CN112033612A - Helium detector for automobile storage battery box - Google Patents
Helium detector for automobile storage battery box Download PDFInfo
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- CN112033612A CN112033612A CN202011111099.4A CN202011111099A CN112033612A CN 112033612 A CN112033612 A CN 112033612A CN 202011111099 A CN202011111099 A CN 202011111099A CN 112033612 A CN112033612 A CN 112033612A
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- 239000001307 helium Substances 0.000 title claims abstract description 112
- 229910052734 helium Inorganic materials 0.000 title claims abstract description 112
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 title claims abstract description 112
- 238000001514 detection method Methods 0.000 claims abstract description 73
- 239000007789 gas Substances 0.000 claims abstract description 59
- 238000009434 installation Methods 0.000 claims abstract description 7
- 238000003825 pressing Methods 0.000 claims description 23
- 238000007689 inspection Methods 0.000 claims 9
- 238000007599 discharging Methods 0.000 claims 1
- 230000000903 blocking effect Effects 0.000 description 39
- 238000013022 venting Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 238000002347 injection Methods 0.000 description 3
- 239000007924 injection Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000003213 activating effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/20—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material
- G01M3/202—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material using mass spectrometer detection systems
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/20—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material
- G01M3/202—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material using mass spectrometer detection systems
- G01M3/205—Accessories or associated equipment; Pump constructions
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/20—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material
- G01M3/22—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators
- G01M3/226—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators for containers, e.g. radiators
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- General Physics & Mathematics (AREA)
- Examining Or Testing Airtightness (AREA)
Abstract
Description
技术领域technical field
本发明涉及蓄电池盒氦检机技术领域,特别涉及一种汽车蓄电池盒氦检机。The invention relates to the technical field of helium detectors for battery boxes, in particular to a helium detector for automobile battery boxes.
背景技术Background technique
随着电动汽车的发展,动力电池Pack作为纯电动汽车的核心部件直接影响到整车的安全性。电池Pack的开发需要充分考虑多方面的因素,需要学习吸收国内外先进技术经验,对设计方案进行反复验证优化。因此就对电池箱体的强度、刚度、散热、防水、绝缘等设计要求很高,所以电池箱体的设计和密封性测试就显得至关重要。使用气密性测漏仪具有规律性强,可以做到数据追溯,一但产品出现问题可以追溯到最开始出厂时的产品状态或数据,主观性很低,不依赖操作者等优点。With the development of electric vehicles, the power battery pack, as the core component of pure electric vehicles, directly affects the safety of the whole vehicle. The development of battery pack needs to fully consider many factors, and it is necessary to learn and absorb advanced technology experience at home and abroad, and repeatedly verify and optimize the design scheme. Therefore, the design requirements for the strength, rigidity, heat dissipation, waterproof and insulation of the battery box are very high, so the design and sealing test of the battery box are very important. The use of air tightness leak detectors has strong regularity and can achieve data traceability. Once a product has problems, it can be traced back to the product state or data when it first left the factory. It has the advantages of low subjectivity and no dependence on operators.
目前主流的电池Pack气密性测试,主要的测试压力分为正压或负压,于Pack本身材质较薄,所能承受的压力较小,所以一般情况下只能接受几Kpa或几十Kpa的测试压力,目前主流的是使用压差方法检测,整个测试节拍要在三分钟或五分钟,根据产品体积大小会有所不同。测试结果也一般是在100Pa或5ml/min左右。然而在实际的实验过程中,一旦产品体积较大,接触空气表面的面积较大时,压差法就显得稳定性和重复性差。虽然我们可以使用相同产品作为对比件,但是由于电池Pack产品种类多差异大,一般客户也不会选择加装对比件的测试方法。因此越来越多的客户开始使用氦质谱检漏仪的正压法(吸枪法)来检测。The current mainstream battery pack air tightness test, the main test pressure is divided into positive pressure or negative pressure, because the pack itself is thin, the pressure it can withstand is small, so generally it can only accept a few Kpa or dozens of Kpa The current mainstream is to use the differential pressure method to detect the test pressure, and the entire test cycle should be three minutes or five minutes, which will vary according to the size of the product. The test results are generally around 100Pa or 5ml/min. However, in the actual experimental process, once the product volume is large and the area of contacting air surface is large, the pressure difference method appears to have poor stability and repeatability. Although we can use the same product as a comparison piece, due to the large variety of battery pack products, general customers will not choose the test method of adding a comparison piece. Therefore, more and more customers begin to use the positive pressure method (sniffer method) of helium mass spectrometer leak detectors to detect.
