CN112045427B - Manufacturing and processing method of stainless steel membrane shell of reverse osmosis purifier - Google Patents
Manufacturing and processing method of stainless steel membrane shell of reverse osmosis purifier Download PDFInfo
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- CN112045427B CN112045427B CN202010921303.2A CN202010921303A CN112045427B CN 112045427 B CN112045427 B CN 112045427B CN 202010921303 A CN202010921303 A CN 202010921303A CN 112045427 B CN112045427 B CN 112045427B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
Abstract
The invention relates to a method for manufacturing and processing a stainless steel membrane shell of a reverse osmosis purifier, which uses a manufacturing and processing device, the device comprises a supporting device, the bottom end of the supporting device is fixedly arranged on the ground, the upper surface of the supporting device is movably provided with a clamping and pushing device, the left side of the supporting device is positioned on the ground and is fixedly provided with a polishing device, two sides of the supporting device are respectively and fixedly provided with a supporting plate positioned on the ground, the top end of the supporting plate is fixedly provided with a cutting platform, the invention can ensure that the cutting device can slowly inject water into a sponge block through a connecting pipe connected with the outside on the cooling device in the cutting process, so that the sponge block attached to a section can continuously provide cooling water for the surface of the section, thereby ensuring that the membrane shell can not generate overheating deformation in the cutting process, thereby ensuring the quality of the purifier in the later period.
Description
Technical Field
The invention relates to the technical field of manufacturing of purifier membrane shells, in particular to a manufacturing and processing method of a stainless steel membrane shell of a reverse osmosis purifier.
Background
The reverse osmosis of the water purifying equipment mainly comprises a pretreatment system, a reverse osmosis device, a post-treatment system and the like, wherein the reverse osmosis device is subdivided into a high-pressure pump, a reverse osmosis membrane element, a membrane shell pressure vessel, a bracket and the like, the membrane shell is used as a main device for accommodating the whole reverse osmosis membrane element and conveying water in the reverse osmosis membrane element, the membrane shell is mainly used for cutting an original long tube membrane shell at equal intervals through a cutting machine in the existing production process, and then the end part of the cut membrane shell is polished through a polishing device so as to ensure the quality of a later purifier, but the existing device has the following problems in the using process:
the existing device can only cut the membrane shell singly in the processing process of the membrane shell, the membrane shell is collected manually after the cutting is finished, the end part of the membrane shell is polished by using a polishing device, the whole processing process is time-consuming and labor-consuming, and is very inconvenient, and the membrane shell cannot be cut and polished simultaneously;
the front, inner ring and the outer loop of the membrane shell port that present artifical mode of polishing was all being taken to the equipment of polishing to cutting off are polished respectively to guarantee leveling of membrane shell port, the process time of such course of working can greatly increased membrane shell, machining efficiency has been reduced, simultaneously because the artifical mode of polishing is to the unable fine control of the accurate degree of polishing, just so can not guarantee the membrane shell quality after the processing of polishing completely, thereby also can't guarantee the quality of later stage clarifier.
Disclosure of Invention
In order to solve the problems, the invention provides a manufacturing and processing method of a stainless steel membrane shell of a reverse osmosis purifier, which uses a manufacturing and processing device, wherein the device comprises a supporting device, the bottom end of the supporting device is fixedly installed on the ground, a clamping and pushing device is movably installed on the upper surface of the supporting device, a grinding device is fixedly installed on the left side of the supporting device on the ground, supporting plates on the ground are respectively and fixedly installed on two sides of the supporting device, a cutting platform is fixedly installed at the top end of each supporting plate, and a cutting device is movably installed at the left end of the upper surface of each cutting platform;
the method for manufacturing and processing the stainless steel membrane shell of the reverse osmosis purifier by using the manufacturing and processing equipment comprises the following steps
Firstly, placing a membrane shell, namely placing a stainless steel membrane shell of a reverse osmosis purifier to be processed on a cutting platform, and adjusting the placement position of the membrane shell;
cutting is carried out, the membrane shell is cut through a cutting device, and the membrane shell is clamped and fixed through a clamping and pushing device;
polishing is carried out, the clamped and fixed membrane shell is polished through a polishing device, and burrs on the membrane shell are removed;
step four, collecting and placing, namely checking the processing quality of the membrane shells subjected to polishing in the step three, and uniformly collecting the membrane shells meeting the processing requirements;
