CN112025537B - Part honing system - Google Patents
Part honing system Download PDFInfo
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- CN112025537B CN112025537B CN202010711100.0A CN202010711100A CN112025537B CN 112025537 B CN112025537 B CN 112025537B CN 202010711100 A CN202010711100 A CN 202010711100A CN 112025537 B CN112025537 B CN 112025537B
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- honing
- positioning
- parts
- placing area
- feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B33/00—Honing machines or devices; Accessories therefor
- B24B33/02—Honing machines or devices; Accessories therefor designed for working internal surfaces of revolution, e.g. of cylindrical or conical shapes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B33/00—Honing machines or devices; Accessories therefor
- B24B33/06—Honing machines or devices; Accessories therefor with controlling or gauging equipment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B33/00—Honing machines or devices; Accessories therefor
- B24B33/10—Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Geometry (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to a part honing system, which is provided with a transverse direction and a longitudinal direction which are parallel to a horizontal plane and are vertical to each other, the honing system comprises an equipment frame, a honing mechanism which is arranged on the equipment frame and is used for honing parts, and a feeding and discharging mechanism which is arranged on the equipment frame, wherein the honing mechanism comprises a numerical control honing machine and a clamping mechanism which is used for supporting and positioning the parts, the feeding and discharging mechanism is provided with a first placing area for placing the parts to be processed and a second placing area for placing the processed parts, and the feeding and discharging mechanism also comprises a conveying mechanism; according to the part honing system, through the matching design of the honing mechanism and the feeding and discharging mechanism, the feeding and discharging work of part honing is automatically completed by a machine, and the feeding and discharging operation is not required to be performed manually one by one, so that the dependence on the manual operation level and experience is reduced, the honing production efficiency is greatly improved, and the production cost is reduced.
Description
Technical Field
The invention relates to a part honing system.
Background
At present, honing is a process for finishing a finish machining surface by using honing strips embedded in a honing head, holes in support arms on two sides of a shifting fork part on an automobile gearbox in the prior art need to be honed, the honing of the holes in the support arms on the two sides of the shifting fork in the prior art is realized by manually feeding and discharging the shifting forks one by one on a clamp, then a numerical control honing machine is used for honing, the shifting fork is manually disassembled after the honing is finished, and the machined shifting fork is sent to a detection device for detecting the hole diameter so as to judge whether the hole diameter is qualified or not.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a part honing system.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
the utility model provides a spare part honing system, honing system has the horizontal and vertical that is on a parallel with the horizontal plane and mutually perpendicular, honing system includes the equipment frame, locate the honing mechanism that is used for carrying out the honing to the spare part on the equipment frame, locate last unloading mechanism on the equipment frame, honing mechanism includes numerical control honing machine, a clamping machine structure for supporting the location is carried out to the spare part, last unloading mechanism has the first district of placing the spare part of treating processing, place the second of processing spare part and place the district, go up unloading mechanism and still include conveying mechanism, conveying mechanism is used for carrying the spare part in the first district of placing to clamping machine structure, and can place the district to the second with the spare part of clamping machine structure.
Preferably, the first placing area and the second placing area are located on the same side of the clamping mechanism in the transverse direction.
Preferably, the conveying mechanism comprises a grabbing unit for grabbing the parts and a first conveying unit for enabling the grabbing unit to move in the transverse direction and the up-and-down direction, the first conveying unit comprises a supporting cross beam and a supporting vertical beam which is arranged in a sliding mode relative to the supporting cross beam in the transverse direction and the vertical direction, and the grabbing unit is arranged at the lower end of the supporting vertical beam.
Preferably, the batch of parts are distributed in the first placing area and the second placing area in a row, and the conveying mechanism further comprises a second conveying unit for enabling the first placing area and the second placing area to move in the longitudinal direction.
Preferably, the second conveying unit comprises a positioning bottom plate which is arranged on the equipment frame in a longitudinally sliding mode, and a first positioning supporting plate and a second positioning supporting plate which are detachably arranged on the positioning bottom plate, and the first placing area and the second placing area are respectively arranged on the first positioning supporting plate and the second positioning supporting plate.
Preferably, the grabbing unit is rotatably arranged at the lower end part of the supporting vertical beam and comprises a first manipulator and a second manipulator which are vertically arranged.
Preferably, the clamping mechanism comprises a connecting seat and a positioning seat, wherein the connecting seat is arranged in a sliding mode relative to the equipment frame, and the positioning seat is fixed on the connecting seat and used for clamping parts.
