CN112041864A - Method, device and system for determining production equipment path, storage medium and terminal - Google Patents

Method, device and system for determining production equipment path, storage medium and terminal Download PDF

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CN112041864A
CN112041864A CN201880092555.XA CN201880092555A CN112041864A CN 112041864 A CN112041864 A CN 112041864A CN 201880092555 A CN201880092555 A CN 201880092555A CN 112041864 A CN112041864 A CN 112041864A
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曹佃松
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Siemens AG
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Abstract

The application relates to a method, a device, a system, a storage medium and a terminal for determining a production equipment path. The method comprises the following steps: configuring the availability rates of one or more virtual devices corresponding to one or more production devices as the availability rates of the corresponding production devices, and simulating the corresponding production devices by the virtual devices; calculating a plurality of production equipment paths according to one or more virtual equipment, wherein each production equipment path represents the sequence of production equipment adopted by a production process; generating a simulation result according to the availability of one or more virtual devices and based on each production device path, the simulation result representing production related data of each production device path; sequencing the paths of the plurality of production equipment according to the sequencing conditions and the simulation result; and determining an optimized production equipment path according to the ranking. According to the scheme of the application, the optimized production equipment path can be determined, so that a simulation result which accords with the actual condition of a factory is provided, and the optimized production equipment path which meets the production requirement is accurately determined.

Description

Method, device and system for determining production equipment path, storage medium and terminal Technical Field
The present application relates to the field of production control. In particular, the present application relates to methods, apparatuses, systems, storage media, processors and terminals for determining a production device path.
Background
Before the factory starts production, the production process needs to be determined to produce the product. Generally, a manufacturing process includes a plurality of manufacturing steps that are performed sequentially from a first step to a last step to complete the manufacturing. For example, if product P100 is to be produced, production steps 10, 20, 30, 40 and 50 need to be performed in order. Wherein step 10 is used for the pre-assembly of the product P100, both the apparatus M10 or M11 can be used for the pre-assembly of this step 10, with pre-assembly times of 10 minutes and 11 minutes, respectively; step 20 is used for the assembly of the product P100, and both the apparatus M20 or M21 can be used for the assembly of this step 20, with the time required for assembly being 12 minutes and 8 minutes, respectively; step 30 is used for testing product P100, and devices M30, M31 or M32 can be used for testing step 30, and the time required for testing is 15 minutes, 12 minutes and 20 minutes respectively; step 40 for the spray painting of the product P100, either the apparatus M40 or M41 can be used for the test of this step 40, the times required for the test being 11 minutes and 8 minutes, respectively; step 50 is used for packaging of product P100 and device M50 can be used for packaging of this step 50, the packaging time being 3 minutes. In a production process comprising these 5 production steps, a specific device is required to complete the corresponding production. Since in some steps more than two devices can be used for the corresponding production, a selection of the device for each production step needs to be made when performing this production step. After selecting these devices for production, the production sequence will proceed from the device selected in each production step to the device selected in the next production step, up to the device selected in the last production step. The sequence of equipment used in such a production process is referred to as a production equipment path. For example, one possible production equipment path is M10-M20-M30-M40-M50. In the above example, there may be 24 production equipment paths of 2 × 2 × 3 × 2.
For an operation team in a plant, an important task is to select which production equipment path to perform a production process. The selection of the correct production equipment path is critical to meeting business objectives such as reducing production costs, on-time delivery, and reducing inventory.
However, selecting an optimized production equipment path is challenging for the operations team. Typically, the selection of the production equipment path is made manually or with software support based on the highly simplified environment of the plant (e.g., all equipment is available). When performing production, the efficiency of the selected production equipment path is often not as desired due to the complexity in the actual operation.
Disclosure of Invention
The embodiment of the application provides a method, a device, a system, a storage medium, a processor and a terminal for determining a production equipment path, so as to at least solve the problem that an optimized production equipment path is difficult to determine in the prior art.
According to an aspect of an embodiment of the present application, there is provided a method of determining a production device path, including: configuring the availability rates of one or more virtual devices corresponding to one or more production devices as the availability rates of the corresponding production devices, and simulating the corresponding production devices by the virtual devices; calculating a plurality of production equipment paths according to one or more virtual equipment, wherein each production equipment path represents the sequence of production equipment adopted by a production process; generating a simulation result according to the availability of one or more virtual devices and based on each production device path, the simulation result representing production related data of each production device path; sequencing the paths of the plurality of production equipment according to the sequencing conditions and the simulation result; and determining an optimized production equipment path according to the ranking.
