CN112049444A - Novel large-volume concrete intelligent temperature control system - Google Patents
Novel large-volume concrete intelligent temperature control system Download PDFInfo
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- CN112049444A CN112049444A CN202010680111.7A CN202010680111A CN112049444A CN 112049444 A CN112049444 A CN 112049444A CN 202010680111 A CN202010680111 A CN 202010680111A CN 112049444 A CN112049444 A CN 112049444A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/24—Safety or protective measures preventing damage to building parts or finishing work during construction
- E04G21/246—Safety or protective measures preventing damage to building parts or finishing work during construction specially adapted for curing concrete in situ, e.g. by covering it with protective sheets
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
- C04B40/0075—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability making use of a decrease in temperature
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D23/00—Control of temperature
- G05D23/19—Control of temperature characterised by the use of electric means
- G05D23/20—Control of temperature characterised by the use of electric means with sensing elements having variation of electric or magnetic properties with change of temperature
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Architecture (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Civil Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
Abstract
The utility model provides a novel big volume concrete intelligence temperature control system, includes temperature data acquisition module, temperature data analysis and processing module and refrigeration cycle water control module, and temperature data acquisition module gathers each temperature monitoring point temperature data to transmit to temperature data analysis and processing module, temperature data analysis and processing module's output and refrigeration cycle water control module's input are connected, and refrigeration cycle water control module's output connects solenoid valve controller. The invention realizes the real-time display of the field temperature information, and is very convenient and fast; various errors of manual reading and analysis of temperature monitoring data are avoided, and the temperature data are intelligently analyzed: the data reflection is timely and accurate, and the corresponding temperature control measures are analyzed and mastered in time through real-time concrete temperature data monitoring; the construction efficiency and the economic benefit are improved: the intelligent temperature control system is applied, so that the flow direction of cooling water is automatically adjusted, and the manual input is reduced.
Description
Technical Field
The invention relates to the field of concrete buildings, in particular to a novel intelligent temperature control system for mass concrete.
Background
At present, concrete temperature monitoring instrument equipment is widely used in China, and can automatically read and record temperature data according to a time interval preset manually. However, for mass concrete and super-huge engineering, the following disadvantages exist in the manual judgment of concrete temperature data:
1. the data volume is large, the time and the labor are consumed, and the temperature data analysis is not timely and comprehensive.
2. The human factors cause misjudgment on the temperature data and bring unforeseen risks to crack control.
Therefore, a set of large-volume concrete temperature intelligent monitoring system needs to be developed to automatically read the concrete temperature data, automatically analyze and judge the concrete temperature data by combining with the temperature control index, and then automatically send information to prompt a construction site to take corresponding temperature control technical measures and automatically control the cooling circulating water.
Disclosure of Invention
The invention provides an intelligent temperature control system capable of monitoring the internal and external temperatures of large-size and super-huge concrete in real time to solve the problems.
The technical scheme adopted by the invention is as follows:
the utility model provides a novel big volume concrete intelligence temperature control system, includes temperature data acquisition module, temperature data analysis and processing module and refrigeration cycle water control module, and temperature data acquisition module gathers each temperature monitoring point temperature data to transmit to temperature data analysis and processing module, temperature data analysis and processing module's output and refrigeration cycle water control module's input are connected, and refrigeration cycle water control module's output connects solenoid valve controller.
The temperature data acquisition module realizes temperature data acquisition by arranging temperature sensors at positions needing temperature measurement before concrete pouring construction, and transmits the temperature data to the cloud server through the wireless acquisition device.
The temperature data analysis processing module realizes retrieval, analysis and processing of the temperature data of each temperature monitoring point of the concrete in the cloud server by compiling the field temperature information real-time display program module.
The information displayed by the field temperature information real-time display program module comprises the whole temperature display information of the concrete structure and the temperature display information of each temperature monitoring point of the concrete structure.