the supporting device comprises an upright post fixedly installed on the ground, a supporting tray is movably installed on the upper surface of the upright post, telescopic rods are fixedly installed at two ends of the lower surface of the supporting tray, a gear ring is fixedly installed at the bottom end of each telescopic rod, long grooves are respectively and fixedly installed at two ends of the upper surface of the supporting tray, and a limiting baffle is movably installed at the right end of the upper surface of the supporting tray;
the upper surface of the clamping and pushing device is fixedly provided with a stepping motor, the upper surface of the clamping and pushing device is fixedly provided with a first gear through an output shaft of the stepping motor, one end of the first gear is meshed with a second gear, two groups of elongated grooves are respectively and movably connected with accommodating grooves, two ends inside the two accommodating grooves are respectively and fixedly provided with a buffer stop block, the outer ends of the two buffer stop blocks are respectively and fixedly provided with a positioning block, a first inner groove is formed in the positioning block, a screw rod is movably connected in the first inner groove, a chuck is in threaded connection with the screw rod, and the chuck penetrates through one end of the accommodating grooves and is in interactive connection with the end of the accommodating grooves;
the polishing device comprises a supporting rod fixedly arranged on the ground, a mounting plate is fixedly arranged at the right end of the supporting rod, a first driving motor is fixedly arranged at the left side of the mounting plate, a driving gear fixedly connected with an output shaft of the first driving motor is movably arranged at the right side of the mounting plate, driven gears meshed with the driving gear are respectively movably arranged at the right side of the mounting plate, mounting blocks are respectively and fixedly arranged at the centers of the right sides of the two driven gears, an inner polishing structure is movably arranged at the right side of each mounting block, and an outer polishing device is movably arranged at the outer ring of the inner polishing structure at the right side of each mounting block;
the cutting platform comprises a transverse plate fixedly provided with the top end of a supporting plate, two moving grooves are formed in the upper surface of the left side of the transverse plate, a dropping groove penetrates through the middle of the transverse plate, and a top plate located on the upper surface of the transverse plate is fixedly arranged at the right end of the dropping groove;
the cutting device comprises a second motor movably connected into the transverse plate through a base, a slice is fixedly mounted on an output shaft of the second motor, and a cooling device is fixedly arranged on the upper portion of the slice.
Preferably, the diameter of the gear ring is larger than that of the bearing tray, the gear ring and the bearing tray are concentric, one end of the gear ring is positioned at the bottom end of the driven gear, the bearing tray and the gear ring are connected through a telescopic rod, one end of the gear ring with the larger diameter can control the connection relation between the gear ring and the bottom end of the driven gear under the control of the telescopic rod, the gear ring can be controlled to be separated from the driven gear through the telescopic rod when one end of the gear ring is polished, the gear ring under the buffer stop can be controlled to be meshed with the driven gear through the telescopic rod after polishing is completed, so that the gear ring can be driven to rotate by the rotation of the driven gear, the whole bearing device can rotate, the gear ring and the driven gear can be separated through the control of the telescopic rod after the bearing device rotates by one hundred eighty degrees, the direction turning of polishing of the membrane shell is completed, and the convenience of the processing process is greatly increased, time and manpower are saved, and working efficiency is improved.
Preferably, the holding tank contains the cell wall, cell wall bottom both sides respectively fixed mounting have the end rail of swing joint in the elongated slot, two cell wall opposite face middle part fixed mounting respectively has the rack, two the rack closes with first gear and second gear respectively, falls into the holding tank when the membrane shell that the cutting got off, through the first gear of step motor drive after pressing from both sides it tight through clamping device, utilizes first gear to drive the second gear rotatory to make the holding tank syntropy at both ends remove towards grinding device's direction, treat in the membrane shell one end pushes up grinding device, step motor closes, guaranteed that the membrane shell can contradict with grinding device again, in order to guarantee the effect of polishing.
Preferably, the buffering dog of holding tank inner wall both sides is equidistant installation respectively, and the buffering dog mounted position of both sides is crisscross each other, because the membrane shell that the cutting got off will drop in the holding tank, can make the membrane shell can directly not drop the holding tank bottom at the whereabouts in-process through being provided with buffering dog, but the cushioning effect through buffering dog drops gradually, the membrane shell of avoiding directly dropping produces great bounce-back, thereby better assurance of treating the membrane shell position of polishing, in order to guarantee the effect of polishing of membrane shell.