因此,提出一种汽车蓄电池盒氦检机以解决上述问题。Therefore, an automobile battery box helium detector is proposed to solve the above problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于,提供一种汽车蓄电池盒氦检机,通过设置前后移栽装置、真空箱和检测泄漏装置,能够实现对蓄电池盒的移动、密封、抽真空、充注氦气以及检测氦气泄漏等从而实现了对电池盒的密闭性检测,同时,通过使用氦气作为检测的气体,使得检测更加灵敏准确。The purpose of the present invention is to provide a helium detector for automobile battery boxes, which can move, seal, evacuate, fill helium and detect helium of the battery box by setting up a front and rear transplanting device, a vacuum box and a leak detection device. The airtightness detection of the battery box is realized, and at the same time, by using helium gas as the detection gas, the detection is more sensitive and accurate.
本发明提供了具体的技术方案如下:The present invention provides specific technical solutions as follows:
一种汽车蓄电池盒氦检机,包括桌架,所述桌架上设有工作部,所述工作部包括安装板,所述安装板固定安装在所述桌架上,所述安装板的顶部设有前后移栽装置、真空箱和检测泄漏装置,所述前后移栽装置用于安装和移动蓄电池盒,所述真空箱用于固定和封堵蓄电池盒,所述检测泄漏装置用于检测蓄电池盒是否漏气。An automobile battery box helium detector, comprising a table frame on which a working part is arranged, the working part including a mounting plate, the mounting plate is fixedly mounted on the table frame, and the top of the mounting plate is Equipped with a front and rear transplanting device, a vacuum box and a leakage detection device, the front and rear transplanting device is used to install and move the battery box, the vacuum box is used to fix and block the battery box, and the leakage detection device is used to detect the battery Whether the box is leaking.
作为本发明的进一步改进,所述前后移栽装置包括底部封堵板,所述底部封堵板设于所述安装板的上方,所述底部封堵板用于安装和封堵蓄电池盒,所述安装板的顶部固定安装有两个拉伸气缸,两个所述拉伸气缸的输出轴均与所述底部封堵板固定连接,所述安装板的顶部固定安装有三个导轨,所述底部封堵板的底部固定安装有三个滑块,三个所述滑块分别滑动安装在相应的导轨上。As a further improvement of the present invention, the front and rear transplanting device includes a bottom blocking plate, the bottom blocking plate is arranged above the mounting plate, and the bottom blocking plate is used to install and block the battery box, so Two stretching cylinders are fixedly installed on the top of the mounting plate, the output shafts of the two stretching cylinders are fixedly connected to the bottom blocking plate, three guide rails are fixedly installed on the top of the mounting plate, and the bottom Three sliding blocks are fixedly installed on the bottom of the blocking plate, and the three sliding blocks are respectively slidably installed on the corresponding guide rails.
作为本发明的进一步改进,所述底部封堵板的顶部开设有环状凹槽,所述环状凹槽用于放置蓄电池盒,所述底部封堵板的顶部安装有多个下堵头,多个所述下堵头用于封堵所述蓄电池盒相应的开口。As a further improvement of the present invention, the top of the bottom blocking plate is provided with an annular groove, the annular groove is used for placing the battery box, and a plurality of lower plugs are installed on the top of the bottom blocking plate, The plurality of lower plugs are used to block the corresponding openings of the battery box.
作为本发明的进一步改进,所述真空箱的顶部固定安装有扫码移栽装置,所述扫码移栽装置包括移栽气缸,所述移栽气缸的输出轴上固定安装有移动板,所述移动板的底板固定安装有扫码喷头,所述扫码喷头用于对蓄电池盒喷码。As a further improvement of the present invention, a code scanning transplanting device is fixedly installed on the top of the vacuum box, and the scanning code transplanting device includes a transplanting cylinder, and a moving plate is fixedly installed on the output shaft of the transplanting cylinder, so A code scanning nozzle is fixedly installed on the bottom plate of the moving plate, and the code scanning nozzle is used for spraying codes on the battery box.
作为本发明的进一步改进,所述检测泄漏装置包括机器手臂,所述机器手臂安装在所述安装板的顶部,所述机器手臂上安装有吸枪装置,所述吸枪装置用于检测蓄电池箱周边的氦气。As a further improvement of the present invention, the leak detection device includes a robot arm, the robot arm is installed on the top of the mounting plate, and a sniffer device is installed on the robot arm, and the sniffer device is used to detect the battery box surrounding helium.