The whole temperature display information of the concrete structure comprises the site environment temperature, the concrete pouring temperature, and the cooling water inlet and outlet temperature for cooling the concrete.
The temperature display information of each temperature monitoring point of the concrete structure comprises the highest temperature in the concrete, the surface temperature of the concrete, the temperature difference in the inner surface of the concrete, the temperature difference between the surface of the concrete and the environment, the maximum temperature difference between the concrete and cooling water and the cooling rate.
And the on-site temperature information real-time display program module transmits the temperature data to a PC (personal computer) end or a mobile phone client end which is connected with the network.
The cooling circulating water control module comprises a solenoid valve controller, a water tank, a water pump, a delivery pipeline of cooling water of a large-volume concrete structure and a solenoid valve arranged on the delivery pipeline and used for controlling the water flow direction, the delivery pipeline is connected with the water tank and the large-volume concrete structure, and the water pump and the solenoid valve controller are arranged on the delivery pipeline.
And the cooling circulating water control module sends an instruction to the electromagnetic valve controller to control the electromagnetic valve on the cooling water conveying pipeline.
The invention has the beneficial effects that: the invention realizes the real-time display of the field temperature information: technicians can detect the temperature information of the concrete at the client, and all the temperature information is displayed in a page in real time, so that the concrete temperature monitoring system is clear at a glance, time-saving, labor-saving, very convenient and fast; temperature early warning and temperature control technical measures can prompt: various errors of manually reading and analyzing the temperature monitoring data are avoided. The method can play a better role in prompting field engineering technicians who are not very familiar with the large-volume crack control technology; intelligently analyzing temperature data: the data reflection is timely and accurate, and the corresponding temperature control measures are analyzed and mastered in time through real-time concrete temperature data monitoring; the construction efficiency and the economic benefit are improved: the intelligent temperature control system is applied, so that the flow direction of cooling water is automatically adjusted, and the manual input is reduced.
Drawings
Fig. 1 is a signal transmission arrangement of the present invention.
Wherein: 1-a wireless collector; 2-a cloud server; 3-a PC end or a mobile phone client end of the network; 4-solenoid valve controller; 5, a water pump; 6-a water tank; 7-bulk concrete structure; 8-a conveying pipeline; 9-electromagnetic valve.
Detailed Description
The utility model provides a novel big volume concrete intelligence temperature control system, includes temperature data acquisition module, temperature data analysis and processing module and refrigeration cycle water control module, and temperature data acquisition module gathers each temperature monitoring point temperature data to transmit to temperature data analysis and processing module, temperature data analysis and processing module's output and refrigeration cycle water control module's input are connected, and solenoid valve controller 4 is connected to refrigeration cycle water control module's output.
The temperature data acquisition module realizes temperature data acquisition by arranging a temperature sensor at a position needing temperature measurement before concrete pouring construction, and transmits the temperature data to the cloud server 2 through the wireless acquisition device 1.
The temperature data analysis processing module realizes retrieval, analysis and processing of the temperature data of each temperature monitoring point of the concrete in the cloud server 2 by compiling the field temperature information real-time display program module.
The information displayed by the field temperature information real-time display program module comprises the whole temperature display information of the concrete structure and the temperature display information of each temperature monitoring point of the concrete structure.
The whole temperature display information of the concrete structure comprises the site environment temperature, the concrete pouring temperature, and the cooling water inlet and outlet temperature for cooling the concrete.
The temperature display information of each temperature monitoring point of the concrete structure comprises the highest temperature in the concrete, the surface temperature of the concrete, the temperature difference in the inner surface of the concrete, the temperature difference between the surface of the concrete and the environment, the maximum temperature difference between the concrete and cooling water and the cooling rate.
And the on-site temperature information real-time display program module transmits the temperature data to a PC (personal computer) end or a mobile phone client end 3 which is connected with the network.
