a material receiving convex die (130) is arranged at an outlet at the lower end of the material guide pipe (120), the material receiving convex die (130) is arranged on a turnover mechanism, and the turnover mechanism is used for guiding a cap body on the material receiving convex die (130) out of an assembly die (200); the outlet position of feed conveyer belt (110) is provided with two sets of chute frame (111), be provided with locating plate (112) on chute frame (111), one side and chute frame (111) articulated connection and articulated shaft level of locating plate (112) are arranged, tilting mechanism sets up on elevating system, elevating system drive material receiving terrace die (130) are vertical goes up and down and stretch into in baffle tube (120) in order to implement the cap body to the chute frame (111) and connect the material operation.

3. The automated hat assembly apparatus of claim 1, wherein: cap liner feedway (300) are including cap liner supply area (310), cap liner supply area (310) equidistant lug (311) that are used for supporting the cap liner that are provided with, the export top position in cap liner supply area (310) is provided with connects material die (320), connect material die (320) to be used for implementing the operation of accepting the cap liner on lug (311), the side that connects material die (320) is provided with assembly terrace die (330), assembly terrace die (330) are used for accepting the cap liner that connects material recess (320) and transport and carry out the assembly operation in assembling die (200).

4. The automated hat assembly apparatus of claim 3, wherein: the material receiving device is characterized in that a first avoiding hole (3111) is formed in the bump (311), a plurality of the first avoiding holes (3111) are arranged along the circumferential direction of the bump (311), the material receiving female die (320) is arranged on the turning unit, the turning unit drives the material receiving female die (320) to be in two states of an upward opening state and a downward opening state, and when the material receiving female die (320) faces downward, material receiving operation on a cap lining on the bump (311) is implemented; connect and be provided with on material die (320) and connect material claw (321), connect material claw (321) and first dodge hole (3111) on lug (311) to constitute the cooperation of pegging graft, connect material claw (321) and cap liner top hole constitution joint cooperation.

5. The automated hat assembly apparatus of claim 4, wherein: the assembling male die (330) is arranged on an assembling lifting mechanism, the assembling lifting mechanism drives the assembling male die (330) to be positioned between the material receiving female die (320) and the assembling die (200) to move in a reciprocating mode, the assembling lifting mechanism is arranged on an assembling transverse moving mechanism, and the assembling transverse moving mechanism drives the assembling male die (330) to move horizontally and carries out horizontal transfer of the cap lining.

6. The automated hat assembly apparatus of claim 5, wherein: the assembling male die (330) is further provided with a positioning tube (332), the length direction of the positioning tube (332) is horizontal, the number of the positioning tube (332) is identical to the position of the assembling hole of the cap liner, the direction of the tube orifice of the positioning tube (332) is parallel to the assembling hole orifice of the cap liner and is concentrically arranged, the positioning tube (332) and the assembling male die (330) form sliding fit, when the assembling male die (330) is driven by an assembling lifting mechanism to extend into the assembling die (200), the tube orifice of the positioning tube (332) abuts against the assembling flange extending out of the assembling hole of the cap liner, when the tube orifice of the positioning tube (332) abuts against the assembling flange extending out of the assembling hole of the cap liner, the assembling flange extending out of the assembling hole of the cap liner abuts against the inner wall of the cap body.

7. The automated hat assembly apparatus of claim 6, wherein: an expansion pin feeding device (900) is arranged beside the assembling die (200), a discharging track (910) is arranged at an outlet of the expansion pin feeding device (900), the assembling device (600) comprises an expansion pin jacking pipe (610) arranged beside the outlet of the discharging track (910), the expansion pin jacking pipe (610) is horizontal and is abutted against or separated from the outer wall of a cap body on the assembling die (200), a material pushing head (620) is arranged in the expansion pin jacking pipe (610), and the material pushing head (620) slides along the expansion pin jacking pipe (610) and enables an expansion nail to be in insertion fit with a mounting hole in the outer wall of the cap body; the number of the expansion pin jacking pipes (610) is multiple along the circumferential direction of the assembling die (200), the number and the positions of the expansion pin jacking pipes (610) correspond to the number and the positions of the positioning pipes (332) on the assembling male die (330), expansion heads (334) are arranged in pipe cavities of the positioning pipes (332), and the material pushing heads (620) are close to or far away from the expansion heads (334); the expansion pin is characterized in that one end of the expansion head (334) is large, one end of the expansion head is small, the outer diameter of the large-size end of the expansion head (334) is larger than the inner diameter of the expansion pin, the expansion head (334) is arranged in a pipe cavity of the positioning pipe (332) in a sliding mode through the sliding rod, a flanging is arranged on the inner wall of the positioning pipe (332), a top spring (3341) is arranged in the positioning pipe (332), one end, located in the positioning pipe (332), of the expansion head (334) is in limit fit with the flanging, and the inner diameter of the positioning pipe (332) is larger than the outer diameter of the material pushing head (620).

8. The automated hat assembly apparatus of claim 1, wherein: the feeding device (400) for the lower jaw belt comprises a feeding frame (410), an expansion frame (420) is arranged at the outlet position of the feeding frame (410), and the expansion frame (420) is used for separating the four mounting pins of the lower jaw belt and guiding the four mounting pins into a strip-shaped opening between a mounting hole of a cap liner and a flanging so as to fix the four mounting pins of the lower jaw belt and a cap body; the feeding frame (410) comprises an upper feeding clamping belt and a lower feeding clamping belt (411), the feeding clamping belts (411) are used for clamping the middle position of the lower jaw belt and horizontally guide, four mounting pins of the lower jaw belt stretch out of two sides of the feeding clamping belts (411) and are in a hanging state, and the expanding frame (420) is arranged on two sides of the feeding clamping belts (411).

9. The automated hat assembly apparatus of claim 8, wherein: the unfolding frame (420) comprises four groups of unfolding arms (421), wherein every two groups of unfolding arms (421) are respectively used for clamping two pins on one side of the chin strap, two groups of unfolding arms (421) arranged on one side of the chin strap are respectively used for clamping two pin positions on one side of the chin strap in a state of being attached and aligned, the two groups of unfolding arms (421) are connected with an unfolding driving mechanism, the unfolding driving mechanism drives the two groups of unfolding arms (421) to rotate around one end respectively and separate the two pins on one side of the chin strap, the four groups of unfolding arms (421) are connected with an assembly lifting mechanism, and the assembly lifting mechanism drives the four groups of unfolding arms (421) to extend into strip-shaped openings between assembly holes and flanges of the cap liners in a state of unfolding.

10. The automated hat assembly apparatus of claim 9, wherein: the unfolding frame (420) further comprises a separating blade (422), and the separating blade (422) slides along the length direction of the unfolding arm (421) and divides the closed band at one side of the lower jaw band into two groups of independent pins; the unfolding frame (420) is arranged on the rotating mechanism, the rotating mechanism drives the unfolding frame (420) to rotate by 90 degrees, the two groups of unfolding arms (421) are in a horizontal state and a vertical state, when the two groups of unfolding arms (421) are in the horizontal state, the two groups of unfolding arms (421) implement clamping operation on two sides of the lower jaw belt, and when the two groups of unfolding arms (421) are in the vertical state, the two groups of unfolding arms (421) are separated and implement separation of a closed belt on one side of the lower jaw belt into two groups of independent pins and separation operation.