CN112039272B - Adjustable mounting bracket and permanent magnet electric roller integrated machine - Google Patents
Adjustable mounting bracket and permanent magnet electric roller integrated machine Download PDFInfo
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- CN112039272B CN112039272B CN202010744508.8A CN202010744508A CN112039272B CN 112039272 B CN112039272 B CN 112039272B CN 202010744508 A CN202010744508 A CN 202010744508A CN 112039272 B CN112039272 B CN 112039272B
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- adjusting
- backup pad
- permanent magnet
- adjusting stud
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/003—Couplings; Details of shafts
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/19—Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/22—Arrangements for cooling or ventilating by solid heat conducting material embedded in, or arranged in contact with, the stator or rotor, e.g. heat bridges
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2207/00—Specific aspects not provided for in the other groups of this subclass relating to arrangements for handling mechanical energy
- H02K2207/03—Tubular motors, i.e. rotary motors mounted inside a tube, e.g. for blinds
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- Motor Or Generator Frames (AREA)
- Motor Or Generator Cooling System (AREA)
Abstract
The invention discloses an adjustable mounting bracket and a permanent magnet electric roller integrated machine. Adjustable mounting bracket, include: a base; the adjusting support frame comprises two support frames and two connecting frames, the two support frames are oppositely arranged and arranged on the base, the connecting frame is arranged between the two support frames, first fixing bolts which are transversely arranged are arranged on the support frames, first adjusting studs which are longitudinally arranged are also arranged at the bottoms of the support frames, and the first adjusting studs are in threaded connection with the support frames; the adjusting support seat is arranged on the base, the two end portions of the adjusting support seat are respectively provided with a second fixing bolt which is longitudinally arranged, and the two end portions of the adjusting support seat are also respectively provided with a second adjusting stud and a third adjusting stud which are transversely arranged. The permanent magnet electric roller is convenient to assemble quickly, and the compact design is realized, so that the whole volume is reduced.
Description
Technical Field
The invention relates to a motor, in particular to an adjustable mounting bracket and a permanent magnet electric roller integrated machine.
Background
The permanent magnet electric roller is a permanent magnet motor with a stator inside and a rotor outside, and has the characteristics of small volume, high power density, capability of directly driving a load and the like. Permanent magnet motorized drums are commonly used in mines where a belt conveyor is used, with an externally rotating rotor to drive the belt in rotation. For example: chinese patent number 201821648479X discloses a double-spiral cooling water path permanent magnet electric roller which mainly comprises a main shaft, a stator and a rotor. In the actual use process, an electric control cabinet is also needed to be configured to supply power for the permanent magnet electric roller. During use, the main shaft of the permanent magnet electric roller is usually fixedly mounted on the support frame, and the electric control cabinet and the permanent magnet electric roller are separately mounted and fixed, so that the occupied space is large, and the field assembly and connection process is complicated. In view of this, how to design a permanent magnet electric roller all-in-one machine which is small in occupied area and convenient to assemble and use quickly on site is a technical problem to be solved by the invention.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the utility model provides an installing support and permanent magnetism motorized pulley all-in-one with adjustable makes things convenient for permanent magnetism motorized pulley fast assembly to realize the compactification design, in order to reduce whole volume.
The technical scheme provided by the invention is that the adjustable mounting bracket comprises:
a base;
the adjusting support frame comprises two support frames and two connecting frames, the two support frames are oppositely arranged and arranged on the base, the connecting frame is arranged between the two support frames, first fixing bolts which are transversely arranged are arranged on the support frames, first adjusting studs which are longitudinally arranged are also arranged at the bottoms of the support frames, and the first adjusting studs are in threaded connection with the support frames;
adjust the supporting seat, it sets up to adjust the supporting seat on the base, the both ends of adjusting the supporting seat are provided with longitudinal arrangement's second fixing bolt respectively, second fixing bolt threaded connection is in adjust on the supporting seat, adjust both ends on the supporting seat and still be provided with transverse arrangement's second respectively and adjust double-screw bolt and third regulation double-screw bolt, the second adjust the double-screw bolt with the third is adjusted the double-screw bolt respectively threaded connection and is in adjust on the supporting seat, just the second adjust the double-screw bolt with the third adjusts double-screw bolt mutually perpendicular.
Furthermore, at least one first base plate is sleeved on the first fixing bolt.
Furthermore, at least one second base plate is sleeved on the second fixing bolt.
Furthermore, be provided with first backup pad on the regulation support frame, first backup pad transverse arrangement, first regulation double-screw bolt threaded connection is in on the first backup pad.
Furthermore, adjust the supporting seat and be provided with second backup pad and third backup pad, second backup pad and third backup pad longitudinal arrangement, second adjusting stud threaded connection is in the second backup pad, third adjusting stud threaded connection is in the third backup pad.