The cooling circulating water control module comprises an electromagnetic valve controller 4, a water tank 6, a water pump 5, a delivery pipeline 8 of cooling water of a large-volume concrete structure 7 and an electromagnetic valve 9 arranged on the delivery pipeline 8 and used for controlling the water flow direction, the delivery pipeline 8 is connected with the water tank 6 and the large-volume concrete structure 7, and the water pump 5 and the electromagnetic valve controller 4 are arranged on the delivery pipeline 8.
The cooling circulating water control module sends an instruction to the electromagnetic valve controller 4 to control the electromagnetic valve 9 on the cooling water conveying pipeline 8.
The invention will be explained in detail with reference to the specific embodiments of the lower die
Example 1
The utility model provides a novel big volume concrete intelligence temperature control system, including temperature data acquisition module, temperature data analysis processing module and refrigeration cycle water control module, temperature data acquisition module gathers each temperature monitoring point temperature data, and transmit to temperature data analysis processing module, temperature data analysis processing module's output is connected with refrigeration cycle water control module's input, refrigeration cycle water control module's output is connected solenoid valve controller 4, temperature data acquisition module realizes temperature data collection when pouring concrete through arranging the temperature sensor to the position that needs the temperature measurement before concrete placement construction, and transmit temperature data to cloud ware 2 through wireless collector 1, temperature data analysis processing module realizes retrieving each temperature monitoring point temperature data of concrete in cloud ware 2 through compiling on-the-spot temperature information real-time display program module, realize, Analyzing and processing, wherein the information displayed by the field temperature information real-time display program module comprises concrete structure overall temperature display information and concrete structure temperature display information of each temperature monitoring point, and the temperature indexes of each temperature monitoring point are displayed in a system page in real time, the concrete structure overall temperature display information comprises field environment temperature, concrete pouring temperature, and cooling water inlet and outlet temperature for cooling concrete, and the concrete structure temperature display information of each temperature monitoring point comprises concrete internal highest temperature, concrete surface temperature, concrete internal surface temperature difference, concrete surface and environment temperature difference, concrete and cooling water maximum temperature difference and cooling rate, so that 6 temperature indexes are formed. The on-site temperature information real-time display program module transmits the temperature data to the networked PC end or the mobile phone client 3, technicians can detect the concrete temperature information from the networked PC end or the mobile phone client 3, and all the temperature information is displayed in a page in real time, so that the on-site temperature information real-time display program module is clear at a glance, time-saving, labor-saving, very convenient and fast; the cooling circulating water control module comprises an electromagnetic valve controller 4, a water tank 6, a water pump 5 and a conveying pipeline 8 of cooling water of a large-volume concrete structure 7, and an electromagnetic valve 9 which is arranged on the conveying pipeline 8 and used for controlling the water flow direction, the cooling circulating water control module sends an instruction to the electromagnetic valve controller 4 to realize the control of the electromagnetic valve 9 on the cooling water conveying pipeline 8, the cooling circulating water control module realizes that the cooling circulating water automatically changes the water flow direction at regular time, and provides a temperature control index in time to know the adjustment of the temperature of the cooling water on site.
The embodiments of the present invention have been described in detail, but the description is only for the preferred embodiments of the present invention and should not be construed as limiting the scope of the present invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.
Claims (9)
1. The utility model provides a novel big volume concrete intelligence temperature control system, its characterized in that, includes temperature data acquisition module, temperature data analysis and processing module and refrigeration cycle water control module, and temperature data acquisition module gathers each temperature monitoring point temperature data to transmit to temperature data analysis and processing module, temperature data analysis and processing module's output and refrigeration cycle water control module's input are connected, and solenoid valve controller (4) are connected to refrigeration cycle water control module's output.
2. The novel intelligent temperature control system for the large-volume concrete according to claim 1, wherein the temperature data acquisition module is used for acquiring temperature data by arranging a temperature sensor at a position needing temperature measurement before concrete pouring construction, and transmitting the temperature data to the cloud server (2) through the wireless acquisition unit (1).