In this manner, the selected production equipment path may conform to the actual conditions of the production equipment of the plant, providing an accurate desired production equipment path.
According to an exemplary embodiment of the present application, configuring an availability rate of one or more virtual devices corresponding to one or more production devices to an availability rate of the corresponding production device includes: the availability of one or more production devices is calculated based on operational data representing information that one or more production devices are occupied or available for use.
In this manner, availability of virtual devices that simulate production device paths is provided.
According to an exemplary embodiment of the application, determining an optimized production device path according to the ranking comprises: determining a highest ranked production device path of the plurality of production device paths as an optimized production device path.
In this manner, an optimized production equipment path is provided according to production needs.
According to an exemplary embodiment of the application, the method further comprises: screening a plurality of production equipment paths meeting the constraint condition to serve as a basis for determining the optimized production equipment path before determining the optimized production equipment path according to the sequence.
In this way, an optimized production equipment path according to production needs is further selected.
According to an exemplary embodiment of the application, the method further comprises: the operating data is obtained from existing data of the production facility or through the internet of things.
In this manner, operational data of the production facility is facilitated to be obtained.
According to an exemplary embodiment of the application, the method further comprises: and continuously updating the availability ratio of the virtual equipment according to the operation data.
In this way, the path of the simulated production equipment is guaranteed to always conform to the actual situation of the production equipment.
According to an exemplary embodiment of the application, the production related data comprises production time and/or production expenditure.
In this way, the basic conditions for ordering the production equipment paths are provided.
According to another aspect of the embodiments of the present application, there is provided an apparatus for determining a path of a production device, including: the configuration unit is used for configuring the availability rates of one or more virtual devices corresponding to one or more production devices into the availability rate of the corresponding production device, and the virtual device simulates the corresponding production device; a path calculation unit that calculates a plurality of production device paths each indicating an order of production devices used in a production process, based on one or more virtual devices; a simulation unit that generates a simulation result based on each production device path according to availability of one or more virtual devices, the simulation result representing production-related data of each production device path; the sorting unit sorts the paths of the plurality of production equipment according to the sorting conditions and the simulation result; and a determination unit that determines the optimized production equipment path according to the ranking.
In this way, the selected production equipment path may conform to the actual conditions of the production equipment of the plant, providing a means of determining the exact desired production equipment path.
According to an exemplary embodiment of the application, the apparatus further comprises: and the operation information extraction unit is used for calculating the availability ratio of one or more production devices according to operation data, and the operation data represents the occupied or available information of one or more production devices.
In this manner, availability of virtual devices that simulate production device paths is provided.
According to an exemplary embodiment of the application, the apparatus further comprises: and the operation data acquisition unit is used for acquiring operation data from the existing data of the production equipment or through the Internet of things.
In this manner, operational data of the production facility is facilitated to be obtained.
According to an exemplary embodiment of the application, the apparatus further comprises: and the availability updating unit is used for continuously updating the availability of the virtual equipment according to the running data.
In this way, the path of the simulated production equipment is guaranteed to always conform to the actual situation of the production equipment.
According to an exemplary embodiment of the present application, the determination unit determines the highest ranked production device path as the optimized production device path.
In this manner, an optimized production equipment path is provided according to production needs.
According to an exemplary embodiment of the application, the apparatus further comprises: and the screening unit screens a plurality of production equipment paths which meet the constraint condition as a basis for determining the optimized production equipment paths before the determining unit determines the optimized production equipment paths according to the sequence.
In this way, an optimized production equipment path according to production needs is further selected.
According to another embodiment of the present application, there is provided a system for determining a production device path, including: one or more production facilities; and means for determining a production equipment path, comprising: the configuration unit is used for configuring the availability rates of one or more virtual devices corresponding to one or more production devices into the availability rate of the corresponding production device, and the virtual device simulates the corresponding production device; a path calculation unit that calculates a plurality of production device paths each indicating an order of production devices used in a production process, based on one or more virtual devices; a simulation unit that generates a simulation result based on each production device path according to availability of one or more virtual devices, the simulation result representing production-related data of each production device path; the sorting unit sorts the paths of the plurality of production equipment according to the sorting conditions and the simulation result; and a determination unit that determines the optimized production equipment path according to the ranking.
In this manner, the selected production equipment path may conform to the actual conditions of the production equipment of the plant, providing a system for determining an accurate desired production equipment path.
According to another embodiment of the application, a storage medium is provided, the storage medium comprising a stored program, wherein the program, when executed, controls an apparatus in which the storage medium is located to perform a method according to any of the above.
According to another embodiment of the application, a processor is provided for running a program, wherein the program when running performs the method according to any one of the above.
