CN112030585A - Auxiliary machining device for steel wire rope - Google Patents
Auxiliary machining device for steel wire rope Download PDFInfo
- Publication number
- CN112030585A CN112030585A CN201910483288.5A CN201910483288A CN112030585A CN 112030585 A CN112030585 A CN 112030585A CN 201910483288 A CN201910483288 A CN 201910483288A CN 112030585 A CN112030585 A CN 112030585A
- Authority
- CN
- China
- Prior art keywords
- wire rope
- steel wire
- clamping
- movable
- strand
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/16—Auxiliary apparatus
- D07B7/18—Auxiliary apparatus for spreading or untwisting ropes or cables into constituent parts for treatment or splicing purposes
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
Landscapes
- Ropes Or Cables (AREA)
Abstract
The invention provides a steel wire rope auxiliary processing device, which is used for steel wire rope looping operation and comprises a rack (2) and a base (5) arranged below the rack (2), and is characterized by also comprising: a first wire rope fixed establishment (1) for press from both sides tight wire rope's one end, it set up in the upper end of frame (2), first wire rope fixed establishment (1) including: a fixing plate (11) connected to the upper end of the frame (2). The auxiliary processing device for the steel wire rope is used for fixing two ends of the steel wire rope through the two fixing mechanisms arranged at the upper end and the lower end of the rack (2), so that a worker can conveniently process the steel wire rope from the middle end of the steel wire rope.
Description
Technical Field
The invention relates to the technical field of steel wire rope processing, in particular to a steel wire rope auxiliary processing device for fixing a steel wire rope in the processes of strand splitting and ring weaving of the steel wire rope.
Background
The operation of the production process technology is an important component of enterprise management and is the basis for production, the operation key of the steel wire rope process technology is obtained according to the practical production operation experience of each process and the relevant national standard, the steel wire rope production process is mastered and skillfully applied, the product quality can be effectively ensured, the energy is saved, the consumption is reduced, and the economic benefit of enterprises is increased. The steel wire rope production process mainly comprises the following parts: drawing steel wires, trimming die technology, heat treatment normalizing, quenching, acid pickling phosphorizing, steel wire rope production, steel wire rope core processing, wood wheel manufacturing, steel wire rope packaging and the like. The steel wire drawing, the stranding, the heat treatment and the steel wire rope production are the most critical links, and the quality of the steel wire rope is often influenced most easily by the three links.
In the production and development process related to the technology for many years, the applicant of the application finds that the existing steel wire rope processing technology at least has the following technical problems in the drawing and stranding processes:
in the prior art, in the process of drawing and stranding the steel wire, a manual method is generally adopted, as shown in fig. 5, a hammer is used for knocking a rotating nail or processing nail 100, so that the processing nail 100 is driven into a gap between strands of the steel wire rope, then the rotating nail is rotated by a handle of the processing nail 100, a groove is arranged on the surface of the processing nail 100, the groove rotates the steel wire rope strands through friction force, and accordingly the steel wire rope is loosened to complete stranding. In the process of processing the steel wire rope in the prior art, the problem that when various steel wire ropes are processed, particularly when the steel wire ropes are made of materials with high toughness or the steel wire ropes with thick diameters are processed, the unprocessed rest parts of the steel wire ropes are easy to follow the processing to cause large and difficultly controlled shaking, so that the processing quality is influenced is often solved.
Disclosure of Invention
Therefore, the invention provides an auxiliary processing device for a steel wire rope, which solves the problem that the steel wire rope is difficult to fix in the existing steel wire rope stranding process.
The invention discloses a steel wire rope auxiliary processing device, which is used for steel wire rope looping and splitting operation and comprises a frame 2 and a base 5 arranged below the frame 2, and is characterized in that the steel wire rope auxiliary processing device also comprises: a first wire rope fixed establishment 1, it set up in the upper end of frame 2 for press from both sides tight wire rope's one end, first wire rope fixed establishment 1 including: the fixing plate 11 is connected to the upper end of the rack 2 and used for fixing the first steel wire rope fixing mechanism 1 on the rack 2; the mounting seat 12 is fixedly arranged on the fixing plate 11; a first clamping tooth 13 connected to the mounting base 12; and a movable element 15; the movable assembly 15 includes a movable assembly frame 150; the movable assembly frame 150 is rotatably connected to the mounting base 12 through a rotating shaft 14, and the rotating shaft 14 realizes connection and disconnection between the movable assembly 15 and the mounting base 12; a first elastic rod 153 in threaded fit with the movable assembly frame 150, wherein the free end of the first elastic rod 153 is the end of the first elastic rod 153 serving as a handle, and one end of the first elastic rod 153 close to the first clamping tooth 13 is connected with a second clamping tooth 151; the movable assembly 15 further has a positioning buckle 152 rotatably disposed at the upper end of the movable assembly frame 150, for fixing the movable assembly 15 on a protruding portion of the mounting seat 12; when the positioning buckle 152 is rotated in a direction away from the mounting base 12, the positioning buckle 152 is separated from the limitation of the convex part of the mounting base 12, the movable assembly 15 rotates downwards in a fan-shaped track by taking the rotating shaft 14 as an axis under the action of self gravity, and a preset angle is opened between the movable assembly 15 and the mounting base 12 so as to plug in a steel wire rope; after the steel wire rope is inserted, the movable assembly 15 is lifted to the original position where the movable assembly is connected to the mounting seat 12, the positioning buckle 152 buckles the protruding part again, at the moment, the first elastic rod 153 is screwed, and then the second clamping tooth 151 is close to the first clamping tooth 13, so that the steel wire rope is clamped; the original position is the position when the movable assembly 15 is connected and fastened with the mounting seat 12; the predetermined angle can be an angle formed between the movable assembly 15 and the mounting base 