Preferably, the chuck contains the clamp splice, the centre gripping inslot fixed mounting of clamp splice has the rubber pad, the through-hole that runs through its both ends is seted up to the bottom of clamp splice, chuck interactive connection is in first inside groove, the screw thread direction that the screw rod is located the both sides of an holding tank is opposite, when the membrane shell is for dropping to the holding tank in, the chuck is the shrink in first inside groove, treat after the membrane shell falls into, make the chuck at the both ends of every holding tank gather together to the centre through rotatory screw rod to the membrane shell in the middle of the holding tank is lived to the people's centre gripping to guarantee the stability of membrane shell position, thereby guarantee can not take place the phenomenon that membrane shell position moved at the in-process of polishing, in order to guarantee the effect of polishing to the membrane shell.
Preferably, the two sides in the mounting block are provided with second inner grooves, the middle of the mounting block positioned in the second inner groove on the right side is provided with a straight groove, the inner grinding structure comprises a spring movably connected with the inner part of the second inner groove, the inner part of the second inner groove is movably connected with a top block in the direction close to the circle center, the top block is fixedly connected with one end of the spring, the right end of the top block is fixedly connected with the inner polishing sheet, the mass of the top block is greater than that of the inner polishing sheet, under the rotation action of the driven gear, the mounting block is driven to rotate, so that the inner grinding structure rotates, the top block with larger mass has larger centrifugal force than the inner polishing sheet in the rotating process, so that the inner polishing sheet can be pulled towards one end of the outer polishing device under the action of the top block, thereby make interior polishing piece polish the edge and contradict the inner wall of membrane shell, realize polishing to the cutting edge of membrane shell inner wall.
Preferably, the outer polishing device comprises a rotating rod fixedly mounted on the outer side of the mounting block, a linkage rod capable of rotating around the linkage rod is movably mounted on the rotating rod, the linkage rod is located at one end of the mounting block and fixedly mounted with a balancing weight, a connecting rod is fixedly mounted at the other end of the linkage rod, an outer polishing sheet is fixedly mounted on the connecting rod, the mass of the balancing weight is larger than that of the outer polishing sheet, so that the outer polishing sheet is in an open state by utilizing the larger mass of the balancing weight under the condition of irrotational motion, the insertion of a membrane shell is facilitated, the outer polishing sheet is in a closed state due to the larger mass of the balancing weight in the rotating process so as to ensure that the outer polishing sheet is attached to the outer wall of the membrane shell, the polishing of the cutting edge of the outer wall of the membrane shell is realized, the end face of the membrane shell is polished by the front face of the mounting block, and the outer end of the outer polishing sheet is in a barb shape, through the cooperation of interior structure and the outer device of polishing, can be so that the mars that produces when polishing the tip of membrane shell can not splash everywhere to the piece of polishing down can be because the barb form inside of high-speed rotatory reason all concentrating on outer polishing piece, just so can guarantee that these pieces also can not fly in disorder, thereby the people guarantees staff's health and safety, and these pieces also can drop to one pile by oneself after the rotational speed descends simultaneously, the clearance in the later stage of also being convenient for.
Preferably, cooling device contains the outer joint piece with second motor top fixed connection, the small opening has been seted up on the top of outer joint piece, the inside fixed mounting of outer joint piece has the sponge piece, the top fixed mounting of outer joint piece has the connecting pipe, the connecting pipe is connected with external water source, and the in-process that cuts is carried out in the section, comes through the connecting pipe with outside water source, and water permeates the sponge piece through the small opening in, and water just can cool off the section with the mode of very even laminating like this, also cools down the cutting department of membrane shell when guaranteeing that sliced temperature can not be too high to guarantee the quality of the two, thereby guarantee the quality of subsequent clarifier.
The invention has the beneficial effects that:
the cooling device is arranged on the cutting device, so that the cutting device can slowly inject water into the sponge block through the connecting pipe connected with the outside on the cooling device in the cutting process, the sponge block attached to the slice can continuously supply water for cooling to the surface of the slice, the slice is prevented from being overheated and becoming brittle, the service life of the slice is prolonged, and meanwhile, the temperature of the membrane shell is prevented from being too high in the cutting process, so that the membrane shell is prevented from being overheated and deformed in the cutting process, and the quality of a later purifier is ensured;
the film shell to be polished is clamped by sliding the cut film shell to the bottom end along the inside of the accommodating groove, then the chucks at the two ends of the accommodating groove are gathered towards the middle of the accommodating groove through the rotation of the screw rod, the stepping motor provided with the first gear is started, the second gear is driven to rotate, the accommodating groove meshed with the first gear and the second gear respectively is pushed towards the polishing device, the polishing device is used for polishing the film shell, the bearing tray is rotated by one hundred eighty degrees after polishing at one end, and the other end is polished.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of a method for manufacturing and processing a stainless steel membrane shell of a reverse osmosis purifier according to the present invention
FIG. 2 is a schematic front view of the structure of the present invention;
FIG. 3 is a schematic top view of the clamping pushing device of the present invention;
FIG. 4 is an enlarged view of the point A in FIG. 2;
FIG. 5 is an enlarged view of the point B in FIG. 2;
FIG. 6 is a schematic view of a drive assembly of the polishing apparatus of the present invention;
FIG. 7 is a side view of the receiving groove of the present invention;
FIG. 8 is a cross-sectional view of a chuck in accordance with the present invention;
FIG. 9 is a schematic top view of a cutting platform according to the present invention;
fig. 10 is a schematic front view of a polishing tip in accordance with the present invention.
