CN112042784A - Instant tea preparation is with concentrated system of high-efficient backward flow - Google Patents
Instant tea preparation is with concentrated system of high-efficient backward flow Download PDFInfo
- Publication number
- CN112042784A CN112042784A CN202011068528.4A CN202011068528A CN112042784A CN 112042784 A CN112042784 A CN 112042784A CN 202011068528 A CN202011068528 A CN 202011068528A CN 112042784 A CN112042784 A CN 112042784A
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- concentration
- box
- pipe
- instant tea
- fixedly mounted
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/16—Tea extraction; Tea extracts; Treating tea extract; Making instant tea
- A23F3/22—Drying or concentrating tea extract
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/58—Multistep processes
Abstract
The invention provides a high-efficiency backflow concentration system for preparing instant tea, which comprises a plurality of support columns arranged on the ground, wherein the upper ends of the support columns are fixedly provided with the same concentration box, backflow boxes are arranged among the support columns, a placement box is arranged on the right side of the backflow box, the concentration box and the backflow box are provided with the same circulating concentration mechanism, the concentration box is provided with a stirring mechanism with a wall cleaning function, a drying component is arranged in the stirring mechanism, and one end of the drying component is communicated with the placement box. According to the invention, through the arrangement of the circulating concentration and stirring mechanism and the airing assembly, the operation of driving a plurality of components by one motor is realized, the utilization rate of the motor is improved, the concentration treatment can be carried out for a plurality of times, the adhesion to the inner wall of the concentration box is avoided, and the airing treatment can be carried out on the concentrated instant tea substance, so that the integrated operation of concentration and drying is realized.
Description
Technical Field
The invention relates to the technical field of instant tea preparation, in particular to a high-efficiency reflux concentration system for instant tea preparation.
Background
The instant tea is a solid beverage tea capable of quickly dissolving in water, and is made up by using finished tea, semi-finished tea, tea by-product or fresh leaf as raw material through the processes of extraction, filtering, concentration and drying, etc. and can be made into the granular, powdered or small tablet-like novel beverage which can be easily dissolved in water and has no tea residue.
The existing instant tea concentration preparation usually adopts vacuum evaporation concentration, although a large amount of treatment can be carried out, the aroma, color and taste of the tea concentrated solution are seriously deteriorated, the natural flavor is damaged, the cold solubility of the product is poor, and the energy consumption is large, so an efficient reflux concentration system for preparing the instant tea is urgently needed.
Disclosure of Invention
The invention provides an efficient reflux concentration system for preparing instant tea, which is used for solving the problems of product quality reduction and high energy consumption cost caused by a vacuum evaporation concentration system in the prior art.
The invention adopts the following technical scheme:
the utility model provides an instant tea preparation is with concentrated system of high-efficient backward flow, is including setting up in many subaerial support columns, many support column upper end fixed mounting has same concentrator box, many be equipped with the backward flow case between the support column, the right side of backward flow case is equipped with places the case, be equipped with same concentrated mechanism of circulation on concentrator box and the backward flow case, be equipped with the rabbling mechanism of clear wall function on the concentrator box, be equipped with in the rabbling mechanism and dry the subassembly, the one end of drying the subassembly sets up with placing the case intercommunication, two permeability membranes are installed to the concentrator box inner wall, have realized the operation of a plurality of parts of motor drive, have improved the utilization ratio of motor, can also carry out concentrated processing many times, on avoiding attaching to the concentrator box inner wall, can also dry the processing.
Preferably, the upper end of the concentrating tank is provided with a feeding pipe.
Preferably, the circulation concentration mechanism comprises a pressure pump fixedly installed at the upper end of the backflow box, the pressure pump is communicated with a liquid suction pipe and a liquid discharge pipe, the liquid inlet end of the liquid suction pipe is inserted into the backflow box, the liquid discharge end of the liquid discharge pipe is inserted into the concentration box, the bottom of the concentration box is communicated with the top of the backflow box, the circulation concentration mechanism is arranged to realize multiple concentration treatment on the instant tea solution, and the concentration effect is effectively improved.