12 after the movable assembly is naturally hung down under the action of gravity, or an angle which can just be plugged into the steel wire rope with the size to be processed according to the diameter of the plugged steel wire rope, and is determined according to the situation. Two sides of the movable assembly frame body 150 close to the first clamping teeth 13 can be respectively provided with an upper convex rail and a lower convex rail, the upper end and the lower end of the first clamping teeth 13 can be provided with a concave part which is attached to the rails, so that the movable part formed by the first clamping teeth 13 and the first elastic rods 153 can slide on the rails, and the transverse deviation in the clamping process is prevented. The auxiliary machining device for the steel wire rope further comprises a second steel wire rope fixing mechanism 6 which comprises a clamping assembly and a rotating mechanism, wherein the clamping assembly is rotatably installed on the base 5 through the rotating mechanism, the clamping assembly comprises a clamping base 60, a fixed tooth piece 63, a movable tooth piece 66 and a second elastic rod 67 which is inserted into the clamping base 60 in a penetrating mode, the fixed tooth piece 63 and the movable tooth piece 66 are arranged side by side, and the fixed tooth piece 63 is connected to the clamping base 60; when the second tightening rod 67 is tightened, the second tightening rod 67 drives the movable tooth piece 66 to be close to the fixed tooth piece 63, and a steel wire rope between the movable tooth piece 66 and the fixed tooth piece 63 is clamped; the first steel wire rope fixing mechanism 1 fixes one end of the steel wire rope, the second steel wire rope fixing mechanism 6 fixes the other end of the steel wire rope, the second steel wire rope fixing mechanism 6 is rotated to realize the middle strand splitting of the steel wire rope, and the subsequent manual loop weaving operation is convenient
Further, the first wire rope fixing device further comprises an adjusting ring 121, the adjusting ring 121 comprises a fixed end and a free end, the fixed end is fixedly connected to the mounting base 12, the free end extends in a direction away from the mounting base 12, and the adjusting ring 121 is used for hooking and holding a wire rope, so that the position of the wire rope is adjusted.
Further, the first clamping teeth 13 are of a V-shaped structure, and the first clamping teeth 13 comprise two tooth sheets which are arranged in parallel and spaced at a predetermined interval; the second clamping teeth 151 are of a V-shaped structure, and the second clamping teeth 151 comprise three tooth sheets which are staggered and arranged in parallel relative to the first clamping teeth. Therefore, when the first clamping teeth and the second clamping teeth are meshed to fix the steel wire rope, the tooth sheet proportion is 2:3, and the tooth sheets are arranged in a staggered mode.
Further, the auxiliary machining device for the steel wire rope further comprises an object placing table 4 and an auxiliary thigh detaching ring 3, the object placing table 4 is arranged below the rack 2, and the auxiliary thigh detaching ring 3 is arranged at one end, close to the object placing table 4, of the rack 2. Put and to put and tear a thigh instrument open on the thing platform, supplementary tear a thigh ring available in the course of working can not use, when treating the wire rope overlength of processing, can tear a winding on the thigh ring in this supplementary, prevent that unnecessary length part from influencing processing.
Further, the rotary mechanism includes: a support post 61 disposed between the base 5 and the clamping assembly for supporting the clamping assembly; and a rotary disc 62 arranged between the supporting column and the clamping component, wherein one side of the rotary disc 62 is rotatably arranged on the supporting column, and one side of the rotary disc 62 far away from the supporting column is provided with the clamping component. The turntable 62 adjusts the orientation of the second wire rope fixing mechanism 6 so that one end of the wire rope can be placed in the opening formed by the teeth on the two sides of the clamping assembly, and the second tightening rod 67 is tightened to make the teeth on the two sides close to each other to fix the wire rope.
Further, the second wire rope fixing mechanism 6 further includes: at least one limiting piece 65 arranged on the fixed tooth piece 63 or the movable tooth piece 66; at least one first limiting rod 64 which is arranged in a through hole formed between the limiting sheet 65 and the fixed tooth sheet 63 or the movable tooth sheet 66 in a penetrating way and used for further limiting the position of the steel wire rope clamped by the clamping component; two loop-knitting auxiliary pieces 68, the two loop-knitting auxiliary pieces 68 are respectively and symmetrically arranged on the fixed tooth piece 63 and the movable tooth piece 66, and a through hole is respectively arranged on each of the two loop-knitting auxiliary pieces 68; and the second limiting rod is arranged in the through holes formed in the two loop weaving auxiliary pieces 68 in a penetrating manner and used for adjusting the size of the steel wire rope loop. The through holes of the looping auxiliary part 68 are used for being plugged into a steel wire rope, after the two through holes are plugged into the steel wire rope respectively, the annular size of the steel wire rope can be controlled by loosening or tightening the second tightening rod 67 to change the position of the tooth piece, and when the rotary table 62 is rotated, stranding can be performed, so that the device can achieve the purpose of assisting workers in manually looping work, and work becomes easy.
Further, the supplementary processingequipment of wire rope still including one mechanism 7 of separating a strand, should separate a strand mechanism 7 and set up put on the thing platform 4 for to being fixed the middle part of the wire rope at both ends and separating a strand processing, should separate a strand mechanism 7 and include: a stranding mechanism body 72; a bit shaft 71, which is arranged on the stranding mechanism body 72 and performs stranding processing on the steel wire rope by rotating around a central shaft of the bit shaft; and the strand disassembling mechanism rotating assembly is arranged below the strand disassembling mechanism 7, and the strand disassembling mechanism rotating assembly enables the strand disassembling mechanism 7 to realize the functions of raising the head, lowering the head and rotating the orientation of the strand disassembling mechanism by 360 degrees when the steel wire rope is processed.
Furthermore, the rotating component of the strand disassembling mechanism is a ball hinge, so that the functions of raising the head, lowering the head and rotating the self 360-degree orientation can be realized. Yet another alternative embodiment carousel is provided to support the general description of the function of claim 7.
