CN112045104A - Straightening device for machining hoisting steel wire rope and using method thereof - Google Patents
Straightening device for machining hoisting steel wire rope and using method thereof Download PDFInfo
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- CN112045104A CN112045104A CN202011023361.XA CN202011023361A CN112045104A CN 112045104 A CN112045104 A CN 112045104A CN 202011023361 A CN202011023361 A CN 202011023361A CN 112045104 A CN112045104 A CN 112045104A
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- guide
- guide ring
- steel wire
- wire rope
- rope
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
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- Mechanical Engineering (AREA)
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Abstract
The invention relates to the technical field of steel wire rope processing, and discloses a straightening device for processing a hoisting steel wire rope and a using method thereof, wherein the straightening device comprises a base and two cross beams, the cross beams are supported and fixed above the base through pillars, the cross beams are supported on two sides above the base, a guide device and a straightening device are arranged above the base, and the guide device comprises a cross rod, a first guide ring, a second guide ring, a third guide ring, a second connecting rod, a support rod and a guide wheel; the horizontal pole is two, and two horizontal poles transversely fix the upper and lower surface at the left side pillar, and the left side between the horizontal pole is fixed with first guide ring through the second connecting rod. According to the invention, the three guide rings with gradually reduced apertures are arranged, so that the steel wire rope to be straightened sequentially passes through the three guide rings, and then passes through the roller and the guide wheel on the right side after being guided by the three guide rings, the steel wire can be prevented from sliding or causing the roller to be blocked, and the steel wire is easily straightened by the roller and the guide wheel by high-frequency heating to the moving temperature.
Description
Technical Field
The invention relates to the technical field of steel wire rope processing, in particular to a straightening device for processing a hoisting steel wire rope and a using method thereof.
Background
At present, in the production process, the steel wire rope is unstable and has large fluctuation and a large amount of wire breakage phenomena are caused by the residual tensile stress and the proper amount of compressive stress generated by drawing the steel wire rope. In order to better filter the problems, the straightener is adopted to straighten the steel wire rope, so that the stability of the steel wire rope is effectively improved, and the steel wire rope is stable in the terminal cutting process.
The existing steel wire straightening device directly leads a steel wire rope to a straightened roller, and due to the fact that the front end of the steel wire is completely arranged, the steel wire can easily slide down from the roller, the roller can be blocked due to rotation, and the straightening capability of the existing steel wire straightening device is generally required to be improved. Therefore, the straightening device for machining the hoisting steel wire rope and the using method thereof are provided.
Disclosure of Invention
The invention aims to provide a straightening device for processing a hoisting steel wire rope and a using method thereof.
In order to achieve the purpose, the invention provides the following technical scheme: a straightening device for machining a hoisting steel wire rope and a using method thereof comprise a base and two cross beams, wherein the cross beams are fixed above the base through support pillars, the cross beams are supported on two sides above the base, and a guide device and a straightening device are arranged above the base;
the guide device comprises a cross rod, a first guide ring, a second guide ring, a third guide ring, a second connecting rod, a support rod and a guide wheel; the two cross rods are transversely fixed on the upper and lower surfaces of the left strut, a first guide ring is fixed on the left side between the cross rods through a second connecting rod, a second guide ring is fixed between the cross rods on the right side of the first guide ring through a second connecting rod, a third guide ring is fixed between the cross rods on the right side of the second guide ring through a second connecting rod, the hole diameters of the first guide ring, the second guide ring and the third guide ring are sequentially reduced, two guide wheels are installed above a base on the right side of the cross rods through support rods, and the guide wheels are rotatably installed at the tops of the support rods;
the straightening device comprises a high-frequency heater, an upper roller, a first connecting rod, a high-frequency coil, a lower roller, an upper guide wheel, a lower guide wheel, a rope hole and a straightening barrel; the high-frequency heater is fixed above the cross beam, the high-frequency coils are arranged between the guide wheels and connected with the high-frequency heater, the upper idler wheels are installed in the middle of the lower portion of the cross beam through supporting rods, the lower idler wheels are installed above the bases on two sides of the upper idler wheels through supporting rods and are distributed between the bases and the cross beam in a staggered mode, the upper guide wheels are installed below the right side of the cross beam through supporting rods, the upper guide wheels are installed above the bases below the lower guide wheels through supporting rods and are arranged in a plurality, the upper guide wheels are located above the lower guide wheels and are distributed in a staggered mode in the horizontal direction, straightening drums are fixed between the bases on the right sides of the upper guide wheels and the lower guide wheels and the cross beam through first connecting rods, rope holes are formed in the straightening drums, the inner diameter of the left side of each rope hole is larger than that of the right side of the rope hole, the outer rings of the lower roller, the upper guide wheel and the lower guide wheel are all provided with annular grooves in a surrounding way.