作为本发明的进一步改进,所述安装板的底部对称安装两个伸缩气缸,两个所述伸缩气缸的输出轴均与所述真空箱固定连接,两个所述伸缩气缸均用于升降所述真空箱,所述安装板的底部固定安装有两个四个滑杆,四个所述滑杆均贯穿所述真空箱并与所述真空箱滑动连接。As a further improvement of the present invention, two telescopic cylinders are symmetrically installed at the bottom of the mounting plate, the output shafts of the two telescopic cylinders are fixedly connected to the vacuum box, and both the telescopic cylinders are used to lift the In the vacuum box, two or four sliding rods are fixedly installed on the bottom of the mounting plate, and the four sliding rods all penetrate the vacuum box and are slidably connected with the vacuum box.
作为本发明的进一步改进,所述安装板的顶部固定安装有平衡检测装置和有无检测装置,所述平衡检测装置用于检测蓄电池盒是否处于水平状态,所述有无检测装置用于检测蓄电池盒是否存在于所述底部封堵板上。As a further improvement of the present invention, a balance detection device and a presence/absence detection device are fixedly installed on the top of the mounting plate, the balance detection device is used to detect whether the battery box is in a horizontal state, and the presence/absence detection device is used to detect the battery Whether the box is present on the bottom blanking plate.
作为本发明的进一步改进,所述真空箱的一侧设有两个后封堵头,两个所述后封堵头均用于封堵蓄电池盒,所述真空箱的一侧固定安装有打标装置,所述打标装置包括打标气缸和打标头,所述打标头固定安装在所述打标气缸的输出轴上,所述打标装置用于对蓄电池盒打标记,所述真空箱的一侧固定安装有氦气充注口、空气充注口、两个放空装置、压力检测装置和氦气浓度检测装置,所述氦气充注口用于向蓄电池盒内充足氦气,所述空气充注口用于向蓄电池盒内充注空气,两个所述放空装置均用于放空蓄电池内的气体,所述压力检测装置用于检测蓄电池盒内的气体压力,所述氦气浓度检测装置用于检测蓄电池盒内氦气的浓度。As a further improvement of the present invention, one side of the vacuum box is provided with two rear blocking heads, both of which are used to block the battery box, and one side of the vacuum box is fixedly installed with a A marking device, the marking device includes a marking cylinder and a marking head, the marking head is fixedly installed on the output shaft of the marking cylinder, the marking device is used to mark the battery box, the One side of the vacuum box is fixedly installed with a helium gas filling port, an air filling port, two venting devices, a pressure detection device and a helium gas concentration detection device, and the helium gas filling port is used for sufficient helium gas into the battery box , the air filling port is used to fill the battery box with air, the two venting devices are both used to vent the gas in the battery, the pressure detection device is used to detect the gas pressure in the battery box, the helium The gas concentration detection device is used to detect the concentration of helium gas in the battery box.
作为本发明的进一步改进,所述真空箱内设有四个弹性压紧装置,四个所述弹性压紧装置呈矩形阵列分布,所述弹性压紧装置用于压紧蓄电池盒,所述弹性压紧装置包括固定块,所述固定块固定安装在所述真空箱的顶部,所述固定块上螺纹安装有凸块,所述凸块上设有升降杆,所述升降杆贯穿所述凸块并与所述凸块滑动连接,所述升降杆上固定套设有固定板,所述升降杆上套设有弹簧,所述弹簧的两端分别与所述凸块的底部和所述固定板的顶部固定连接,所述升降杆的底端开设有螺纹槽,所述螺纹槽内螺纹安装有丝杆,所述丝杆的底部固定安装有压板,所述丝杆用于调节压板的高度,所述压板与蓄电池盒接触,所述丝杆上螺纹安装有螺母,所述螺母与所述升降杆的底部相接触,所述螺母用于锁死所述丝杆。As a further improvement of the present invention, the vacuum box is provided with four elastic pressing devices, and the four elastic pressing devices are distributed in a rectangular array. The elastic pressing devices are used for pressing the battery box. The pressing device includes a fixing block, the fixing block is fixedly installed on the top of the vacuum box, a protrusion is threadedly installed on the fixing block, and a lifting rod is arranged on the protrusion, and the lifting rod penetrates the protrusion The lifting rod is fixedly sleeved with a fixing plate, and the lifting rod is sleeved with a spring, and the two ends of the spring are respectively connected with the bottom of the protrusion and the fixing plate. The top of the plate is fixedly connected, the bottom end of the lifting rod is provided with a threaded groove, a screw rod is threaded in the threaded groove, and a pressure plate is fixedly installed at the bottom of the screw rod, and the screw rod is used to adjust the height of the pressure plate , the pressure plate is in contact with the battery box, the screw rod is threadedly mounted with a nut, the nut is in contact with the bottom of the lift rod, and the nut is used to lock the screw rod.