The invention also provides a permanent magnet electric roller integrated machine which comprises an electric cabinet and a permanent magnet electric roller, wherein the permanent magnet electric roller comprises a main shaft, a stator, a rotor and an outer barrel, a cable channel is arranged in the main shaft, the stator is arranged on the main shaft, the rotor is rotatably arranged on the main shaft and arranged outside the stator, shaft seats are respectively arranged at two end parts of the main shaft, a first fixing hole is arranged on each shaft seat, and a second fixing hole is arranged on the electric cabinet; the permanent magnet electric roller all-in-one machine also comprises an adjustable mounting bracket;
the adjustable mounting bracket comprises:
a base;
the adjusting support frame comprises two support frames and two connecting frames, the two support frames are oppositely arranged and arranged on the base, the connecting frame is arranged between the two support frames, first fixing bolts which are transversely arranged are arranged on the support frames, first adjusting studs which are longitudinally arranged are also arranged at the bottoms of the support frames, and the first adjusting studs are in threaded connection with the support frames;
the adjusting support seat is arranged on the base, two end parts of the adjusting support seat are respectively provided with a second fixing bolt which is longitudinally arranged, the second fixing bolt is in threaded connection with the adjusting support seat, two end parts of the adjusting support seat are also respectively provided with a second adjusting stud and a third adjusting stud which are transversely arranged, the second adjusting stud and the third adjusting stud are respectively in threaded connection with the adjusting support seat, and the second adjusting stud and the third adjusting stud are perpendicular to each other;
the first fixing bolt penetrates through the first fixing hole, the first adjusting stud abuts against the shaft seat, the second fixing bolt penetrates through the second fixing hole, and the second adjusting stud and the third adjusting stud abut against the electric cabinet.
Furthermore, the first fixing hole and the second fixing hole are strip-shaped holes.
Further, the spindle comprises a spindle body and a heat conduction sleeve, a water inlet channel and a water outlet channel are arranged in the spindle body, a water tank is arranged on the circumferential surface of the spindle body, the heat conduction sleeve is arranged outside the spindle and covers the water tank in a sealing manner, a water flow channel is formed between the water tank and the heat conduction sleeve, and the water inlet channel and the water outlet channel are respectively communicated with the water flow channel to form a first cooling flow channel; wherein the iron core is sleeved outside the heat conduction sleeve.
Further, a frequency conversion module is arranged in the electric cabinet, and a first mounting hole is also formed in the electric cabinet; the main shaft is inserted into the first mounting hole, a winding of the stator is connected with the frequency conversion module through a cable, and the cable is arranged in the cable channel.
The spindle is arranged on the electric cabinet, the spindle is coaxially arranged with the first mounting hole, and the spindle is sequentially inserted into the second mounting hole and the first mounting hole; and a second cooling flow channel is arranged in the cooling plate, a second water inlet and a second water outlet are arranged on the cooling plate, and the second water inlet and the second water outlet are respectively communicated with the second cooling flow channel.
Compared with the prior art, the invention has the advantages and positive effects that: support frame and regulation supporting seat are adjusted through the configuration that corresponds on the base, wherein, adjust the installation requirement that first fixing bolt on the support frame is used for satisfying permanent magnet electric drum, and the second fixing bolt of adjusting the supporting seat can satisfy the installation requirement of electric cabinet, and simultaneously, utilize first regulation double-screw bolt can adjust permanent magnet electric drum's high position, and adjust the position that the electric cabinet can also be further adjusted through second regulation double-screw bolt and third and in order to match with permanent magnet electric drum, and then realize installing electric cabinet and permanent magnet electric drum on the base in order to realize the integral type design, reduce occupation of land space and make things convenient for on-the-spot fast assembly.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and those skilled in the art can obtain other drawings based on the drawings without inventive labor.
FIG. 1 is a schematic structural diagram of the permanent magnet electric roller all-in-one machine of the invention;
FIG. 2 is one of the assembly drawings of the permanent magnet motorized pulley and the electric cabinet;
FIG. 3 is a second assembly view of the permanent magnet motorized roller and the electric cabinet;
FIG. 4 is an assembled partial sectional view of the permanent magnet motorized pulley and the electric cabinet;
FIG. 5 is an enlarged view of a portion of area A of FIG. 4;
FIG. 6 is one of the cross-sectional views of the spindle;
FIG. 7 is a schematic view of the spindle;
FIG. 8 is a second schematic structural view of the spindle;
FIG. 9 is an enlarged partial view of region C of FIG. 8;
FIG. 10 is a second cross-sectional view of the spindle;
FIG. 11 is a sectional view taken along line D-D of FIG. 10;
FIG. 12 is an exploded view of the spindle;
FIG. 13 is a schematic view of a partial structure of a shaft body;
FIG. 14 is a schematic view of an adjustable mounting bracket.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 14, the present invention provides a permanent magnet electric drum all-in-one machine, which includes: a permanent magnet motorized pulley 100 and an electric cabinet 200. The electric cabinet 200 can supply power to the permanent magnet motorized pulley 100 and control the operation of the permanent magnet motorized pulley 100. The permanent magnet electric drum 100 comprises a main shaft 1, a stator 2, a rotor 3 and an outer drum 4, wherein the stator 2 is arranged on the main shaft, the rotor 3 is rotatably arranged on the main shaft and is arranged outside the stator 2, and the outer drum 4 is arranged outside the rotor 3. The outer cylinder 4 is usually made of rubber to meet the requirement of connection with the conveying belt.