Preferably, the clamping machine constructs still including locating on the connecting seat and being used for leading the cylinder of just leading to spare part on the positioning seat.
Preferably, the honing system further comprises a measuring mechanism arranged on the equipment frame and used for measuring the machined part, and the measuring mechanism is arranged between the first placing area and the clamping mechanism.
Preferably, the honing system further comprises a reject product collecting cassette located between the measuring mechanism and the first placing zone.
Preferably, the measuring mechanism comprises a locating frame, side measuring cylinders positioned on two sides of the locating frame, and a measuring head arranged on a power output shaft of the side measuring cylinders.
Due to the implementation of the technical scheme, compared with the prior art, the invention has the following advantages:
according to the part honing system, through the matching design of the honing mechanism and the feeding and discharging mechanism, the feeding and discharging work of part honing is automatically completed by machines, and the feeding and discharging operation is not required to be performed manually one by one, so that the dependence on the manual operation level and experience is reduced, the honing production efficiency is greatly improved, and the production cost is reduced.
Drawings
Fig. 1 is a schematic perspective view of the honing system of the invention (partial outer frame of the equipment frame, shell omitted);
FIG. 2 is an enlarged view of FIG. 1 at A;
FIG. 3 is an enlarged view of FIG. 1 at B;
fig. 4 is a schematic perspective view of the honing mechanism of the invention (a part of the outer frame and the housing of the equipment frame is omitted);
wherein: 10. positioning the bottom plate; 11. a first positioning pallet; 12. a first positioning pallet; 101. positioning a groove; 102. a handle; 20. rotating the motor; 21. a support beam; 22. supporting the vertical beam; 201. a first manipulator; 202. a second manipulator; 30. a connecting seat; 31. positioning seats; 40. honing the cutter; 41. a guide cylinder; 410. an output shaft of the pilot cylinder; a1, connecting rod; a2, a slide bar; 500. collecting unqualified products; 60. a measuring cylinder; 61. a measuring head; 600. a positioning frame; 70. numerical control honing machine.
Detailed Description
The invention is described in further detail below with reference to the figures and specific examples.
As shown in fig. 1 to 4, a parts honing system, the honing system has a horizontal direction and a longitudinal direction which are parallel to a horizontal plane and are perpendicular to each other, the honing system comprises an equipment frame, a honing mechanism which is arranged on the equipment frame and is used for honing the parts, and a feeding and discharging mechanism which is arranged on the equipment frame, wherein the honing mechanism comprises a numerical control honing machine 70 and a clamping mechanism which is used for supporting and positioning the parts, the feeding and discharging mechanism is provided with a first placing area for placing the parts to be processed and a second placing area for placing the processed parts (the first placing area and the second placing area are located on the same side of the clamping mechanism in the horizontal direction), the feeding and discharging mechanism further comprises a conveying mechanism, and the conveying mechanism is used for conveying the parts in the first placing area to the clamping mechanism and conveying the parts on the clamping mechanism to the second placing area.
Specifically, the batch of parts are distributed in a first placing area and a second placing area in a row; the conveying mechanism comprises a grabbing unit for grabbing parts, a first conveying unit for enabling the grabbing unit to move in the transverse direction and the up-and-down direction, and a second conveying unit for enabling the first placing area and the second placing area to move in the longitudinal direction.
The first conveying unit comprises a supporting cross beam 21 and a supporting vertical beam 22 which is arranged in a sliding mode relative to the supporting cross beam 21 in the horizontal direction and the vertical direction, the grabbing unit is arranged at the lower end of the supporting vertical beam 22, the vertical movement and the horizontal left-right movement of the supporting vertical beam 22 are transmitted by a servo motor through a precise gear rack, a rotating motor 20 is arranged at the lower end of the supporting vertical beam 22, a grabbing unit is arranged at a rotating force output end of the rotating unit, namely the grabbing unit can rotate relative to the lower end of the supporting vertical beam 22, the grabbing unit comprises a first mechanical arm 201 and a second mechanical arm 202, the first mechanical arm 201 and the second mechanical arm 202 are arranged vertically, namely the grabbing unit rotates to the downward position of the first mechanical arm 201 (can grab parts), the second mechanical arm 202 faces to the rear position (can not grab parts), when the grabbing unit rotates to the downward position of the second mechanical arm 202, the first mechanical arm 201 faces to the front position, and the first mechanical arm 201 and the second mechanical arm grab the parts independently grab the parts, the front-rear direction is defined as the front side of the machine facing the operator and the rear side thereof.