According to another embodiment of the present application, there is provided a terminal including: one or more processors, memory, and one or more programs, wherein the one or more programs are stored in the memory and configured to be executed by the one or more processors, the one or more programs performing the method according to any of the above.
According to another embodiment of the application, there is also provided a computer program product tangibly stored on a computer-readable medium and comprising computer-executable instructions that, when executed, cause at least one processor to perform the method according to any of the above.
The method according to the embodiments of the present application may be implemented by a program in a storage medium, a processor, and a terminal, thereby determining an accurate desired production equipment path.
In the embodiment of the application, a scheme is provided for configuring the virtual equipment to meet the availability of the actual production equipment so as to calculate the production equipment path and sort the production equipment path according to the sorting condition so as to determine the optimized production equipment path, so that a simulation result meeting the actual condition of a factory is provided, and the optimized production equipment path meeting the production requirement is accurately determined.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the application and together with the description serve to explain the application and not to limit the application. In the drawings:
FIG. 1 is a flow chart of a method of determining a production device path according to an embodiment of the present application;
FIG. 2 is a flow chart of a method of determining a production device path according to an exemplary embodiment of the present application;
FIG. 3 is a block diagram of an apparatus for determining a production device path according to an embodiment of the present application;
FIG. 4 is a block diagram of an apparatus for determining a production device path according to an exemplary embodiment of the present application;
FIG. 5 is a block diagram of a system for determining a production device path according to an embodiment of the present application;
FIG. 6 is a block diagram of a system for determining a production device path according to an exemplary embodiment of the present application.
Detailed Description
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are capable of operation in sequences other than those illustrated or described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or modules or elements is not necessarily limited to those steps or modules or elements expressly listed, but may include other steps or modules or elements not expressly listed or inherent to such process, method, article, or apparatus.
The calculation method of the production equipment path can adopt an equipment virtual model to carry out simulation. In the device virtual model, a plurality of virtual devices are provided corresponding to the actual production devices, each virtual device representing one actual production device, and in the virtual model, the virtual devices execute processing of the corresponding production device, thereby simulating the production device. Such simulation of production equipment may be used to provide simulation results for a production process to determine production-related data such as production time or production expense required to perform the production process for each production equipment path. However, in such simulation, the simulation result obtained by simulating the production equipment with the virtual equipment cannot truly reflect the production-related data of the actual production process, because the production equipment may not guarantee 100% of the availability rate because other products need to be produced, and thus the simulation result may deviate from the actual situation.
For example, the virtual model of the product P100 is configured to perform simulation of the production process, and the configuration of the equipment is as follows.
Name of the device Availability ratio (percentage)
M10 100.00
M11 100.00
M20 100.00
M21 100.00
M30 100.00
M31 100.00
M32 100.00
M40 100.00
M41 100.00
M50 100.00
TABLE 1
By adopting the virtual model, an optimized production equipment path which meets the following production requirements is found out:
-a product quantity of 100;
the production time is minimal.
All production equipment paths (24 in total) are simulated, and the following simulation results (the result of 15 paths with the shortest production time) are obtained according to the production time:
pathname Production time
10 20:29:30.0000
22 20:30:30.0000
9 20:32:30.0000
21 20:33:30.0000
4 20:33:30.0000
16 20:34:30.0000
3 20:36:30.0000
15 20:37:30.0000
8 1:01:29:30.0000
20 1:01:30:30.0000
7 1:01:32:30.0000
19 1:01:33:30.0000
2 1:01:33:30.0000
14 1:01:34:30.0000
1 1:01:36:30.0000
…… ……
TABLE 2
From the above table, the optimal production equipment path is path 10, as shown in line 2 of table 2, with a production time of 20:29:30.0000, i.e., 20 hours, 29 minutes, and 30 seconds. The plant route was M10-M21-M31-M41-M50.
However, since the actual production equipment may not have the availability of 100%, the optimal production equipment path obtained according to the simulation result may be different from the actual optimal production equipment path.
According to an embodiment of the present application, a method of determining a production device path is provided. FIG. 1 is a flow chart of a method of determining a production device path according to an embodiment of the present application. The method for determining the production equipment path according to the embodiment of the application comprises the following steps:
step S101, configuring the availability rates of one or more virtual devices corresponding to one or more production devices as the availability rates of the corresponding production devices, and simulating the corresponding production devices by the virtual devices. In the embodiment of the application, the virtual device simulating the corresponding production device is configured as the availability of the production device, and in the simulation process, the virtual device runs according to the state conforming to the actual availability of the production device so as to accurately simulate the production process.
For example, the table below configures the availability of virtual devices according to the availability of production devices.