In the actual use process, in order to meet the heat dissipation requirements of the variable frequency module in the electric cabinet 200 and other related electrical components, the electric cabinet 200 is further configured with a cooling plate 300 as required, the cooling plate 300 is arranged on the electric cabinet 200, a second cooling flow channel 301 is arranged in the cooling plate 300, and a water inlet and a water outlet for circulating and flowing cooling liquid of the second cooling flow channel 301 are configured on the cooling plate 300. In addition, in order to meet the installation requirement of the integrated structure, a mounting bracket 400 is further provided, and the permanent magnet electric drum 100 and the electric cabinet 200 are correspondingly fixedly assembled on the mounting bracket 400.
The following describes improvements of different parts of the permanent magnet electric roller all-in-one machine with reference to the accompanying drawings.
Example one
On the basis of meeting the integrated design, in order to facilitate the accurate assembly of the permanent magnet electric roller 100 and the electric cabinet 200 by an operator, the following structural improvement is performed on the mounting bracket 400 for mounting the permanent magnet electric roller 100 and the electric cabinet 200. The mounting bracket 400 includes: a base 401, an adjusting support bracket 403 and an adjusting support seat 402. The adjusting support frame 403 comprises two support frames 4031 and two connecting frames 4032, the two support frames 4031 are oppositely arranged and disposed on the base 401, the connecting frame 4032 is disposed between the two support frames 4031, a first fixing bolt 4033 transversely disposed is disposed on the support frame 4031, a first nut (not labeled) is connected to the first fixing bolt 4033 in a threaded manner, a first adjusting stud 4034 longitudinally disposed is further disposed at the bottom of the support frame 4031, and the first adjusting stud 4034 is connected to the support frame 4031 in a threaded manner;
the adjusting support base 402 is arranged on the base 401, two end portions of the adjusting support base 402 are respectively provided with a second fixing bolt 4021 which is longitudinally arranged, the second fixing bolt 4021 is in threaded connection with the adjusting support base 402, two end portions of the adjusting support base 402 are also respectively provided with a second adjusting stud 4022 and a third adjusting stud 4023 which are transversely arranged, the second adjusting stud 4022 and the third adjusting stud 4023 are respectively in threaded connection with the adjusting support base 402, and the second adjusting stud 4022 and the third adjusting stud 4023 are perpendicular to each other.
The adjusting support bracket 403 is used for mounting the permanent magnet electric roller 100 by the first fixing bolt 4033, and the adjusting support base 402 is used for mounting the electric cabinet 200 by the second fixing bolt 4021. Wherein, two end parts of the main shaft 1 are respectively provided with a shaft seat 101, the shaft seat 101 is provided with a first fixing hole 1011, and the electric cabinet 200 is provided with a second fixing hole 201; the first fixing bolt 4033 penetrates through the first fixing hole 1011, the first adjusting stud 4034 abuts against the shaft seat 101, the second fixing bolt 4021 penetrates through the second fixing hole 201, and the second adjusting stud 4022 and the third adjusting stud 4023 abut against the electric cabinet 200.
In the actual assembly process, the permanent magnet electric drum 100 is hung on the adjusting support frame 403 through the shaft seat 101, the first fixing bolt 4033 is inserted into the first fixing hole 1011 and locked by the fixing nut, the first adjusting stud 4034 provided at the bottom of the permanent magnet electric drum 100 is supported at the bottom of the permanent magnet electric drum 100, and the height position of the permanent magnet electric drum 100 is adjusted by rotating the first adjusting stud 4034, so that the spindle 1 can be aligned with the height of the mounting hole on the electric cabinet 200. Meanwhile, for the electric cabinet 200, the electric cabinet is mounted on the adjusting support base 402 and fastened by the second fixing bolt 4021, but in order to adjust the position of the electric cabinet 200, the horizontal movement of the electric cabinet 200 is adjusted by the second adjusting stud 4022 and the third adjusting stud 4023, so that the main shaft 1 can be accurately inserted into the mounting hole.