The second conveying unit comprises a positioning bottom plate 10 arranged on the equipment frame and capable of sliding longitudinally, a first positioning supporting plate 11 and a second positioning supporting plate 12 which are detachably arranged on the positioning bottom plate 10, and the first placing area and the second placing area are respectively arranged on the first positioning supporting plate 11 and the second positioning supporting plate 12. The moving power of the positioning bottom plate 10 is provided by a servo motor, and since the parts are distributed in a row on the first placing area and the second placing area, the first conveying unit can make the grabbing unit move transversely to align the parts and grab the parts, but can not grab the parts after moving longitudinally, so that the second conveying unit can make the parts in the first placing area and the second placing area move longitudinally to be grabbed by the grabbing unit. The first positioning supporting plate 11 and the second positioning supporting plate 12 are respectively provided with a plurality of positioning grooves 101 which are distributed in rows and columns, and all parts are placed in all the positioning grooves 101 at equal intervals so that the grabbing units can grab the parts in alignment; in addition, the positions of the first positioning pallet 11 and the second positioning pallet 12 on the positioning base plate 10 are determined, and the first positioning pallet and the second positioning pallet can be detached from the positioning base plate 10; when the parts on the first positioning pallet 11 are completely processed, the first positioning pallet 11 can be manually disassembled, and then the first positioning pallet 11 filled with the parts is put in again, or when the second positioning pallet 12 is filled with the processed parts, the second positioning pallet 12 can be manually disassembled, and then the second positioning pallet 12 which is empty is put in again. In this embodiment, the number of the first positioning pallet 11 and the second positioning pallet 12 is not limited, and can be selected according to the requirement, and the handles 102 are respectively arranged on both sides of the first positioning pallet 11 and the second positioning pallet 12, so that the operators can conveniently grasp and carry the objects.
Further, the clamping mechanism comprises a connecting seat 30 arranged in a sliding mode relative to the equipment frame and a positioning seat 31 fixed on the connecting seat 30 and used for clamping the parts. The equipment frame is provided with a slide bar a2, the connecting seat 30 is arranged on the slide bar a2 in a sliding way, the sliding power of the connecting seat 30 is provided by a driving part (not shown in the figure) in the numerical control honing machine 70, the driving part is in transmission connection with the connecting seat 30 through a connecting rod a1, and in the embodiment, the feed and the retreat of the honing cutter 40 are realized by the longitudinal forward and backward sliding of the connecting seat 30.
The positioning seat 31 is provided with a positioning cavity with an upper opening, parts are placed in the positioning cavity, and after the parts are placed in the positioning cavity, gaps of 0.2mm are kept between the front side, the rear side, the left side and the right side of the parts and the cavity wall, and the bottom of the cavity is elastically supported in a floating mode, so that the hole center of the parts to be processed can be in a floating state within a certain range from top to bottom, from front to back and from left to right, all directions can be slightly adjusted, therefore, the deviation of the hole center on the part support arm relative to the honing tool 40 can be overcome, the hole adapts to the center of the honing tool 40, and the normal operation of a honing process is guaranteed.
In this embodiment, the clamping mechanism further includes a pilot cylinder 41 disposed on the connecting seat 30 for guiding the components on the positioning seat 31, and a pilot head is fixed to an output shaft end of the pilot cylinder. The guide cylinder 41 is positioned on one side opposite to the honing tool 40, an axis extending line of an output shaft 410 of the guide cylinder is overlapped with an axis extending line of the honing tool 40, after a part is placed in the positioning seat 31 and before the honing tool 40 is subjected to tool feeding processing, the front end of the output shaft 410 of the guide cylinder firstly extends into a hole on one side of the part, so that the part is guided, the subsequent honing tool 40 can be smoothly inserted into the hole from the other side, after the honing tool 40 is inserted into the hole from the other side by a certain depth, the guide cylinder 41 releases force, the honing tool 40 continues to feed, and the front end of the honing tool gradually pushes out the cylinder output shaft and a guide head on the cylinder output shaft from the hole of the part, so that the honing tool 40 can smoothly enter the hole of the part and smoothly complete processing; in this embodiment, the guiding cylinder 41 not only plays a role in guiding the parts, but also plays a role in stabilizing when the output shaft thereof is inserted into the holes of the parts, that is, under the matching action of the positioning seat 31 and the output shaft 410 of the guiding cylinder, the parts are effectively limited, so as to meet the clamping requirement, and the parts are prevented from jumping out of the positioning seat 31 when the honing tool 40 is fed for honing.