Preferably, rabbling mechanism includes the L type backup pad of fixed mounting in the concentrator box upper end, the lower extreme fixed mounting of L type backup pad horizontal part has the motor, the drive shaft fixedly connected with pivot of motor, the pivot is rotated the top surface that runs through the concentrator box and is extended to inside it, the pivot is located the inside partial fixed mounting of concentrator box and is stirred leaf and T type scraper blade, T type scraper blade and the contact setting that offsets of concentrator box inside wall, and rabbling mechanism's setting not only can play accelerated effect to the concentration of liquid, can also strike off the processing to remaining material on the concentrator box inner wall.
Preferably, the top of concentrator box is equipped with the mounting hole, the pivot rotates and runs through the mounting hole setting, fixed mounting has the flywheel in the mounting hole.
Preferably, dry the subassembly including fixed mounting in the supporting shoe on the vertical part of L type backup pad, fixed mounting has the installation pipe on the supporting shoe, the pivot is rotated and is run through the installation pipe setting, the pivot is located the intraductal part fixed mounting of installation and has the fan blade, the intercommunication has the pipe on the installation pipe, the pipe with place the case and communicate mutually, it has the pressure release pipe to place bottom of the case portion intercommunication, the intraductal fixed mounting of pressure release has a check pressure valve, and the setting of drying the subassembly can dry the processing to the instant tea material after the concentration.
The invention has the following beneficial effects:
1. the invention has the advantages that the double-layer permeable membrane is arranged, so that the separation process of the instant tea has no chemical reaction, no phase change, no need of heating, no damage to biological activity, low operation pressure and low energy consumption;
2. according to the invention, through the arrangement of the circulating concentration mechanism, the repeated concentration treatment of the instant tea solution is realized, and the concentration effect is effectively improved;
3. according to the invention, through the arrangement of the stirring mechanism, the effect of accelerating the concentration of the liquid can be achieved, the residual substances on the inner wall of the concentration box can be scraped, and the airing assembly can be used for airing the concentrated instant tea substances, so that the integrated operation of separation and drying is realized.
Drawings
FIG. 1 is a schematic structural diagram of a high-efficiency reflux concentration system for preparing instant tea according to the present invention;
FIG. 2 is a schematic diagram of the external structure of a high-efficiency reflux concentration system for preparing instant tea according to the present invention;
fig. 3 is a schematic structural diagram of a flywheel in an efficient reflux concentration system for preparing instant tea according to the present invention.
In the figure: the device comprises a support column 1, a concentration tank 2, a reflux tank 3, a placement tank 4, a feeding pipe 5, a pressure pump 6, a liquid suction pipe 7, a liquid discharge pipe 8, a permeable membrane 9, a support plate 10L-shaped, a motor 11, a rotating shaft 12, a stirring blade 13, a scraper blade 14T-shaped, a guide pipe 15, a pressure relief pipe 16, a mounting pipe 17 and a flywheel 18.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-3, a high-efficiency reflux concentration system for preparing instant tea, comprising a plurality of support columns 1 arranged on the ground, a same concentration box 2 fixedly arranged at the upper ends of the support columns 1, a reflux box 3 arranged between the support columns 1, a placing box 4 arranged at the right side of the reflux box 3, sealing doors hinged on the front end outer side walls of the concentration box 2 and the placing box 4, so as to facilitate the access of instant tea substances, a plurality of placing frames arranged in the placing box 4 and used for placing the instant tea substances, a feeding pipe 5 arranged at the upper end of the concentration box 2, a same circulating concentration mechanism arranged on the concentration box 2 and the reflux box 3, a stirring mechanism with a wall cleaning function arranged on the concentration box 2, a drying component arranged in the stirring mechanism, one end of the drying component communicated with the placing box 4, and two permeable membranes 9 arranged on the inner wall of the concentration, the upper end of the permeable membrane 9 positioned on the upper side is obliquely arranged, so that the filtered instant tea substance moves to the inner wall of the concentration box 2 under the action of self gravity and centrifugal force, and the instant tea substance is conveniently taken out after separation.