Name of the device Availability ratio (percentage)
M10 50.00
M11 40.00
M20 50.00
M21 55.00
M30 50.00
M31 30.00
M32 40.00
M40 30.00
M41 35.00
M50 60.00
TABLE 3
After the availability ratios of the virtual devices are configured as shown in table 3, the virtual devices in the virtual model conform to the states of the actual Production devices, and the virtual model becomes a Production Digital Twin (Production Digital Twin) of the Production devices of the Production process.
Step S103, a plurality of production equipment paths are calculated according to one or more virtual equipment, and each production equipment path represents the sequence of the production equipment adopted by the production process. According to all available devices in the production process, a plurality of production device paths are calculated from the device used in the first production step to the device used in the next production step to the device used in the last production step according to the production steps. For example, in the first production step, M10 or M11 may be used, and M10 is set to be in one fab path and M11 is set to be in the other fab path. In the production facility path of M10, its next path point may be M20 or M21, yet another next path point may be M30, M31 or M32, yet another next path point may be M40 or M41, and the final path point is M50. The selection of each waypoint will result in a different production facility path.
Step S105, generating a simulation result according to the availability of one or more virtual devices and based on each production device path, wherein the simulation result represents production related data of each production device path. After the virtual equipment is configured according to the availability of the production equipment, the simulation of the production process is performed, the virtual equipment operates according to the configured availability, and a simulation result is generated for each production equipment path, wherein the simulation result comprises production related data of production time required by each production equipment path to perform the production process. For example, an optimized production equipment path that meets the following production requirements is still found:
-a product quantity of 100;
the production time is minimal.
The simulation process will generate the production time required to produce 100 products per production equipment path.
And S107, sequencing the paths of the plurality of production equipment according to the sequencing conditions and the simulation result. After the simulation result of each production equipment path is obtained as described above, in order to find out the production equipment path with the shortest production time, the production time is used as a sorting condition, and the production time data in the simulation result is used to sort the production equipment paths as shown in the following table (showing the results of the 15 paths with the shortest production time).
Pathname Production time
8 2:06:14:31.4647
20 2:06:37:06.5387
2 2:07:06:32.3767
14 2:08:10:22.7528
7 2:18:10:16.6136
1 2:18:20:28.7039
19 2:18:21:09.2370
13 2:18:36:07.9118
10 2:22:01:02.0695
22 2:22:05:24.9855
16 2:22:40:41.9454
4 2:22:40:41.9454
9 3:02:39:32.2039
21 3:02:50:26.7080
3 3:02:54:03.5375
…… ……
TABLE 4
As can be seen from table 4, after the availability ratios of the virtual devices are configured according to the availability ratios of the production devices, the obtained sorting result of the production time is different from the result of the unconfigured availability ratio.
And step S109, determining an optimized production equipment path according to the sequence. For the production requirement with the shortest production time, it can be seen that the path of the production equipment with the shortest production time can be determined to be the path 8 after the production requirements are sorted according to the production time. The devices in path 8 are M10-M21-M30-M41-M50.
In this manner, the selected production equipment path may conform to the actual conditions of the production equipment of the plant, providing an accurate desired production equipment path.
According to an exemplary embodiment of the present application, a method of calculating an availability of a production device and then performing a determination of a production device path is also provided. FIG. 2 is a flow chart of a method of determining a production device path according to an exemplary embodiment of the present application. As shown in fig. 2, according to an exemplary embodiment of the present application, before determining the production equipment path, step S201 is performed to obtain operation data from existing data of the production equipment or through the internet of things. The existing data of the production facility may be operational data known to the production facility. The internet of things can be used to obtain its operational data directly from production equipment. Then, step S203 is performed to calculate the availability of one or more production devices according to the operation data, wherein the operation data represents the occupied or available information of one or more production devices. The production apparatus is occupied when producing other products, and cannot be used as a production apparatus for producing another product, and can be used when the production apparatus is idle. Alternatively, the production equipment may not be available for production of the product for some time due to failure, maintenance, or other reasons that may occur in a factory environment, such that it is only available for a portion of the time. The availability of a production facility may be the ratio (percentage) of the actual production time that the production facility is able to participate in the production of the product to the total production process time. Thus, based on this operation data, the availability rate at which the production equipment can be used can be calculated. In this manner, availability of virtual devices that simulate production device paths is provided.