In a preferred embodiment of the present invention, a sleeve is fixed between the cross bars above and below the right side of the third guide ring through a second connecting rod, a wire brush is fixed inside the sleeve, and the wire brush is uniformly distributed inside the sleeve.
As a preferred embodiment of the present invention, a groove is formed in a surface of the base below the cross bar, a material receiving basket is disposed in the groove, and the material receiving basket is located right below the cross bar.
In a preferred embodiment of the present invention, a handle is fixed to a front side surface of the receiving basket, and the handle is fixed to a front middle portion of the receiving basket by welding.
In a preferred embodiment of the present invention, four support legs are supported and fixed at four lower corners of the base.
In a preferred embodiment of the present invention, the inner ring surfaces of the first guide ring, the second guide ring and the third guide ring are provided with a plurality of rope grooves, and the plurality of rope grooves are uniformly distributed in the inner rings of the first guide ring, the second guide ring and the third guide ring.
In a preferred embodiment of the present invention, the high-frequency heater is electrically connected to an external power supply device through a lead wire.
As a preferred embodiment of the present invention, the method comprises the following steps:
the method comprises the following steps: the steel wire rope to be straightened enters from the left side, sequentially passes through the inner sides of the first guide ring, the second guide ring and the third guide ring, then passes through the inside of the sleeve and then penetrates out, passes through the high-frequency coil after passing through the guide wheel and then passes through the guide wheel on the right side, then passes through the space between the upper idler wheel and the lower idler wheel on the right side, then passes through the space between the upper guide wheel and the lower guide wheel on the right side, and finally passes out from a rope hole of the straightening barrel, and the steel wire rope is placed in the ring;
step two: winding the right end of the steel wire rope on a take-up drum, starting a high-frequency heater and the take-up drum, when the take-up drum pulls the steel wire rope to the right side, the left side of the steel wire rope sequentially passes through a first guide ring, a second guide ring and a third guide ring and then is guided to a guide wheel on the left side, iron rust falling under the action of the first guide ring, the second guide ring and the third guide ring and iron rust cleaned by a steel wire brush in a sleeve can fall into a receiving basket below the receiving basket for collection, the receiving basket can be taken out and cleaned by a handle after the receiving basket is full of iron rust, the steel wire rope can be prevented from falling under the guiding action of the first guide ring, the second guide ring and the third guide ring, the steel wire rope passes through a rope groove, then is heated to a certain temperature through a high-frequency coil, so that the steel wire rope is easily straightened, then moves to the right side, passes through straightening operations of an upper roller, a lower roller, an upper guide wheel and a, so that the steel wire rope is better straightened;
step three: the straightened steel wire rope is wound on the take-up drum to be wound, and the equipment can continuously operate to straighten the steel wire rope.
Compared with the prior art, the invention has the following beneficial effects:
1. according to the straightening device for processing the hoisting steel wire rope and the using method thereof, the three guide rings with gradually reduced apertures are arranged, so that the steel wire rope to be straightened sequentially passes through the three guide rings, and then passes through the right roller and the guide wheel after being guided by the three guide rings, the steel wire can be prevented from sliding off or being blocked, and the steel wire is easily straightened by the roller and the guide wheel by being heated to the moving temperature at high frequency.
2. According to the straightening device for processing the hoisting steel wire rope and the using method thereof, the sleeve is fixed between the cross rods at the upper part and the lower part of the right side of the third guide ring through the second connecting rod, the steel wire brushes are fixed on the inner side of the sleeve and are uniformly distributed on the inner side of the sleeve, so that when the steel wire rope passes through the inner part of the sleeve, rust on the surface of the steel wire rope can be brushed away under the action of the steel wire brushes.