Further, the bit shaft 71 includes: the drill bit 711 is arranged at one end, away from the stranding mechanism body 72, of the drill bit shaft 71, and is used for machining a steel wire rope, a groove is formed in the side surface of the drill bit 711, and the groove drives the stranded wire to be disassembled through friction force; a pin hole 713, into which a positioning pin 714 or a set screw is inserted, which is engaged for fixing the drill 711 coupled into the drill shaft 71; and a drill motor, disposed in the stranding mechanism body 72, for driving the drill shaft 71 to rotate, so as to drive the drill 711 to rotate. The drill bit 711 on the drill bit shaft 71 is swung to face the intertwist gap of the strand before strand splitting through the rotating assembly of the strand splitting mechanism, the drill bit motor is started, the drill bit 711 rotates at a low speed in a short time, and therefore the steel wire rope is split. The drill motor preferably selects a series excited motor with high torque and low rotating speed, a brushless motor for an electric vehicle and the like, has high power, has enough torque reaching the standard, and is suitable for strand breaking work. Preferably, the motor can be connected with a planetary reducer in series, so that the rotating speed is lower and the torque is larger; of course, a high-precision planetary reduction gear may be used to save cost. In addition, the rotation of the motor can be preferably provided with a time delay working function, when the drill 711 is already between strands and the strands need to be loosened, loosened or screwed, the drill 711 does not need to be processed too long, and only needs to rotate and unscrew the steel wire rope for 3-5 seconds to be pulled out, so that a time delay setting is set, and an operation button of an outer belt can be optionally arranged, so that a worker can determine the rotation time of the low-speed rotation by himself to finally complete the loosening, loosening or screwing operation of the parts among the steel wire strands. It should be noted that, because the steel wire rope stranding does not belong to a very complicated processing process, the above-mentioned "high torque" and "low rotation speed" are only relative, and as long as the actual maximum torque is not lower than the maximum torque of 30Nm, the motor with the no-load rotation speed of 1 st/2 nd 0-350/1300rpm can be used for processing the steel wire rope to be processed, which has been preliminarily loosened by the processing end of the drill 711, and certainly, the invention is not limited thereto, and those skilled in the art can flexibly change the selection of the drill motor according to the steel wire rope object to be processed, which has a larger diameter and a more complicated material.
Further, the end of the drill 711, which is used for machining one end of the steel wire rope, is conical, and the degree of the conical surface of the conical part ranges from 65 degrees to 85 degrees. The conical surface degree of the drill bit is preferably 75 degrees, and the drill bit is used for aligning the intertwist gap of the steel wire rope for processing before strand splitting.
The auxiliary processing device for the steel wire rope has the advantages that:
through setting up the one end of the fixed wire rope of the supplementary processingequipment of first wire rope, set up the other end that is located the fixed wire rope of the supplementary processingequipment of second wire rope of below for when processing wire rope, especially thicker, longer, the special wire rope of material, the processing is difficult to be followed and rocks to all the other parts of wire rope unprocessed, thereby has promoted processingquality, and the processing environment that wire rope is difficult for rocking has also indirectly promoted workman's machining efficiency.
Drawings
FIG. 1 is a perspective view of a wire rope auxiliary processing device according to an embodiment of the present invention;
FIG. 2 is a perspective view of the first wire rope securing mechanism of FIG. 1;
fig. 3 is a schematic perspective view of the first wire rope fixing mechanism of fig. 2 after being detached from the mounting seat, so as to show the staggered relationship of the tooth plates between the first clamping teeth and the second clamping teeth, and to show how to plug in a thicker wire rope when the first wire rope fixing device and the mounting seat are pulled apart to a certain angle;
FIG. 4 is a perspective view of the second wire rope securing mechanism of FIG. 1;
FIG. 5 is a schematic view of a prior art process for manually stranding a steel cord using a hammer and a stranding pin to illustrate the difficulties encountered in processing steel cords in a current rigging plant;
FIG. 6 is a perspective view of the depigmenting mechanism of FIG. 1;
FIG. 7 is a perspective view of an alternative stranding mechanism carousel in one embodiment for the stranding mechanism of FIG. 6.
Detailed Description
The present invention is further described with reference to the following drawings and specific examples so that those skilled in the art can better understand the present invention and can practice the present invention, but the examples are not intended to limit the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Throughout the description of the present invention, it should be noted that, for the terms of orientation, such as "central", "lateral", "vertical", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicate an orientation or positional relationship based on that shown in the drawings, but for the convenience of describing the present invention and simplifying the description, it does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and should not be construed as limiting the specific scope of the present invention.
Referring to fig. 1, an auxiliary processing apparatus for a steel wire rope according to an embodiment of the present invention includes a first steel wire rope fixing mechanism 1, a frame 2, an auxiliary strand-detaching ring 3, a placement platform 4, a base 5 for supporting the entire frame 2 and a second steel wire rope fixing mechanism 6, and a second steel wire rope fixing mechanism 6. The auxiliary processing device for the steel wire rope can be preferably provided with a strand breaking mechanism 7, and the strand breaking mechanism 7 replaces the traditional strand breaking mode of a hammer and a processing nail and can help an engineer to complete strand breaking operation more efficiently.
The first steel wire rope fixing mechanism 1 is used for fixing one end of a steel wire rope, and the rack 2 is used as a rack body for hanging the first steel wire rope fixing mechanism 1; the first steel wire rope fixing mechanism 1 fixes one end of a steel wire rope, the second steel wire rope fixing mechanism 6 fixes the other end of the steel wire rope, and the second steel wire rope fixing mechanism 6 is rotated to realize the middle strand splitting operation of the steel wire rope.
The object placing table 4 is arranged below the rack 2, and the auxiliary thigh detaching ring 3 is arranged at one end of the rack 2 close to the object placing table 4; put and to put and tear a thigh instrument open on the platform 4, supplementary string ring 3 of tearing open can be used or not in the course of working, when treating the wire rope overlength of processing, can tear the winding on this supplementary string ring 3 open, prevent that unnecessary length part from influencing processing, also be convenient for later manual work to compile the ring operation.