Then, the following steps are carried out:
step S205 configures the availability rates of one or more virtual devices corresponding to one or more production devices as the availability rates of the corresponding production devices;
step S207, calculating a plurality of production equipment paths according to one or more virtual equipment, wherein each production equipment path represents the sequence of production equipment adopted by a production process;
step S209, generating a simulation result according to the availability of one or more virtual devices and based on each production device path, wherein the simulation result represents production related data of each production device path;
and step S211, sequencing the paths of the plurality of production equipment according to the sequencing conditions and the simulation result.
The above steps are consistent with steps S101 to S107 shown in fig. 1, and are used for configuring virtual devices using the available rate, performing simulation of a production process, and sequencing production device paths (for example, in an order of short production time to long production time or less production cost to much production cost), which are not described herein again.
After sorting, a list of production related data corresponding to the production equipment paths sorted according to a predetermined order can be visually seen. Step S213 is then performed to determine an optimized production device path according to the ranking. The order of the devices in the production device path may be displayed on a display for human reference.
The optimized production equipment path may be determined from the above ordering in different ways for different production needs.
For production demands where the time required to produce a certain number of products is the shortest, the production time may be used as a sorting condition. After step S209 is completed, a simulation result is obtained, the simulation result shows the production time corresponding to each production equipment path, and in step S211, based on the production time shown by the simulation result, the production equipment paths may be sorted in the order from short to long production time, and the highest-ranked production equipment path shown in the sorting of the production equipment paths is determined to be the production equipment path with the shortest production time, that is, the optimized production equipment path meeting the production requirement.
As another example, for a production demand that requires the least expense to produce a certain number of products, the production expense may be adopted as the sorting condition. After step S209 is completed, a simulation result is obtained, the production cost corresponding to each production equipment path is displayed in the simulation result, and in step S211, based on the production cost shown in the simulation result, the production equipment paths may be sorted in the order of the production cost from a few to a large number, and the production equipment path with the highest sorting shown in the sorting of the production equipment paths is determined to be the production equipment path with the shortest production cost, that is, the optimized production equipment path meeting the production requirement.
According to an exemplary embodiment of the present application, the production related data includes production time and/or production cost, and may also include data related to other production processes, it will be understood that other production related data may also be used as a sorting condition for sorting the production equipment paths, and only data concerned in the production processes need to be used as a sorting condition, so that a required optimized production equipment path may be determined after sorting.
In addition, according to the embodiment of the application, the optimized production equipment path can be further screened by adopting the constraint condition. For example, only a portion of all production equipment paths are selected, while the unselected portions do not meet production requirements. A method of further screening the optimized production device paths is shown below by way of example, screening a plurality of production device paths that meet the constraints as a basis for determining the optimized production device paths before determining the optimized production device paths according to the ranking.
The production requirements are:
-completing production 8 hours before a predetermined time to guarantee delivery of the product;
not completing production 24 hours before the predetermined time to reduce inventory and inventory costs.
After simulating the production process, the production equipment paths are sorted in order of the remaining time to the predetermined time from short to long (sorting conditions) while showing other production related data (e.g., production time and production cost), for example, as shown in the following table:
pathname Production time Time remaining until predetermined time Cost of production
17 3:15:51:59.4504 -6:51:59.4504 46400.0000000001
23 3:15:34:56.9153 -6:34:56.9153 43999.9999999999
5 3:15:32:49.2146 -6:32:49.2146 45400.0000000001
11 3:15:22:22.9393 -6:22:22.9393 42999.9999999999
18 3:14:42:24.1791 -5:42:24.1791 44999.9999999999
6 3:14:42:24.1791 -5:42:24.1791 44000.0000000001
24 3:14:36:21.0215 -5:36:21.0215 42600
12 3:14:29:15.1019 -5:29:15.1019 41600
15 3:03:03:36.7727 5:56:23.2273 54400
3 3:02:54:03.5375 6:05:56.4625 53400
21 3:02:50:26.7080 6:09:33.2920 51999.9999999999
9 3:02:39:32.2039 6:20:27.7961 51000
16 2:22:40:41.9454 10:19:18.0546 53000
4 2:22:40:41.9454 10:19:18.0546 52000
22 2:22:05:24.9855 11:54:35.0145 50600
10 2:22:01:02.0695 10:58:57.9305 49600.0000000001
13 2:18:36:07.9118 14:23:52.0882 51400
19 2:18:21:09.2370 14:38:50.7630 48999.9999999999
1 2:18:20:28.7039 14:39:31.2961 50399.9999999999
7 2:18:10:16.6136 14:49:43.3864 47999.9999999998
14 2:08:10:22.7528 1:00:49:37.2472 49999.9999999999
2 2:07:06:32.3767 1:01:53:27.6233 48999.9999999999
20 2:06:37:06.5387 1:02:22:53.4613 47600
8 2:06:14:31.4647 1:02:45:28.5353 46599.9999999999
TABLE 5
As shown in table 5, the sorting condition is that the remaining time to the predetermined time is from short to long (or the production time is from long to short), if the production needs to be completed 8 hours before the predetermined time and the production does not need to be completed 24 hours before the predetermined time, then the remaining time to the predetermined time is longer than 8 hours and shorter than 24 hours as the constraint condition, and it can be seen that the production equipment paths 16 to 7 and the production equipment paths therebetween in table 5 satisfy the production requirement. Then, according to table 5, the production equipment path 16 is determined as the first production equipment path satisfying the production requirement, and is used as the optimized production equipment path.