Further, the honing system further comprises a measuring mechanism and an unqualified product collecting box 500, wherein the measuring mechanism and the unqualified product collecting box 500 are arranged on the equipment frame and used for measuring the machined parts, the measuring mechanism is arranged between the first placing area and the clamping mechanism, and the unqualified product collecting box 500 is arranged between the measuring mechanism and the first placing area. The measuring mechanism comprises a positioning frame 600, measuring cylinders 60 positioned on two sides of the positioning frame 600 and measuring heads 61 arranged on power output shafts of the measuring cylinders 60, the measuring mechanism adopts a traditional air pressure measuring mode, exhaust holes are formed in the side edges of the measuring heads 61, after the power output shafts of the measuring cylinders 60 extend out and drive the measuring heads 61 to extend into holes of parts, the inner walls of the holes of the parts can cover the exhaust holes, air is introduced into the measuring heads 61, and the parts are judged to be too large (small air pressure) or too small (large air pressure) through the air pressure in the measuring heads 61; if the pressure is not in accordance with the set pressure, the product is judged to be unqualified and is placed in the unqualified product collection box 500.
The specific working process of the feeding and discharging mechanism is as follows: in the initial state, the first robot 201 faces downward, the second robot 202 faces rearward,
when a workpiece is grabbed, the grabbing unit moves to the upper part of the first placing area, the first manipulator 201 grabs a part from the first placing area, then moves to the upper part of the positioning seat 31 of the clamping mechanism along the transverse direction, the part is placed in the positioning seat 31, the honing mechanism starts to work, at this time, the grabbing unit retracts to the upper part of the first placing area, the first manipulator 201 grabs a part again and moves to the upper part of the positioning seat 31 of the clamping mechanism along the transverse direction again, at this time, the grabbing unit rotates until the second manipulator 202 faces downwards, the first manipulator 201 faces forwards, after the part on the positioning seat 31 is honed, the grabbing unit moves downwards, the second manipulator 202 grabs the processed part, the grabbing unit moves upwards, then rotates again until the first manipulator 201 faces downwards, and therefore the part on the first manipulator 201 can be placed in the positioning seat 31 for processing, then, the grabbing unit moves to the first placing area, the first manipulator 201 grabs one part again, the grabbing unit moves to the second placing area again, the grabbing unit rotates until the second manipulator 202 faces downwards, the part on the second manipulator 202 is placed in the second placing area, then the grabbing unit returns to the position above the positioning seat 31, and the steps are repeated.
Note: when an unqualified product is encountered, the grabbing unit puts the unqualified part into the unqualified product collecting box 500.
In conclusion, the part honing system provided by the invention has the advantages that through the matching design of the honing mechanism and the feeding and discharging mechanism, the feeding and discharging work of the part honing is automatically completed by the machine, the feeding and discharging operation is not required to be manually carried out one by one, the dependence on the manual operation level and experience is reduced, the honing production efficiency is greatly improved, and the production cost is reduced.
The present invention has been described in detail in order to enable those skilled in the art to understand the invention and to practice it, and it is not intended to limit the scope of the invention, and all equivalent changes and modifications made according to the spirit of the present invention should be covered by the present invention.
