CN112033453A - Data acquisition and monitoring system based on welding machine - Google Patents
Data acquisition and monitoring system based on welding machine Download PDFInfo
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- CN112033453A CN112033453A CN202010760366.4A CN202010760366A CN112033453A CN 112033453 A CN112033453 A CN 112033453A CN 202010760366 A CN202010760366 A CN 202010760366A CN 112033453 A CN112033453 A CN 112033453A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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Abstract
The invention provides a data acquisition and monitoring system based on a welding machine, which comprises a data acquisition management module, a process control module, a system management module and a quality control module, wherein the data acquisition management module is configured on welding machine equipment and comprises a data acquisition server; the process control module is in communication connection with the data acquisition module; the system management module is configured on the welding machine equipment and is in communication connection with the process management module; the quality control module is configured on the process control module, and the quality control module is in communication connection with the process control module to ensure the welding quality of the welding machine. The invention effectively solves the problem that the communication protocols are not uniform in the prior art, which causes the incompatibility of various welding machine management systems; and can carry out data acquisition, monitoring and management aiming at the welding machines of various welding methods.
Description
Technical Field
The invention relates to the technical field of industrial internet, in particular to a data acquisition and monitoring system based on a welding machine.
Background
A welding machine is a mechanical device that permanently joins materials by using welding techniques and becomes a structure with a given function. Almost all products, from hundreds of thousands of tons of megawheels to less than 1 gram of microelectronic components, employ welders to varying degrees in manufacturing. Welders have penetrated into various areas of industry, including automotive, construction, marine, aerospace manufacturing, etc., and directly impact the quality, reliability, and longevity of the product as well as the cost, efficiency, and market response speed of production.
In the aspect of data acquisition, a series of problems of multi-type welding machine equipment access, multi-source welding machine data integration, mass data management and processing, welding machine data modeling analysis, welding machine knowledge accumulation iteration realization and the like need to be solved by a welding machine data acquisition terminal, and the welding machine data acquisition terminal relates to seven major key technologies, namely a data integration and edge processing technology, an IaaS technology, a platform enabling technology, a data management technology, an application development and micro-service technology, a welding machine data modeling and analysis technology and a safety technology.
The outstanding problems faced by current data acquisition are that the problems of insufficient sensor deployment, low equipment intelligentization level, insufficient data acquisition quantity, less types, low precision and the like exist in an industrial field, and real-time analysis, intelligent optimization and scientific decision cannot be supported. No matter it is a multinational company, or a domestic platform enterprise, the construction of a data acquisition system and the construction of solution capability are used as the basis of the construction of an industrial internet platform: on one hand, the industrial data interconnection and intercommunication interoperation is realized by constructing a set of technical product system capable of being compatible and converting various protocols, on the other hand, the light-weight operation and real-time analysis of data on a production field are realized by deploying the edge computing module, and the pressure of data transmission, storage and calculation to a cloud is relieved.
Disclosure of Invention
In order to solve the problems, the invention discloses a data acquisition and monitoring system based on a welding machine, which effectively solves the problem that various welding machine management systems are incompatible due to non-uniform communication protocols in the prior art; and can carry out data acquisition, monitoring and management aiming at the welding machines of various welding methods.
The specific scheme is as follows:
the utility model provides a data acquisition and monitoring system based on welding machine for welding machine equipment which characterized in that: the welding machine control system comprises a data acquisition management module, a process control module, a system management module and a quality control module, wherein the data acquisition management module is configured on welding machine equipment and comprises a data acquisition server, and the data acquisition server controls the welding machine equipment based on a control instruction and acquires data of the welding machine equipment; the process control module is in communication connection with the data acquisition module, the process management module transmits a control instruction corresponding to the welding machine equipment to the system management module through the data acquisition module, and controls the working state of the welding machine equipment through the system management module; the system management module is configured on the welding machine equipment and is in communication connection with the process management module; the quality control module is configured on the process control module, and the quality control module is in communication connection with the process control module to ensure the welding quality of the welding machine.
As a further improvement of the present invention, the present invention further comprises a control module, wherein the control module is in communication connection with the quality control module, and the control module generates a control command and transmits the control command to the quality control module, so that the control command is transmitted to the process control module and the system management module.
As a further improvement of the invention, the process control module comprises a data display unit, a signal processing unit and a signal transmission unit, wherein the signal transmission unit is in communication connection with the data display unit and the signal processing unit, the data display unit counts the working state and data information of each welding machine device and transmits the working state and data information to the system management module through the signal transmission unit so as to monitor the data of the welding machine devices in real time.