3. According to the straightening device for machining the hoisting steel wire rope and the using method thereof, the groove is formed in the surface of the base below the cross rod, the receiving basket is arranged in the groove and is positioned right below the cross rod, and the arranged receiving basket can be used for enabling the steel wire rope to be connected with iron rust generated during the action of the first guide ring, the second guide ring and the third guide ring, so that the subsequent cleaning is facilitated.
4. According to the straightening device for machining the hoisting steel wire rope and the using method thereof, the handle is fixed on the front side surface of the material receiving basket and is fixed in the middle of the front side of the material receiving basket in a welding mode, so that the material receiving basket can be conveniently pulled out through the handle when rust in the material receiving basket needs to be cleaned.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic overall structure diagram of a straightening device for processing a hoisting steel wire rope and a using method thereof;
FIG. 2 is a schematic structural view of a first guide ring of the straightening device for processing the hoisting steel wire rope and the use method thereof;
FIG. 3 is a schematic structural view of an upper guide wheel of the straightening device for processing the hoisting steel wire rope and the use method thereof;
FIG. 4 is a schematic structural view of a sleeve of the straightening device for processing a hoisting steel wire rope and the use method thereof.
In the figure: 1. a base; 2. a cross beam; 3. a pillar; 4. a cross bar; 5. a first guide ring; 6. a second guide ring; 7. a third guide ring; 8. a sleeve; 9. a high-frequency heater; 10. an upper roller; 11. a first connecting rod; 12. a groove; 13. a receiving basket; 14. a handle; 15. a support leg; 16. a second connecting rod; 17. a high-frequency coil; 18. a strut; 19. a guide wheel; 20. a lower roller; 21. an upper guide wheel; 22. a lower guide wheel; 23. a rope hole; 24. a straightening barrel; 25. rope grooves; 26. a ring groove; 27. a steel wire brush.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "disposed" are to be construed broadly, e.g., as meaning fixedly connected, disposed, detachably connected, disposed, or integrally connected and disposed; the type of the electrical appliance provided by the invention is only used for reference. For those skilled in the art, different types of electrical appliances with the same function can be replaced according to actual use conditions, and for those skilled in the art, the specific meaning of the above terms in the present invention can be understood in specific situations.
Referring to fig. 1-4, the present invention provides a technical solution: a straightening device for processing a hoisting steel wire rope and a using method thereof comprise a base 1 and two cross beams 2, wherein the cross beams 2 are supported and fixed above the base 1 through pillars 3, the cross beams 2 are supported on two sides above the base 1, and a guide device and a straightening device are arranged above the base 1;
the guide device comprises a cross rod 4, a first guide ring 5, a second guide ring 6, a third guide ring 7, a second connecting rod 16, a support rod 18 and a guide wheel 19; the two cross rods 4 are transversely fixed on the upper and lower surfaces of the left strut 3, a first guide ring 5 is fixed on the left side between the cross rods 4 through a second connecting rod 16, a second guide ring 6 is fixed between the cross rods 4 on the right side of the first guide ring 5 through the second connecting rod 16, a third guide ring 7 is fixed between the cross rods 4 on the right side of the second guide ring 6 through the second connecting rod 16, the hole diameters of the first guide ring 5, the second guide ring 6 and the third guide ring 7 are sequentially reduced, two guide wheels 19 are mounted above the base 1 on the right side of the cross rods 4 through support rods 18, the two guide wheels 19 and the two support rods 18 are mounted on the tops of the support rods 18 in a rotatable manner;
the straightening device comprises a high-frequency heater 9, an upper roller 10, a first connecting rod 11, a high-frequency coil 17, a lower roller 20, an upper guide wheel 21, a lower guide wheel 22, a rope hole 23 and a straightening barrel 24; the high-frequency heater 9 is fixed above the cross beam 2, the high-frequency coil 17 is arranged between the two guide wheels 19, the high-frequency coil 17 is connected with the high-frequency heater 9, the upper roller 10 is arranged in the middle of the lower part of the cross beam 2 through a support rod 18, the lower rollers 20 are arranged above the base 1 at the two sides of the upper roller 10 through the support rod 18, the upper rollers 10 and the lower rollers 20 are distributed between the base 1 and the cross beam 2 in a staggered manner, the upper guide wheel 21 is arranged below the right side of the cross beam 2 through the support rod 18, the lower guide wheel 22 is arranged above the base 1 below the upper guide wheel 21 through the support rod 18, the upper guide wheel 21 and the lower guide wheel 22 are both provided with a plurality of guide wheels, the upper guide wheel 21 is positioned above the lower guide wheel 22, the upper guide wheel 21 and the lower guide wheel 22 are distributed in a staggered manner in the horizontal direction, and a straightening barrel 24, rope holes 23 are formed in the straightening barrel 24, the inner diameter of the left side of each rope hole 23 is larger than that of the right side of each rope hole 23, and annular grooves 26 are formed in the outer rings of the guide wheel 19, the upper roller 10, the lower roller 20, the upper guide wheel 21 and the lower guide wheel 22 in a surrounding mode.