Wherein, concentrated mechanism of circulation includes that fixed mounting is in the force (forcing) pump 6 of backward flow case 3 upper end, and force (forcing) pump 6 is jieba tablet, and the model is 220V's XGB force (forcing) pump 6, and the intercommunication has pipette 7 and casting tube 8 on the force (forcing) pump 6, and the inlet port of pipette 7 is inserted and is located backward flow case 3, and casting tube 8 goes out the liquid end and inserts and locate in concentrated case 2, and the bottom of concentrated case 2 sets up with the top intercommunication of backward flow case 3.
Wherein, the stirring mechanism comprises an L-shaped supporting plate 10 fixedly arranged at the upper end of the concentration box 2, a motor 11 is fixedly arranged at the lower end of the horizontal part of the L-shaped supporting plate 10, the motor 11 is a Xidebao brand, the model is YE2-80M-2, a driving shaft of the motor 11 is fixedly connected with a rotating shaft 12, the rotating shaft 12 rotatably penetrates through the top surface of the concentration box 2 and extends to the inside of the concentration box, a stirring blade 13 and a T-shaped scraping plate 14 are fixedly arranged at the part of the rotating shaft 12 positioned inside the concentration box 2, the T-shaped scraping plate 14 is arranged in contact with the inner side wall of the concentration box 2, a mounting hole is arranged at the top of the concentration box 2, the rotating shaft 12 rotatably penetrates through the mounting hole, a flywheel 18, the flywheel 18 releases the stored energy to scrape off the inner wall of the concentration tank 2 again, avoiding waste of instant tea substances.
More specifically, the airing assembly comprises a supporting block fixedly arranged on the vertical part of the L-shaped supporting plate 10, a mounting pipe 17 is fixedly arranged on the supporting block, the supporting block plays a role of fixedly supporting the mounting pipe 17, a rotating shaft 12 is rotatably arranged to penetrate through the mounting pipe 17, a fan blade is fixedly arranged on the part, located in the mounting pipe 17, of the rotating shaft 12, a guide pipe 15 is communicated with the mounting pipe 17, the guide pipe 15 is communicated with the placing box 4, the bottom of the placing box 4 is communicated with a pressure relief pipe 16, and a one-way pressure valve is fixedly arranged in the pressure relief pipe 16. it should be noted that as the fan blade in the mounting pipe 17 generates gas along with the rotation of the rotating shaft 12, the gas enters the placing box 4 through the guide pipe 15, the tea dissolving substances on the placing rack in the placing box 4 are aired from top to bottom, and the flowing gas from top is finally discharged through the air outlet end of the pressure relief pipe 16, so that the negative pressure generated by the rotation of the fan, but the further air drying treatment of the concentrated tea dissolving substance is finished by utilizing the air circulation flow generated by the rotation of the fan blade.
In the invention, the instant tea solution is introduced into the concentration box 2 through the feed pipe 5, the motor 11 is started to drive the rotation of the fan blade in the installation pipe 17 and the rotation of the stirring blade 13 and the T-shaped scraper 14 on the rotating shaft 12 in the concentration box 2, the rotation of the stirring blade 13 accelerates the speed of the instant tea solution passing through the permeable membrane 9, the rotation of the T-shaped scraper 14 can carry out scraping treatment on the inner wall of the concentration box 2 to prevent the substance residue from adhering to the inner wall of the concentration box 2, the two permeable membranes 9 can carry out double separation, the upper end of the permeable membrane 9 positioned at the upper side is obliquely arranged, the filtered instant tea substance moves to the inner wall of the concentration box 2 under the action of self gravity and centrifugal force, the separated instant tea substance is conveniently taken out, the separated solution flows back to the backflow box 3, the solution in the backflow box 3 is introduced into the concentration box 2 again through the pressurizing pump 6, thereby realize concentrated processing many times, the effectual concentrated purity of instant tea solution that has improved, later open the sealing door on 2 lateral walls of concentrator box, take out the filterable instant tea material of permeability membrane 9, and open and place the sealing door on the 4 lateral walls of case, place instant tea material on placing the rack in case 4, and the gaseous top-down that the fan blade rotated the production carries out air-dry drying process to instant tea material, thereby the operation of concentrated air-dry integration has been realized, so make the concentrated process do not have any chemical reaction, no phase transition, need not the heating, can not destroy biological activity, operating pressure is low, the energy consumption is low, be worth promoting.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (6)
1. The utility model provides an instant tea preparation is with concentrated system of high-efficient backward flow, is including setting up in subaerial many support columns (1), its characterized in that, many support column (1) upper end fixed mounting has same concentrator box (2), many be equipped with between support column (1) backward flow case (3), the right side of backward flow case (3) is equipped with places case (4), be equipped with same concentrated mechanism of circulation on concentrator box (2) and backward flow case (3), be equipped with the rabbling mechanism of wall cleaning function on concentrator box (2), be equipped with in the rabbling mechanism and dry the subassembly, the one end of drying the subassembly with place case (4) intercommunication setting, two permeability membranes (9) are installed to concentrator box (2) inner wall.