In this way, an optimized production equipment path according to production needs is further selected. The above is only an example of further screening the optimized production equipment path, and the optimized production equipment path may also be determined by selecting different constraints and ordering conditions according to different production requirements.
To ensure that the virtual device can effectively reflect the state of the production device when simulating the production process, according to an exemplary embodiment of the present application, the method further includes: and continuously updating the availability ratio of the virtual equipment according to the operation data. Before the simulation of the production process is carried out each time, the availability of the virtual equipment is updated, and the path of the simulation production equipment is ensured to always accord with the actual condition of the production equipment.
According to an embodiment of the present application, an apparatus for determining a production device path is provided. FIG. 3 is a block diagram of an apparatus for determining a production device path according to an embodiment of the present application. As shown in fig. 3, the apparatus 1 for determining a production facility path includes: a configuration unit 11 configured to configure availability rates of one or more virtual devices corresponding to one or more production devices as availability rates of the corresponding production devices, the virtual devices simulating the corresponding production devices; a path calculation unit 13 that calculates a plurality of production device paths each indicating an order of production devices used in a production process, from one or more virtual devices; a simulation unit 15 that generates a simulation result indicating production-related data for each production equipment route, in accordance with the availability of one or more virtual devices and on a per production equipment route basis; a sorting unit 17 for sorting the plurality of production equipment paths according to the sorting conditions and the simulation results; and a determination unit 19 that determines an optimized production equipment path according to the ranking. The above-mentioned apparatus 1 and its internal units perform the method for determining the path of the production equipment as shown in fig. 1, and are not described herein again. In this manner, means are provided for determining the exact desired production equipment path.
According to an exemplary embodiment of the present application, the apparatus 1 further comprises: the operation information extraction unit 21 calculates the availability of one or more production devices based on operation data representing information that one or more production devices are occupied or available to provide the availability of virtual devices simulating production device paths. The device also includes: the operation data acquisition unit 23 is used for acquiring operation data from the existing data of the production equipment or through the internet of things, so that the operation data of the production equipment can be acquired conveniently; the availability updating unit 25 is used for continuously updating the availability of the virtual equipment according to the operation data and ensuring that the path of the simulation production equipment always conforms to the actual condition of the production equipment; and a screening unit 27 configured to screen the plurality of production equipment paths that meet the constraint condition as a basis for determining the optimized production equipment path before the determining unit determines the optimized production equipment path according to the sorting, and further select the optimized production equipment path according to the production requirement. The operation information extracting unit 21, the operation data obtaining unit 23, the availability ratio updating unit 25, and the screening unit 27 perform the method for determining the route of the production equipment shown in fig. 2 and the method for determining the route of the production equipment according to the production requirement, which are not described in detail herein.
According to an embodiment of the present application, a system for determining a production device path is provided. FIG. 5 is a block diagram of a system for determining a production device path according to an embodiment of the present application. As shown in fig. 5, the system 3 includes: one or more production facilities 5; and an apparatus 1 for determining a production facility path, comprising: a configuration unit 13 configured to configure availability rates of one or more virtual devices corresponding to one or more production devices as availability rates of the corresponding production devices, the virtual devices simulating the corresponding production devices; a path calculation unit 13 that calculates a plurality of production device paths each indicating an order of production devices used in a production process, from one or more virtual devices; a simulation unit 15 that generates a simulation result indicating production-related data for each production equipment route, in accordance with the availability of one or more virtual devices and on a per production equipment route basis; a sorting unit 17 for sorting the plurality of production equipment paths according to the sorting conditions and the simulation results; and a determination unit 19 that determines an optimized production equipment path according to the ranking.