In this embodiment (see fig. 1-4), the three guide rings with gradually reduced diameters are arranged, so that the steel wire rope to be straightened sequentially passes through the three guide rings, and then passes through the roller and the guide wheel on the right side after being guided by the three guide rings, thereby preventing the steel wire from sliding off or causing the roller to be jammed, and in addition, the steel wire is heated to the moving temperature by the high-frequency coil 17 so that the steel wire is easier to be straightened by the roller and the guide wheel.
Wherein, a sleeve 8 is fixed between the cross bars 4 at the upper and lower parts of the right side of the third guide ring 7 through a second connecting rod 16, a steel wire brush 27 is fixed at the inner side of the sleeve 8, and the steel wire brush 27 is uniformly distributed at the inner side of the sleeve 8.
In this embodiment (see fig. 1), the sleeve 8 is fixed between the cross bars 4 at the upper and lower parts of the right side of the third guide ring 7 through the second connecting rod 16, the steel wire brush 27 is fixed at the inner side of the sleeve 8, and the steel wire brush 27 is uniformly distributed at the inner side of the sleeve 8, so that when the steel wire rope passes through the inner part of the sleeve 8, the steel wire brush 27 and the steel wire brush 27 can brush iron rust on the surface of the steel wire rope.
The surface of the base 1 below the cross bar 4 is provided with a groove 12, a material receiving basket 13 is arranged in the groove 12, and the material receiving basket 13 is positioned under the cross bar 4.
In this embodiment (see fig. 1), the surface of the base 1 below the cross bar 4 is provided with the groove 12, the receiving basket 13 is arranged in the groove 12, and the receiving basket 13 is located right below the cross bar 4, and the provided receiving basket 13 can enable the steel wire rope to be connected with rust generated when the steel wire rope acts on the first guide ring 5, the second guide ring 6 and the third guide ring 7, so that the steel wire rope is convenient to clean later.
Wherein, the front side surface of the receiving basket 13 is fixed with a handle 14, and the handle 14 is fixed in the middle of the front side of the receiving basket 13 by welding.
In this embodiment (see fig. 1), the handle 14 is fixed on the front side surface of the material receiving basket 13, and the handle 14 is fixed in the middle of the front side of the material receiving basket 13 by welding, so that when rust in the material receiving basket 13 needs to be cleaned, the material receiving basket 13 can be conveniently pulled out by the handle 14.
Wherein, the lower four corners of base 1 all supports and is fixed with stabilizer blade 15, and stabilizer blade 15 is four.
In the present embodiment (see fig. 1), the base 1 is supported by the supporting legs 15.
The inner ring surfaces of the first guide ring 5, the second guide ring 6 and the third guide ring 7 are provided with a plurality of rope grooves 25, and the plurality of rope grooves 25 are uniformly distributed on the inner rings of the first guide ring 5, the second guide ring 6 and the third guide ring 7.
In this embodiment (see fig. 3), the steel cable is threaded through the rope groove 25.
Wherein, the high-frequency heater 9 is electrically connected with an external power supply device through a lead.