作为本发明的进一步改进,所述桌架的顶部固定安装有风机,所述风机上安装有吸风管和出风管,所述吸风管与桌架相连通,所述风机用于排放氦气。As a further improvement of the present invention, a fan is fixedly installed on the top of the table frame, a suction pipe and an air outlet pipe are installed on the fan, the suction pipe is communicated with the table frame, and the fan is used to discharge helium gas.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
(1)本发明的汽车蓄电池盒氦检机,通过设置前后移栽装置、真空箱和检测泄漏装置,能够实现对蓄电池盒的移动、密封、抽真空、充注氦气以及检测氦气泄漏等从而实现了对电池盒的密闭性检测。(1) The automobile battery box helium detector of the present invention can realize moving, sealing, vacuuming, filling helium and detecting helium leakage etc. Thus, the airtightness detection of the battery box is realized.
(2)本发明的汽车蓄电池盒氦检机,通过启动拉伸气缸,使得底部封堵板能够移动,从而带动放置在底部封堵板上的蓄电池盒,并将蓄电池盒带动到真空盒的正下方,三个导轨和三个滑块配合,能够使底部封堵板一定的更加稳定,且移动方向只能沿着导轨的方向。(2) The helium detector for automobile battery box of the present invention enables the bottom blocking plate to move by starting the stretching cylinder, thereby driving the battery box placed on the bottom blocking plate, and driving the battery box to the positive side of the vacuum box. Below, three guide rails and three sliders cooperate to make the bottom blocking plate more stable, and the moving direction can only be along the direction of the guide rails.
(3)本发明的汽车蓄电池盒氦检机,通过将蓄电池盒放置在底部封堵板上的环状凹槽内,可实现蓄电池盒的快速放置,多个下堵头能够实现对蓄电池盒的封堵。(3) The helium detector for automobile battery box of the present invention can realize rapid placement of the battery box by placing the battery box in the annular groove on the bottom blocking plate, and multiple lower plugs can realize the detection of the battery box. Blocking.
(4)本发明的汽车蓄电池盒氦检机,通过设置扫码移栽装置能够实现对蓄电池盒的移动扫码,启动移栽气缸,可使移动板移动,移动板移动能够带动扫码喷头移动,扫码喷头移动能够对蓄电池盒进行喷码。(4) In the helium detector of the automobile battery box of the present invention, by setting the scanning code transplanting device, the battery box can be scanned and scanned, and the transplanting cylinder can be activated to move the moving plate, and the movement of the moving plate can drive the scanning nozzle to move. , the scanning nozzle movement can print the code on the battery box.
(5)本发明的汽车蓄电池盒氦检机,通过操作机械手臂,使机械手臂能够带动吸枪装置围绕真空箱移动一周,从而能够检测蓄电池盒周边是否存在漏气,从而能够确定蓄电池盒是否存在漏气。(5) In the helium detector for automobile battery box of the present invention, by operating the mechanical arm, the mechanical arm can drive the sniffer device to move around the vacuum box for one week, so as to detect whether there is air leakage around the battery box, so as to determine whether the battery box exists or not. Air leak.
(6)本发明的汽车蓄电池盒氦检机,通过设置伸缩气缸,能够实现真空箱的升降,当蓄电池盒在前后移栽装置的作用下移动到真空箱下方时,启动伸缩气缸,能够使真空箱向下移动并罩在蓄电池盒上,四个滑杆均起到限位的作用,能够使真空箱移动的更加稳定。(6) In the helium detector for automobile battery box of the present invention, the lifting and lowering of the vacuum box can be realized by setting the telescopic cylinder. The box moves down and is covered on the battery box, and the four sliding bars all play the role of limit, which can make the movement of the vacuum box more stable.
(7)本发明的汽车蓄电池盒氦检机,通过设置平衡检测装置,能够对蓄电池盒进行水平检测,从而能够确定蓄电池盒放置是否水平,以便于后续检测,有无检测装置用于检测底部封堵板上是否存在蓄电池盒,从而能够实现自动和无人操作。(7) The helium detector for automobile battery box of the present invention can perform level detection on the battery box by setting a balance detection device, so as to determine whether the battery box is placed horizontally, so as to facilitate subsequent detection, and whether there is a detection device for detecting the bottom seal Whether there is a battery box on the blocking plate, so that automatic and unmanned operation can be realized.