Referring to fig. 2, fig. 2 is a perspective view of the first cable fixing device in fig. 1; this first wire rope fixed establishment 1 is used for pressing from both sides tight wire rope's one end, it set up in the upper end of frame 2, including altogether: a fixed plate 11, a mounting seat 12, a first clamping tooth 13, a rotating shaft 14 and a movable assembly 15.
The fixing plate 11 is connected to the upper end of the frame 2 and used for fixing the first steel wire rope fixing mechanism 1 on the frame 2;
the mounting seat 12 is fixedly arranged on the fixing plate 11; a first clamping tooth 13 connected to the mounting base 12; the mounting base 12 may preferably include an adjusting ring 121, the adjusting ring 121 includes a fixed end and a free end, the fixed end is fixedly connected to the mounting base 12, the free end extends away from the mounting base 12, and the adjusting ring 121 is used for hooking the steel wire rope, so as to adjust the position of the steel wire rope.
The rotating shaft 14 is used as a rotating shaft to realize connection and disconnection between the movable assembly 15 and the mounting seat 12;
the movable assembly 15 comprises a movable assembly frame body 150, a second clamping tooth 152, a first elastic rod 153 and a positioning buckle 152; the movable assembly frame 150 is rotatably connected to the mounting base 12 through a rotating shaft 14, and the rotating shaft 14 serves as a rotating shaft to realize connection and disconnection between the movable assembly 15 and the mounting base 12; the movable assembly frame 150 is in threaded fit with the first elastic rod 153, the free end of the first elastic rod 153 is the end of the first elastic rod used as a handle, and the end of the first elastic rod 153 close to the first clamping tooth 13 is connected with the second clamping tooth 151; the positioning buckle 152 is rotatably disposed at the upper end of the movable assembly frame 150, and is used for fixing the movable assembly 15 on a protruding portion of the mounting seat 12;
when the positioning buckle 152 is rotated in a direction away from the mounting base 12, the positioning buckle 152 is separated from the limitation of the convex part of the mounting base 12, and the movable assembly 15 rotates downwards in a fan-shaped track by taking the rotating shaft 14 as an axis due to the self-gravity, so that a preset angle is formed between the movable assembly 15 and the mounting base 12, and the steel wire rope can be conveniently plugged; after the steel wire rope is plugged in, the movable assembly 15 can return to the original position, the positioning buckle 152 buckles the boss again, at the moment, the first tightening rod 153 is screwed, and the second clamping tooth 151 is close to the first clamping tooth 13, so that the steel wire rope is clamped; the original position is the position when the movable assembly 15 is connected and fastened with the mounting seat 12; the predetermined angle can be an angle formed between the movable assembly 15 and the mounting base 12 after the movable assembly is naturally hung down under the action of gravity, or an angle which can just be plugged into the steel wire rope with the size to be processed according to the diameter of the plugged steel wire rope, and is determined according to the situation.
Two sides of the movable assembly frame body 150 close to the first clamping tooth 13 can be preferably provided with an upper convex track and a lower convex track respectively, the upper end and the lower end of the first clamping tooth 13 can be provided with a concave part which is attached to the tracks, so that the movable part formed by the first clamping tooth 13 and the first elastic rod 153 can slide on the tracks, and the transverse deviation of the part caused by uneven stress in the clamping process is prevented.
Referring to fig. 3, fig. 3 is a schematic view illustrating a state of the first wire rope fixing device 1 of fig. 2 when the first wire rope fixing device is separated from the mounting seat 12 and is convenient to be plugged in a wire rope; the main purpose of this figure is to show the situation in which the movable element 15, rotated downwards by its own weight and hanging down naturally, opens at an angle to the mounting 12, which facilitates the initial insertion of a thicker wire; another purpose of the figure is to show the staggered relationship of the number of teeth between the first clamping tooth 13 and the second clamping tooth 151.
When the positioning buckle 152 is rotated in a direction away from the mounting seat 12, the positioning buckle 152 is separated from the limitation of the convex part of the mounting seat 12, and the movable assembly 15 rotates downwards in a fan-shaped track by taking the rotating shaft 14 as an axis due to the self-gravity, so that a preset angle is formed between the movable assembly 15 and the mounting seat 12, and the steel wire rope can be conveniently plugged; after the steel wire rope is plugged in, the movable assembly 15 can return to the original position, the positioning buckle 152 buckles the boss again, at the moment, the first tightening rod 153 is screwed, and the second clamping tooth 151 is close to the first clamping tooth 13, so that the steel wire rope is clamped; the original position is the position when the movable assembly 15 is connected and fastened with the mounting seat 12; the predetermined angle can be an angle formed between the movable assembly 15 and the mounting base 12 after the movable assembly is naturally hung down under the action of gravity, or an angle which can just be plugged into the steel wire rope with the size to be processed according to the diameter of the plugged steel wire rope, and is determined according to the situation.
The first clamping teeth 13 are of a V-shaped structure, and the first clamping teeth 13 comprise two tooth sheets which are arranged in parallel and are spaced at a preset interval; the second clamping teeth 151 are of a V-shaped structure, and the second clamping teeth 151 comprise three tooth sheets which are staggered and arranged in parallel relative to the first clamping teeth. Therefore, when the first clamping teeth and the second clamping teeth are meshed to fix the steel wire rope, the tooth sheet proportion is 2:3, and the tooth sheets are arranged in a staggered mode.