And because the electric cabinet 200 and the permanent magnet electric roller 100 have large weights, the positions are adjusted by adopting the adjusting studs, so that the position can be adjusted more conveniently and quickly by an operator to meet the requirement of accurate assembly, and the assembly quality is further improved.
In order to meet the requirement of position adjustment, the first fixing hole 1011 and the second fixing hole 201 are both strip-shaped holes. During fixing bolt inserted the bar hole, satisfying under the prerequisite of fastening installation requirement, fixing bolt can remove in the bar hole, satisfies position control's requirement. Taking the adjustment of the permanent magnet electric drum 100 as an example, the first fixing bolt 4033 is inserted into the first fixing hole 1011, and then the height of the permanent magnet electric drum 100 is adjusted by the first adjusting stud 4034 at the bottom, so as to meet the requirement of precision and safety.
For the adjustment of the lateral position of the permanent magnet motorized pulley 100, at least one first backing plate 4034 may be sleeved on the first fixing bolt 4033. Similarly, for the height adjustment of the electric cabinet 200, at least one second backing plate 4024 is sleeved on the second fixing bolt 4021.
Further, in order to facilitate installation of the adjusting stud, for the first adjusting stud 4034, a first support plate (not labeled) is provided on the adjusting support 403, the first support plate is transversely arranged, and the first adjusting stud 4034 is screwed on the first support plate. As for the second adjusting stud 4022 and the third adjusting stud 4023, the adjusting support 402 is provided with a second support plate (not numbered) and a third support plate (not numbered), which are longitudinally arranged, the second adjusting stud 4022 is screwed on the second support plate, and the third adjusting stud 4023 is screwed on the third support plate.
Support frame and regulation supporting seat are adjusted through the configuration that corresponds on the base, wherein, adjust the installation requirement that first fixing bolt on the support frame is used for satisfying permanent magnetism motorized pulley, and the second fixing bolt of adjusting the supporting seat can satisfy the installation requirement of electric cabinet, and simultaneously, utilize first regulation double-screw bolt can adjust permanent magnetism motorized pulley's high position, and the position of adjusting the electric cabinet that can also be further through second regulation double-screw bolt and third regulation double-screw bolt is in order to match with permanent magnetism motorized pulley, and then realize installing electric cabinet and permanent magnetism motorized pulley on the base in order to realize the integral type design, reduce occupation of land space and make things convenient for on-the-spot fast assembly.
Example two
While realizing a compact and miniaturized design, the heat dissipation requirement of the stator 2 in the permanent magnet electric drum 100 needs to be satisfied, and for this purpose, a first cooling flow channel is provided on the main shaft 1, and the first cooling flow channel is used for supplying cooling liquid to flow and cooling the stator 2. In order to reduce the overall size to the maximum extent, the main shaft 1 is optimally designed in the following structure, the main shaft 1 includes a shaft body 10 and a heat conduction sleeve 15, a water inlet channel 12 and a water outlet channel 13 are arranged in the shaft body 10, a water tank 14 is arranged on the circumferential surface of the shaft body 10, the heat conduction sleeve 15 is arranged outside the main shaft 1 and covers the water tank 14 in a sealing manner, a water flow channel is formed between the water tank 14 and the heat conduction sleeve 15, and the water inlet channel 12 and the water outlet channel 13 are respectively communicated with the water flow channel to form a first cooling flow channel.
In the in-service use process, during outside coolant liquid enters into axis body 10 from inhalant canal 12, during the coolant liquid will flow into the basin 14 that forms on the axis body 10 outer peripheral face, the coolant liquid can absorb the heat that stator 2 produced through heat conduction cover 15, and then plays the effect to stator 2 rapid cooling that dispels the heat.
Since the water tank 14 is directly formed on the outer circumferential surface of the shaft body 10 to form the first cooling flow channel, it is not necessary to additionally add a frame to construct the cooling flow channel, on one hand, the outer diameter of the stator 2 is reduced to reduce the overall size of the permanent magnet electric drum 100, and on the other hand, the stator 2 is directly fixed on the shaft body 10 to dissipate heat, thereby reducing the manufacturing cost and simplifying the assembly process.
Wherein, for the stator 2, the stator 2 comprises a core (not labeled) and a winding (not labeled) disposed on the core; the iron core is a cylindrical structure, and the outer surface of the iron core is provided with a groove structure for placing windings, and the specific structural form of the stator 2 is not limited herein. And the iron core cover is in the outside of heat conduction cover 15, and the iron core can be with the quick transmission of the heat that the winding produced for heat conduction cover 15, and the coolant liquid that flows between heat conduction cover 15 and basin 14 can absorb the heat fast, plays the radiating effect of high-efficient cooling.