In the figure: 1. a supporting device; 11. a column; 12. a support tray; 13. a telescopic rod; 14. a gear ring; 15. a long groove; 16. a limit baffle; 2. a clamping and pushing device; 21. a first gear; 22. a second gear; 23. accommodating grooves; 231. a trench wall; 232. a bottom rail; 233. a rack; 24. a buffer stop block; 25. positioning blocks; 26. a first inner tank; 27. a screw; 28. a chuck; 281. a clamping block; 282. a rubber pad; 283. a through hole; 3. a polishing device; 31. a support bar; 32. mounting a plate; 33. a first drive motor; 34. a driving gear; 35. a driven gear; 36. mounting blocks; 361. a second inner tank; 362. a straight groove; 37. An inner grinding structure; 371. a spring; 372. a top block; 373. inner polishing sheets; 38. an external grinding device; 381. rotating the rod; 382. a linkage rod; 383. a balancing weight; 384. a connecting rod; 385. grinding the sheet; 4. a support plate; 5. cutting the platform; 51. a transverse plate; 52. a moving groove; 53. dropping the groove; 54. a top plate; 6. a cutting device; 61. a second motor; 62. slicing; 63. a cooling device; 631. an outer connecting sheet; 632. a leak hole; 633. a sponge block; 634. connecting pipe
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 10, a manufacturing and processing method of a stainless steel membrane shell of a reverse osmosis purifier uses a manufacturing and processing device, the device includes a supporting device, a bottom end of the supporting device is fixedly installed on the ground, a clamping and pushing device is movably installed on an upper surface of the supporting device, a polishing device is fixedly installed on the left side of the supporting device on the ground, supporting plates 4 on the ground are respectively fixedly installed on two sides of the supporting device, a cutting platform is fixedly installed on a top end of each supporting plate 4, and a cutting device is movably installed on a left end of an upper surface of each cutting platform;
the method for manufacturing and processing the stainless steel membrane shell of the reverse osmosis purifier by using the manufacturing and processing equipment comprises the following steps
Firstly, placing a membrane shell, namely placing a stainless steel membrane shell of a reverse osmosis purifier to be processed on a cutting platform, and adjusting the placement position of the membrane shell;
cutting is carried out, the membrane shell is cut through a cutting device, and the membrane shell is clamped and fixed through a clamping and pushing device;
polishing is carried out, the clamped and fixed membrane shell is polished through a polishing device, and burrs on the membrane shell are removed;
step four, collecting and placing, namely checking the processing quality of the membrane shells subjected to polishing in the step three, and uniformly collecting the membrane shells meeting the processing requirements;
the supporting device comprises an upright post 11 fixedly installed on the ground, a supporting tray 12 is movably installed on the upper surface of the upright post 11, telescopic rods 13 are fixedly installed at two ends of the lower surface of the supporting tray 12, a gear ring 14 is fixedly installed at the bottom end of each telescopic rod 13, long grooves 15 are respectively fixedly installed at two ends of the upper surface of the supporting tray 12, and a limiting baffle 16 is movably installed at the right end of the upper surface of the supporting tray 12;
a stepping motor is fixedly arranged on the upper surface of the clamping and pushing device, a first gear 21 is fixedly arranged on the upper surface of the clamping and pushing device through an output shaft of the stepping motor, a second gear 22 is meshed with one end of the first gear 21, accommodating grooves 23 are movably connected in the two groups of long grooves 15 respectively, buffer stop blocks 24 are fixedly arranged at two ends inside the two accommodating grooves 23 respectively, positioning blocks 25 are fixedly arranged at the outer ends of the two buffer stop blocks 24 respectively, a first inner groove 26 is formed in each positioning block 25, a screw 27 is movably connected in each first inner groove 26, a chuck 28 is connected to the screw 27 in a threaded mode, and the chuck 28 penetrates through one end of the accommodating groove 23 to be in interactive connection with the accommodating groove;
the polishing device comprises a support rod 31 fixedly mounted on the ground, a mounting plate 32 is fixedly mounted at the right end of the support rod 31, a first driving motor 33 is fixedly mounted at the left side of the mounting plate 32, a driving gear 34 fixedly connected with an output shaft of the first driving motor 33 is movably mounted at the right side of the mounting plate 32, driven gears 35 meshed with the driving gear 34 are respectively movably mounted at the right side of the mounting plate 32, mounting blocks 36 are respectively fixedly mounted at the centers of the right sides of the two driven gears 35, an inner polishing structure 37 is movably mounted at the right side of each mounting block 36, and an outer polishing device 8 is movably mounted at the outer ring of the inner polishing structure 37 at the right side of each mounting block 36;
the cutting platform comprises a transverse plate 51 fixedly provided with the top end of the supporting plate 4, two moving grooves 52 are formed in the upper surface of the left side of the transverse plate 51, a falling groove 53 is formed in the middle of the transverse plate 51 in a penetrating mode, and a top plate 54 positioned on the upper surface of the transverse plate 51 is fixedly arranged at the right end of the falling groove 53;
the cutting device comprises a second motor 61 movably connected in the transverse plate 51 through a base, a cutting sheet 62 is fixedly installed on an output shaft of the second motor 61, and a cooling device 63 is fixedly arranged on the upper portion of the cutting sheet 62.
