CN112027993A

CN112027993A - Automatic capping device for beverage production

Info

Publication number: CN112027993A
Application number: CN202010937630.7A
Authority: CN
Inventors: 吕瑞雪
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-09-07
Filing date: 2020-09-07
Publication date: 2020-12-04

Abstract

The invention discloses an automatic capping device for beverage production, which comprises a cross beam plate, a left side plate, a right side plate, a support column, a driving mechanism, a conveying mechanism and a capping mechanism, and is characterized in that the front end and the rear end of the bottom surfaces of the left side plate and the right side plate are fixedly connected with the support column, and the top surfaces of the left side plate and the right side plate are fixedly connected to the left side and the right side of the bottom surface of the cross beam plate; the beverage bottle conveying device realizes the conveying of beverage bottles through the transmission of the transmission belt, and the first fan-shaped roller is movably connected with the second fan-shaped roller, so that the transmission belt generates transmission motion when the first fan-shaped roller is meshed with the transmission belt, the second fan-shaped roller can move along a blank fan-shaped area of the first fan-shaped roller when the second fan-shaped roller is meshed with the transmission belt, the transmission belt stops moving at the moment, the action of an upper cover of the beverage bottle is finished when the transmission belt stops, and the transmission motion is realized again by the transmission belt when the first fan-shaped roller is meshed with the transmission belt again, so that the intermittent motion of the transmission belt is realized.

Description

Automatic capping device for beverage production

Technical Field

The invention relates to the technical field of food processing production, in particular to an automatic capping device for beverage production.

Background

The beverage is liquid for human or livestock, and is packaged quantitatively for direct drinking or mixing with water or brewing according to a certain proportion, and the ethanol content (mass component) is not more than 0.5%. In the beverage production process, after the beverage bottle is filled, a bottle cap needs to be screwed on the bottle mouth of the beverage bottle.

The existing capping process is mostly performed manually by workers, the manual operation mode has labor intensity, the workers hardly bear the rapid mass production task on a production line, and the manual capping operation is difficult to ensure cleanness and sanitation and affects the product quality.

Disclosure of Invention

The invention aims to provide an automatic capping device for beverage production, which solves the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme:

an automatic capping device for beverage production comprises a cross beam plate, a left side plate, a right side plate, a support column, a driving mechanism, a conveying mechanism and a capping mechanism, wherein the support column is fixedly connected to the front end and the rear end of the bottom surface of the left side plate and the right side plate, and the top surfaces of the left side plate and the right side plate are fixedly connected to the left side and the right side of the bottom surface of the cross beam plate; the driving mechanism comprises a first motor, a helical gear, a rotating shaft, two half gears, a winding roll and a metal coil, the bottom surface of the cross beam plate is fixedly connected with the first motor, an output shaft of the first motor is fixedly connected with the helical gear, the number of the half gears is two, the two half gears are symmetrically oppositely fixedly sleeved on the shaft wall of the rotating shaft in a fixed mode, the two half gears are meshed with the helical gear, two ends of the rotating shaft are respectively and rotatably connected with one side wall, close to the left side plate and the right side plate, of the rotating shaft through bearing seats, the winding roll is fixedly sleeved at one end, far away from the motor, of the outer surface of the rotating shaft, and the metal coil is wound on the outer surface of the; the upper cover mechanism comprises a second motor, a three-jaw gripper, a bottle cover and a fixing frame, the second motor is fixedly connected to the bottom surface of the fixing frame, the three-jaw gripper is arranged at the bottom end of the second electric output shaft, and the bottle cover is clamped by the three-jaw gripper; transport mechanism includes conveyer belt, drive wheel, first sector roll, second sector roll, draw-in groove and third motor, the drive belt is located under the three-jaw tongs, the output shaft fixedly connected with of third motor first sector roll, the coaxial swing joint of first sector roll has the second sector roll, the equal fixedly connected with in first sector roll left and right sides the drive wheel, pass through between the drive wheel the drive belt transmission is connected, drive belt surface equidistance interval arrangement has a plurality of the draw-in groove, the joint has the beverage bottle in the draw-in groove.

As a further scheme of the invention: and the joint surfaces of the transmission belt and the transmission wheel as well as the first fan-shaped roller and the second fan-shaped roller are provided with second tooth sockets meshed with the first tooth sockets.

