Disclosure of Invention
The invention aims to provide an environment-friendly sludge processor with a dry-wet separation mechanism, which aims to solve the problems that the normal work of a threaded wheel is influenced by small stones, plant roots and the like in sludge and a filter screen plate is possibly blocked or damaged due to the fact that part of the conventional sludge dry-wet separators proposed in the background art adopts a sewage suction pump to directly suck the sludge into the separators.
In order to achieve the purpose, the invention provides the following technical scheme: a green environment-friendly sludge processor with a dry-wet separation mechanism comprises a dry-wet separator body, wherein the dry-wet separator body comprises a supporting rod, a processing box is fixedly mounted on one side of the supporting rod, a processing bin is arranged in the processing box, an extrusion wheel is sleeved on the inner wall of the processing bin through a rotating shaft, a first rotating shaft is fixedly mounted on one side of the extrusion wheel, a dust baffle is sleeved on the first rotating shaft, a transmission box is fixedly mounted on one side of the processing box, a first motor is fixedly mounted at the top end of the processing box, the output end of the first motor extends into the transmission box, a transmission belt is sleeved on the output end of the first motor, the other end of the transmission belt is sleeved on the first rotating shaft, a filter screen plate is fixedly mounted on the inner wall of the processing bin at the bottom end of the extrusion wheel, and a pre-processing box is arranged on the processing box, the top end of the processing box is sleeved with a feeding barrel, one end of the feeding barrel is sleeved on the pretreatment box, a pretreatment bin is arranged in the pretreatment box, one side of the pretreatment box is provided with a second motor, the output end of the second motor is sleeved with a speed reducer, one side of the speed reducer is sleeved with a second rotating shaft, the second rotating shaft extends into the pretreatment bin, a stabilizing sleeve is fixedly arranged in the pretreatment bin and is sleeved with the second rotating shaft through a rotating shaft, a rolling mechanism is sleeved on the second rotating shaft and comprises a linkage sleeve, the linkage sleeve is sleeved on the second rotating shaft, a rubber pad is fixedly arranged on one side of the linkage sleeve, a rolling plate is fixedly arranged on one side of the rubber pad, a supporting plate is fixedly arranged on the inner wall of the pretreatment bin, the supporting plate and the rolling plate are tightly attached, and a filtering mechanism is arranged on one side of the supporting plate, and the second rotating shafts on the inner sides of the stabilizing sleeve and the supporting plate are sleeved with cutting mechanisms, and the second rotating shaft on one side of the linkage sleeve is sleeved with a scraping mechanism.
Preferably, a second stabilizing plate is fixedly mounted on the inner surface of the feeding barrel, and a first stabilizing plate is fixedly mounted on the inner surface of the feeding barrel at the bottom end of the second stabilizing plate.
Preferably, filtering mechanism includes the adsorption tanks, and the quantity in adsorption tanks is two, the adsorption tanks has been seted up to one side of backup pad, and the quantity in adsorption tanks is two, two all fixed mounting has the magnetite, two in the adsorption tanks all inserted the iron plate in the adsorption tanks, and iron plate and magnetite adsorb each other, two one side fixed mounting of iron plate has ring filter.
Preferably, cutting mechanism scrapes the cover including the hook, and the hook scrapes the quantity of cover and be two, two the hook scrapes the cover cup joint in the second axis of rotation, two the hook scrapes and sheathes in evenly to install the couple, stable groove has been seted up to the one end of preliminary treatment case, and the quantity in stable groove is three, three all inserted circular sword, three in the stable groove the bottom fixed mounting of circular sword has the limiting plate, fixed establishment has all been seted up to the both sides of limiting plate.
Preferably, the three circular cutters are sleeved with sealing gaskets, and the sealing gaskets are tightly attached to the inner walls of the stabilizing grooves.
Preferably, fixed establishment includes the slot, the slot has been seted up to one side of limiting plate, the one end fixed mounting of preliminary treatment case has the fixed block, the bounce-back storehouse has been seted up to one side of fixed block, insert the pull rod in the bounce-back storehouse, and the pull rod extends to outside the fixed block, the spring has been cup jointed on the pull rod, and one side fixed mounting of spring is on the inner wall in bounce-back storehouse, the inserted block has been cup jointed to one side of pull rod, and the inserted block extends to in the slot.
Preferably, the bottom end of the insertion block is arc-shaped.
Preferably, the edge scraping mechanism comprises an edge scraping plate, the edge scraping plate is sleeved on the second rotating shaft, and arc-shaped grooves are formed in the upper end and the lower end of the edge scraping plate.