Wherein, the diameter of the gear ring 14 is larger than the diameter of the bearing tray 12, the gear ring 14 and the bearing tray 12 are concentric, one end of the gear ring 14 is located at the bottom end of the driven gear 35, because the bearing tray 12 and the gear ring 14 are connected through the telescopic rod 13, and one end of the gear ring 14 with a larger diameter can be controlled to be connected with the bottom end of the driven gear 35 under the control of the telescopic rod 13, the gear ring 14 can be controlled to be separated from the driven gear 35 through the telescopic rod 13 when one end is polished, and the gear ring 14 under the buffer stop block 24 can be controlled to be meshed with the driven gear 35 through the telescopic rod 13 after polishing is completed, so that the gear ring 14 can be driven to rotate by the rotation of the driven gear 35, thereby the whole bearing device can rotate, after the bearing device rotates for one hundred eighty degrees, the gear ring 14 is controlled to be separated from the driven gear 35 through the telescopic rod 13, the direction turning of polishing the membrane shell is completed, greatly increases the convenience of the processing process, saves time and labor and improves the working efficiency.
Wherein, the holding tank 23 contains cell wall 231, cell wall 231 bottom both sides respectively fixed mounting have swing joint in the bottom rail 232 of elongated slot 15, two cell wall 231 opposite face middle parts respectively fixed mounting have rack 233, two rack 233 respectively with first gear 21 and second gear 22 meshing, fall into the holding tank 23 when the membrane shell that cuts down, through step motor drive first gear 21 after pressing from both sides it tightly through clamping device, it is rotatory to utilize first gear 21 to drive second gear 22, thereby make the holding tank 23 syntropy at both ends remove towards grinding device's direction, treat in the membrane shell one end pushes up grinding device, step motor closes, guaranteed that the membrane shell can conflict with grinding device again, in order to guarantee the effect of polishing.
Wherein, the buffering dog 24 of holding tank 23 inner wall both sides is equidistant installation respectively, and the 24 mounted position of buffering dog of both sides are crisscross each other, because the membrane shell that the cutting got off will drop in holding tank 23, can make the membrane shell can directly not drop the bottom in holding tank 23 at the whereabouts in-process through being provided with buffering dog 24, but drop gradually through the cushioning effect of buffering dog 24, the membrane shell of avoiding directly dropping produces great bounce-back, thereby better assurance of treating the membrane shell position of polishing, in order to guarantee the effect of polishing of membrane shell.
Wherein, chuck 28 contains clamp splice 281, the centre gripping inslot fixed mounting of clamp splice 281 has rubber pad 282, the through-hole 283 that runs through its both ends is seted up to the bottom of clamp splice 281, chuck 28 interactive connection is in first inside groove 26, the screw thread direction that screw rod 27 is located the both sides of an holding tank 23 is opposite, when the membrane shell is for dropping to holding tank 23 in, chuck 28 is the shrink in first inside groove 26, treat after the membrane shell falls into, make the chuck 28 at the both ends of every holding tank 23 gather together to the centre through rotatory screw rod 27, thereby the people grasp the membrane shell in the middle of holding tank 23, in order to guarantee the stability of membrane shell position, thereby guarantee the phenomenon that the membrane shell position removed can not take place at the in-process of polishing, in order to guarantee the effect of polishing to the membrane shell.