As a further improvement of the invention, the process control module further comprises a monitoring control unit, wherein the monitoring control unit is in communication connection with the data acquisition server, and generates a control instruction and transmits the control instruction to the system management module.
As a further improvement of the invention, the monitoring control unit comprises a signal alarm module, the signal alarm module is suitable for the welding machine equipment, the monitoring control unit is in communication connection with the data display unit and the signal transmission unit, the signal alarm module obtains alarm parameters through the signal transmission unit and transmits the alarm parameters to the signal processing unit through the signal processing unit, and real-time monitoring and alarm prompting of the welding machine equipment data are realized.
As a further improvement of the present invention, the data acquisition management module further comprises a data storage module, a data acquisition unit and a data terminal, wherein the data acquisition unit acquires operating parameters of the welding machine device and transmits data to the data storage module, and the data storage module is in communication connection with the data acquisition server and transmits data to the process control module through the data acquisition server and the signal processing unit.
As a further improvement of the invention, the system management module comprises a system communication unit, a main controller and an information statistics module, wherein the system communication unit is in communication connection with the main controller and the information statistics module, the system communication unit is also in signal connection with the signal processing unit and the data acquisition server, and the main controller is suitable for the welding machine equipment.
As a further improvement of the invention, the information statistic module comprises a function module, and the function module is configured in the system management module and used for user management of the welding machine equipment.
As a further improvement of the invention, the data display unit is used for displaying each data information transmitted by the process control module and generating a control command corresponding to the data acquisition server through the system management module.
As a further improvement of the invention, the data display unit is a computer, a mobile display device and the like.
The invention has the beneficial effects that: the problem that various welding machine management systems are incompatible due to the fact that communication protocols are not uniform in the prior art is effectively solved; and can carry out data acquisition, monitoring and management aiming at the welding machines of various welding methods.
Drawings
FIG. 1 is a schematic diagram of a welder-based data acquisition and monitoring system of the present invention.
Detailed Description
The present invention will be further illustrated with reference to the accompanying drawings and specific embodiments, which are to be understood as merely illustrative of the invention and not as limiting the scope of the invention.
As shown in the figure, the data acquisition and monitoring system based on the welding machine is used for welding machine equipment and comprises a data acquisition management module, a process control module, a system management module and a quality control module, wherein the data acquisition management module is configured on the welding machine equipment and comprises a data acquisition server, and the data acquisition server controls the welding machine equipment based on a control instruction and acquires data of the welding machine equipment; the process control module is in communication connection with the data acquisition module, and the process management module transmits a control instruction corresponding to the welding machine equipment to the system management module through the data acquisition module and controls the working state of the welding machine equipment through the system management module; the system management module is configured on the welding machine equipment and is in communication connection with the process management module; the quality control module is configured on the process control module, and the quality control module is in communication connection with the process control module to ensure the welding quality of the welding machine.
In this embodiment, the system further comprises a control module, the control module is in communication connection with the quality control module, wherein the control module generates a control command and transmits the control command to the quality control module, so that the control command is transmitted to the process control module and the system management module.
In this embodiment, the process control module includes a data display unit, a signal processing unit and a signal transmission unit, wherein the signal transmission unit is in communication connection with the data display unit and the signal processing unit, and the data display unit counts the working state and data information of each welding machine device and transmits the working state and data information to the system management module through the signal transmission unit, so as to monitor the data of the welding machine device in real time.
In this embodiment, the process control module further includes a monitoring control unit, wherein the monitoring control unit is in communication connection with the data acquisition server, and the monitoring control unit generates the control command and transmits the control command to the system management module.
In this embodiment, the monitoring control unit includes a signal alarm module, the signal alarm module is suitable for welding machine equipment, the monitoring control unit is in communication connection with the data display unit and the signal transmission unit, the signal alarm module obtains an alarm parameter through the signal transmission unit, and transmits the alarm parameter to the signal processing unit through the signal processing unit, so that real-time monitoring and alarm prompting of welding machine equipment data are realized.
In this embodiment, the data acquisition management module further includes a data storage module, a data acquisition unit, and a data terminal, wherein the data acquisition unit acquires operating parameters of the welding machine device and transmits data to the data storage module, and the data storage module is in communication connection with the data acquisition server and transmits data to the process control module through the data acquisition server and the signal processing unit.
In this embodiment, the system management module includes a system communication unit, a main controller and an information statistics module, wherein the system communication unit is in communication connection with the main controller and the information statistics module, and the system communication unit is further in signal connection with the signal processing unit and the data acquisition server, and the main controller is suitable for the welder equipment.