As a still further scheme of the invention: the driving wheel, the first sector roller and the second sector roller are rotationally connected to the top end of the upright post in front and back sections.

As a still further scheme of the invention: the top surface of the fixing frame is fixedly connected with a lifting ring, and the lifting ring is fixedly connected with the winding roll through the metal coil.

As a still further scheme of the invention: the left side and the right side of the fixing frame are fixedly connected with balancing rods, one ends of the balancing rods, far away from the fixing frame, are slidably mounted on the sliding rails, and the bottom surfaces of the sliding rails are fixedly connected with a side wall, close to the left side plate and the right side plate.

As a still further scheme of the invention: the stand with the equal fixedly connected with callus on the sole that takes precautions against earthquakes of support column bottom.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the invention, the conveying of the beverage bottle is realized through the interaction of the conveying belt, the driving wheel, the first fan-shaped roller, the second fan-shaped roller, the clamping groove and the third motor and the transmission of the conveying belt.

2. According to the invention, the bottle cap is driven to rotate by the interaction of the second motor, the three-jaw gripper, the bottle cap and the fixing frame and the second motor to drive the bottle cap to rotate, so that the aim of capping the beverage is fulfilled.

3. According to the invention, through the interaction of the first motor, the helical gear, the rotating shaft, the half gears, the winding roller and the metal coil, the helical gear is driven to rotate by the first motor, along with the rotation of the helical gear, the two half gears meshed with the helical gear respectively and sequentially drive the rotating shaft to do reciprocating forward and backward rotation movement, so as to drive the winding roller to do forward and backward rotation movement, and further drive the fixing frame to do up-and-down reciprocating movement through the hanging ring and the metal coil; the beverage bottle conveying device has high automation strength, beverage bottles are placed in the clamping grooves of the conveying belt manually, the beverage bottles which are subjected to the upper cover are collected and sorted manually, and the rest of the upper cover and the conveying process are completed by machines, so that the labor intensity of workers is greatly reduced, and the beverage bottle conveying device is worthy of popularization.

Drawings

Fig. 1 is a schematic structural view of an automatic capping device for beverage production.

Fig. 2 is a schematic structural diagram of a driving mechanism in an automatic capping device for beverage production.

Fig. 3 is a schematic structural diagram of a capping mechanism in an automatic capping device for beverage production.

Fig. 4 is a schematic structural view of a transportation mechanism in an automatic capping device for beverage production.

Fig. 5 is a three-dimensional structural view of a first sector roller and a second sector roller in an automatic capping apparatus for beverage production.

The labels in the figures are respectively: the device comprises a beam plate 1, a left side plate 2, a right side plate 3, a support column 4, a driving mechanism 5, a first motor 51, a bevel gear 52, a rotating shaft 53, a half gear 54, a winding roller 55, a metal coil 56, a bearing seat 57, a conveying mechanism 6, a conveying belt 61, a driving wheel 62, a first sector roller 63, a second sector roller 64, a clamping groove 65, a third motor 66, an upper cover mechanism 7, a second motor 71, a three-jaw gripper 72, a bottle cap 73, a fixing frame 74, a lifting ring 75, a balancing rod 76, a sliding rail 77, an upright post 8 and a shockproof foot pad 9.

Detailed Description

The technical solution of the present patent will be described in further detail with reference to the following embodiments.

Example 1

Referring to fig. 1-5, an automatic capping device for beverage production comprises a cross beam plate 1, a left side plate 2, a right side plate 3, support columns 4, a driving mechanism 5, a transportation mechanism 6 and a capping mechanism 7, wherein the support columns 4 are fixedly connected to the front and rear ends of the bottom surfaces of the left side plate 2 and the right side plate 3, and the top surfaces of the left side plate 2 and the right side plate 3 are fixedly connected to the left and right sides of the bottom surface of the cross beam plate 1;

the upper cover mechanism 7 comprises a second motor 71, a three-jaw gripper 72, a bottle cover 73 and a fixing frame 74, the bottom surface of the fixing frame 74 is fixedly connected with the second motor 71, the bottom end of the second electric output shaft is provided with the three-jaw gripper 72, and the bottle cover 73 is clamped and connected with the three-jaw gripper 72;

the conveying mechanism 6 comprises a conveying belt 61, a driving wheel 62, a first sector roller 63, a second sector roller 64, a clamping groove 65 and a third motor 66, the driving belt is located under the three-jaw gripper 72, an output shaft of the third motor 66 is fixedly connected with the first sector roller 63, the first sector roller 63 is coaxially and movably connected with the second sector roller 64, the left side and the right side of the first sector roller 63 are fixedly connected with the driving wheel 62, the driving wheels 62 are connected through the driving belt in a transmission mode, the clamping grooves 65 are arranged on the outer surface of the driving belt at equal intervals, and beverage bottles are clamped in the clamping grooves 65.