Wherein, both sides in the mounting block 36 are provided with second inner grooves 361, the middle of the right second inner groove 361 of the mounting block 36 is provided with a straight groove 362, the inner polishing structure 37 comprises a spring 371 movably connected inside the second inner groove 361, a top block 372 is movably connected inside the second inner groove 361 in the direction close to the center of the circle, the top block 372 is fixedly connected with one end of the spring 371, the right end of the top block 372 is fixedly connected with an inner polishing sheet 373, the mass of the top block 372 is greater than that of the inner polishing sheet 373, under the rotating action of the driven gear 35, the mounting block 36 is driven to rotate, so that the inner polishing structure 37 rotates, the centrifugal force of the top block 372 with larger mass is greater than that of the inner polishing sheet 373 in the rotating process, so that the inner polishing sheet 373 is pulled towards one end of the outer polishing device 8 under the action of the top block 372, so that the inner polishing sheet 373 is abutted against the inner wall of the membrane shell, the grinding of the cutting edge of the inner wall of the membrane shell is realized.
Wherein, the external polishing device 8 comprises a rotating rod 381 fixedly installed outside the installation block 36, a linkage rod 382 capable of rotating around the rotating rod 381 is movably installed on the rotating rod 381, one end of the linkage rod 382, which is located at the installation block 36, is fixedly provided with a balancing weight 383, the other end of the linkage rod 382 is fixedly provided with a connecting rod 384, an external polishing sheet 385 is fixedly installed on the connecting rod 384, and the mass of the balancing weight 383 is greater than that of the external polishing sheet 385, so that the external polishing sheet 385 is ensured to be in an open state by utilizing the greater mass of the balancing weight 383 under the condition of non-rotation, thereby facilitating the insertion of the membrane shell, and the external polishing sheet 385 is in a closed state due to the greater centrifugal force generated by the greater mass of the balancing weight 383 in the rotation process, so as to ensure that the external polishing sheet 385 is attached to the outer wall of the membrane shell, thereby realizing the polishing of the cutting edge of the outer wall of the membrane shell, and the end surface of the membrane shell is polished by the front face of the installation block 36, the one end that outer polishing piece 385 leans on the outside is become the barb form, through the cooperation of interior structure 37 and the outer device 8 of polishing, can be so that the mars that produces when polishing the tip of membrane shell can not splash everywhere, and the piece that polishes down can all concentrate on the barb form inside of outer polishing piece 385 owing to high-speed rotatory reason, just so can guarantee that these pieces also can not fly in disorder, thereby the people guarantees staff's health and safety, these pieces also can drop one pile to simultaneously after the rotational speed descends by oneself, the clearance in the later stage of also being convenient for.
Wherein, cooling device 63 contains the outer joint piece 631 with second motor 61 top fixed connection, the small opening 632 has been seted up on the top of outer joint piece 631, the inside fixed mounting of outer joint piece 631 has sponge piece 633, the top fixed mounting of outer joint piece 631 has connecting pipe 634, connecting pipe 634 is connected with external water source, the in-process that cuts in section 62, carry the water source of outside through connecting pipe 634 and come, water permeates sponge piece 633 through small opening 632, water just so can cool off section 62 with the mode of very even laminating, also cool down the cutting department of membrane shell when guaranteeing that section 62's temperature can not be too high, with the quality of guaranteeing the two, thereby guarantee the quality of subsequent clarifier.