3. The novel intelligent temperature control system for the large-volume concrete according to claim 2, wherein the temperature data analysis and processing module is used for retrieving, analyzing and processing the temperature data of each temperature monitoring point of the concrete in the cloud server (2) by compiling a field temperature information real-time display program module.
4. The novel intelligent temperature control system for mass concrete according to claim 3, wherein the information displayed by the real-time on-site temperature information display program module comprises the whole temperature display information of the concrete structure and the temperature display information of each temperature monitoring point of the concrete structure.
5. The novel intelligent temperature control system for mass concrete according to claim 4, wherein the temperature display information of the whole concrete structure comprises site environment temperature, concrete pouring temperature, and cooling water inlet and outlet temperature for cooling concrete.
6. The novel intelligent temperature control system for mass concrete according to claim 4, wherein the temperature display information of each temperature monitoring point of the concrete structure comprises the maximum temperature inside the concrete, the surface temperature of the concrete, the temperature difference inside the concrete, the temperature difference between the surface of the concrete and the environment, the maximum temperature difference between the concrete and cooling water, and the cooling rate.
7. The novel intelligent temperature control system for mass concrete according to claim 4, wherein the on-site temperature information real-time display program module transmits temperature data to a networked PC (personal computer) terminal or a mobile phone client (3).
8. The novel intelligent temperature control system for the large-volume concrete according to claim 1, wherein the cooling circulating water control module comprises a solenoid valve controller (4), a water tank (6), a water pump (5), a delivery pipeline (8) of the large-volume concrete structure (7) cooling water, and a solenoid valve (9) arranged on the delivery pipeline (8) and used for controlling the water flow direction, the delivery pipeline (8) is connected with the water tank (6) and the large-volume concrete structure (7), and the water pump (5) and the solenoid valve controller (4) are arranged on the delivery pipeline (8).
9. The novel intelligent temperature control system for mass concrete according to claim 8, wherein the cooling circulating water control module sends an instruction to the electromagnetic valve controller (4) to control the electromagnetic valve (9) on the cooling water conveying pipeline (8).
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CN202010680111.7A CN112049444A (en) | 2020-07-15 | 2020-07-15 | Novel large-volume concrete intelligent temperature control system |
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CN202010680111.7A CN112049444A (en) | 2020-07-15 | 2020-07-15 | Novel large-volume concrete intelligent temperature control system |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113266161A (en) * | 2021-05-18 | 2021-08-17 | 中铁北京工程局集团有限公司 | Large-volume concrete temperature control system with cooling water circulation |
CN113342088A (en) * | 2021-08-06 | 2021-09-03 | 成都建工第五建筑工程有限公司 | Temperature control cloud platform and interface setting method of user side |
CN114397924A (en) * | 2021-11-30 | 2022-04-26 | 中交天津港湾工程研究院有限公司 | Intelligent temperature regulation and control method for mass concrete |
CN114911289A (en) * | 2022-05-30 | 2022-08-16 | 广东电白二建集团有限公司 | Intelligent frequency conversion temperature control system for controlling large-volume concrete cracks |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113266161A (en) * | 2021-05-18 | 2021-08-17 | 中铁北京工程局集团有限公司 | Large-volume concrete temperature control system with cooling water circulation |
CN113342088A (en) * | 2021-08-06 | 2021-09-03 | 成都建工第五建筑工程有限公司 | Temperature control cloud platform and interface setting method of user side |
CN113342088B (en) * | 2021-08-06 | 2021-11-05 | 成都建工第五建筑工程有限公司 | Temperature control cloud platform and interface setting method of user side |
CN114397924A (en) * | 2021-11-30 | 2022-04-26 | 中交天津港湾工程研究院有限公司 | Intelligent temperature regulation and control method for mass concrete |
CN114911289A (en) * | 2022-05-30 | 2022-08-16 | 广东电白二建集团有限公司 | Intelligent frequency conversion temperature control system for controlling large-volume concrete cracks |
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