In order to meet the requirement of uniform heat dissipation, a plurality of water grooves 14 are formed in the circumferential surface of the shaft body 10, and two adjacent water grooves 14 are communicated with each other to form the water grooves 14. Specifically, the coolant inputted from the water inlet channel 12 sequentially flows through the water grooves 14 and is outputted from the water outlet channel 13, so that the coolant can comprehensively flow through the outer peripheral surface of the shaft body 10, and the iron core outside the heat conducting sleeve 15 is subjected to comprehensive and effective heat absorption and temperature reduction treatment.
In addition, a blocking rib 141 is formed between two adjacent water tanks 14; in the water flow direction, the end of the rib 141 is provided with a notch 142, and two adjacent water tanks 14 are communicated through the notch 142. Specifically, the rib 141 separates two adjacent water tanks 14, and during the flowing of the cooling liquid in the water tanks 14, the cooling liquid in the upstream water tank 14 enters the downstream water tank 14 through the notch 142. Thus, the coolant can flow through the water grooves 14 in sequence to flow over the entire circumference of the shaft 10, thereby achieving an overall and efficient endothermic cooling process.
The shaft body 10 is provided with a water inlet passage 12 and a water outlet passage 13 at one end portion of the shaft body 10, and a cable passage 11 at the other end portion of the shaft body 10. Correspondingly, a first water inlet 121 and a first water outlet 131 are arranged on the end face of one end portion of the shaft body 10, the first water inlet 121 is communicated with the water inlet channel 12, and the first water outlet 131 is communicated with the water outlet channel 13. The first water inlet 121 and the first water outlet 131 can meet the requirement of pipeline connection with an external cooling liquid circulation system so as to meet the requirement of circulating flow of cooling liquid. Similarly, a first through hole 111 is provided in an end surface of the other end of the shaft body 10, and a second through hole 112 is provided in a circumferential surface of the shaft body 10.
Further, an annular baffle 16 is further arranged on the circumferential surface of the shaft body 10, the second threading hole is located on one side of the annular baffle 16, the water tank 14 is located on the other side of the baffle, and the end portion of the heat conduction sleeve 15 abuts against the annular baffle 16. Specifically, when the heat conductive sleeve 15 is assembled to the shaft body 10, the shaft body 10 is inserted into the heat conductive sleeve 15, and one end of the heat conductive sleeve 15 abuts against the annular baffle 16 to be positioned.
In this case, the heat conducting sleeve 15 may be a sleeve of an integral structure, which is sleeved outside the shaft 10 to cover the water tank 14, thereby forming a water flow channel. Typically, during assembly, the sleeve is heated and the shaft body 10 is cooled, and the two are inserted together to form a closed water flow path.
Preferably, in order to minimize the radial size of the main shaft 1, the heat-conducting sleeve 15 of a split structure is adopted. That is, the heat-conducting sleeve 15 includes a plurality of sealing strips 151, and the sealing strips 151 are hermetically disposed in the water tank. Specifically, the plurality of sealing bars 151 are caught in the water tank 14 to shield the water tank 14. The sealing strips 151 seal the water tank 14 from the outside to meet the flow requirements of the water flow. The two adjacent water tanks 14 are spaced by the blocking rib 141, and the outer surface of the sealing strip 151 is flush with the outer surface of the blocking rib 141, so that the circumferential surface of the shaft body 10 keeps smooth, and the shaft body is conveniently sleeved with the stator 2.
In order to satisfy the requirement that the water flows through the water tanks 14 in sequence to comprehensively and effectively perform the heat dissipation treatment on the stator 2, a notch 142 is formed at one end of the blocking rib 141, and the heat conducting sleeve 15 further includes a sealing stopper 152, wherein the sealing stopper 152 is used for clamping the sealing in the notch 142 to be matched with the sealing strip 151 to be connected with the water tanks 14 in sequence in a sealing manner.
Further, in order to facilitate the connection between the water inlet channel 12 and the water outlet channel 13 and the water flow channel, an arc-shaped groove 143 is disposed on one side of the shaft 10, which is located on the water tank 14, wherein a first end portion of the arc-shaped groove 143 is provided with a first connection port 144, the first connection port 144 is communicated with the water inlet channel 12, a second connection port 145 is disposed in the water tank 14, which is close to a second end portion of the arc-shaped groove 143, and the second connection port 145 is communicated with the water outlet channel 13; correspondingly, the heat conducting sleeve 15 further includes an arc cover plate 153, and the arc cover plate 153 covers the arc groove 143. Specifically, in the actual processing process, holes are respectively punched at the positions opposite to the shaft body 150 to form the first connecting port 144 and the second connecting port 145 so as to meet the requirements of water inlet of the water inlet channel 12 and water return of the water outlet channel 13, and the arc-shaped groove 143 enables inlet water to flow into the water tank 14 far away from the first connecting port 144, and then water flows through the water tanks 14 in sequence and flows back to the water outlet channel 13 from the second connecting port 145.