Referring to fig. 4, fig. 4 is a perspective view of the second cable fixing mechanism 6 in fig. 1; the second steel wire rope fixing mechanism 6 comprises a clamping component and a rotating mechanism, and the clamping component is rotatably arranged on the base 5 through the rotating mechanism;
the clamping assembly comprises a clamping base 60, a fixed toothed sheet 63, a movable toothed sheet 66 and a second elastic rod 67 inserted in the clamping base 60;
the fixed toothed plate 63 and the movable toothed plate 66 are arranged side by side, and the fixed toothed plate 63 is connected to the clamping base 60 and forms a whole with the clamping base; when the second elastic rod 67 is screwed down, the second elastic rod 67 drives the movable tooth piece 66 to be close to the fixed tooth piece 63, and the clamping position is realized by the movable tooth piece 66 and the steel wire rope between the fixed tooth pieces 63.
The rotating mechanism comprises a supporting column 61 and a rotating disc 62;
a support post 61 is provided between the base 5 and the clamping assembly for supporting the clamping assembly; and a turntable 62 disposed between the support post and the clamping assembly;
one side of the turntable 62 is rotatably mounted on the supporting column, and one side of the turntable 62 away from the supporting column is provided with the clamping assembly; the turntable 62 adjusts the orientation of the second wire rope fixing mechanism 6 so that one end of the wire rope can be placed in the opening formed by the teeth on the two sides of the clamping assembly, and the second tightening rod 67 is tightened to make the teeth on the two sides close to each other to fix the wire rope.
The second rope fixing means 6 may also preferably comprise the following elements:
two limiting pieces 65 which can be arranged are arranged on the fixed tooth piece 63 or the movable tooth piece 66;
the first limiting rods 64 can also be provided with two corresponding limiting pieces 65, and are arranged in through holes formed between the limiting pieces 65 and the fixed tooth pieces 63 or between the limiting pieces 65 and the movable tooth pieces 66 in a penetrating manner, so as to further limit the position of the steel wire rope clamped by the clamping assembly; two loop-knitting auxiliary pieces 68, the two loop-knitting auxiliary pieces 68 are respectively and symmetrically arranged on the fixed tooth piece 63 and the movable tooth piece 66, and a through hole is respectively arranged on each of the two loop-knitting auxiliary pieces 68; and the second limiting rod is arranged in the through holes formed in the two loop weaving auxiliary pieces 68 in a penetrating manner and used for adjusting the size of the steel wire rope loop. The through holes of the steel wire rope looping auxiliary piece 68 are used for plugging steel wire ropes, after the two through holes are plugged into the steel wire ropes respectively, the annular size of the steel wire ropes can be controlled by loosening or tightening the second loosening rod 67 to change the position of the movable tooth piece 63, and therefore workers are assisted to perform manual looping work.
In summary, the working principle of the whole apparatus in an embodiment of the present invention may be: one end of the steel wire rope is fixed by the first steel wire rope fixing mechanism 1, the other end of the steel wire rope is fixed by the second steel wire rope fixing mechanism 6, and the second steel wire rope fixing mechanism 6 is rotated to realize the middle strand splitting of the steel wire rope, so that the manual ring weaving operation is convenient.
During the looping operation, one end of the steel wire rope sequentially passes through the two through holes of the looping auxiliary element 68, and is pulled out by a length, and then the rotating disc 62 of the rotating mechanism is rotated to perform the looping processing of the steel wire rope, wherein the operation is manual operation, and a specific looping manipulation is a common way of those skilled in the art, and is not described herein again.
Please refer to fig. 5, which is a schematic view illustrating a process of manually stranding a steel cord using a hammer and a stranding nail in the prior art; the purpose of this figure is to illustrate the difficulties encountered in the current rigging plant processing of steel wire rope. The hammer, the processing nail 100 and the steel cord to be processed are shown.
The current rigging plant including the advanced steel wire rope processing plant has a high degree of automation for other components, however, the hoisting of the steel wire rope processing tool is neglected, so that most of the plant mainstream still uses the hammer and the processing nail 100 to perform the strand splitting and looping processing on the steel wire rope.
When the steel wire rope is processed, firstly, a processing nail is knocked into a strand gap of the steel wire rope by using a hammer, and then the steel wire rope is forcibly twisted by manually rotating a handle; the surface of the processing nail 100 is provided with a groove, and the purpose is to drive the strand to rotate by using the groove, so as to realize strand splitting and loop weaving.
Referring to fig. 6, fig. 6 is a perspective view of the stranding mechanism of fig. 1; for illustrating the constituent elements of the mechanism 7 and explaining the function of the element design. The drawing shows a stranding mechanism 7, and the stranding mechanism 7 is arranged on the placing table 4 and is used for stranding the middle part of the steel wire rope with two fixed ends, and comprises a drill bit shaft 71, a stranding mechanism body 72 and a drill bit motor.
A bit shaft 71 for performing a stranding process on the wire rope by rotating around its center axis; the bit shaft 71 includes: the drilling head 711 is arranged at one end, away from the stranding mechanism body 72, of the drilling head shaft 71 and is used for machining a steel wire rope, a groove is formed in the side surface of the drilling head 711 and drives the stranding rope to be disassembled, and the groove is designed by taking the use of the groove in the machining nail 100 in the prior art as reference, so that the steel wire rope is driven to rotate, and the disassembly or the looping is convenient; a pin hole 713 for inserting a positioning pin, the pin hole 713 being a blind hole, an end of the pin hole 713 being threaded for fixedly coupling the drill 711 into the drill spindle 71; a positioning pin 714 for inserting into the pin hole 713 to fix the drill bit 711 in the drill bit shaft 71; the end of the drill 711 for machining one end of the steel wire rope may preferably be designed to be tapered, and the degree of the taper of the tapered portion ranges from 65 ° to 85 °. The conical surface degree of the drill 711 is most preferably 75 degrees, and is used for aligning the inter-strand seams of the steel wire rope before strand splitting, then rotationally drilling the steel wire rope into the inter-strand seams, and then performing the above-mentioned 3-5 seconds screwing and unscrewing processes to respectively correspondingly stitch and split the steel wire rope.