According to an exemplary embodiment of the present application, a system for determining a production device path is provided. FIG. 6 is a block diagram of a system for determining a production device path according to an exemplary embodiment of the present application. As shown in fig. 6, the apparatus 1 in the system 3 further includes: the operation information extraction unit 21 calculates the availability of one or more production devices based on operation data representing information that one or more production devices are occupied or available to provide the availability of virtual devices simulating production device paths. The device also includes: the operation data acquisition unit 23 is used for acquiring operation data from the existing data of the production equipment or through the internet of things, so that the operation data of the production equipment can be acquired conveniently; the availability updating unit 25 is used for continuously updating the availability of the virtual equipment according to the operation data and ensuring that the path of the simulation production equipment always conforms to the actual condition of the production equipment; and a screening unit 27 configured to screen the plurality of production equipment paths that meet the constraint condition as a basis for determining the optimized production equipment path before the determining unit determines the optimized production equipment path according to the sorting, and further select the optimized production equipment path according to the production requirement. The operation data obtaining unit 23 obtains operation data from one or more production devices 5 and then sends the operation data to the operation information extracting unit 21, the operation information extracting unit 21 calculates the availability of the one or more production devices according to the operation data, the configuring unit 13 configures virtual devices by using the availability, the simulating unit 15 generates a simulation result according to the configured virtual devices and a plurality of production device paths calculated by the path calculating unit 13, the simulation result may include time and production cost required by a production process according to the production device paths, then the sorting unit 17 sorts the production device paths according to the production requirements as sorting conditions, and the determining unit 19 determines an optimized production device path according to the sorting.
According to another embodiment of the present application, a storage medium is provided, the storage medium comprising a stored program, wherein the program, when executed, controls a device on which the storage medium is located to perform the above method for determining an optimized production device path according to the ranking.
According to another embodiment of the present application, a processor for executing a program is provided, wherein the program when executed performs the above method for determining an optimized production equipment path according to a ranking.
According to another embodiment of the present application, there is provided a terminal including: one or more processors, memory, and one or more programs, wherein the one or more programs are stored in the memory and configured to be executed by the one or more processors, the one or more programs performing the above method of determining an optimized production equipment path based on the ordering.
According to another embodiment of the present application, there is also provided a computer program product tangibly stored on a computer-readable medium and comprising computer-executable instructions that, when executed, cause at least one processor to perform the above method of determining an optimized production device path according to an ordering.
The method according to the embodiments of the present application may be implemented by a program in a storage medium, a processor, and a terminal, thereby determining an accurate desired production equipment path. In the above embodiments of the present application, the descriptions of the respective embodiments have respective emphasis, and for parts that are not described in detail in a certain embodiment, reference may be made to related descriptions of other embodiments.
The production equipment path selected according to the scheme of the application conforms to the actual situation in the factory, because the virtual equipment can simulate the availability situation of the production equipment. After the optimized production equipment path is selected according to the scheme of the application, the production time and the production cost can be effectively reduced, the method for determining the optimized production equipment path saves manpower, and the result is accurate.
In the embodiments provided in the present application, it should be understood that the disclosed technology can be implemented in other ways. The above-described embodiments of the apparatus are merely illustrative, and for example, the division of the units or modules is only one logical division, and there may be other divisions when the actual implementation is performed, for example, a plurality of units or modules or components may be combined or integrated into another system, or some features may be omitted or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection of modules or units through some interfaces, and may be in an electrical or other form.
The units or modules described as separate parts may or may not be physically separate, and parts displayed as units or modules may or may not be physical units or modules, may be located in one place, or may be distributed on a plurality of network units or modules. Some or all of the units or modules may be selected according to actual needs to achieve the purpose of the solution of the present embodiment.
In addition, functional units or modules in the embodiments of the present application may be integrated into one processing unit or module, or each unit or module may exist alone physically, or two or more units or modules are integrated into one unit or module. The integrated unit or module may be implemented in the form of hardware, or may be implemented in the form of a software functional unit or module.
The integrated unit, if implemented in the form of a software functional unit and sold or used as a stand-alone product, may be stored in a computer readable storage medium. Based on such understanding, the technical solution of the present application may be substantially implemented or contributed to by the prior art, or all or part of the technical solution may be embodied in a software product, which is stored in a storage medium and includes instructions for causing a computer device (which may be a personal computer, a server, or a network device) to execute all or part of the steps of the method according to the embodiments of the present application. And the aforementioned storage medium includes: a U-disk, a Read-Only Memory (ROM), a Random Access Memory (RAM), a removable hard disk, a magnetic or optical disk, and other various media capable of storing program codes.
The foregoing is only a preferred embodiment of the present application and it should be noted that those skilled in the art can make several improvements and modifications without departing from the principle of the present application, and these improvements and modifications should also be considered as the protection scope of the present application.