In the assembling process of the spindle 1, the sealing strips 151, the sealing stoppers 152 and the arc-shaped cover plates 153 can be arranged on the spindle body 10 in a sealing adhesive manner to form a sealed water flow channel; and, split type design's heat conduction cover 15 more is favorable to the later stage to dismantle the maintenance to reduce the degree of difficulty of maintenance. Compared with sleeving a sleeve on the shaft body 10, the assembling difficulty is obviously lower, and the limitation of the length of the shaft body 10 is avoided, so that the assembling precision and quality are improved.
Through forming the cooling runner in the main shaft to make the direct cover of iron core of stator in the outside of main shaft, like this, directly cool down the stator through the coolant liquid that cooling runner flows in the main shaft, simultaneously, owing to need not additionally to increase the support and install the stator, make whole external diameter size reduce, make permanent magnet drum-type motor's structure compacter in order to reduce holistic volume.
EXAMPLE III
In order to meet the requirement of integrated design and to realize the design of miniaturization and compactness of the whole structure, the electric cabinet 200 and the permanent magnet electric roller 100 are structurally connected and assembled together, specifically: the electric cabinet 200 is further provided with a first mounting hole (not marked); a cable channel 11 is arranged in the main shaft 1, wherein the main shaft 1 is inserted into the first mounting hole, the winding of the stator 2 is connected with the frequency conversion module through a cable, and the cable is arranged in the cable channel 11.
Specifically, in the assembly process, the connection between the frequency conversion module in the electric cabinet 200 and the winding of the stator 2 in the permanent magnet electric drum 100 through a cable needs to be realized. Therefore, a cable channel 11 is formed in the main shaft 1, a cable can enter and exit the permanent magnet electric roller 100 through the cable channel 11 to be connected with the winding of the stator 2, and the end part of the cable exposed outside the main shaft 1 is connected with the frequency conversion module. And the end part of the main shaft 1 for the cable to pass in and out is also inserted into the electric cabinet 200, so that the electric cabinet 200 is connected with the permanent magnet electric roller 100, the electric cabinet 200 is integrally assembled with the permanent magnet electric roller 100, the occupied area is small, and the design of miniaturization and compactness of the whole structure is realized.
Meanwhile, the end part of the main shaft 1 is inserted into the electric cabinet 200, so that the cable is arranged inside the electric cabinet 200, the cable is prevented from being exposed outside and being easily pulled and damaged, and the use reliability can be improved.
In order to facilitate installation of a cable by an operator, a first through hole 111 is formed in one end of the main shaft 1, the first through hole 111 is communicated with the cable channel 11, the first through hole 111 is located in the electric cabinet 200, and the cable passes through the first through hole 111 and is connected with the frequency conversion module. Meanwhile, a second through hole 112 is formed in the circumferential surface of the main shaft 1, the first through hole 111 is communicated with the cable channel 11, the first through hole 111 is located in the electric cabinet 200, and the cable is connected with the winding of the stator 2 through the second through hole 112. Specifically, a first through hole 111 is formed on an end surface of one end portion of the main shaft 1 such that the wire is introduced into the wire passage through the first through hole 111, and then, the wire is discharged from the circumferential surface of the main shaft 1 through a second through hole 112 to be connected to the winding of the stator 2.
Preferably, in order to meet the explosion-proof requirement of the permanent magnet motorized pulley 100, a sealing joint 102 is arranged in the first perforation 111, the cable comprises a first sub-cable (not marked) and a second sub-cable (not marked), the second sub-cable is connected with the first sub-cable through the sealing joint 102, the first sub-cable is arranged in the cable channel 11 and is connected with the winding of the stator 2, and the second sub-cable is arranged in the electric cabinet 200 and is connected with the frequency conversion module. Specifically, the sealing joint 102 is fixedly installed in the first jack, the first sub-cable located in the cable channel is connected to an inner end portion of the sealing joint 102, the second sub-cable located in the electric cabinet 200 is connected to an outer end portion of the sealing joint 102, and the sealing joint 102 is used for meeting the explosion-proof requirement of the permanent magnet electric drum 100. For the concrete representation entity of the sealing joint 102, a cable joint structure having an explosion-proof sealing function in the conventional technology may be adopted, which is not limited and described herein.
Further, in order to firmly and reliably connect the electric cabinet 200 and the permanent magnet electric roller 100, the end of the spindle 1 inserted into the electric cabinet 200 is provided with a threaded portion (not labeled), the threaded portion is provided with a lock nut 102, and the lock nut 102 abuts against the inner wall of the electric cabinet 200. Specifically, in the process of assembling the electric cabinet 200 and the permanent magnet electric drum 100, after the spindle 1 is inserted into the first mounting hole, the end of the spindle 1 is screwed and fixed in the electric cabinet 200 by the lock nut 102, so as to improve the connection reliability between the electric cabinet and the permanent magnet electric drum.