Compared with the prior art, the invention has the beneficial effects that:
1. through being provided with the second axis of rotation, the second motor, roll the mechanism, pretreatment case and pretreatment storehouse, utilize the board of rolling to rotate like this, make the middle and small stone in mud in the backup pad with roll the board by the extrusion breakage, avoid influencing follow-up extrusion wheel and the normal work of filter plate, make the extrusion wheel longer with the life who filters the filter plate to a certain extent simultaneously, and the rubber pad exists and to make to roll to have certain buffer space in board and the linkage cover, reduce the interact power that the second axis of rotation received, avoid causing the influence to the second axis of rotation, this device simple structure simultaneously, the cost is not high, be fit for individual purchase and use.
2. Scrape the cover through being provided with the hook, couple and circular sword, the rotation of couple will drive soft form waste material (like plant rhizome, plastic bag etc.) and make it be minced on striking circular sword like this, prevent that soft form waste material from twining on second axis of rotation or the pinch roller, influence its normal work for this device normal operating condition can be more stable, and the existence of couple simultaneously makes things convenient for the hook to scrape the cover and catches hold of soft form waste material, makes circular sword better scrape the cover cooperation with the hook.
3. Through being provided with and scraping limit mechanism, can make the mud after the preliminary treatment is accomplished more conveniently enter into a pan feeding section of thick bamboo like this, increase the pan feeding speed of adding the feed cylinder, the arc wall can be gathered together the mud of both sides toward the intermediate position of arc wall simultaneously for mud can enter into a pan feeding section of thick bamboo more accurately.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-9, an embodiment of the present invention is shown:
a green environment-friendly sludge processor with a dry-wet separation mechanism comprises a dry-wet separator body 1, wherein the dry-wet separator body 1 comprises a supporting rod 110, one side of the supporting rod 110 is fixedly provided with a processing box 111, the processing box 111 is internally provided with a processing bin 112, the inner wall of the processing bin 112 is sleeved with a squeezing wheel 118 through a rotating shaft, one side of the squeezing wheel 118 is fixedly provided with a first rotating shaft 117, the first rotating shaft 117 is sleeved with a dust baffle plate 116, one side of the processing box 111 is fixedly provided with a transmission box 113, the top end of the processing box 111 is fixedly provided with a first motor 114, the output end of the first motor 114 extends to the inside of the transmission box 113, the output end of the first motor 114 is sleeved with a transmission belt 115, the other end of the transmission belt 115 is sleeved on the first rotating shaft 117, the inner wall of the processing bin 112 at the bottom end of the squeezing wheel 118 is fixedly provided with a filter screen 119, the processing box 111 is provided with a pretreatment box 125, the top end of the processing box 111 is sleeved with the feeding barrel 120, one end of the feeding barrel 120 is sleeved on the pretreatment box 125, a pretreatment bin 126 is arranged inside the pretreatment box 125, one side of the pretreatment box 125 is provided with a second motor 123, the output end of the second motor 123 is sleeved with a speed reducer 124, one side of the speed reducer 124 is sleeved with a second rotating shaft 127, the second rotating shaft 127 extends into the pretreatment bin 126, a stabilizing sleeve 128 is fixedly arranged in the pretreatment bin 126, the stabilizing sleeve 128 is sleeved with the second rotating shaft 127 through a rotating shaft, the second rotating shaft 127 is sleeved with a rolling mechanism 2, the rolling mechanism 2 comprises a linkage sleeve 210, the linkage sleeve 210 is sleeved on the second rotating shaft 127, one side of the linkage sleeve 210 is fixedly provided with a rubber pad 211, one side of the rubber pad 211 is fixedly provided with a rolling plate 212, a support plate 213 is fixedly arranged on the inner wall of the pretreatment bin 126, and the support plate 213 and the rolling plate 212 are tightly attached, the filtering mechanism 3 is arranged on one side of the supporting plate 213, the cutting mechanism 4 is sleeved on the stabilizing sleeve 128 and the second rotating shaft 127 on the inner side of the supporting plate 213, the edge scraping mechanism 6 is sleeved on the second rotating shaft 127 on one side of the linkage sleeve 210, the rolling plate 212 is rotated, small stones in sludge are extruded and crushed in the supporting plate 213 and the rolling plate 212, the influence on the normal work of the subsequent extrusion wheel 118 and the filter screen plate 119 is avoided, meanwhile, the service lives of the extrusion wheel 118 and the filter screen plate 119 are longer to a certain extent, and the rubber pad 211 can enable a certain buffer space to exist in the rolling plate 212 and the linkage sleeve 210, the interaction force received by the second rotating shaft 127 is reduced, the influence on the second rotating shaft 127 is avoided, meanwhile, the device is simple in structure and low in manufacturing cost, and is suitable for being purchased and used by individuals.