A stranding mechanism body 72, the bit shaft 71 being provided on the stranding mechanism body 72; preferably, a chip removing groove 721 may be formed at a radial position of the body 72 of the stranding machine near the bit shaft 71, when some of the steel cords to be processed belong to the steel cord with the hemp core mixed with the steel core, the hemp core may be broken into hemp chips, and a groove for removing the chip may be formed to cope with this situation.
The drill bit motor is arranged inside the stranding mechanism body 72 and used for driving the drill bit shaft 71 to rotate so as to drive the drill bit 711 to rotate; the drill bit 711 on the drill bit shaft 71 is swung to face the intertwist gap of the strand before strand splitting through the rotating assembly of the strand splitting mechanism, the drill bit motor is started, the drill bit 711 rotates at a low speed in a short time, and therefore the steel wire rope is split.
The drill motor preferably selects a series excited motor with high torque and low rotating speed, a brushless motor for an electric vehicle and the like, has high power, has enough torque reaching the standard, and is suitable for strand breaking work. Preferably, the motor can be connected with a planetary reducer in series, so that the rotating speed is lower and the torque is larger; of course, a high-precision planetary reduction gear may be used to save cost. In addition, the rotation of the motor can be preferably provided with a time delay working function, when the drill 711 is already between strands and the strands need to be loosened, loosened or screwed, the drill 711 does not need to be processed too long, and only needs to rotate and unscrew the steel wire rope for 3-5 seconds to be pulled out, so that a time delay setting is set, and an operation button of an outer belt can be optionally arranged, so that a worker can determine the rotation time of the low-speed rotation by himself to finally complete the loosening, loosening or screwing operation of the parts among the steel wire strands. It should be noted that, because the steel wire rope stranding does not belong to a very complicated processing process, the above-mentioned "high torque" and "low rotation speed" are only relative, and as long as the actual maximum torque is not lower than the maximum torque of 30Nm, the motor with the no-load rotation speed of 1 st/2 nd 0-350/1300rpm can be used for processing the steel wire rope to be processed, which has been preliminarily loosened by the processing end of the drill 711, and certainly, the invention is not limited thereto, and those skilled in the art can flexibly change the selection of the drill motor according to the steel wire rope object to be processed, which has a larger diameter and a more complicated material.
In summary, in an embodiment of the present invention, the functional principle of the fiber separating mechanism 7 is as follows: the drill bit 711 on the drill bit shaft 71 is swung to face the intertwist gap of the strand before strand splitting through the rotating assembly of the strand splitting mechanism, the drill bit motor is started, the drill bit 711 rotates at a low speed in a short time, and therefore the steel wire rope is split.
The preferred ways in which components may be added are: a strand disassembling mechanism rotating assembly is preferably arranged below the strand disassembling mechanism 7, and the strand disassembling mechanism rotating assembly enables the strand disassembling mechanism 7 to achieve the functions of raising the head, lowering the head and rotating the strand disassembling mechanism by 360 degrees when the steel wire rope is processed.
Referring to fig. 7, fig. 7 is a perspective view of an embodiment of a connection state when the rotary disc of the stranding mechanism of fig. 6 is selected, which is intended to illustrate an apparatus that can be selected for the stranding mechanism in the embodiment of the present invention to change its rotation direction to 360 ° so as to facilitate processing.
The strand disassembling mechanism turntable 8 is arranged above the object placing table 4 and is used for bearing the strand disassembling mechanism 7 and enabling the strand disassembling mechanism 7 to enable the rotary head shaft 71 to realize the functions of head raising, head lowering, vertical lifting and self 360-degree orientation by rotating around the center of a disc when a steel wire rope is processed by the strand disassembling mechanism 7; the rotary table 8 of the stranding mechanism comprises: a turntable bottom 81 connected to the object placing table 4 for supporting the whole rotary table 8 of the thigh removing mechanism; the lifting disc 82 is arranged above the turntable bottom 81 and is used for driving the strand disassembling mechanism 7 to vertically lift; the upper ends of the telescopic rods 83 are fixedly connected to the lifting disc 82, the lower ends of the telescopic rods 83 are fixedly connected to the turntable bottom 81, and the telescopic rods 83 stretch to achieve longitudinal lifting of the lifting disc 82 through the self length; a rotary movable disc 84, which is disposed above the lifting disc 82 and connected to the longitudinal lifting head seat 82 through at least one supporting rod, and is a disc-shaped structure capable of rotating along a central axis, and is used for realizing the function of the stranding mechanism 7 rotating around the center of the disc in a 360-degree orientation;
in addition, the rotary disc 8 of the stranding mechanism in fig. 7 can be replaced by a ball-shaped hinge. The selected ball-type connecting hinge is a connecting accessory for an actuator and an adjusting mechanism in automatic control. The hinge has the advantages of flexible and accurate control and large torsion angle by adopting a spherical bearing structure, and is convenient to install and adjust, safe and reliable. Therefore, it is a well-known technology which is widely used in automatic control systems in industries such as electric power, petrochemical industry, metallurgy, mining, light textile and the like for a long time and has various sizes. The ball hinge adopts a ball bearing structure, so that the ball hinge can flexibly bear the pressure from different surfaces. Therefore, the functions of raising the head, lowering the head and rotating the head by 360 degrees can be realized in the invention by using the ball-hinge.
Of course, there are many other prior arts, including providing a convex or concave guide rail on the object placing table 4, and then providing a concave and convex small part matched with the guide rail below the strand disassembling mechanism 7, where the small part is mounted on a disk capable of rotating 360 °, and a head raising seat as shown in fig. 7 is provided at the connection of the strand disassembling mechanism 7 and the disk, so that the strand disassembling mechanism 7 can achieve the functions of raising head, lowering head, and rotating itself 360 ° when processing the steel wire rope, and the final purpose is only to allow the drill 711 of the strand disassembling mechanism 7 to approach the steel wire rope for processing, and the mechanical design belongs to the prior art that is popular in the field of people who have been in the past decades of mechanical industry at present, and the present embodiment provides two ways of ball twisting and rotating disk, and is not described herein again.