Further, a second mounting hole (not marked) is formed in the cooling plate 300, the cooling plate 300 is disposed on the electric cabinet 200, the first mounting hole and the second mounting hole are coaxially disposed, and the spindle 1 is sequentially inserted into the second mounting hole and the first mounting hole. Specifically, the second mounting hole and the first mounting hole which are formed in the cooling plate 300 are coaxially arranged, and the main shaft 1 sequentially penetrates through the second mounting hole and the first mounting hole to complete assembly, so that the electric cabinet 200 and the cooling plate 300 are assembled on the permanent magnet electric roller 100, and the requirement of compact design is met. Preferably, the cooling plate 300 is a back plate of the electric cabinet 200, and the first mounting hole and the second mounting hole have the same hole structure; the inverter module is disposed on the cooling plate 300.
Through extending permanent magnet motorized pulley's main shaft to in the electric cabinet to make both assemble together through the main shaft and form the integral type structure, simultaneously, the main shaft extends to in the electric cabinet and accomplishes being connected of frequency conversion module and stator winding through the cable channel, makes the overall structure of permanent magnet motorized pulley all-in-one compacter in order to reduce area on the one hand, and simultaneously, the cable embeds can not expose in the main shaft, more is favorable to improving and uses the reliability.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (6)
1. An adjustable mounting bracket, comprising:
a base;
the adjusting support frame comprises two support frames and two connecting frames, the two support frames are oppositely arranged and arranged on the base, the connecting frame is arranged between the two support frames, first fixing bolts which are transversely arranged are arranged on the support frames, first adjusting studs which are longitudinally arranged are also arranged at the bottoms of the support frames, and the first adjusting studs are in threaded connection with the support frames;
the adjusting support seat is arranged on the base, two ends of the adjusting support seat are respectively provided with a second fixing bolt which is longitudinally arranged, the second fixing bolt is in threaded connection with the adjusting support seat, two ends of the adjusting support seat are also respectively provided with a second adjusting stud and a third adjusting stud which are transversely arranged, the second adjusting stud and the third adjusting stud are respectively in threaded connection with the adjusting support seat, and the second adjusting stud and the third adjusting stud are perpendicular to each other;
wherein, the cover has at least one first backing plate on the first fixing bolt, the cover has at least one second backing plate on the second fixing bolt, be provided with first backup pad on the regulation support frame, first backup pad transverse arrangement, first regulation double-screw bolt threaded connection be in on the first backup pad, it is provided with second backup pad and third backup pad to adjust the supporting seat, second backup pad and third backup pad longitudinal arrangement, second regulation double-screw bolt threaded connection be in on the second backup pad, third regulation double-screw bolt threaded connection be in on the third backup pad.
2. A permanent magnet electric roller all-in-one machine comprises an electric cabinet and a permanent magnet electric roller, wherein the permanent magnet electric roller comprises a main shaft, a stator, a rotor and an outer barrel, a cable channel is arranged in the main shaft, the stator is arranged on the main shaft, and the rotor is rotatably arranged on the main shaft and arranged outside the stator; the permanent magnet electric roller all-in-one machine also comprises an adjustable mounting bracket;
the adjustable mounting bracket comprises:
a base;
the adjusting support frame comprises two support frames and two connecting frames, the two support frames are oppositely arranged and arranged on the base, the connecting frame is arranged between the two support frames, first fixing bolts which are transversely arranged are arranged on the support frames, first adjusting studs which are longitudinally arranged are also arranged at the bottoms of the support frames, and the first adjusting studs are in threaded connection with the support frames;
the adjusting support seat is arranged on the base, two end parts of the adjusting support seat are respectively provided with a second fixing bolt which is longitudinally arranged, the second fixing bolt is in threaded connection with the adjusting support seat, two end parts of the adjusting support seat are also respectively provided with a second adjusting stud and a third adjusting stud which are transversely arranged, the second adjusting stud and the third adjusting stud are respectively in threaded connection with the adjusting support seat, and the second adjusting stud and the third adjusting stud are perpendicular to each other;
the first fixing bolt penetrates through the first fixing hole, the first adjusting stud abuts against the shaft seat, the second fixing bolt penetrates through the second fixing hole, and the second adjusting stud and the third adjusting stud abut against the electric cabinet;
in addition, the cover has at least one first backing plate on the first fixing bolt, the cover has at least one second backing plate on the second fixing bolt, be provided with first backup pad on the regulation support frame, first backup pad transverse arrangement, first adjusting stud threaded connection be in on the first backup pad, it is provided with second backup pad and third backup pad to adjust the supporting seat, second backup pad and third backup pad longitudinal arrangement, second adjusting stud threaded connection be in on the second backup pad, third adjusting stud threaded connection be in on the third backup pad.