The outer surfaces of the driving wheel 62, the first sector roller 63 and the second sector roller 64 are respectively provided with a first tooth socket, and the combined surfaces of the driving belt and the driving wheel 62, the first sector roller 63 and the second sector roller 64 are provided with a second tooth socket meshed with the first tooth socket;

according to the invention, the third motor 66 drives the first sector gear to rotate, the meshing of the first tooth socket and the second tooth socket drives the transmission of a transmission belt, so that the conveying of beverage bottles is realized, the transmission belt generates transmission motion when the first sector roller 63 is meshed with the transmission belt due to the movable connection of the first sector roller 63 and the second sector roller 64, the second sector roller 64 moves along the blank sector area of the first sector roller 63 when the second sector roller 64 is meshed with the transmission belt, the transmission belt stops moving at the moment, and the transmission belt realizes transmission motion again when the first sector roller 63 is meshed with the transmission belt again, so that the intermittent motion of the transmission belt is realized; when the transmission belt stops, the second motor 71 drives the three-jaw hand grip 72 to rotate, so as to tighten the bottle cap 73 on the bottle mouth of the beverage bottle.

The driving wheel 62, the first sector roller 63 and the second sector roller 64 are rotationally connected to the top end of the upright post 8 in front and back sections, and the upright post 8 plays a supporting role for the transportation mechanism 6.

The driving mechanism 5 comprises a first motor 51, a helical gear 52, a rotating shaft 53, half gears 54, winding rolls 55 and a metal coil 56, the first motor 51 is fixedly connected to the bottom surface of the beam plate 1, the helical gear 52 is fixedly connected to an output shaft of the first motor 51, the number of the half gears 54 is two, the two half gears 54 are symmetrically oppositely and fixedly sleeved on the shaft wall of the rotating shaft 53 in a fixed mode, the two half gears 54 are both meshed with the helical gear 52, two ends of the rotating shaft 53 are respectively and rotatably connected with one side wall, close to the left side plate 2 and the right side plate 3, of the outer surface of the rotating shaft 53, the winding roll 55 is fixedly sleeved at one end, far away from the motor, of the outer surface of the winding roll 55, and the metal coil 56 is wound on the outer surface of the winding roll 55;

the top surface of the fixing frame 74 is fixedly connected with a hanging ring 75, and the hanging ring 75 is fixedly connected with the winding roll 55 through the metal coil 56.

According to the invention, the helical gear 52 is driven to rotate by the first motor 51, and along with the rotation of the helical gear 52, the two half gears 54 meshed with the helical gear respectively drive the rotating shaft 53 to do reciprocating forward and backward rotation motion in sequence, so as to drive the winding roller 55 to do forward and backward rotation motion, and further drive the fixing frame 74 to do up and down reciprocating motion by the hanging ring 75 and the metal coil 56, when a beverage bottle needs to be covered, the first motor 51 drives the fixing frame 74 to descend to the bottle cap 73 to be combined with the bottle mouth of the beverage bottle, after the covering action is finished, the first motor 51 drives the fixing frame 74 to ascend, and the three-jaw hand grip 72 is separated from the bottle cap 73, so that the whole process from covering to separating is finished, the structure is reasonable, and the operation is convenient.

Example 2

The present embodiment is a further improvement on the basis of embodiment 1, and specifically includes the following steps:

referring to fig. 1-5, balancing rods 76 are fixedly connected to the left and right sides of the fixing frame 74, one end of each balancing rod 76, which is far away from the fixing frame 74, is slidably mounted on a sliding rail 77, the bottom surface of each sliding rail 77 is fixedly connected to a side wall, which is close to the left side plate 2 and the right side plate 3, and the balancing rods 76 play a role in balancing and guiding, so that the fixing frame 74 is prevented from shaking in the up-and-down reciprocating motion process.