The method comprises the following steps:
the method comprises the following steps: the steel wire rope to be straightened enters from the left side, sequentially passes through the inner sides of the first guide ring 5, the second guide ring 6 and the third guide ring 7, then passes through the inside of the sleeve 8 and then out, passes through the guide wheel 19 and then passes through the high-frequency coil 17 and then passes through the guide wheel 19 on the right side, then passes through the space between the upper roller 10 and the lower roller 20 on the right side, then passes through the space between the upper guide wheel 21 and the lower guide wheel 22 on the right side, and finally passes through the rope hole 23 of the straightening cylinder 24, and the steel wire rope is placed in the ring groove 26;
step two: winding the right end of the steel wire rope on a take-up drum, starting a high-frequency heater 9 and the take-up drum, when the take-up drum pulls the steel wire rope to the right side, the left side of the steel wire rope sequentially passes through a first guide ring 5, a second guide ring 6 and a third guide ring 7 and then is guided to a guide wheel 19 on the left side, iron rust falling under the action of the first guide ring 5, the second guide ring 6 and the third guide ring 7 and iron rust cleaned by a steel wire brush 27 in a sleeve 8 all fall down into a receiving basket 13 below and are collected, the receiving basket 13 can be taken out and cleaned by a handle 14 after being fully collected, the steel wire rope can be prevented from falling under the guiding action of the first guide ring 5, the second guide ring 6 and the third guide ring 7, at the moment, the steel wire rope passes through a rope groove 25 and then is heated to a certain temperature by a high-frequency coil 17, so that the steel wire rope is easily straightened, then the steel wire rope moves to the right side and passes through an upper roller 10, straightening operation of the lower guide wheel 22, and finally, penetrating out of a rope hole 23 of a straightening barrel 24 to enable the steel wire rope to be well straightened;
step three: the straightened steel wire rope is wound on the take-up drum to be wound, and the equipment can continuously operate to straighten the steel wire rope.
The straightening device for processing the hoisting steel wire rope comprises a base 1, a cross beam 2, a pillar 3, a cross bar 4, a first guide ring 5, a second guide ring 6, a third guide ring 7, a sleeve 8, a high-frequency heater 9, an upper roller 10, a first connecting rod 11, a groove 12, a material receiving basket 13, a handle 14, a support leg 15, a second connecting rod 16, a high-frequency coil 17, a support rod 18, a guide wheel 19, a lower roller 20, an upper guide wheel 21, a lower guide wheel 22, a rope hole 23, a straightening barrel 24, a rope groove 25, a ring groove 26 and a steel wire brush 27, wherein the parts are all universal standard parts or parts known by a person skilled in the art, the structure and the principle of the parts can be known by a technical manual or a conventional experimental method, all the electric parts are connected at a vacant position of the straightening device through wires, and the designated power elements, the electric parts, an adaptive monitoring computer and a power supply are connected through the wires, the detailed connection means is a known technology in the field, and the following main introduction of the working principle and process is not described for electrical control, when in operation, a steel wire rope to be straightened enters from the left side, sequentially passes through the inner sides of the first guide ring 5, the second guide ring 6 and the third guide ring 7, then passes through the inside of the sleeve 8 and then out, passes through the guide wheel 19 and then passes through the high-frequency coil 17 and then passes through the guide wheel 19 on the right side, then passes through the upper roller 10 and the lower roller 20 on the right side, then passes through the upper guide wheel 21 and the lower guide wheel 22 on the right side, and finally passes through the rope hole 23 of the straightening cylinder 24, and the steel wire rope is placed in the ring groove 26; winding the right end of the steel wire rope on a take-up drum, starting a high-frequency heater 9 and the take-up drum, when the take-up drum pulls the steel wire rope to the right side, the left side of the steel wire rope sequentially passes through a first guide ring 5, a second guide ring 6 and a third guide ring 7 and then is guided to a guide wheel 19 on the left side, iron rust falling under the action of the first guide ring 5, the second guide ring 6 and the third guide ring 7 and iron rust cleaned by a steel wire brush 27 in a sleeve 8 all fall down into a receiving basket 13 below and are collected, the receiving basket 13 can be taken out and cleaned by a handle 14 after being fully collected, the steel wire rope can be prevented from falling under the guiding action of the first guide ring 5, the second guide ring 6 and the third guide ring 7, at the moment, the steel wire rope passes through a rope groove 25 and then is heated to a certain temperature by a high-frequency coil 17, so that the steel wire rope is easily straightened, then the steel wire rope moves to the right side and passes through an upper roller 10, straightening operation of the lower guide wheel 22, and finally, penetrating out of a rope hole 23 of a straightening barrel 24 to enable the steel wire rope to be well straightened; the straightened steel wire rope is wound on the take-up drum to be wound, and the equipment can continuously operate to straighten the steel wire rope.