(8)本发明的汽车蓄电池盒氦检机,当真空箱罩在蓄电池盒上时,两个后封堵头均对蓄电池盒起到封堵的作用,打标装置能够在合格的蓄电池盒上打上标记,将真空箱内的空气抽出,使得其内部呈为真空状态,再将氦气通过氦气充注口注入到真空箱内,压力检测装置能够时刻对真空箱内的氦气压力进行检测,一旦真空箱内的氦气压力达到定值时,立马停止氦气的注入,通过氦气浓度检测装置能够检测出真空箱内的氦气浓度,当蓄电池盒检测结束后,真空箱内的氦气通过两个放空装置将真空箱内的氦气排出,使用氦气作为检测气体,在真空的条件下,其最小的可检漏率为:﹤5×10∧(-13)Pa.m3/s,且可定量测量。(8) In the helium detector of the automobile battery box of the present invention, when the vacuum box is covered on the battery box, the two rear plugging heads both play the role of blocking the battery box, and the marking device can be installed on the qualified battery box. Mark the vacuum box and draw out the air in the vacuum box to make the inside of the vacuum box in a vacuum state, and then inject helium gas into the vacuum box through the helium gas filling port. The pressure detection device can always detect the helium gas pressure in the vacuum box. , once the helium pressure in the vacuum box reaches a fixed value, the injection of helium gas will be stopped immediately, and the helium gas concentration in the vacuum box can be detected by the helium gas concentration detection device. The helium gas in the vacuum box is exhausted through two venting devices, and helium gas is used as the detection gas. Under vacuum conditions, the minimum detectable leak rate is: ﹤5×10∧(-13)Pa.m 3 /s, and can be quantitatively measured.
(9)本发明的汽车蓄电池盒氦检机,通过设置弹性压紧装置,能够对蓄电池盒起到压紧的作用,同时在真空箱向上移动的同时,也能够对蓄电池盒起到一定的推力,避免蓄电池盒被真空箱带起。(9) The helium detector for the automobile battery box of the present invention can exert a pressing effect on the battery box by providing an elastic pressing device, and at the same time, when the vacuum box moves upward, it can also exert a certain thrust on the battery box. , to avoid the battery box being carried by the vacuum box.
(10)本发明的汽车蓄电池盒氦检机,通过设置风机和出风管,使得检测使用的氦气不会排放到大气中,能够对使用的氦气进行收集。(10) The helium detector for the automobile battery box of the present invention is provided with a fan and an air outlet, so that the helium used for detection will not be discharged into the atmosphere, and the used helium can be collected.
附图说明Description of drawings
为了易于说明,本发明由下述的具体实施例及附图作以详细描述。For ease of description, the present invention is described in detail by the following specific embodiments and accompanying drawings.
图1为本发明的汽车蓄电池盒氦检机的正视结构示意图;Fig. 1 is the front view structure schematic diagram of the helium detector of the automobile battery box of the present invention;
图2为本发明的汽车蓄电池盒氦检机中工作部的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram of the working part in the helium detector of the automobile battery box of the present invention;
图3为本发明的汽车蓄电池盒氦检机中工作部的正视结构示意图;Fig. 3 is the front view structure schematic diagram of the working part in the helium detector of the automobile battery box of the present invention;
图4为本发明的汽车蓄电池盒氦检机中真空箱的结构示意图;Fig. 4 is the structural representation of the vacuum box in the helium detector of the automobile battery box of the present invention;
图5为本发明的汽车蓄电池盒氦检机中弹性压紧装置的结构示意图。FIG. 5 is a schematic structural diagram of the elastic pressing device in the helium detector for the automobile battery box of the present invention.