In this embodiment, the information statistics module includes a function module, and the function module is configured in the system management module and is used for user management of the welding machine device.
In this embodiment, the data display unit is configured to display each data message transmitted by the process control module, and generate a control command corresponding to the data acquisition server through the system management module.
In this embodiment, the data display unit is a computer, a mobile display device, or the like.
The invention effectively solves the problem that the communication protocols are not uniform in the prior art, which causes the incompatibility of various welding machine management systems; and can carry out data acquisition, monitoring and management aiming at the welding machines of various welding methods.
The technical means disclosed in the invention scheme are not limited to the technical means disclosed in the above embodiments, but also include the technical scheme formed by any combination of the above technical features.
Claims (9)
1. The utility model provides a data acquisition and monitoring system based on welding machine for welding machine equipment which characterized in that: comprises a data acquisition management module, a process control module, a system management module and a quality control module,
the data acquisition management module is configured on the welding machine equipment and comprises a data acquisition server, and the data acquisition server controls the welding machine equipment based on a control instruction and acquires data of the welding machine equipment;
the process control module is in communication connection with the data acquisition module, the process management module transmits a control instruction corresponding to the welding machine equipment to the system management module through the data acquisition module, and controls the working state of the welding machine equipment through the system management module;
the system management module is configured on the welding machine equipment and is in communication connection with the process management module;
the quality control module is configured on the process control module and is in communication connection with the process control module.
2. The welder-based data collection and monitoring system of claim 1, wherein: the control module is in communication connection with the quality control module, generates a control instruction, transmits the control instruction to the quality control module, and transmits the control instruction to the process control module and the system management module.
3. The welder-based data collection and monitoring system of claim 2, wherein: the process control module comprises a data display unit, a signal processing unit and a signal transmission unit, wherein the signal transmission unit is in communication connection with the data display unit and the signal processing unit, and the data display unit counts the working state and data information of each welding machine device and transmits the working state and data information to the system management module through the signal transmission unit.
4. The welder-based data collection and monitoring system of claim 3, wherein: the process control module further comprises a monitoring control unit, wherein the monitoring control unit is in communication connection with the data acquisition server, generates a control command and transmits the control command to the system management module.
5. The welder-based data collection and monitoring system of claim 4, wherein: the monitoring control unit comprises a signal alarm module, the monitoring control unit is in communication connection with the data display unit and the signal transmission unit, and the signal alarm module obtains alarm parameters through the signal transmission unit and transmits the alarm parameters to the signal processing unit through the signal processing unit.
6. The welder-based data collection and monitoring system of claim 3, wherein: the data acquisition management module further comprises a data storage module, a data acquisition unit and a data terminal, wherein the data acquisition unit acquires operating parameters of the welding machine equipment and transmits data to the data storage module, and the data storage module is in communication connection with the data acquisition server and transmits the data to the process control module through the data acquisition server and the signal processing unit.
7. The welder-based data collection and monitoring system of claim 1, wherein: the system management module comprises a system communication unit, a main controller and an information statistics module, wherein the system communication unit is in communication connection with the main controller and the information statistics module, and the system communication unit is further in signal connection with the signal processing unit and the data acquisition server.
8. The welder-based data collection and monitoring system of claim 7, wherein: the information statistic module comprises a functional module, and the functional module is configured in the system management module and used for user management of the welding machine equipment.
9. The welder-based data collection and monitoring system of claim 3, wherein: the data display unit is used for displaying each data information transmitted by the process control module and generating a control command corresponding to the data acquisition server through the system management module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010760366.4A CN112033453A (en) | 2020-07-31 | 2020-07-31 | Data acquisition and monitoring system based on welding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010760366.4A CN112033453A (en) | 2020-07-31 | 2020-07-31 | Data acquisition and monitoring system based on welding machine |
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| CN112033453A true CN112033453A (en) | 2020-12-04 |
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| CN202010760366.4A Withdrawn CN112033453A (en) | 2020-07-31 | 2020-07-31 | Data acquisition and monitoring system based on welding machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113084311A (en) * | 2021-04-09 | 2021-07-09 | 吴忠市黄河电焊机有限公司 | Group control transmission monitoring system for multifunctional digital welding machine |
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2020
- 2020-07-31 CN CN202010760366.4A patent/CN112033453A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113084311A (en) * | 2021-04-09 | 2021-07-09 | 吴忠市黄河电焊机有限公司 | Group control transmission monitoring system for multifunctional digital welding machine |
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Application publication date: 20201204 |