2. A high efficiency reflux concentrator system for the preparation of instant tea as claimed in claim 1 wherein the upper end of the concentrator tank (2) is provided with a feed pipe (5).
3. The efficient backflow concentration system for preparing instant tea according to claim 1, wherein the circulation concentration mechanism comprises a pressure pump (6) fixedly mounted at the upper end of the backflow tank (3), the pressure pump (6) is communicated with a liquid suction pipe (7) and a liquid discharge pipe (8), the liquid inlet end of the liquid suction pipe (7) is inserted into the backflow tank (3), the liquid outlet end of the liquid discharge pipe (8) is inserted into the concentration tank (2), and the bottom of the concentration tank (2) is communicated with the top of the backflow tank (3).
4. The efficient backflow concentration system for preparing instant tea according to claim 1, wherein the stirring mechanism comprises an L-shaped supporting plate (10) fixedly mounted at the upper end of the concentration box (2), a motor (11) is fixedly mounted at the lower end of the horizontal portion of the L-shaped supporting plate (10), a rotating shaft (12) is fixedly connected with a driving shaft of the motor (11), the rotating shaft (12) rotates to penetrate through the top surface of the concentration box (2) and extends to the inside of the concentration box, a stirring blade (13) and a T-shaped scraper (14) are fixedly mounted at the portion, located inside the concentration box (2), of the rotating shaft (12), and the T-shaped scraper (14) is in contact with the inner side wall of the concentration box (2) in an abutting mode.
5. The efficient backflow concentration system for preparing instant tea according to claim 4, wherein a mounting hole is formed in the top of the concentration box (2), the rotating shaft (12) is rotatably arranged through the mounting hole, and a flywheel (18) is fixedly mounted in the mounting hole.
6. The efficient backflow concentration system for preparing instant tea according to claim 4, wherein the airing assembly comprises a supporting block fixedly mounted on a vertical portion of the L-shaped supporting plate (10), a mounting pipe (17) is fixedly mounted on the supporting block, the rotating shaft (12) is rotatably arranged to penetrate through the mounting pipe (17), fan blades are fixedly mounted on a portion, located in the mounting pipe (17), of the rotating shaft (12), a guide pipe (15) is communicated with the mounting pipe (17), the guide pipe (15) is communicated with the placing box (4), a pressure relief pipe (16) is communicated with the bottom of the placing box (4), and a one-way pressure valve is fixedly mounted in the pressure relief pipe (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011068528.4A CN112042784A (en) | 2020-10-09 | 2020-10-09 | Instant tea preparation is with concentrated system of high-efficient backward flow |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011068528.4A CN112042784A (en) | 2020-10-09 | 2020-10-09 | Instant tea preparation is with concentrated system of high-efficient backward flow |
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| Publication Number | Publication Date |
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| CN112042784A true CN112042784A (en) | 2020-12-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011068528.4A Pending CN112042784A (en) | 2020-10-09 | 2020-10-09 | Instant tea preparation is with concentrated system of high-efficient backward flow |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113713614A (en) * | 2021-09-09 | 2021-11-30 | 山东友成生物科技有限公司 | Process equipment and preparation method of acetamide fiber targeting agent |
-
2020
- 2020-10-09 CN CN202011068528.4A patent/CN112042784A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113713614A (en) * | 2021-09-09 | 2021-11-30 | 山东友成生物科技有限公司 | Process equipment and preparation method of acetamide fiber targeting agent |
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