1、桌架,2、工作部,3、安装板,4、底部封堵板,5、拉伸气缸,6、导轨,7、滑块,8、真空箱,9、伸缩气缸,10、滑杆,11、平衡检测装置,12、有无检测装置,13、移栽气缸,15、扫码喷头,16、机器手臂,17、吸枪装置,18、后封堵头,19、打标装置,20、氦气充注口,21、空气充注口,22、放空装置,23、压力检测装置,24、氦气浓度检测装置,25、弹性压紧装置,26、固定块,27、凸块,28、升降杆,29、固定板,30、弹簧,31、螺纹槽,32、丝杆,33、压板,34、螺母,35、风机,36、出风管。1. Desk frame, 2. Working part, 3. Mounting plate, 4. Bottom blocking plate, 5. Tensile cylinder, 6. Guide rail, 7. Slider, 8. Vacuum box, 9. Telescopic cylinder, 10. Slider Rod, 11, Balance detection device, 12, With or without detection device, 13, Transplanting cylinder, 15, Code scanning nozzle, 16, Robot arm, 17, Sniffer device, 18, Back plugging head, 19, Marking device , 20, helium filling port, 21, air filling port, 22, venting device, 23, pressure detection device, 24, helium concentration detection device, 25, elastic pressing device, 26, fixing block, 27, convex Block, 28, Lifting Rod, 29, Fixed Plate, 30, Spring, 31, Threaded Groove, 32, Screw, 33, Pressure Plate, 34, Nut, 35, Fan, 36, Outlet Pipe.
具体实施方式Detailed ways
为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
需要说明的是,当元件被称为“固定”、“安装”、“连接”或“设置”有另一个元件,它可以直接在另一个元件上或者间接在该另一个元件上的。需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有说明书特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。It should be noted that when an element is referred to as being "fixed", "mounted", "connected" or "disposed" with another element, it can be directly on the other element or indirectly on the another element. It is to be understood that the terms "top", "bottom", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" The orientation or positional relationship indicated by , "outside", etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific specification in the description. Orientation, construction and operation in a particular orientation, and therefore should not be construed as limiting the invention.
此外,术语“第一”、“第二”、“第三”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature.
下面将结合附图所给出的实施例对本发明做进一步的详述:The present invention will be described in further detail below in conjunction with the embodiments given in the accompanying drawings:
参照图1-5,一种汽车蓄电池盒氦检机,包括桌架1,所述桌架1上设有工作部2,所述工作部2包括安装板3,所述安装板3固定安装在所述桌架1上,所述安装板3的顶部设有前后移栽装置、真空箱8和检测泄漏装置,所述前后移栽装置用于安装和移动蓄电池盒,所述真空箱8用于固定和封堵蓄电池盒,所述检测泄漏装置用于检测蓄电池盒是否漏气。1-5, an automobile battery box helium detector includes a
通过设置前后移栽装置、真空箱8和检测泄漏装置,能够实现对蓄电池盒的移动、密封、抽真空、充注氦气以及检测氦气泄漏等从而实现了对电池盒的密闭性检测。By setting the front and rear transplanting device, the
在本发明的一些实施例中,所述前后移栽装置包括底部封堵板4,所述底部封堵板4设于所述安装板3的上方,所述底部封堵板4用于安装和封堵蓄电池盒,所述安装板3的顶部固定安装有两个拉伸气缸5,两个所述拉伸气缸5的输出轴均与所述底部封堵板4固定连接,所述安装板3的顶部固定安装有三个导轨6,所述底部封堵板4的底部固定安装有三个滑块7,三个所述滑块7分别滑动安装在相应的导轨6上。In some embodiments of the present invention, the front and rear transplanting device includes a