Claims (8)
1. A parts honing system having a transverse direction and a longitudinal direction parallel to a horizontal plane and perpendicular to each other, characterized in that: the honing system comprises an equipment frame, a honing mechanism arranged on the equipment frame and used for honing parts, and a feeding and discharging mechanism arranged on the equipment frame, wherein the honing mechanism comprises a numerical control honing machine and a clamping mechanism used for supporting and positioning the parts, the feeding and discharging mechanism is provided with a first placing area for placing the parts to be machined and a second placing area for placing the machined parts, and the feeding and discharging mechanism also comprises a conveying mechanism which is used for conveying the parts in the first placing area to the clamping mechanism and conveying the parts on the clamping mechanism to the second placing area;
the clamping mechanism comprises a connecting seat and a positioning seat, wherein the connecting seat is arranged in a sliding mode relative to the equipment frame, and the positioning seat is fixed on the connecting seat and used for clamping parts;
the positioning seat is provided with a positioning cavity with an opening at the upper part, the part is placed in the positioning cavity, and after the part is placed in the positioning cavity, the front side, the rear side, the left side and the right side of the part keep single-side gaps with the cavity wall, and the bottom of the cavity is provided with an elastic floating support;
the clamping mechanism further comprises a guide cylinder arranged on the connecting seat and used for guiding the parts on the positioning seat;
a guide head is fixed at the end part of an output shaft of the guide cylinder, the guide cylinder is positioned at one side opposite to the honing tool, and the axis extension line of the output shaft of the guide cylinder is superposed with the axis extension line of the honing tool;
the part is provided with two opposite side support arms, and each side support arm is respectively provided with a hole;
after the part is placed into the positioning seat and before the honing cutter is fed for machining, the front end of the output shaft of the guide cylinder firstly extends into a hole in one side of the part, so that the part is guided, the honing cutter can be inserted into a hole in the other side smoothly in the follow-up process, after the honing cutter is inserted into the hole in the other side by a certain depth, the guide cylinder discharges force, the honing cutter continues to feed, and the output shaft of the guide cylinder and the guide head are gradually ejected out of the hole in the part, so that the honing cutter can enter the hole in the part smoothly.
2. The part honing system of claim 1 wherein: the first placing area and the second placing area are located on the same side of the clamping mechanism in the transverse direction.
3. The part honing system of claim 1 wherein: the conveying mechanism comprises a grabbing unit used for grabbing parts and a first conveying unit used for enabling the grabbing unit to move in the transverse direction and the up-down direction, the first conveying unit comprises a supporting cross beam and a supporting vertical beam which is arranged along the transverse direction and the vertical direction and is opposite to the supporting cross beam in a sliding mode, and the grabbing unit is arranged at the lower end of the supporting vertical beam.
4. The part honing system of claim 3 wherein: the conveying mechanism further comprises a second conveying unit which is used for enabling the first placing area and the second placing area to move in the longitudinal direction.
5. The part honing system of claim 4 wherein: the second conveying unit comprises a positioning bottom plate arranged on the equipment frame in a longitudinal sliding mode, a first positioning supporting plate and a second positioning supporting plate which are detachably arranged on the positioning bottom plate, and the first placing area and the second placing area are respectively arranged on the first positioning supporting plate and the second positioning supporting plate.
6. The part honing system of claim 3 wherein: the grabbing unit is rotatably arranged at the lower end part of the vertical supporting beam, the grabbing unit comprises a first mechanical arm and a second mechanical arm, and the first mechanical arm and the second mechanical arm are vertically arranged.
7. The part honing system of claim 1 wherein: the honing system further comprises a measuring mechanism arranged on the equipment frame and used for measuring the machined parts, and the measuring mechanism is arranged between the first placing area and the clamping mechanism.
8. The part honing system of claim 7 wherein: the honing system further includes a reject product collection cassette located between the measuring mechanism and the first placement zone.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010711100.0A CN112025537B (en) | 2020-07-22 | 2020-07-22 | Part honing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010711100.0A CN112025537B (en) | 2020-07-22 | 2020-07-22 | Part honing system |
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| Publication Number | Publication Date |
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| CN112025537A CN112025537A (en) | 2020-12-04 |
| CN112025537B true CN112025537B (en) | 2022-07-05 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010711100.0A Active CN112025537B (en) | 2020-07-22 | 2020-07-22 | Part honing system |
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| CN (1) | CN112025537B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114770360A (en) * | 2022-03-28 | 2022-07-22 | 六安江淮永达机械制造有限公司 | Automatic material loading locking formula honing machine |
| CN115338704B (en) * | 2022-06-07 | 2024-05-31 | 武汉东方骏驰精密制造有限公司 | Automatic feeding machine |
| CN115256210B (en) * | 2022-07-27 | 2024-03-01 | 苏州信能精密机械有限公司 | Automatic honing system |
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| CN101905440A (en) * | 2009-09-28 | 2010-12-08 | 苏州信能精密机械有限公司 | High-precision high-efficiency three-position numerical control honing method and device |
| CN201997665U (en) * | 2011-01-24 | 2011-10-05 | 温州天基机器人自动化有限公司 | Automatic guiding device of riveting machine |
| DE102012216360A1 (en) * | 2012-09-14 | 2014-03-20 | Komet Group Gmbh | Honing system for honing of machining center, particularly machine tool for automated operation for complete machining of components, has tool head that has drive unit for actuating adjustment mechanism |
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| CN112025537A (en) | 2020-12-04 |
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