The long dovetail groove can be arranged at the position of the object placing table 4 corresponding to the lower part of any one of the rotary assemblies of the strand disassembling device, and the dovetail block is arranged on the rotary assembly of the strand disassembling device, so that the rotary assembly of the strand disassembling device can perform reciprocating linear motion on the dovetail groove by taking the dovetail groove as a track, and the design can enlarge the working range of the drill 711 of the strand disassembling mechanism 7. However, it is a common technical means known to those skilled in the mechanical art to enlarge the moving range of a strand dismounting device by using dovetail grooves, dovetail blocks or racks, and the like, and the details are not described herein.
The above-mentioned embodiments are merely preferred embodiments for fully illustrating the present invention, and the scope of the present invention is not limited thereto. The equivalent substitution or change made by the technical personnel in the technical field on the basis of the invention is all within the protection scope of the invention.
The reference numbers and drawings in the present application are for the purpose of facilitating the understanding of the present invention and the related work during the application and after the reading of the present invention by those skilled in the art, and do not constitute limitations to the position and connection relation of the components.
The protection scope of the invention is subject to the claims.
Those not described in detail in this specification are within the skill of the art.
Claims (10)
1. The utility model provides a wire rope auxiliary processing device for the operation of wire rope braid ring, it including a frame (2) and one set up in base (5) of frame (2) below, its characterized in that, wire rope auxiliary processing device is still including:
a first wire rope fixed establishment (1), it set up in the upper end of frame (2) for press from both sides tight wire rope's one end, first wire rope fixed establishment (1) including: the fixing plate (11) is connected to the upper end of the rack (2) and used for fixing the first steel wire rope fixing mechanism (1) on the rack (2); the mounting seat (12) is fixedly arranged on the fixing plate (11); a first clamping tooth (13) connected to the mounting seat (12); and a movable element (15); the movable assembly (15) comprises a movable assembly frame body (150); the movable assembly frame body (150) is rotatably connected to the mounting seat (12) through a rotating shaft (14), and the rotating shaft (14) realizes connection and disconnection between the movable assembly (15) and the mounting seat (12); a first elastic rod (153) in threaded fit with the movable assembly frame body (150), wherein the free end of the first elastic rod (153) is used as one end of a handle, and one end of the first elastic rod (153) close to the first clamping tooth (13) is connected with a second clamping tooth (151); the movable assembly (15) is also provided with a positioning buckle (152) which is rotatably arranged at the upper end of the movable assembly frame body (150) and is used for fixing the movable assembly (15) on a convex part of the mounting seat (12);
when the positioning buckle (152) is rotated in a direction away from the mounting seat (12), the positioning buckle (152) is separated from the limitation of the convex part of the mounting seat (12), the movable assembly (15) rotates downwards in a fan-shaped track by taking the rotating shaft (14) as an axial direction under the action of self gravity, and a preset angle is opened between the movable assembly (15) and the mounting seat (12) so as to plug in a steel wire rope; after the steel wire rope is plugged in, the movable assembly (15) is lifted to the original position where the movable assembly is connected to the mounting seat (12), the positioning buckle (152) buckles the protruding part again, at the moment, the first tightening rod (153) is screwed, and then the second clamping teeth (151) are close to the first clamping teeth (13), so that the steel wire rope is clamped;
the second steel wire rope fixing mechanism (6) comprises a clamping assembly and a rotating mechanism, the clamping assembly is rotatably installed on the base (5) through the rotating mechanism, the clamping assembly comprises a clamping base (60), a fixed tooth piece (63), a movable tooth piece (66) and a second tightening rod (67) which is inserted into the clamping base (60) in a penetrating mode, the fixed tooth piece (63) and the movable tooth piece (66) are arranged side by side, and the fixed tooth piece (63) is connected to the clamping base (60); when the second tightening rod (67) is tightened, the second tightening rod (67) drives the movable tooth piece (66) to be close to the fixed tooth piece (63), and a steel wire rope between the movable tooth piece (66) and the fixed tooth piece (63) is clamped;
the first steel wire rope fixing mechanism (1) fixes one end of the steel wire rope, the second steel wire rope fixing mechanism (6) fixes the other end of the steel wire rope, and the second steel wire rope fixing mechanism (6) is rotated to realize the middle strand splitting of the steel wire rope.
2. A wire rope auxiliary processing device according to claim 1, wherein the first wire rope fixing device further comprises an adjusting ring (121), the adjusting ring (121) comprises a fixed end and a free end, the fixed end is fixedly connected to the mounting base (12), the free end extends away from the mounting base (12), and the adjusting ring (121) is used for hooking the wire rope so as to adjust the position of the wire rope.
3. A steel wire rope auxiliary processing device according to claim 1, wherein the first clamping tooth (13) is of a V-shaped structure, and the first clamping tooth (13) comprises two tooth sheets which are arranged in parallel and spaced apart at a predetermined interval; the second clamping teeth (151) are of a V-shaped structure, the second clamping teeth (151) comprise three tooth sheets, and the three tooth sheets are staggered and arranged in parallel relative to the first clamping teeth.
4. The auxiliary processing device for the steel wire rope according to claim 1, further comprising an object placing table (4) and an auxiliary strand detaching ring (3), wherein the object placing table (4) is arranged below the rack (2), and the auxiliary strand detaching ring (3) is arranged at one end, close to the object placing table (4), of the rack (2).
5. The auxiliary processing device for the steel wire rope according to claim 1, wherein the rotating mechanism comprises:
a support post (61) disposed between the base (5) and the clamping assembly for supporting the clamping assembly; and
a turntable (62) disposed between the support column and the clamping assembly, one side of the turntable (62) being rotatably mounted on the support column, and one side of the turntable (62) remote from the support column being mounted with the clamping assembly.