The working principle is that the membrane shell to be cut is placed at the position corresponding to the upper surface of the transverse plate 51, one end of the membrane shell is abutted against the top plate 54, the second motor 61 is started, the slice 62 is rotated to cut the membrane shell, meanwhile, the connecting pipe 634 sends outside water into the sponge block 633 to cool the slice 62 and the membrane shell in the cutting process, the cut membrane shell gradually falls to the inner bottom end along the containing groove 23, a worker places the first inner groove 26 at one end of the bearing tray 12, manually pushes one end of the falling membrane shell to one side of the limit baffle 16, then the limit baffle 16 is taken down, the screw 27 is rotated, the screw 27 drives each pair of chucks 28 to move oppositely, after the membrane shell is clamped, the stepping motor is started to drive the first gear 21 and the second gear 22 to rotate, so that the containing grooves 23 at the two ends move towards the direction of the polishing device, when one end of the membrane shell abuts against the grinding device, the stepping motor is turned off, the first driving motor 33 is turned on, the first driving motor 33 drives the driving gear 34 to rotate, the driving gear 34 drives the driven gears 35 at two ends to rotate, the driven gears 35 drive the mounting blocks 36 to rotate, so as to respectively drive the inner grinding structure 37 and the outer grinding device 8 to rotate, the top block 372 extrudes the spring 371 in the rotating process, and drives the inner grinding sheet 373 to move towards the direction of centrifugal force, and the balancing weight 383 enables the outer grinding sheet 385 to move towards the reverse direction of centrifugal force through the rotating rod 381 in the rotating process, so that the inner grinding sheet 373 and the outer grinding sheet 385 are abutted against the cutting edge parts at the inner side and the outer side of the membrane shell, so as to grind the membrane shell, after grinding at one end is finished, the gear ring 14 is meshed with the driven gear 35 through contraction of the telescopic rod 13, so that the support tray 12 rotates, when the support tray rotates by one hundred eighty degrees, make gear ring 14 and driven gear 35 break away from the meshing again, just accomplished the tip of membrane shell like this and transferred, start step motor once more and make the other end of membrane shell paste and polish in grinding device, close mounting panel 32 after both ends are all polished, reverse screw 27 of twisting for chuck 28 loosens the centre gripping to the membrane shell, takes off the membrane shell of polishing the completion, has just accomplished once and has polished.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. The utility model provides a reverse osmosis cleaner stainless steel membrane shell manufacturing and processing method, it has used a manufacturing and processing equipment, and this equipment includes the supporting device, the bottom fixed mounting of supporting device is in ground, its characterized in that: a clamping and pushing device is movably mounted on the upper surface of the supporting device, a polishing device is fixedly mounted on the left side of the supporting device, which is positioned on the ground, supporting plates (4) positioned on the ground are fixedly mounted on two sides of the supporting device respectively, a cutting platform is fixedly mounted at the top end of each supporting plate (4), and a cutting device is movably mounted at the left end of the upper surface of each cutting platform;
the method for manufacturing and processing the stainless steel membrane shell of the reverse osmosis purifier by using the manufacturing and processing equipment comprises the following steps
Firstly, placing a membrane shell, namely placing a stainless steel membrane shell of a reverse osmosis purifier to be processed on a cutting platform, and adjusting the placement position of the membrane shell;
cutting is carried out, the membrane shell is cut through a cutting device, and the membrane shell is clamped and fixed through a clamping and pushing device;
polishing is carried out, the clamped and fixed membrane shell is polished through a polishing device, and burrs on the membrane shell are removed;
step four, collecting and placing, namely checking the processing quality of the membrane shells subjected to polishing in the step three, and uniformly collecting the membrane shells meeting the processing requirements;
the supporting device comprises an upright post (11) fixedly installed on the ground, a supporting plate (12) is movably installed on the upper surface of the upright post (11), telescopic rods (13) are fixedly installed at two ends of the lower surface of the supporting plate (12), a gear ring (14) is fixedly installed at the bottom end of each telescopic rod (13), long grooves (15) are respectively fixedly installed at two ends of the upper surface of the supporting plate (12), and a limiting baffle plate (16) is movably installed at the right end of the upper surface of the supporting plate (12);
the upper surface of the clamping and pushing device is fixedly provided with a stepping motor, the upper surface of the clamping and pushing device is fixedly provided with a first gear (21) through an output shaft of the stepping motor, one end of the first gear (21) is meshed with a second gear (22), two groups of long grooves (15) are respectively and movably connected with accommodating grooves (23), two ends of the inner part of each accommodating groove (23) are respectively and fixedly provided with a buffer stop block (24), the outer ends of the two buffer stop blocks (24) are respectively and fixedly provided with a positioning block (25), a first inner groove (26) is formed in the positioning block (25), a screw rod (27) is movably connected in the first inner groove (26), the screw rod (27) is in threaded connection with a chuck (28), and the chuck (28) penetrates through one end of the accommodating grooves (23) to be in interactive connection with the chuck;
the grinding device comprises a supporting rod (31) fixedly installed on the ground, a mounting plate (32) is fixedly installed at the right end of the supporting rod (31), a first driving motor (33) is fixedly installed on the left side of the mounting plate (32), a driving gear (34) fixedly connected with an output shaft of the first driving motor (33) is movably installed on the right side of the mounting plate (32), driven gears (35) meshed with the driving gear (34) are movably installed on the right side of the mounting plate (32) respectively, mounting blocks (36) are fixedly installed at the centers of the right sides of the two driven gears (35) respectively, an inner grinding structure (37) is movably installed on the right side of each mounting block (36), and an outer grinding device (38) is movably installed on the outer ring, located on the inner grinding structure (37), of the right side of each mounting block (36);
the cutting platform comprises a transverse plate (51) fixedly provided with the top end of a supporting plate (4), two moving grooves (52) are formed in the upper surface of the left side of the transverse plate (51), a falling groove (53) penetrates through the middle of the transverse plate (51), and a top plate (54) located on the upper surface of the transverse plate (51) is fixedly arranged at the right end of the falling groove (53);
the cutting device comprises a second motor (61) movably connected into the transverse plate (51) through a base, a cutting piece (62) is fixedly mounted on an output shaft of the second motor (61), and a cooling device (63) is fixedly arranged on the upper portion of the cutting piece (62).