The stand 8 with 4 bottom equal fixedly connected with of support column callus on the sole 9 that takes precautions against earthquakes, the shockproof callus on the sole 9 has played the absorbing effect that takes precautions against earthquakes, has reduced the vibrations that the motor produced the device when changeing far away, has increased the holistic stability of the device.

The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two pieces, and may be a direct connection, "upper," "lower," "left," and "right," and the like are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed.

In the drawings of the disclosed embodiments of the present invention, only the structures related to the disclosed embodiments are referred to, and other structures may refer to general designs.

Finally, the above description is only for the preferred embodiment of the present invention and should not be taken as limiting the invention, and any modifications, equivalents, improvements and the like which are within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. An automatic cover-mounting device for beverage production comprises a cross beam plate (1), a left side plate (2), a right side plate (3), support columns (4), a driving mechanism (5), a conveying mechanism (6) and a cover-mounting mechanism (7), and is characterized in that the support columns (4) are fixedly connected to the front and rear ends of the bottom surfaces of the left side plate (2) and the right side plate (3), and the top surfaces of the left side plate (2) and the right side plate (3) are fixedly connected to the left side and the right side of the bottom surface of the cross beam plate (1);

the driving mechanism (5) comprises a first motor (51), a helical gear (52), a rotating shaft (53), a half gear (54), a winding roll (55) and a metal coil (56), the bottom surface of the beam plate (1) is fixedly connected with the first motor (51), an output shaft of the first motor (51) is fixedly connected with the helical gear (52), the number of the half gears (54) is two, the half gears (54) are symmetrically and oppositely fixedly sleeved on the shaft wall of the rotating shaft (53), the two half gears (54) are both meshed with the helical gear (52), two ends of the rotating shaft (53) are respectively and rotatably connected with a side wall, close to the left side plate (2) and the right side plate (3), of the outer surface of the rotating shaft (53) is far away from one end of the motor, and the winding roll (55) is fixedly sleeved on the outer surface of the rotating shaft (53), the outer surface of the winding roller (55) is wound with the metal coil (56);

the upper cover mechanism (7) comprises a second motor (71), a three-jaw gripper (72), a bottle cover (73) and a fixing frame (74), the second motor (71) is fixedly connected to the bottom surface of the fixing frame (74), the three-jaw gripper (72) is arranged at the bottom end of the second electric output shaft, and the bottle cover (73) is clamped by the three-jaw gripper (72);

transport mechanism (6) are including conveyer belt (61), drive wheel (62), first sector roll (63), second sector roll (64), draw-in groove (65) and third motor (66), the drive belt is located under three-jaw tongs (72), the output shaft fixedly connected with of third motor (66) first sector roll (63), first sector roll (63) coaxial swing joint has second sector roll (64), the equal fixedly connected with in first sector roll (63) left and right sides drive wheel (62), pass through between drive wheel (62) drive belt connects, drive belt surface equidistance interval arrangement has a plurality of draw-in groove (65), the joint has the beverage bottle in draw-in groove (65).

2. The automatic capping device for beverage production according to claim 1, wherein the outer surfaces of the driving wheel (62), the first sector roller (63) and the second sector roller (64) are provided with first tooth grooves, and the combination surfaces of the driving belt and the driving wheel (62), the first sector roller (63) and the second sector roller (64) are provided with second tooth grooves meshed with the first tooth grooves.

3. An automatic cover-closing device for beverage production according to claim 2, wherein said driving wheel (62), said first sector roller (63) and said second sector roller (64) are rotatably connected to the top end of the upright (8) in two sections, front and rear.

4. An automatic capping device for beverage production according to claim 1, wherein a hanging ring (75) is fixedly connected to the top surface of the fixing frame (74), and the hanging ring (75) is fixedly connected to the winding roll (55) through the metal coil (56).

5. The automatic capping device for beverage production according to claim 4, wherein balancing rods (76) are fixedly connected to the left and right sides of the fixing frame (74), one end of each balancing rod (76) far away from the fixing frame (74) is slidably mounted on a sliding rail (77), and the bottom surface of each sliding rail (77) is fixedly connected with a side wall close to the left side plate (2) and the right side plate (3).

6. An automatic capping device for the production of beverages according to claim 3, wherein shock-proof foot pads (9) are fixedly connected to the bottom ends of the upright (8) and the supporting column (4).