通过启动拉伸气缸5,使得底部封堵板4能够移动,从而带动放置在底部封堵板4上的蓄电池盒,并将蓄电池盒带动到真空盒8的正下方,三个导轨6和三个滑块7配合,能够使底部封堵板4一定的更加稳定,且移动方向只能沿着导轨6的方向。By activating the stretching
在本发明的一些实施例中,所述底部封堵板4的顶部开设有环状凹槽,所述环状凹槽用于放置蓄电池盒,所述底部封堵板4的顶部安装有多个下堵头,多个所述下堵头用于封堵所述蓄电池盒相应的开口。In some embodiments of the present invention, the top of the
通过将蓄电池盒放置在底部封堵板4上的环状凹槽内,可实现蓄电池盒的快速放置,多个下堵头能够实现对蓄电池盒的封堵。By placing the battery box in the annular groove on the
在本发明的一些实施例中,所述真空箱8的顶部固定安装有扫码移栽装置,所述扫码移栽装置包括移栽气缸13,所述移栽气缸13的输出轴上固定安装有移动板14,所述移动板14的底板固定安装有扫码喷头15,所述扫码喷头15用于对蓄电池盒喷码。In some embodiments of the present invention, a barcode-scanning transplanting device is fixedly installed on the top of the
通过设置扫码移栽装置能够实现对蓄电池盒的移动扫码,启动移栽气缸13,可使移动板14移动,移动板14移动能够带动扫码喷头15移动,扫码喷头15移动能够对蓄电池盒进行喷码。By setting the scanning and transplanting device, the battery box can be scanned and scanned, and the transplanting
在本发明的一些实施例中,所述检测泄漏装置包括机器手臂16,所述机器手臂16安装在所述安装板3的顶部,所述机器手臂16上安装有吸枪装置17,所述吸枪装置17用于检测蓄电池箱周边的氦气。In some embodiments of the present invention, the leak detection device includes a
通过操作机械手臂16,使机械手臂16能够带动吸枪装置围绕真空箱8移动一周,从而能够检测蓄电池盒周边是否存在漏气,从而能够确定蓄电池盒是否存在漏气。By operating the
在本发明的一些实施例中,所述安装板3的底部对称安装两个伸缩气缸9,两个所述伸缩气缸9的输出轴均与所述真空箱8固定连接,两个所述伸缩气缸9均用于升降所述真空箱8,所述安装板3的底部固定安装有两个四个滑杆10,四个所述滑杆10均贯穿所述真空箱8并与所述真空箱8滑动连接。In some embodiments of the present invention, two
通过设置伸缩气缸9,能够实现真空箱8的升降,当蓄电池盒在前后移栽装置的作用下移动到真空箱8下方时,启动伸缩气缸9,能够使真空箱8向下移动并罩在蓄电池盒上,四个滑杆10均起到限位的作用,能够使真空箱8移动的更加稳定。By arranging the
在本发明的一些实施例中,所述安装板3的顶部固定安装有平衡检测装置11和有无检测装置12,所述平衡检测装置11用于检测蓄电池盒是否处于水平状态,所述有无检测装置12用于检测蓄电池盒是否存在于所述底部封堵板4上。In some embodiments of the present invention, a
通过设置平衡检测装置11,能够对蓄电池盒进行水平检测,从而能够确定蓄电池盒放置是否水平,以便于后续检测,有无检测装置12用于检测底部封堵板4上是否存在蓄电池盒,从而能够实现自动和无人操作。By setting the
在本发明的一些实施例中,所述真空箱8的一侧设有两个后封堵头18,两个所述后封堵头18均用于封堵蓄电池盒,所述真空箱8的一侧固定安装有打标装置19,所述打标装置19包括打标气缸和打标头,所述打标头固定安装在所述打标气缸的输出轴上,所述打标装置19用于对蓄电池盒打标记,所述真空箱8的一侧固定安装有氦气充注口20、空气充注口21、两个放空装置22、压力检测装置23和氦气浓度检测装置24,所述氦气充注口20用于向蓄电池盒内充足氦气,所述空气充注口21用于向蓄电池盒内充注空气,两个所述放空装置22均用于放空蓄电池内的气体,所述压力检测装置23用于检测蓄电池盒内的气体压力,所述氦气浓度检测装置24用于检测蓄电池盒内氦气的浓度。In some embodiments of the present invention, two rear blocking heads 18 are provided on one side of the
当真空箱8罩在蓄电池盒上时,两个后封堵头18均对蓄电池盒起到封堵的作用,打标装置19能够在合格的蓄电池盒上打上标记,将真空箱8内的空气抽出,使得其内部呈为真空状态,再将氦气通过氦气充注口20注入到真空箱8内,压力检测装置23能够时刻对真空箱8内的氦气压力进行检测,一旦真空箱8内的氦气压力达到定值时,立马停止氦气的注入,通过氦气浓度检测装置24能够检测出真空箱8内的氦气浓度,当蓄电池盒检测结束后,真空箱8内的氦气通过两个放空装置22将真空箱8内的氦气排出,使用氦气作为检测气体,在真空的条件下,其最小的可检漏率为:﹤5×10∧(-13)Pa.m3/s,且可定量测量。When the