Further, the inner surface of the feeding barrel 120 is fixedly provided with a second stabilizing plate 122, and the inner surface of the feeding barrel 120 at the bottom end of the second stabilizing plate 122 is fixedly provided with a first stabilizing plate 121, so that the feeding of pretreated sludge can be reduced, the impact force on the extrusion wheel 118 is reduced, the abrasion degree of the narrow end of the extrusion wheel 118 is reduced, the stability of the narrow end of the extrusion wheel 118 is improved, and the maintenance frequency of the device is indirectly reduced.
Further, filtering mechanism 3 includes adsorption tank 312, and the quantity of adsorption tank 312 is two, adsorption tank 312 has been seted up to one side of backup pad 213, and the quantity of adsorption tank 312 is two, all fixed mounting has magnetite 313 in two adsorption tanks 312, all inserted iron plate 311 in two adsorption tanks 312, and iron plate 311 and magnetite 313 adsorb each other, one side fixed mounting of two iron plate 311 has annular filter screen 310, can block the plastic bag or the plant rhizome after cutting mechanism 4 handles like this, prevent that it from passing the through-hole on the board 212 of rolling, utilize spacing relation between iron plate 311 and the magnetite 313 to dismantle annular filter screen 310 fast simultaneously, screw fixation for the contrast, staff's repair time has been saved, easy operation simultaneously, the staff of being convenient for operates more.
Further, the cutting mechanism 4 comprises two hook scraping sleeves 411, the two hook scraping sleeves 411 are sleeved on the second rotating shaft 127, the hooks 410 are uniformly arranged on the two hook scraping sleeves 411, one end of the pretreatment tank 125 is provided with a stabilizing groove 413, the number of the stabilizing grooves 413 is three, the circular cutters 412 are inserted into all three stabilizing grooves 413, the bottom ends of the three circular cutters 412 are fixedly provided with the limiting plates 414, both sides of the limiting plates 414 are provided with the fixing mechanisms 5, therefore, the rotation of the hook 410 drives the soft waste materials such as plant roots, plastic bags and the like to impact the circular knife 412 to cut the soft waste materials, the soft waste materials are prevented from being wound on the second rotating shaft 127 or the extrusion wheel 118 to influence the normal operation of the device, the normal operation state of the device can be more stable, meanwhile, the hook 410 is convenient for the hook scraping sleeve 411 to hook soft waste materials, so that the circular knife 412 is better matched with the hook scraping sleeve 411.
Further, all cup jointed seal ring 415 on three circular sword 412, and the inner wall of seal ring 415 and stable groove 413 is closely laminated, can make circular sword 412 when work like this, still can guarantee in the second axis of rotation 127 that sewage can not spill from stable groove 413, avoid causing staff's clean burden, seal ring 415's material is softer simultaneously, make circular sword 412 have certain buffer space with the inner wall of stable groove 413 when the cutting, make the damage and the change probability of circular sword 412 reduce, the consumption of fund has been saved to a certain extent.
Further, the fixing mechanism 5 includes a slot 515, one side of the limiting plate 414 is provided with the slot 515, one end of the pretreatment tank 125 is fixedly provided with a fixed block 510, one side of the fixed block 510 is provided with a rebound bin 511, a pull rod 513 is inserted into the rebound bin 511, the pull rod 513 extends out of the fixed block 510, the pull rod 513 is sleeved with a spring 512, one side of the spring 512 is fixedly installed on the inner wall of the rebound bin 511, one side of the pull rod 513 is sleeved with an insertion block 514, and the insertion block 514 extends into the slot 515, so that by utilizing the limiting relationship between the insertion block 514 and the slot 515, the limiting plate 414 can be well fixed, and the limiting relationship can be released through simple operation, so that the circular knife 412 cannot fall down due to excessive stress to injure workers by mistake, the safety of the device is improved to a certain extent, and the working flow of the workers when the circular knife 412 is replaced is simplified, the design of the device is more humanized.
Furthermore, the bottom end of the insertion block 514 is arc-shaped, so that the insertion block 514 and the insertion groove 515 can be directly limited without pulling the pull rod 513 when the circular knife 412 enters the stabilizing groove 413, and the fixing mechanism 5 is more convenient for a worker to use.