3. The permanent magnet electric roller all-in-one machine according to claim 2, wherein the first fixing hole and the second fixing hole are strip-shaped holes.
4. The permanent magnet electric roller all-in-one machine as claimed in claim 2, wherein the main shaft comprises a shaft body and a heat conduction sleeve, a water inlet channel and a water outlet channel are arranged in the shaft body, a water tank is arranged on the circumferential surface of the shaft body, the heat conduction sleeve is arranged outside the main shaft and covers the water tank in a sealing manner, a water flow channel is formed between the water tank and the heat conduction sleeve, and the water inlet channel and the water outlet channel are respectively communicated with the water flow channel to form a first cooling flow channel; wherein the stator is sleeved outside the heat-conducting sleeve.
5. The permanent magnet electric roller all-in-one machine according to claim 2, wherein a frequency conversion module is arranged in the electric control box, and a first mounting hole is further formed in the electric control box; the main shaft is inserted into the first mounting hole, a winding of the stator is connected with the frequency conversion module through a cable, and the cable is arranged in the cable channel.
6. The permanent magnet electric roller all-in-one machine is characterized by further comprising a cooling plate, wherein a second mounting hole is formed in the cooling plate, the cooling plate is arranged on the electric cabinet, the first mounting hole and the second mounting hole are coaxially arranged, and the spindle is sequentially inserted into the second mounting hole and the first mounting hole; and a second cooling flow channel is arranged in the cooling plate, a second water inlet and a second water outlet are arranged on the cooling plate, and the second water inlet and the second water outlet are respectively communicated with the second cooling flow channel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010744508.8A CN112039272B (en) | 2020-07-29 | 2020-07-29 | Adjustable mounting bracket and permanent magnet electric roller integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010744508.8A CN112039272B (en) | 2020-07-29 | 2020-07-29 | Adjustable mounting bracket and permanent magnet electric roller integrated machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112039272A CN112039272A (en) | 2020-12-04 |
| CN112039272B true CN112039272B (en) | 2023-02-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010744508.8A Active CN112039272B (en) | 2020-07-29 | 2020-07-29 | Adjustable mounting bracket and permanent magnet electric roller integrated machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112982995B (en) * | 2021-02-22 | 2023-03-31 | 黄河水利职业技术学院 | High-durability building concrete structure paving device |
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| CN103262396A (en) * | 2010-12-22 | 2013-08-21 | 株式会社Ihi | Rotator |
| CN207069852U (en) * | 2017-08-18 | 2018-03-02 | 刘春晓 | A kind of permanent magnetic electric barrel |
| CN208548817U (en) * | 2018-08-13 | 2019-02-26 | 沈阳众创高科节能电机技术有限公司 | Horizontal permanent-magnetic synchronizes submersible motor kludge stator support |
| CN110937532A (en) * | 2019-12-27 | 2020-03-31 | 上海共久电气有限公司 | Liquid-cooled permanent magnet winding drum |
| CN210518050U (en) * | 2019-11-02 | 2020-05-12 | 山东艾克索仑电气有限公司 | Be used for rotatory frock of many specifications permanent magnet electric cylinder rotor magnet steel assembly |
| CN210719709U (en) * | 2019-10-25 | 2020-06-09 | 奇瑞汽车股份有限公司 | Engine test bed |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8506264B2 (en) * | 2010-08-16 | 2013-08-13 | Sunonwealth Electric Machine Industry Co., Ltd. | Motor and cooling fan with a circuit board having a heat-conducting insulator |
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2020
- 2020-07-29 CN CN202010744508.8A patent/CN112039272B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103262396A (en) * | 2010-12-22 | 2013-08-21 | 株式会社Ihi | Rotator |
| CN207069852U (en) * | 2017-08-18 | 2018-03-02 | 刘春晓 | A kind of permanent magnetic electric barrel |
| CN208548817U (en) * | 2018-08-13 | 2019-02-26 | 沈阳众创高科节能电机技术有限公司 | Horizontal permanent-magnetic synchronizes submersible motor kludge stator support |
| CN210719709U (en) * | 2019-10-25 | 2020-06-09 | 奇瑞汽车股份有限公司 | Engine test bed |
| CN210518050U (en) * | 2019-11-02 | 2020-05-12 | 山东艾克索仑电气有限公司 | Be used for rotatory frock of many specifications permanent magnet electric cylinder rotor magnet steel assembly |
| CN110937532A (en) * | 2019-12-27 | 2020-03-31 | 上海共久电气有限公司 | Liquid-cooled permanent magnet winding drum |
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| CN112039272A (en) | 2020-12-04 |
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