Claims (18)

  1. A method of determining a production device path, comprising:
    configuring availability rates of one or more virtual devices corresponding to one or more production devices to corresponding availability rates of the production devices, the virtual devices simulating the corresponding production devices;
    calculating a plurality of production equipment paths according to one or more virtual equipment, wherein each production equipment path represents the sequence of the production equipment adopted by a production process;
    generating a simulation result according to the availability of one or more virtual devices and based on each production device path, wherein the simulation result represents production related data of each production device path;
    sorting the paths of the production equipment according to sorting conditions and the simulation result; and
    and determining an optimized production equipment path according to the sequence.
  2. The method of claim 1, wherein configuring the availability rates of one or more virtual devices corresponding to one or more production devices to the availability rates of the corresponding production devices comprises:
    the availability of one or more production devices is calculated from operational data representing information that one or more of the production devices is occupied or available for use.
  3. The method of claim 1 or 2, wherein determining an optimized production equipment path according to the ranking comprises:
    determining a highest ranked production device path of the plurality of production device paths as an optimized production device path.
  4. The method of claim 3, further comprising:
    screening a plurality of production equipment paths meeting the constraint condition to serve as a basis for determining the optimized production equipment paths before determining the optimized production equipment paths according to the sequence.
  5. The method of claim 2, further comprising:
    and acquiring the operating data from the existing data of the production equipment or through the Internet of things.
  6. The method of claim 2, further comprising:
    and continuously updating the availability ratio of the virtual equipment according to the running data.
  7. The method according to claim 1 or 2, characterized in that:
    the production-related data includes production time and/or production expense.
  8. Apparatus for determining a production equipment path, comprising:
    the configuration unit is used for configuring the availability rates of one or more virtual devices corresponding to one or more production devices into the availability rate of the corresponding production device, and the virtual devices simulate the corresponding production devices;
    a path calculation unit that calculates a plurality of production device paths each indicating an order of the production devices used in a production process, from one or more virtual devices;
    a simulation unit which generates a simulation result based on each production equipment path according to the availability of one or more virtual equipment, wherein the simulation result represents production related data of each production equipment path;
    the sorting unit sorts the production equipment paths according to sorting conditions and the simulation result; and
    and the determining unit determines the optimized production equipment path according to the sequence.
  9. The apparatus of claim 8, further comprising:
    and the operation information extraction unit is used for calculating the availability ratio of one or more production devices according to operation data, and the operation data represents the occupied or available information of one or more production devices.
  10. The apparatus of claim 8 or 9, further comprising:
    and the operation data acquisition unit is used for acquiring the operation data from the existing data of the production equipment or through the Internet of things.
  11. The apparatus of claim 8 or 9, further comprising:
    and the availability updating unit is used for continuously updating the availability of the virtual equipment according to the running data.
  12. The apparatus of claim 8 or 9, wherein:
    the determining unit determines the highest ranked production device path as the optimized production device path.
  13. The apparatus of claim 12, further comprising:
    and the screening unit screens a plurality of production equipment paths which meet the constraint condition as a basis for determining the optimized production equipment paths before the determining unit determines the optimized production equipment paths according to the sequence.
  14. A system for determining a production equipment path, comprising:
    one or more production facilities; and
    apparatus for determining a production device path, comprising:
    the configuration unit is used for configuring the availability rates of one or more virtual devices corresponding to one or more production devices into the availability rate of the corresponding production device, and the virtual devices simulate the corresponding production devices;
    a path calculation unit that calculates a plurality of production device paths each indicating an order of the production devices used in a production process, from one or more virtual devices;
    a simulation unit which generates a simulation result based on each production equipment path according to the availability of one or more virtual equipment, wherein the simulation result represents production related data of each production equipment path;
    the sorting unit sorts the production equipment paths according to sorting conditions and the simulation result; and
    and the determining unit determines the optimized production equipment path according to the sequence.
  15. Storage medium, characterized in that the storage medium comprises a stored program, wherein a device on which the storage medium is located is controlled to perform the method according to any of claims 1 to 7 when the program is run.
  16. Processor, characterized in that the processor is configured to run a program, wherein the program when running performs the method according to any of the claims 1 to 7.
  17. A terminal, comprising: one or more processors, memory, and one or more programs stored in the memory and configured to be executed by the one or more processors, the one or more programs performing the method of any of claims 1-7.
  18. A computer program product tangibly stored on a computer-readable medium and comprising computer-executable instructions that, when executed, cause at least one processor to perform the method of any one of claims 1 to 7.
CN201880092555.XA 2018-06-20 2018-06-20 Method, device and system for determining production equipment path, storage medium and terminal Pending CN112041864A (en)

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