Further, scrape limit mechanism 6 and include scraping limit board 610, scrape limit board 610 and cup joint on second axis of rotation 127, the arc wall 611 has all been seted up at the upper and lower both ends of scraping limit board 610, can make the mud after the preliminary treatment is accomplished more conveniently enter into pan feeding section of thick bamboo 120 like this, increase pan feeding speed of pan feeding section of thick bamboo 120, the intermediate position that can be past arc wall 611 with the mud of both sides of arc wall 611 gathers together simultaneously, make mud can enter into pan feeding section of thick bamboo 120 more accurately.
The working principle is as follows: when a worker uses the device, a pipeline of the sewage suction pump is connected with a sludge inlet of the pretreatment tank 125, at this time, the sewage suction pump continuously sucks sludge into the pretreatment bin 126, the first motor 114 is started through the control panel, the output end of the first motor 114 drives the transmission belt 115 to rotate, the rotation of the transmission belt 115 drives the first rotating shaft 117 to rotate, the first rotating shaft 117 finally transmits torque to the extrusion wheel 118 to rotate the extrusion wheel 118, then the second motor 123 is started through the control panel, the rotating torque of the second motor 123 is transmitted to the second rotating shaft 127 through the reducer 124 to rotate the second rotating shaft 127, the sludge entering the pretreatment bin 126 continuously moves to the right due to extrusion force caused by continuous sludge suction of the sewage suction pump, at this time, the sludge passes through the holes on the stabilizing sleeve 128 and then passes through the annular filter screen 310 to enter between the support plate 213 and the rolling plate 212, because the rotation of second axis of rotation 127 can drive linkage sleeve 210 and rotate and linkage sleeve 210 passes through rubber pad 211 with torsion and reaches rolling plate 212 on, rolling plate 212 atress takes place to rotate the back will cooperate backup pad 213 to extrude mud, can grind the small stone in the mud simultaneously and smash, the mud that the preliminary treatment was accomplished will enter into the rightmost side space in preliminary treatment storehouse 126 afterwards, the rotation of second axis of rotation 127 can make scraping plate 610 rotate, scraping plate 610 will scrape the limit to the inner wall in preliminary treatment storehouse 126 and handle, the existence of arc wall 611 can be with mud when being scraped the pushing of scraping plate 610 gradually to the central point and put the removal along the cambered surface of arc wall 611, the mud that final preliminary treatment was accomplished can fall into pan feeding section of thick bamboo 120.
The sludge falling into the material inlet barrel 120 impacts the second stabilizing plate 122 due to gravity and then impacts the first stabilizing plate 121 again, the sludge falling onto the extrusion wheel 118 from the first stabilizing plate 121 is accelerated less than the gravity of the sludge falling onto the extrusion wheel 118 from the second rotating shaft 127, so that the impact force on the extrusion wheel 118 is relatively small, the sludge is extruded and continuously pushed to the right side of the processing bin 112 by the rotation of the extrusion wheel 118, finally, the relatively dry sludge is discharged from the right side of the processing bin 112, and the moisture enters the filter screen 119 to be discharged on the way, so that the continuous work can complete the dry-wet separation of the sludge.
When the device normally operates, the hook scraping sleeve 411 hooks soft impurities such as plant roots and stems by using the hook 410, meanwhile, the plant roots and the stems are driven to rotate together by the rotation of the hook scraping sleeve 411, and after the plant roots and the stems rotate for a certain stroke, the plant roots and the stems collide with the circular knife 412 and are cut into small sections by the circular knife 412, and the small sections of the impurities cannot be wound on the second rotating shaft 127. If the circular knife 412 needs to be replaced, when the device stops, the pull rod 513 can be pulled, so that the insert 514 is pulled out of the slot 515, at this time, the circular knife 412 can be pulled out of the stabilizing slot 413, after a new circular knife 412 is taken, the circular knife 412 is inserted, when the circular knife 412 is inserted, the top end of the limiting plate 414 impacts the arc surface of the insert 514, so that the insert 514 moves, and after the circular knife 412 is completely inserted into the stabilizing slot 413, the insert 514 is inserted into the slot 515 due to the elastic potential energy of the spring 512 to limit the position of the limiting plate 414.
After the device finishes working, when the annular filter screen 310 needs to be replaced, the annular filter screen 310 can be taken out by opening the protective door on the front surface of the pretreatment box 125 and holding the annular filter screen 310 to forcibly remove the limit of the iron block 311 and the magnet 313, and the treated soft waste in the pretreatment bin 126 is cleaned.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.