6. A steel wire rope auxiliary processing device according to claim 5, wherein said second steel wire rope fixing mechanism (6) further comprises:
at least one limiting piece (65) arranged on the fixed tooth piece (63) or the movable tooth piece (66);
at least one first limiting rod (64) which is arranged in a through hole formed between the limiting sheet (65) and the fixed tooth sheet (63) or the movable tooth sheet (66) in a penetrating way and used for further limiting the position of the steel wire rope clamped by the clamping component;
the two loop knitting auxiliary pieces (68) are respectively and symmetrically arranged on the fixed tooth piece (63) and the movable tooth piece (66), and a through hole is respectively formed in each of the two loop knitting auxiliary pieces (68); and
and the second limiting rod penetrates through the through holes formed in the two loop weaving auxiliary pieces (68) and is used for adjusting the size of the steel wire rope weaving loop.
7. A steel wire rope auxiliary processing device according to claim 5, characterized in that the steel wire rope auxiliary processing device further comprises a stranding mechanism (7), the stranding mechanism (7) is arranged on the object placing table (4) and is used for stranding the middle part of the steel wire rope with two fixed ends, and the stranding mechanism (7) comprises:
a stranding mechanism body (72);
the drill bit shaft (71) is arranged on the stranding mechanism body (72) and is used for stranding the steel wire rope by rotating around the central shaft of the drill bit shaft; and
the strand disassembling mechanism rotating assembly is arranged below the strand disassembling mechanism (7), and the strand disassembling mechanism rotating assembly enables the strand disassembling mechanism (7) to achieve the functions of raising the head, lowering the head and rotating the orientation of the strand disassembling mechanism by 360 degrees when the steel wire rope is processed.
8. The auxiliary processing device for steel wire ropes according to claim 7, wherein the rotation component of the strand-breaking mechanism is a ball-stranding device.
9. A steel wire rope auxiliary processing device according to claim 7, characterized in that the drill bit shaft (71) comprises:
the drilling head (711) is arranged at one end, away from the stranding mechanism body (72), of the drilling head shaft (71) and used for machining a steel wire rope, and a groove is formed in the side surface of the drilling head (711) and drives the stranded wire to be disassembled through friction force;
a pin hole (713) into which a positioning pin (714) or a set screw is inserted, the type that is fitted for fixing the drill (711) connected into the drill shaft (71); and
and the drill bit motor is arranged in the stranding mechanism body (72) and is used for driving the drill bit shaft (71) to rotate so as to drive the drill bit (711) to rotate.
10. A steel wire rope auxiliary processing device according to claim 9, wherein the end of the drill (711) for processing one end of the steel wire rope is conical, and the conical degree of the conical part is in the range of 65-85 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910483288.5A CN112030585A (en) | 2019-06-04 | 2019-06-04 | Auxiliary machining device for steel wire rope |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910483288.5A CN112030585A (en) | 2019-06-04 | 2019-06-04 | Auxiliary machining device for steel wire rope |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112030585A true CN112030585A (en) | 2020-12-04 |
Family
ID=73576460
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910483288.5A Pending CN112030585A (en) | 2019-06-04 | 2019-06-04 | Auxiliary machining device for steel wire rope |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112030585A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113084509A (en) * | 2021-02-22 | 2021-07-09 | 泰州市给力绳网带索具有限公司 | Suspension cable manufacturing equipment |
-
2019
- 2019-06-04 CN CN201910483288.5A patent/CN112030585A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113084509A (en) * | 2021-02-22 | 2021-07-09 | 泰州市给力绳网带索具有限公司 | Suspension cable manufacturing equipment |
| CN113084509B (en) * | 2021-02-22 | 2022-11-08 | 江苏港城信息服务有限公司 | Suspension cable manufacturing equipment |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN112302547B (en) | Automatic elevator of sucker rod capable of realizing automatic alignment function and use method | |
| CN109985996B (en) | Steel wire rope ring-shaped joint manufacturing device | |
| CN112030585A (en) | Auxiliary machining device for steel wire rope | |
| CN115846722A (en) | Steel pipe drilling device for building construction and method thereof | |
| CN210458747U (en) | Auxiliary machining device for steel wire rope | |
| CN108000275B (en) | A kind of hardware stamping part burr eliminating equipment | |
| CN105696952B (en) | Drill rod manipulator of full hydraulic drilling machine | |
| CN210066318U (en) | Machining device for sling | |
| CN219098356U (en) | Special automatic winding device for cable production | |
| CN111331171A (en) | Radial drill for civil air defense door | |
| CN110369754A (en) | A kind of intelligent machine equipment that safety coefficient convenient for safeguarding is high | |
| CN115122186A (en) | A grinding device for hardware fitting | |
| CN211517903U (en) | Aerated brick cutting device that cutting effect is good | |
| CN108098687A (en) | Limiter nut assembling device and application method inside a kind of aero-engine | |
| CN107537953A (en) | A kind of reinforcing bar panel beating self-feeding bender | |
| CN208483743U (en) | Two-way fixture | |
| CN113612160A (en) | Winch working tool for bypass cable lap joint and operation method thereof | |
| CN112981997A (en) | Steel wire rope head-up disassembling equipment | |
| CN107445070B (en) | The installation method of big machinery workpiece quenching lifting transfer device | |
| CN106930695B (en) | Disassembly-free elevator type portable drilling machine | |
| CN205888263U (en) | Trompil sword assembly and disassembly tools car | |
| CN106672836B (en) | Rope fixing device | |
| CN205574337U (en) | Reinforcing bar bundling machine based on driven clamp splice device that opens and shuts | |
| CN217193810U (en) | Handle base tapping and drilling semi-automatic integrated machine | |
| CN220992678U (en) | Wire rope cutting device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20201204 |
|
| WD01 | Invention patent application deemed withdrawn after publication |