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. The utility model provides a straightening device is used in processing of jack-up wire rope, includes base (1) and crossbeam (2), its characterized in that: the device is characterized in that the two cross beams (2) are supported and fixed above the base (1) through the pillars (3), the number of the cross beams (2) is two, the cross beams (2) are supported on two sides above the base (1), and a guide device and a straightening device are arranged above the base (1);
the guide device comprises a cross rod (4), a first guide ring (5), a second guide ring (6), a third guide ring (7), a second connecting rod (16), a support rod (18) and a guide wheel (19); the two cross rods (4) are transversely fixed on the upper and lower surfaces of the left strut (3), a first guide ring (5) is fixed on the left side between the cross rods (4) through a second connecting rod (16), a second guide ring (6) is fixed between the cross rods (4) on the right side of the first guide ring (5) through the second connecting rod (16), a third guide ring (7) is fixed between the cross rods (4) on the right side of the second guide ring (6) through the second connecting rod (16), the apertures of the first guide ring (5), the second guide ring (6) and the third guide ring (7) are sequentially reduced, guide wheels (19) are installed above the base (1) on the right side of the cross rods (4) through supporting rods (18), the guide wheels (19) and the supporting rods (18) are both two, and the guide wheels (19) are rotatably installed on the tops of the supporting rods (18);
the straightening device comprises a high-frequency heater (9), an upper roller (10), a first connecting rod (11), a high-frequency coil (17), a lower roller (20), an upper guide wheel (21), a lower guide wheel (22), a rope hole (23) and a straightening barrel (24); the high-frequency heater (9) is fixed above the cross beam (2), the high-frequency coil (17) is arranged between the two guide wheels (19), the high-frequency coil (17) is connected with the high-frequency heater (9), the middle part of the lower part of the cross beam (2) is provided with the upper roller (10) through the support rod (18), the upper parts of the bases (1) at the two sides of the upper roller (10) are provided with the lower roller (20) through the support rod (18), the upper roller (10) and the lower roller (20) are distributed between the bases (1) and the cross beam (2) in a staggered manner, the lower part of the right side of the cross beam (2) is provided with the upper guide wheel (21) through the support rod (18), the upper part of the base (1) below the upper guide wheel (21) is provided with the lower guide wheel (22) through the support rod (18), the upper guide wheel (21) and the lower guide wheel (22) are both provided with a plurality of guide wheels, the upper guide wheel (21) is positioned above the lower guide, go up base (1) and crossbeam (2) on guide pulley (21) and lower guide pulley (22) right side and be fixed with through first connecting rod (11) between and entangle straight section of thick bamboo (24), entangle the inside of straight section of thick bamboo (24) and seted up rope hole (23), and the left internal diameter of rope hole (23) is greater than the internal diameter on right side, the outer lane of leading wheel (19), last gyro wheel (10), lower gyro wheel (20), last guide pulley (21) and lower guide pulley (22) all encircles and is equipped with annular (26).
2. The straightening device for processing the hoist rope according to claim 1, wherein: the upper and lower transverse rods (4) on the right side of the third guide ring (7) are fixed with a sleeve (8) through a second connecting rod (16), the inner side of the sleeve (8) is fixed with a steel wire brush (27), and the steel wire brush (27) is uniformly distributed on the inner side of the sleeve (8).
3. The straightening device for processing the hoist rope according to claim 1, wherein: the surface of the base (1) below the cross rod (4) is provided with a groove (12), a material receiving basket (13) is arranged in the groove (12), and the material receiving basket (13) is located under the cross rod (4).
4. The straightening device for processing the hoist rope according to claim 3, wherein: the handle (14) is fixed on the front side surface of the material receiving basket (13), and the handle (14) is fixed in the middle of the front side of the material receiving basket (13) in a welding mode.