2. A method of manufacturing a stainless steel membrane shell for a reverse osmosis purifier according to claim 1, wherein the method comprises the following steps: the diameter of the gear ring (14) is larger than that of the bearing tray (12), the gear ring (14) and the bearing tray (12) are concentric, and one end of the gear ring (14) is located at the bottom end of the driven gear (35).
3. A method of manufacturing a stainless steel membrane shell for a reverse osmosis purifier according to claim 1, wherein the method comprises the following steps: the containing groove (23) comprises groove walls (231), bottom rails (232) movably connected into the long grooves (15) are fixedly mounted on two sides of the bottom of each groove wall (231), racks (233) are fixedly mounted in the middle of opposite surfaces of the two groove walls (231), and the two racks (233) are meshed with the first gear (21) and the second gear (22) respectively.
4. A method of manufacturing a stainless steel membrane shell for a reverse osmosis purifier according to claim 1, wherein the method comprises the following steps: the buffer stop blocks (24) on the two sides of the inner wall of the accommodating groove (23) are respectively installed at equal intervals, and the installation positions of the buffer stop blocks (24) on the two sides are staggered with each other.
5. A method of manufacturing a stainless steel membrane shell for a reverse osmosis purifier according to claim 1, wherein the method comprises the following steps: the clamping head (28) comprises a clamping block (281), a rubber pad (282) is fixedly installed in a clamping groove of the clamping block (281), a through hole (283) penetrating through two ends of the clamping block (281) is formed in the bottom end of the clamping block, the clamping head (28) is interactively connected in the first inner groove (26), and the screw thread directions of the screw rods (27) located on two sides of one accommodating groove (23) are opposite.
6. A method of manufacturing a stainless steel membrane shell for a reverse osmosis purifier according to claim 1, wherein the method comprises the following steps: second inside groove (361) have been seted up to both sides in installation piece (36), straight flute (362) have been seted up to the centre that installation piece (36) are located right side second inside groove (361), interior structure (37) of polishing contains swing joint in inside spring (371) of second inside groove (361), the inside direction swing joint that is located near the centre of a circle of second inside groove (361) has kicking block (372), the one end fixed connection of kicking block (372) and spring (371), polishing piece (373) in the right-hand member fixed connection of kicking block (372), the quality of kicking block (372) is greater than the quality of interior polishing piece (373).
7. A method of manufacturing a stainless steel membrane shell for a reverse osmosis purifier according to claim 1, wherein the method comprises the following steps: the outer sanding device (38) contains dwang (381) of fixed mounting in the installation piece (36) outside, movable mounting has linkage rod (382) that can wind its rotation on dwang (381), one end fixed mounting that linkage rod (382) are located installation piece (36) has balancing weight (383), the other end fixed mounting of linkage rod (382) has connecting rod (384), fixed mounting has outer sanding piece (385) on connecting rod (384), the quality of balancing weight (383) is greater than the quality of outer sanding piece (385), the outer one end that leans on of outer sanding piece (385) is become the barb form.
8. A method of manufacturing a stainless steel membrane shell for a reverse osmosis purifier according to claim 1, wherein the method comprises the following steps: cooling device (63) contain with second motor (61) top fixed connection's outer joint piece (631), leak hole (632) have been seted up on the top of outer joint piece (631), the inside fixed mounting of outer joint piece (631) has sponge piece (633), the top fixed mounting of outer joint piece (631) has connecting pipe (634), connecting pipe (634) are connected with external water source.
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Effective date of registration: 20211116 Address after: 242100 shunting East Road, economic development zone, Langxi County, Xuancheng City, Anhui Province Applicant after: Anhui pannuo pharmaceutical and Chemical Equipment Co., Ltd Address before: 519001 No. 33, Shuangzhu street, Xiangzhou District, Zhuhai City, Guangdong Province Applicant before: Zhuhai yuxinghui Technology Co., Ltd |
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