在本发明的一些实施例中,所述真空箱8内设有四个弹性压紧装置25,四个所述弹性压紧装置25呈矩形阵列分布,所述弹性压紧装置25用于压紧蓄电池盒,所述弹性压紧装置包括固定块26,所述固定块26固定安装在所述真空箱8的顶部,所述固定块26上螺纹安装有凸块27,所述凸块27上设有升降杆28,所述升降杆28贯穿所述凸块27并与所述凸块27滑动连接,所述升降杆28上固定套设有固定板29,所述升降杆28上套设有弹簧30,所述弹簧30的两端分别与所述凸块27的底部和所述固定板29的顶部固定连接,所述升降杆28的底端开设有螺纹槽31,所述螺纹槽31内螺纹安装有丝杆32,所述丝杆32的底部固定安装有压板33,所述丝杆32用于调节压板33的高度,所述压板33与蓄电池盒接触,所述丝杆32上螺纹安装有螺母34,所述螺母34与所述升降杆28的底部相接触,所述螺母34用于锁死所述丝杆32。In some embodiments of the present invention, the
通过设置弹性压紧装置25,能够对蓄电池盒起到压紧的作用,同时在真空箱8向上移动的同时,也能够对蓄电池盒1起到一定的推力,避免蓄电池盒被真空箱8带起。By arranging the elastic
在本发明的一些实施例中,所述桌架1的顶部固定安装有风机35,所述风机35上安装有吸风管和出风管36,所述吸风管与桌架1相连通,所述风机35用于排放氦气。In some embodiments of the present invention, a
通过设置风机35和出风管36,使得检测使用的氦气不会排放到大气中,能够对使用的氦气进行收集。By arranging the
本发明的工作原理如下:本发明的一种汽车蓄电池盒氦检机,首先,将蓄电池盒放入到底部封堵板4上的环状凹槽内,可实现蓄电池盒的快速放置,多个下堵头能够实现对蓄电池盒的封堵,再启动拉伸气缸5,使得底部封堵板4能够移动,从而带动放置在底部封堵板4上的蓄电池盒,并将蓄电池盒带动到真空盒8的正下方,三个导轨6和三个滑块7配合,能够使底部封堵板4一定的更加稳定,且移动方向只能沿着导轨6的方向;The working principle of the present invention is as follows: In the helium detector for automobile battery box of the present invention, first, the battery box is put into the annular groove on the
当蓄电池盒在前后移栽装置的作用下移动到真空箱8下方时,启动伸缩气缸9,能够使真空箱8向下移动并罩在蓄电池盒上,四个滑杆10均起到限位的作用,能够使真空箱8移动的更加稳定;When the battery box moves under the
当真空箱8罩在蓄电池盒上时,四个弹性压紧均压在蓄电池盒上,此时,压板33均电池盒接触,在真空箱8的作用下带动固定块26向下移动,固定块26向下移动带动凸块27向下移动,凸块27向下移动压缩氦气充注口20,从而使氦气充注口20收缩并具有弹力,弹力作用下固定板29上,使得压板33能够对蓄电池盒起到推动的作用,两个后封堵头18均对蓄电池盒起到封堵的作用,打标装置19能够在合格的蓄电池盒上打上标记,将真空箱8内的空气抽出,使得其内部呈为真空状态,再将氦气通过氦气充注口20注入到真空箱8内,压力检测装置23能够时刻对真空箱8内的氦气压力进行检测,一旦真空箱8内的氦气压力达到定值时,立马停止氦气的注入,通过氦气浓度检测装置24能够检测出真空箱8内的氦气浓度,当蓄电池盒检测结束后,真空箱8内的氦气通过两个放空装置22将真空箱8内的氦气排出;When the
当真空箱8中充注到一定的氦气后,通过操作机械手臂16,使机械手臂16能够带动吸枪装置围绕真空箱8移动一周,从而能够检测蓄电池盒周边是否存在漏气,从而能够确定蓄电池盒是否存在漏气;When the
当检测的蓄电池盒为合格品时,启动移栽气缸13,可使移动板14移动,移动板14移动能够带动扫码喷头15移动,扫码喷头15移动能够对蓄电池盒进行喷码,检测后的氦气被排放出,此时,启动风机35,将桌架1内的氦气吸入到出风管36中并收集。When the detected battery box is a qualified product, the transplanting
综上所述,本发明的汽车蓄电池盒氦检机通过设置前后移栽装置、真空箱8和检测泄漏装置,能够实现对蓄电池盒的移动、密封、抽真空、充注氦气以及检测氦气泄漏等从而实现了对电池盒的密闭性检测,同时,通过使用氦气作为检测的气体,使得检测更加灵敏准确。To sum up, the helium detector for automobile battery box of the present invention can move, seal, evacuate, fill helium and detect helium of the battery box by setting the front and rear transplanting device, the
以上显示和描述了本发明的基本原理、主要特征和本发明的优点,本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内,本发明要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only for illustrating the present invention. principle, without departing from the spirit and scope of the present invention, the present invention will also have various changes and improvements, these changes and improvements all fall within the scope of the claimed invention, and the claimed scope of the present invention is determined by the appended rights Requirements and their equivalents are defined.
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