5. The straightening device for processing the hoist rope according to claim 1, wherein: the four corners below the base (1) are all supported and fixed with four support legs (15), and the number of the support legs (15) is four.
6. The straightening device for processing the hoist rope according to claim 1, wherein: rope grooves (25) are formed in the surfaces of the inner rings of the first guide ring (5), the second guide ring (6) and the third guide ring (7), the number of the rope grooves (25) is multiple, and the plurality of the rope grooves (25) are uniformly distributed in the inner rings of the first guide ring (5), the second guide ring (6) and the third guide ring (7).
7. The straightening device for processing the hoist rope according to claim 1, wherein: the high-frequency heater (9) is electrically connected with external power supply equipment through a lead.
8. Use method of a straightening device for processing of hoisting ropes according to any of the claims 1-7, characterized in that: the method comprises the following steps:
the method comprises the following steps: the steel wire rope to be straightened enters from the left side, sequentially passes through the inner sides of the first guide ring (5), the second guide ring (6) and the third guide ring (7), then passes through the inside of the sleeve (8) and then out, passes through the guide wheel (19), then passes through the high-frequency coil (17), passes through the guide wheel (19) on the right side, then passes through the space between the upper roller (10) and the lower roller (20) on the right side, then passes through the space between the upper guide wheel (21) and the lower guide wheel (22) on the right side, and finally passes through the rope hole (23) of the straightening barrel (24), and the steel wire rope is placed in the ring groove (26);
step two: winding the right end of the steel wire rope on a take-up drum, starting a high-frequency heater (9) and the take-up drum, when the take-up drum pulls the steel wire rope to the right side, the left side of the steel wire rope sequentially passes through a first guide ring (5), a second guide ring (6) and a third guide ring (7) and then is guided to a guide wheel (19) on the left side, the iron rust falling under the action of the first guide ring (5), the second guide ring (6) and the third guide ring (7) and the iron rust cleaned by a steel wire brush (27) in a sleeve (8) all fall into a receiving basket (13) below and are collected, the receiving basket (13) can be taken out through a handle (14) to be cleaned after the collection is full, the steel wire rope can be prevented from falling under the guiding action of the first guide ring (5), the second guide ring (6) and the third guide ring (7), the steel wire rope passes through a rope groove (25) and then is heated to a certain temperature through a high-frequency coil (17), the steel wire rope is easy to straighten, then moves towards the right side, passes through the straightening operation of the upper roller (10), the lower roller (20), the upper guide wheel (21) and the lower guide wheel (22), and finally penetrates out of a rope hole (23) of a straightening barrel (24), so that the steel wire rope is straightened better;
step three: the straightened steel wire rope is wound on the take-up drum to be wound, and the equipment can continuously operate to straighten the steel wire rope.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011023361.XA CN112045104A (en) | 2020-09-25 | 2020-09-25 | Straightening device for machining hoisting steel wire rope and using method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011023361.XA CN112045104A (en) | 2020-09-25 | 2020-09-25 | Straightening device for machining hoisting steel wire rope and using method thereof |
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| CN112045104A true CN112045104A (en) | 2020-12-08 |
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| CN202011023361.XA Pending CN112045104A (en) | 2020-09-25 | 2020-09-25 | Straightening device for machining hoisting steel wire rope and using method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112897228A (en) * | 2021-01-25 | 2021-06-04 | 江苏胜达科技有限公司 | Straightening winding device applied to production of tire bead steel wire |
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2020
- 2020-09-25 CN CN202011023361.XA patent/CN112045104A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112897228A (en) * | 2021-01-25 | 2021-06-04 | 江苏胜达科技有限公司 | Straightening winding device applied to production of tire bead steel wire |
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Address after: 250000 Yezhuang Village South (north of bensu elevator company), JIEKOU sub district office, Laiwu District, Jinan City, Shandong Province Applicant after: Shandong gushidefu metal products Co.,Ltd. Address before: 271100 South Yezhuang village, Laicheng District, Laiwu City, Jinan City, Shandong Province Applicant before: Shandong gusidev Machinery Manufacturing Co.,Ltd. |